CN114311641B - Fireproof door laminating machine - Google Patents

Fireproof door laminating machine Download PDF

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Publication number
CN114311641B
CN114311641B CN202111663363.XA CN202111663363A CN114311641B CN 114311641 B CN114311641 B CN 114311641B CN 202111663363 A CN202111663363 A CN 202111663363A CN 114311641 B CN114311641 B CN 114311641B
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China
Prior art keywords
film
door
cutting
same direction
servo motor
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CN202111663363.XA
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CN114311641A (en
Inventor
尹华春
李光赋
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Guangxi Guigang Hele Door Industry Co Ltd
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Guangxi Guigang Hele Door Industry Co Ltd
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Priority to CN202111663363.XA priority Critical patent/CN114311641B/en
Publication of CN114311641A publication Critical patent/CN114311641A/en
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Abstract

The invention discloses a fireproof door film laminating machine, which relates to the technical field of door leaf film laminating, and comprises a film placing bracket, a film laminating conveying bracket, a cutting bracket and a discharging conveying bracket which are sequentially arranged along the circulation direction of a door product, wherein transverse cutting is changed into longitudinal cutting, the condition that a cutter and a film have longer tearing action time is avoided, the longitudinal cutter is designed to keep point contact during longitudinal cutting, the high-speed cutting of the door film is still kept, the sliding pin shaft and an arc-shaped hole are arranged, the longitudinal cutter is not in a vertical lifting and vertical falling movement mode, but in a movement mode with vertical lifting and transverse displacement at the same time, a larger cutting force is provided in a smaller movement space, the synchronous cutting and lateral film laminating is realized under the arrangement of a dustproof strip on a cutter box, the continuous production is realized, one procedure is reduced, and the production efficiency is improved.

Description

Fireproof door laminating machine
Technical Field
The invention relates to the technical field of door leaf film coating, in particular to a fireproof door film coating machine.
Background
The common door product laminating process comprises the following steps:
after the door leaf panel and the door leaf backboard are buckled, a double-sided laminating machine is adopted to carry out double-sided simultaneous laminating processing.
The door leaf process of the fireproof door has higher processing requirements compared with the common door products, and the outer surface and the side surfaces of the door leaf are required to be coated after the panel is sprayed; coating the outer surface and the side surface of the backboard with a film after spraying and pasting the sealing strip, wherein single-sided coating is needed in batches;
Because of the technological requirement of the single-sided film coating, the existing film coating mode is to downwards bend the bending section of the panel or the backboard, make the outer surface face upwards, spread the film on the top of the outer surface and then transversely cut off;
referring to fig. 1, it can be seen that the cutting stroke along the width direction of the door film is very long, and the door film is easy to wrinkle in section, and the cutting time is long;
And the film with the section drooping is attached to the side surface of the door product by manual secondary trimming after the top film coating is completed, so that the process flow is complex, and the production efficiency is low;
and because the edge of the thinner bending section is contacted with the supporting table line during film coating, the bending section is easy to deform during film coating processing by vertical pressure, and secondary shaping processing is needed once deformation occurs.
In conclusion, how to realize the automatic and efficient production of single-sided film coating of fireproof doors is a difficult problem to be solved urgently in the automatic production of door products.
Disclosure of Invention
The invention aims to provide a fireproof door film laminating machine, which solves the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
A fireproof door film laminating machine comprises a film placing bracket, a film laminating conveying bracket, a cutting bracket and a discharging conveying bracket which are sequentially arranged along the flowing direction of door products, wherein the film placing bracket is provided with a rotatable winding core, and a door film is wound on the winding core;
the film placing bracket is provided with a feeding conveying roller capable of rotating in the same direction and a first servo motor for driving the feeding conveying rollers to rotate in the same direction;
A plurality of laminating conveying rollers capable of rotating in the same direction and a second servo motor for driving the plurality of laminating conveying rollers to rotate in the same direction are arranged on the laminating conveying frame;
the discharging conveying frame is provided with a plurality of discharging conveying rollers capable of rotating in the same direction and a fourth servo motor for driving the plurality of discharging conveying rollers to rotate in the same direction;
the film placing bracket, the film covering conveying bracket, the cutting bracket and the discharging conveying bracket are respectively provided with a plurality of positioning sensors for detecting the circulation position of the door product;
the film laminating conveying frame is also provided with a plurality of brush rollers capable of rotating in the same direction and a third servo motor for driving the brush rollers to rotate in the same direction, the linear speed of the brush rollers is the same as that of the film laminating conveying roller, the distance between the adjacent brush rollers is smaller than the length of a door product, the lengths of bristles distributed in a circumferential array manner of the brush rollers are larger than the maximum thickness of the door product, and the bristles are always abutted against the door product in the conveying process of the door product;
The fixed-length longitudinal knife assembly capable of reciprocating perpendicular to the product circulation plane of the door is arranged on the cutting support, the fixed-length longitudinal knife assembly comprises a second air cylinder arranged on the cutting support, a U-shaped seat is arranged on a piston rod of the second air cylinder, a knife box is arranged in the U-shaped seat, and a longitudinal knife is arranged in the knife box.
The tops of the longitudinal knives are serrated.
The cutting support is provided with a limiting vertical plate, an arc-shaped hole is formed in the limiting vertical plate, a sliding pin shaft matched with the arc-shaped hole is arranged on the side face of the cutter box, the sliding pin shaft is in sliding connection with the arc-shaped hole, and the cutter box is in sliding connection with the U-shaped seat.
And a plurality of supporting guide wheels are further arranged on the cutting support.
One of the opposite sides of the tool box is provided with a dustproof strip for synchronously coating the side face of the door product, and the dustproof strip is a hemispherical dustproof strip.
The third servo motor drives the plurality of brush rollers to rotate in the same direction through the chain transmission pair.
The first servo motor drives the feeding conveying rollers to rotate in the same direction through the belt transmission pair, the second servo motor drives the laminating conveying rollers to rotate in the same direction through the belt transmission pair, and the fourth servo motor drives the discharging conveying rollers to rotate in the same direction through the belt transmission pair.
The film placing support is provided with two first cylinders symmetrical to the circulation direction of the door product, and a piston rod of each first cylinder is provided with a fixed-width cutting knife for cutting the door film to a preset width.
The beneficial effects of the invention are as follows:
1. The transverse cutting is changed into longitudinal cutting, and the cutting distance in the film thickness direction is far smaller than the cutting distance in the width direction, so that the cutting stroke is prevented from being too long, the condition that a cutter and a film have longer tearing action time is caused, and the condition that the cross section of the film is uneven and the film is wrinkled is prevented from being caused by transverse cutting.
2. The design of the serrated longitudinal knife ensures that point contact is still kept during longitudinal cutting, and the high-speed cutting of the door film is still kept;
3. Due to the arrangement of the sliding pin shaft and the arc-shaped hole, the vertical knife does not move vertically and vertically during cutting, but moves vertically and horizontally, and larger cutting force is provided in a smaller movement space, so that a high-quality cutting surface and a high cutting speed are ensured.
4. Under the arrangement of the dustproof strips on the tool box, the synchronous cutting and lateral film coating are realized, the subsequent manual secondary correction is not needed, the continuous production is realized, one procedure is reduced, and the production efficiency is improved.
5. The vertical pressure is provided by the brush roller, so that the door film can not interfere with the roller shaft of the brush roller while the door product and the door film are tightly attached.
Drawings
FIG. 1 is a schematic view of a prior art film for a transverse knife for transversely cutting fire rated doors;
FIG. 2 is a schematic diagram of the structure of the present invention;
FIG. 3 is a schematic view of a partial enlarged structure at A in FIG. 2 according to the present invention;
FIG. 4 is a schematic view of a partially enlarged structure of the present invention at B in FIG. 2;
FIG. 5 is a schematic diagram of the front view of the fixed length slitting tool assembly according to the present invention;
Fig. 6 is a schematic side view of a fixed length slitting tool assembly according to the invention.
In the figure, 1, a film placing bracket;
11. A winding core; 12. a first cylinder; 13. a fixed-width cutting knife; 14. a first servo motor; 15. a feeding conveying roller;
2. a film-covered conveying frame;
21. a second servo motor; 22. a film-coating conveying roller; 23. a third servo motor; 24. a brush roller;
3. a discharging conveying frame;
4. positioning a sensor;
5. cutting the bracket;
6. a fixed length longitudinal knife assembly;
61. a second cylinder; 62. a U-shaped seat; 63. a tool box; 64. a limiting vertical plate; 65. a longitudinal knife; 66. a dust-proof strip; 67. sliding pin shafts; 68. an arc-shaped hole; 69. supporting a guide wheel;
7. And (5) a transverse knife.
Detailed Description
The technical solution of the present invention will be described in further detail with reference to the accompanying drawings, but the scope of the present invention is not limited to the following description.
Referring to fig. 2 to 6, in an embodiment of the present invention, a fireproof door film laminating machine is provided, which includes a film releasing support 1, a film laminating carrier 2, a cutting support 5 and a discharging carrier 3 sequentially arranged along a door product circulation direction, wherein the film releasing support 1 is provided with a rotatable winding core 11, and a door film is wound on the winding core 11;
the film placing bracket 1 is provided with a feeding conveying roller 15 capable of rotating in the same direction and a first servo motor 14 for driving the feeding conveying rollers 15 to rotate in the same direction;
The laminating conveying frame 2 is provided with a plurality of laminating conveying rollers 22 which can rotate in the same direction and a second servo motor 21 which drives the plurality of laminating conveying rollers 22 to rotate in the same direction;
The discharging conveying frame 3 is provided with a plurality of discharging conveying rollers capable of rotating in the same direction and a fourth servo motor for driving the plurality of discharging conveying rollers to rotate in the same direction;
The first servo motor 14 drives the feeding conveying rollers 15 to rotate in the same direction through a belt transmission pair, the second servo motor 21 drives the laminating conveying rollers 22 to rotate in the same direction through a belt transmission pair, and the fourth servo motor drives the discharging conveying rollers to rotate in the same direction through a belt transmission pair.
The driving principle of the first, second and fourth servo motors is the same, the driving principle of the first servo motor 14 is described by taking an example, the output shaft of the first servo motor 14 is provided with a belt pulley, the feeding conveying roller 15 is provided with double-row belt pulleys, the belt pulleys are in transmission connection with the double-row belt pulleys through a belt, the adjacent double-row belt pulleys are in transmission connection through the belt, and all the feeding conveying rollers 15 can be driven to rotate in the same direction by starting the first servo motor 14;
The film placing bracket 1, the film covering conveying bracket 2, the cutting bracket 5 and the discharging conveying bracket 3 are respectively provided with a plurality of positioning sensors 4 for detecting the circulation position of the door products;
The positioning sensor 4 functions as follows:
The following p is a door leaf panel, b is a door leaf backboard, and is not described in detail later;
Firstly, positioning a door product to a preset cutting position, such as the positions p and b in fig. 2, stopping circulation after p and b reach the preset position, starting film cutting, and continuing circulation and discharging after finishing film cutting;
Secondly, if b is in place first and p is not in place yet, the speed of the second servo motor 21 and the speed of the third servo motor 23 can be adjusted by utilizing a PLC control system of a door product production line, so that p is accelerated to reach a preset position;
Thirdly, p and b can be precisely positioned by utilizing the positioning sensor 4, so that the distance between p and b is kept at a fixed value during each cutting, and in actual production, the distance between p and b is 15cm, which is in order to match the design of the fixed-length longitudinal knife assembly 6, so that the side surface coating of p and b is finished during single cutting.
The laminating carriage 2 is also provided with a plurality of brush rollers 24 capable of rotating in the same direction and a third servo motor 23 for driving the plurality of brush rollers 24 to rotate in the same direction, the third servo motor 23 drives the plurality of brush rollers 24 to rotate in the same direction through a chain transmission pair, the third servo motor 23 is provided with a sprocket, the brush rollers 24 are provided with double rows of sprockets, the sprocket is connected with one of the brush rollers 24 through chain transmission, and the adjacent brush rollers 24 are connected through chain transmission, namely, all the brush rollers 24 can be driven to rotate in the same direction by driving the third servo motor 23.
The special design of the brush roller 24:
first, the brush roller 24 and the film-coating conveying roller 22 have the same linear speed, so that the aim of preventing uneven film coating of the door product caused by the relative sliding of the door product and the door film f due to the mismatching of the upper driving force and the lower driving force is achieved.
Secondly, the distance between the adjacent brush rollers 24 is smaller than the length of the door product, so that the door product is ensured to be closely attached to the door film f due to the vertical pressure given by the bottom ends of the brush rollers 24 whenever the door product is arranged;
Thirdly, the lengths of the bristles distributed in the circumferential array of the brush roller 24 are larger than the maximum thickness of the door product, and the purpose of the arrangement is that the positions of the brush roller 24 are fixed, but the door product is moving, when the bending edge of the door product passes through the brush roller 24, the bending edge can be extruded through the brush for continuous conveying, and the bending edge cannot interfere with the roller shaft of the brush roller 24;
fourth, the bristles are always abutted against the door product during the transportation of the door product, and are defined by the central position of the roller shaft of the brush roller 24, so as to provide sufficient vertical pressure for the door product.
The cutting support 5 is provided with a fixed-length longitudinal knife assembly 6 capable of reciprocating perpendicular to the flow plane of the door product, the fixed-length longitudinal knife assembly 6 comprises a second air cylinder 61 arranged on the cutting support 5, a piston rod of the second air cylinder 61 is provided with a U-shaped seat 62, a knife box 63 is arranged in the U-shaped seat 62, and a longitudinal knife 65 is arranged in the knife box 63.
The top of the longitudinal knife 65 is in a zigzag shape, and the design of the zigzag longitudinal knife considers that the situation that the cutting force is insufficient due to the fact that the contact between the cutting knife and the film is changed from the original point contact to the line contact is caused, so that the door film f cannot be cut off in a high-efficiency and orderly manner; and furthermore, the design of the serrated longitudinal knife is adopted, so that point contact is still kept during longitudinal cutting, and the problems are solved.
The cutting bracket 5 is provided with a limiting vertical plate 64, the limiting vertical plate 64 is provided with an arc-shaped hole 68, the side surface of the tool box 63 is provided with a sliding pin 67 matched with the arc-shaped hole 68, the sliding pin 67 is in sliding connection with the arc-shaped hole 68, and the tool box 63 is in sliding connection with the U-shaped seat 62;
Due to the arrangement of the sliding pin shaft 67 and the arc-shaped hole 68, the longitudinal knife 65 does not move vertically and vertically during cutting, but moves vertically and horizontally, and the design has the advantages that larger cutting force can be provided in a smaller movement space, namely, a high-quality cutting surface and higher cutting speed are ensured, and the paper cutting device is similar to the action process of cutting paper by a hand-held paper cutter.
The cutting bracket 5 is also provided with a plurality of supporting guide wheels 69, and the supporting guide wheels 69 are supported at the ends of p and f, which are positioned at the cutting positions, so that the cutting stability is ensured.
One opposite side of the tool box 63 is provided with a dustproof strip 66 for synchronously coating the side surface of the door product, and the dustproof strip 66 is a hemispherical dustproof strip;
When the knife box 63 ascends, the dustproof strip 66 ascends along with the ascending, the vertical knife 65 cuts off the door film f, the cut end of the door film f falls down under the action of dead weight and droops on the dustproof strip 66, the continuously ascending dustproof strip 66 can abut against the p side surface and the f side surface to adhere the drooping door film f on the side surface of a door product, synchronous cutting and side surface film coating are realized, subsequent manual secondary correction is not needed, continuous production is realized, one procedure is reduced, and production efficiency is improved.
The film placing bracket 1 is provided with two first air cylinders 12 which are symmetrical with respect to the circulation direction of the door product, the piston rod of each first air cylinder 12 is provided with a fixed-width cutting knife 13 for cutting the door film to a preset width, and the mounting position of each first air cylinder 12 can be adjusted through a bolt threaded hole so as to process the width of the door film f in the film discharging stage to a preset value.
And (3) overall laminating flow:
in the first processing, the door film f needs to be manually dragged to be fully paved on each conveying roller of the laminating machine;
then placing the door product on the film placing bracket 1, starting circulation, enabling the whole film to be covered at the bottom of the door product to face downwards, bonding the door product by the self viscosity of the film f, and conveying the door product by a conveying roller;
the brush roller 24 is used for realizing the close fitting of the door product and the door film f by the given vertical pressure while assisting in conveying;
Whether the discharging adopts pure p, pure b or interval discharging of p and b, when film cutting is carried out, two adjacent door product flows are ensured to be transferred to a preset position (realized by the positioning sensor 4) and stopped;
cutting the film and simultaneously finishing side film coating;
and resetting the fixed-length longitudinal knife assembly, and continuing to circulate to finish the film coating processing of the fireproof door.
The foregoing is merely a preferred embodiment of the invention, and it is to be understood that the invention is not limited to the form disclosed herein but is not to be construed as excluding other embodiments, but is capable of numerous other combinations, modifications and environments and is capable of modifications within the scope of the inventive concept, either as taught or as a matter of routine skill or knowledge in the relevant art. And that modifications and variations which do not depart from the spirit and scope of the invention are intended to be within the scope of the appended claims.

Claims (8)

1. The fireproof door film laminating machine comprises a film placing support (1), a film laminating conveying frame (2), a cutting support (5) and a discharging conveying frame (3) which are sequentially arranged along the flowing direction of door products, wherein the film placing support (1) is provided with a rotatable winding core (11), and a door film is wound on the winding core (11);
A feeding conveying roller (15) capable of rotating in the same direction and a first servo motor (14) for driving the feeding conveying rollers (15) to rotate in the same direction are arranged on the film placing bracket (1);
a plurality of film-coating conveying rollers (22) capable of rotating in the same direction and a second servo motor (21) for driving the film-coating conveying rollers (22) to rotate in the same direction are arranged on the film-coating conveying frame (2);
A plurality of discharging conveying rollers capable of rotating in the same direction and a fourth servo motor for driving the plurality of discharging conveying rollers to rotate in the same direction are arranged on the discharging conveying frame (3);
the automatic film feeding device is characterized in that a plurality of positioning sensors (4) for detecting the circulation position of a door product are arranged on the film feeding support (1), the film covering conveying frame (2), the cutting support (5) and the discharging conveying frame (3);
The laminating conveying frame (2) is also provided with a plurality of brush rollers (24) capable of rotating in the same direction and a third servo motor (23) for driving the plurality of brush rollers (24) to rotate in the same direction, the linear speed of the brush rollers (24) is the same as that of the laminating conveying rollers (22), the distance between adjacent brush rollers (24) is smaller than the length of a door product, the lengths of bristles distributed in a circumferential array of the brush rollers (24) are larger than the maximum thickness of the door product, and the bristles are always abutted against the door product in the conveying process of the door product;
The fixed-length longitudinal knife assembly (6) capable of reciprocating perpendicular to the product circulation plane of the door is arranged on the cutting support (5), the fixed-length longitudinal knife assembly (6) comprises a second air cylinder (61) arranged on the cutting support (5), a U-shaped seat (62) is arranged on a piston rod of the second air cylinder (61), a knife box (63) is arranged in the U-shaped seat (62), and a longitudinal knife (65) is arranged in the knife box (63).
2. A fire door film laminating machine according to claim 1, wherein the tops of the longitudinal knives (65) are serrated.
3. The fireproof door film laminating machine according to claim 1, wherein a limiting vertical plate (64) is arranged on the cutting support (5), an arc-shaped hole (68) is formed in the limiting vertical plate (64), a sliding pin (67) matched with the arc-shaped hole (68) is arranged on the side face of the knife box (63), the sliding pin (67) is in sliding connection with the arc-shaped hole (68), and the knife box (63) is in sliding connection with the U-shaped seat (62).
4. A fire door laminating machine according to claim 1, characterized in that the cutting support (5) is further provided with a plurality of supporting guide wheels (69).
5. A fire door laminating machine according to claim 1, wherein one of opposite sides of the knife box (63) is provided with a dustproof strip (66) for synchronously laminating the side surfaces of the door products, and the dustproof strip (66) is a hemispherical dustproof strip.
6. A fire door film laminating machine according to claim 1, wherein the third servo motor (23) drives the plurality of brush rollers (24) to rotate in the same direction through a chain transmission pair.
7. The fireproof door film laminating machine according to claim 1, wherein the first servo motor (14) drives the feeding conveying rollers (15) to rotate in the same direction through a belt transmission pair, the second servo motor (21) drives the laminating conveying rollers (22) to rotate in the same direction through the belt transmission pair, and the fourth servo motor drives the discharging conveying rollers to rotate in the same direction through the belt transmission pair.
8. The fireproof door film laminating machine according to claim 1, wherein two first air cylinders (12) symmetrical to the flow direction of door products are arranged on the film placing support (1), and a fixed-width cutting knife (13) for cutting the door film to a preset width is arranged on a piston rod of each first air cylinder (12).
CN202111663363.XA 2021-12-31 2021-12-31 Fireproof door laminating machine Active CN114311641B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111663363.XA CN114311641B (en) 2021-12-31 2021-12-31 Fireproof door laminating machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111663363.XA CN114311641B (en) 2021-12-31 2021-12-31 Fireproof door laminating machine

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Publication Number Publication Date
CN114311641A CN114311641A (en) 2022-04-12
CN114311641B true CN114311641B (en) 2024-04-26

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Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157829A (en) * 1987-12-15 1989-06-21 Honda Motor Co Ltd Lamination method
KR20050024173A (en) * 2003-09-05 2005-03-10 주식회사지엠피 Laminate
CN106541674A (en) * 2016-11-04 2017-03-29 深圳市龙锋泰自动化有限公司 The online film covering method of full-automatic glass
CN107791654A (en) * 2017-11-01 2018-03-13 泰州市龙洋木业有限公司 A kind of full-automatic formula sheet material covering film device
CN210706035U (en) * 2019-09-30 2020-06-09 常州市盈天自动化科技有限公司 Continuous laminating machine of belt conveyor floor with position detects function
CN210969930U (en) * 2019-09-30 2020-07-10 洛阳杰曼智能科技有限公司 Double-sided glass film covering and cutting system
CN111761807A (en) * 2020-07-09 2020-10-13 上海思客琦自动化工程有限公司 Film covering and paving device for elevator door plate and implementation method of film covering and paving device
CN111846370A (en) * 2020-07-21 2020-10-30 胡敏佳 Integrated panel laminating equipment and using method thereof
CN211891957U (en) * 2020-01-16 2020-11-10 云和县新马玩具有限公司 Multilayer wood door plant tectorial membrane device
CN212708001U (en) * 2020-06-09 2021-03-16 安徽鑫福庭智能家居有限公司 Finished door leaf plate film laminating device

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH01157829A (en) * 1987-12-15 1989-06-21 Honda Motor Co Ltd Lamination method
KR20050024173A (en) * 2003-09-05 2005-03-10 주식회사지엠피 Laminate
CN106541674A (en) * 2016-11-04 2017-03-29 深圳市龙锋泰自动化有限公司 The online film covering method of full-automatic glass
CN107791654A (en) * 2017-11-01 2018-03-13 泰州市龙洋木业有限公司 A kind of full-automatic formula sheet material covering film device
CN210706035U (en) * 2019-09-30 2020-06-09 常州市盈天自动化科技有限公司 Continuous laminating machine of belt conveyor floor with position detects function
CN210969930U (en) * 2019-09-30 2020-07-10 洛阳杰曼智能科技有限公司 Double-sided glass film covering and cutting system
CN211891957U (en) * 2020-01-16 2020-11-10 云和县新马玩具有限公司 Multilayer wood door plant tectorial membrane device
CN212708001U (en) * 2020-06-09 2021-03-16 安徽鑫福庭智能家居有限公司 Finished door leaf plate film laminating device
CN111761807A (en) * 2020-07-09 2020-10-13 上海思客琦自动化工程有限公司 Film covering and paving device for elevator door plate and implementation method of film covering and paving device
CN111846370A (en) * 2020-07-21 2020-10-30 胡敏佳 Integrated panel laminating equipment and using method thereof

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