CN114311335A - Cutting equipment is used in ceramic plate processing - Google Patents
Cutting equipment is used in ceramic plate processing Download PDFInfo
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- CN114311335A CN114311335A CN202210016190.0A CN202210016190A CN114311335A CN 114311335 A CN114311335 A CN 114311335A CN 202210016190 A CN202210016190 A CN 202210016190A CN 114311335 A CN114311335 A CN 114311335A
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- cutting
- ceramic plate
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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Abstract
The invention discloses cutting equipment for processing a ceramic plate, which comprises a cutting chamber, wherein the cutting chamber is provided with an inlet and an outlet, the outer walls of two sides of the cutting chamber are fixedly provided with adjusting cylinders, the end part of a piston rod of each adjusting cylinder is connected with a clamping mechanism, the top of the outer wall of the cutting chamber is fixedly provided with a lifting cylinder, and the end part of the piston rod of each lifting cylinder is connected with a cutting shell. According to the ceramic plate cutting machine, the two water spraying pipes on the two sides of the cutting shell are arranged, water spraying treatment can be simultaneously carried out on the two sides of the cutting position of the ceramic plate, dust generated in the cutting process is prevented from splashing, pollution to surrounding air can be prevented, the water spraying arrangement on the two sides can reduce the temperature in the cutting process at the same time, damage to a cutting blade caused by overhigh cutting temperature is prevented, and scraps and waste water generated after cutting can be collected and screened through the arrangement of the screening mechanism, so that the subsequent scraps and waste water can be conveniently and respectively treated.
Description
Technical Field
The invention relates to the technical field of ceramic processing, in particular to cutting equipment for processing a ceramic plate.
Background
The ceramic plate produced by adopting the zirconia or the alumina has extremely strong weather resistance, and has no influence on the surface and the base material no matter sunlight, rain or moisture. When adding man-hour, the ceramic plate needs cutting equipment to cut, current cutting equipment is as shown in figure 1, put into the cutting bed of cutting room with the ceramic plate on, drive cutting tool through the lift cylinder and go up and down to cut the ceramic plate, nevertheless produce a large amount of dusts easily in this cutting equipment cutting process, cause the pollution to environment on every side, need operating personnel to promote the ceramic plate at any time in the whole cutting process simultaneously, is difficult for cutting the ceramic plate of high thickness simultaneously.
Disclosure of Invention
The invention aims to provide cutting equipment for processing a ceramic plate, which solves the following technical problems: (1) the technical problems that a large amount of dust is easily generated in the ceramic plate cutting process and the surrounding environment is polluted in the prior art are solved; (2) the technical problem of need operating personnel to promote the ceramic plate at any time among the whole cutting process of ceramic plate among the prior art, be difficult for cutting the ceramic plate of high thickness simultaneously is solved.
The purpose of the invention can be realized by the following technical scheme:
a cutting device for ceramic plate processing comprises a cutting chamber, wherein the cutting chamber is provided with an inlet and an outlet, the outer walls of two sides of the cutting chamber are fixedly provided with adjusting cylinders, the end part of a piston rod of each adjusting cylinder is connected with a clamping mechanism, the top of the outer wall of the cutting chamber is fixedly provided with a lifting cylinder, the end part of a piston rod of the lifting cylinder is connected with a cutting shell, the cutting shell is rotatably provided with a cutting blade, two sides of the cutting shell are fixedly provided with fixed sleeves, the fixed sleeves are provided with water spray pipes, the top of each water spray pipe is fixedly connected with a connecting hose, the top of the inner wall of the cutting chamber is fixedly provided with two water pumps, the two water pumps are in one-to-one correspondence with the two connecting hoses, the connecting hose is fixedly connected with water pump water outlets, the top of the outer wall of the cutting chamber is fixedly provided with two water storage chambers, the two water storage chambers are in one-to-one correspondence with the two water pumps, and the water pump water pumping openings are fixedly connected with the bottom of the water storage chambers, and a screening mechanism is arranged at the bottom of the inner wall of the cutting chamber.
Further, fixture includes the rotating electrical machines, rotating electrical machines output shaft connects the rotatory shell, slidable mounting has the connection shell in the rotatory shell, slidable mounting has two grip blocks on the connection shell.
Furthermore, a first lead screw is rotatably mounted in the rotating shell, a displacement motor is fixedly mounted on one side of the rotating shell, an output shaft of the displacement motor is connected with the first lead screw, and the first lead screw is in threaded connection with the shell.
Further, a second lead screw is installed in the connecting shell in a rotating mode, a clamping motor is fixedly installed on the outer wall of the connecting shell, the output shaft of the clamping motor is connected with the second lead screw, thread faces at two ends of the second lead screw are symmetrically arranged along the middle portion, and two clamping plates are in threaded connection with two ends of the second lead screw.
Further, cutting shell outer wall fixed mounting has the cutting motor, cutting motor output shaft cutting blade.
Furthermore, the water spraying pipe is obliquely arranged at the bottom of the fixed sleeve.
Further, screening mechanism includes the screening groove, slidable mounting has the screening board in the screening groove, the equal fixed mounting in all turning positions in screening board bottom has the installation spring, installation spring bottom fixed mounting has the stationary blade.
Further, stationary blade fixed connection screening inslot wall, screening board top intermediate position fixed mounting has the drainage piece, screening board bottom intermediate position fixed mounting has vibrating motor.
The invention has the beneficial effects that:
(1) through the arrangement of the two water spray pipes on the two sides of the cutting shell, water spray treatment can be simultaneously carried out on the two sides of the cutting position of the ceramic plate, dust generated in the cutting process is prevented from splashing, pollution to surrounding air can be prevented, the water spray arrangement on the two sides can reduce the temperature in the cutting process at the same time, damage to a cutting blade caused by overhigh cutting temperature is prevented, through the arrangement of the screening mechanism, scraps and waste water generated after cutting can be collected and screened, the respective treatment of subsequent scraps and waste water is facilitated, and meanwhile, through the matching arrangement of the mounting spring and the vibration motor, the screening effect of the screening plate can be improved, and the screening efficiency is improved;
(2) through the centre gripping motor, the second lead screw, the cooperation design of grip block, can satisfy the centre gripping to the ceramic plate of different thickness, cooperation design through first lead screw and displacement motor, can drive ceramic plate horizontal migration, make things convenient for going on of whole cutting process, whole cutting process need not operating personnel and participates in, degree of automation is high, setting through rotating electrical machines, can drive fixture is rotatory, and then can drive the ceramic plate after the centre gripping rotatory, the convenience carries out the cutting in grades on two sides to the ceramic plate that thickness is high.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a prior art diagram;
fig. 2 is a schematic view showing a construction of a cutting apparatus for ceramic plate processing according to the present invention;
FIG. 3 is an internal structural view of the cutting chamber of the present invention;
fig. 4 is an installation view of the harness of the present invention;
FIG. 5 is an internal structural view of the sieving tank of the present invention;
fig. 6 is an internal structural view of the rotary case of the present invention.
In the figure: 100. a cutting chamber; 101. an inlet and an outlet; 102. an adjusting cylinder; 103. a rotating electric machine; 104. a clamping mechanism; 105. rotating the housing; 106. a first lead screw; 107. a displacement motor; 108. a connecting shell; 109. a clamping motor; 110. a clamping plate; 200. a lifting cylinder; 201. cutting the shell; 202. a cutting blade; 203. cutting the motor; 204. fixing a sleeve; 205. a water spray pipe; 206. a connecting hose; 207. a water pump; 208. a water storage chamber; 300. a screening mechanism; 301. a screening tank; 302. a fixing sheet; 303. installing a spring; 304. a screening plate; 305. a drainage block; 306. a vibration motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 2, 3 and 4, the invention relates to a cutting device for ceramic plate processing, which comprises a cutting chamber 100, wherein the cutting chamber 100 is provided with an inlet and an outlet 101, the outer walls of both sides of the cutting chamber 100 are fixedly provided with an adjusting cylinder 102, the end part of a piston rod of the adjusting cylinder 102 is connected with a clamping mechanism 104, the top of the outer wall of the cutting chamber 100 is fixedly provided with a lifting cylinder 200, the end part of a piston rod of the lifting cylinder 200 is connected with a cutting shell 201, the cutting shell 201 is rotatably provided with a cutting blade 202, both sides of the cutting shell 201 are fixedly provided with fixing sleeves 204, the fixing sleeves 204 are provided with water spray pipes 205, the tops of the water spray pipes 205 are fixedly connected with connecting hoses 206, the tops of the inner wall of the cutting chamber 100 are fixedly provided with two water pumps 207, the two water pumps 207 correspond to the two connecting hoses 206 one by one, the connecting hoses 206 are fixedly connected with water outlets of the water pumps 207, and the tops of the outer wall of the cutting chamber 100 are fixedly provided with two water storage chambers 208, the two water storage chambers 208 correspond to the two water pumps 207 one by one, the water pumping ports of the water pumps 207 are fixedly connected with the bottoms of the water storage chambers 208, and the sieving mechanisms 300 are installed at the bottoms of the inner walls of the cutting chambers 100. The outer wall of the cutting shell 201 is fixedly provided with a cutting motor 203, and the output shaft of the cutting motor 203 is connected with a cutting blade 202. The spray pipe 205 is the slope form and installs in fixed cover 204 bottom, open lift cylinder 200, lift cylinder 200 piston rod promotes cutting shell 201 and descends, open cutting motor 203, cutting motor 203 output shaft drives cutting blade 202 and rotates, cutting blade 202 cuts the ceramic plate, water pump 207 extracts the water in the reservoir chamber 208 when cutting, and carry to the spray pipe 205 in through coupling hose 206, two spray pipes 205 carry out water spray treatment to the cutting position, through the setting of two spray pipes 205 in cutting shell 201 both sides, can be in the both sides to the ceramic plate cutting position water spray treatment simultaneously, prevent the dust that produces in the cutting process from splashing all around, can prevent to cause the pollution to the air on every side, the water spray setting of both sides can reduce the temperature of cutting process simultaneously, prevent that the cutting temperature is too high and cutting blade 202 that causes damages.
Referring to fig. 6, the clamping mechanism 104 includes a rotating motor 103, an output shaft of the rotating motor 103 is connected to a rotating shell 105, a connecting shell 108 is slidably mounted in the rotating shell 105, and two clamping plates 110 are slidably mounted on the connecting shell 108. A first lead screw 106 is rotatably mounted in the rotating shell 105, a displacement motor 107 is fixedly mounted on one side of the rotating shell 105, an output shaft of the displacement motor 107 is connected with the first lead screw 106, and the first lead screw 106 is in threaded connection with the shell 108. A second lead screw is rotatably mounted in the connecting shell 108, a clamping motor 109 is fixedly mounted on the outer wall of the connecting shell 108, an output shaft of the clamping motor 109 is connected with the second lead screw, thread surfaces at two ends of the second lead screw are symmetrically arranged along the middle part, two clamping plates 110 are in threaded connection with two ends of the second lead screw, two adjusting cylinders 102 are opened, piston rods of the adjusting cylinders 102 push the clamping mechanisms 104 to move horizontally, the clamping mechanisms 104 can be driven to move horizontally through the structural arrangement of the adjusting cylinders 102 to clamp ceramic plates with different widths, the two clamping motors 109 are opened, the output shaft of the clamping motor 109 drives the second lead screw to rotate, the second lead screw drives the two clamping plates 110 to move oppositely, then the four clamping plates 110 clamp the ceramic plates, then the displacement motor 107 is opened, the output shaft of the displacement motor 107 drives the first lead screw 106 to rotate, the first lead screw 106 drives the connecting shell 108 to move horizontally, through centre gripping motor 109, the second lead screw, the cooperation design of grip block 110, can satisfy the centre gripping to the ceramic plate of different thickness, cooperation design through first lead screw 106 and displacement motor 107, can drive the ceramic plate horizontal migration, make things convenient for going on of whole cutting process, whole cutting process need not operating personnel and participates in, degree of automation is high, setting through rotating electrical machines 103, can drive fixture 104 rotatory, and then the ceramic plate after can driving the centre gripping is rotatory, the convenience carries out the cutting in grades on two sides to the ceramic plate that thickness is high.
Referring to fig. 5, the screening mechanism 300 includes a screening slot 301, a screening plate 304 is slidably installed in the screening slot 301, mounting springs 303 are fixedly installed at four corners of the bottom of the screening plate 304, and fixing pieces 302 are fixedly installed at the bottoms of the mounting springs 303. Stationary blade 302 fixed connection screening groove 301 inner wall, screening board 304 top intermediate position fixed mounting has drainage piece 305, screening board 304 bottom intermediate position fixed mounting has vibrating motor 306, the sweeps that produces during the cutting is followed water and is fallen on screening board 304, open vibrating motor 306, vibrating motor 306 drives screening board 304 vibration, water passes through screening board 304 and falls into screening groove 301, setting through screening mechanism 300, the sweeps and the waste water that produce after the cutting are collected and are sieved, conveniently handle respectively of follow-up sweeps and waste water, the cooperation through installation spring 303 and vibrating motor 306 sets up simultaneously, can improve the screening effect of screening board 304, improve screening efficiency.
Referring to fig. 2 to 6, the working process of the cutting apparatus for ceramic plate processing according to the present embodiment is as follows:
placing the ceramic plate between four clamping plates 110, starting two adjusting cylinders 102, wherein piston rods of the adjusting cylinders 102 push a clamping mechanism 104 to move horizontally, starting two clamping motors 109 simultaneously, an output shaft of the clamping motor 109 drives a second lead screw to rotate, the second lead screw drives the two clamping plates 110 to move oppositely, and then the four clamping plates 110 clamp the ceramic plate, then starting a displacement motor 107, an output shaft of the displacement motor 107 drives a first lead screw 106 to rotate, the first lead screw 106 drives a connecting shell 108 to move horizontally, starting a lifting cylinder 200, a piston rod of the lifting cylinder 200 pushes a cutting shell 201 to descend, starting a cutting motor 203, an output shaft of the cutting motor 203 drives a cutting blade 202 to rotate, the cutting blade 202 cuts the ceramic plate, a water pump 207 extracts water in a water storage chamber 208 during cutting and conveys the water into a water spray pipe 205 through a connecting hose 206, and the two water spray pipes 205 spray water at the cutting position, the sweeps that produce during the cutting is followed water and is fallen on screening board 304, open vibrating motor 306, vibrating motor 306 drives screening board 304 vibration, water passes screening board 304 and falls into screening groove 301, when cutting the ceramic plate that thickness is high, at first cut the upper surface of ceramic plate, then open rotating electrical machines 103, rotating electrical machines 103 output shaft drives fixture 104 rotatory, and then can drive the ceramic plate after the centre gripping rotatory, and then can cut the lower surface of ceramic plate.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "left", "right", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation and a specific orientation configuration and operation, and thus, should not be construed as limiting the present invention. Furthermore, "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate member, or they may be connected through two or more elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
While one embodiment of the present invention has been described in detail, the description is only a preferred embodiment of the present invention and should not be taken as limiting the scope of the invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (8)
1. The utility model provides a cutting equipment is used in ceramic plate processing, includes cutting chamber (100), its characterized in that, exit (101) have all been seted up to cutting chamber (100) both sides, the equal fixed mounting of cutting chamber (100) both sides outer wall has adjust cylinder (102), adjust cylinder (102) piston rod end connection fixture (104), cutting chamber (100) outer wall top fixed mounting has lift cylinder (200), lift cylinder (200) piston rod end connection cuts shell (201), it has cutting blade (202) to rotate to install on cutting shell (201), the equal fixed mounting of cutting shell (201) both sides has fixed cover (204), install spray pipe (205) on fixed cover (204), spray pipe (205) top fixed connection hose (206), cutting chamber (100) inner wall top fixed mounting has two water pump (207), two water pump (207) and two coupling hose (206) one-to-one, coupling hose (206) fixed connection water pump (207) delivery port, cutting room (100) outer wall top fixed mounting has two reservoir chambers (208), two reservoir chambers (208) and two water pump (207) one-to-one, water pump (207) are drawn water mouthful fixed connection reservoir chamber (208) bottom, screening mechanism (300) are installed to cutting room (100) inner wall bottom.
2. A cutting apparatus for ceramic plate processing according to claim 1, wherein said clamping mechanism (104) comprises a rotating motor (103), an output shaft of said rotating motor (103) is connected to a rotating housing (105), a connecting housing (108) is slidably mounted in said rotating housing (105), and two clamping plates (110) are slidably mounted on said connecting housing (108).
3. A ceramic plate processing cutting device according to claim 2, characterized in that a first lead screw (106) is rotatably mounted in said rotary housing (105), a displacement motor (107) is fixedly mounted on one side of said rotary housing (105), an output shaft of said displacement motor (107) is connected with said first lead screw (106), and said first lead screw (106) is connected with said housing (108) by screw thread.
4. The cutting equipment for ceramic plate processing according to claim 2, wherein a second lead screw is rotatably mounted in the connecting shell (108), a clamping motor (109) is fixedly mounted on the outer wall of the connecting shell (108), an output shaft of the clamping motor (109) is connected with the second lead screw, thread surfaces at two ends of the second lead screw are symmetrically arranged along the middle portion, and two ends of the second lead screw are in threaded connection with the two clamping plates (110).
5. The cutting equipment for ceramic plate processing as claimed in claim 1, wherein a cutting motor (203) is fixedly installed on the outer wall of the cutting shell (201), and an output shaft of the cutting motor (203) is connected with a cutting blade (202).
6. A ceramic plate working cutting apparatus as claimed in claim 1, wherein said water spray pipe (205) is installed in an inclined shape at the bottom of the fixing cover (204).
7. The cutting equipment for ceramic plate processing according to claim 1, wherein the screening mechanism (300) comprises a screening groove (301), a screening plate (304) is slidably mounted in the screening groove (301), mounting springs (303) are fixedly mounted at four corners of the bottom of the screening plate (304), and fixing plates (302) are fixedly mounted at the bottoms of the mounting springs (303).
8. The cutting equipment for ceramic plate processing as claimed in claim 7, wherein the fixing plate (302) is fixedly connected with an inner wall of the sieving groove (301), a flow guide block (305) is fixedly installed at a middle position of a top of the sieving plate (304), and a vibration motor (306) is fixedly installed at a middle position of a bottom of the sieving plate (304).
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CN202210016190.0A CN114311335B (en) | 2022-01-07 | 2022-01-07 | Cutting equipment is used in ceramic plate processing |
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CN202210016190.0A CN114311335B (en) | 2022-01-07 | 2022-01-07 | Cutting equipment is used in ceramic plate processing |
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CN114311335B CN114311335B (en) | 2023-07-25 |
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Cited By (2)
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CN114800695A (en) * | 2022-05-17 | 2022-07-29 | 安徽徽风新型合成材料有限公司 | Shearing and collecting device for processing earthwork standard |
CN115319929A (en) * | 2022-08-30 | 2022-11-11 | 衡阳凯新特种材料科技有限公司 | Adaptive cutting device for silicon nitride porous ceramic material |
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CN114800695B (en) * | 2022-05-17 | 2023-12-01 | 安徽徽风新型合成材料有限公司 | Shearing and collecting device for geocell processing |
CN115319929A (en) * | 2022-08-30 | 2022-11-11 | 衡阳凯新特种材料科技有限公司 | Adaptive cutting device for silicon nitride porous ceramic material |
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CN114311335B (en) | 2023-07-25 |
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