CN112439759A - Engine cylinder block casting forming inner cavity treatment system - Google Patents
Engine cylinder block casting forming inner cavity treatment system Download PDFInfo
- Publication number
- CN112439759A CN112439759A CN202011203839.7A CN202011203839A CN112439759A CN 112439759 A CN112439759 A CN 112439759A CN 202011203839 A CN202011203839 A CN 202011203839A CN 112439759 A CN112439759 A CN 112439759A
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- Prior art keywords
- supporting
- rod
- cylinder
- cylinder body
- fixedly connected
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/36—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by using brushes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D36/00—Filter circuits or combinations of filters with other separating devices
- B01D36/02—Combinations of filters of different kinds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/04—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
- B08B9/30—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking and having conveyors
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/004—Nozzle assemblies; Air knives; Air distributors; Blow boxes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention relates to a processing system for an inner cavity of an engine cylinder body in casting molding, which relates to the technical field of engine processing and comprises a supporting device for supporting the cylinder body, a fixing device for fixing the cylinder body, a conveying device for conveying the cylinder body and a flushing device for flushing the cylinder body; the supporting device comprises supporting legs and a supporting frame; the fixing device comprises a lifting electric cylinder, a fixing plate, a connecting seat, a connecting rod, a movable rod, a supporting screw rod, a fixing nut, an Contraband-shaped plate, a supporting rod, a pressing block and a pressure spring; the conveying device comprises a driving motor, a screw rod and a sliding block; the flushing device comprises an outer box, a spray head, a water pipe, a first telescopic cylinder, a second telescopic cylinder, a first connecting plate and a second connecting plate. The invention has the advantages of high cleaning efficiency and difficult chip splashing in the cleaning process.
Description
Technical Field
The invention relates to the technical field of engine processing, in particular to a processing system for an inner cavity of an engine cylinder body in casting forming.
Background
The engine includes an internal combustion engine, an external combustion engine, an electric motor and the like, and is a machine capable of converting other forms of energy into mechanical energy, for example, the internal combustion engine converts chemical energy into mechanical energy. The engine is suitable for a power generation device, and can also refer to the whole machine (such as a gasoline engine and an aircraft engine) comprising the power device; the number of cylinders commonly used by an automobile engine is 3, 6 and 12, and the arrangement forms among the cylinders are L-shaped in-line arrangement, V-shaped arrangement and W-shaped arrangement, the in-line arrangement is the most widely used cylinder arrangement form at present, and the cylinders are all arranged in a plane at the same angle.
Engine cylinder block need clear up the processing to the remaining piece of cylinder block outer wall and jar hole inner wall after the casting shaping, and the current clears up the processing to engine cylinder block, generally clears up by the workman is manual, and its cleaning efficiency is low, and the piece that splashes among the cleaning process influences workman's operational environment.
The above prior art solutions have the following drawbacks:
firstly, the method comprises the following steps: when the engine cylinder body is cleaned, the engine cylinder holes are cleaned one by manpower, the whole cleaning labor efficiency is low, time and labor are wasted, the production cost is increased, and the like;
secondly, the method comprises the following steps: when the cylinder body is cleaned, due to the fact that the fragments are small in size, light in weight, multiple in distribution and the like, the fragments are easy to splash, suspend and adsorb nearby the periphery of a worker when the worker cleans the cylinder body, and therefore the working environment of the worker is affected. Therefore, the method has room for improvement in the process of stone grooving.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide the processing system for the casting forming inner cavity of the engine cylinder block, which has the effects of high cleaning efficiency and difficulty in splashing chips in the cleaning process.
The above object of the present invention is achieved by the following technical solutions:
an engine cylinder body casting forming inner cavity treatment system comprises a supporting device for supporting a cylinder body, a fixing device for fixing the cylinder body, a conveying device for conveying the cylinder body, and a flushing device for flushing the cylinder body;
the supporting device comprises supporting legs and supporting frames, the supporting legs are symmetrically and fixedly arranged on the ground, and the supporting frames are symmetrically and fixedly arranged on one sides of the supporting legs, which are far away from the ground;
the conveying device comprises a driving motor, a screw rod and a sliding block, the driving motor is fixedly arranged on one side, away from the supporting legs, of the supporting frame, the output end of the driving motor is arranged towards the extending direction of the supporting frame, a placing groove for placing the driving motor is formed in the supporting frame, one end of the screw rod is fixedly connected with the output end of the driving motor, the other end of the screw rod is rotatably connected with the inner wall of the placing groove, and the sliding block is sleeved on the screw rod in a threaded manner and is abutted against the inner wall of the placing groove to slide;
the fixing device comprises a lifting electric cylinder, a fixing plate, a connecting seat, a connecting rod, a movable rod, a supporting screw rod, a fixing nut, Contraband-shaped plates, a supporting rod, a pressing block and a pressure spring, wherein the lifting electric cylinder and the sliding block are fixedly connected with one side far away from the bottom of the setting groove, the telescopic end of the lifting electric cylinder is upwards arranged, the fixing plate is fixedly connected with the telescopic end of the lifting electric cylinder, the fixing plate is provided with material leaking holes with different aperture sizes, the connecting seat and the fixing plate are fixedly connected with one side far away from the lifting electric cylinder and are distributed with a plurality of the connecting seat and the fixing plate, the Contraband-shaped plate is fixedly connected with one side far away from the fixing plate with the connecting seat, the opening of the Contraband-shaped plate is arranged towards the direction far away from the connecting seat, one end of the supporting rod is hinged with one side near the cylinder body, one end of the movable, one end of the connecting rod is fixedly connected to the other side of the protrusion of the v-21274, the other end of the connecting rod is rotatably connected to the middle part of the movable rod, the supporting screw rod is inserted into the supporting rod, the supporting rod is provided with a movable groove for the supporting screw rod to be inserted and moved, the fixing nuts are symmetrically in threaded fit on the supporting screw rod and are abutted against the upper part and the lower part of the supporting rod, the pressing rod is inserted and connected to one end of the supporting screw rod, which is far away from the supporting rod, the supporting screw rod is provided with an insertion groove for the pressing rod to be inserted, one end of the pressure spring is fixedly connected with the bottom of the insertion groove, the other end of the pressure spring is fixedly connected with one end of the pressing rod;
the flushing device comprises an outer box, a spray head, a water pipe, a first telescopic cylinder, a second telescopic cylinder, a first connecting plate and a second connecting plate, wherein the outer box is fixedly connected with one side of the two support frames, which is far away from the support legs, and a channel for the fixed cylinder body of the fixing device to pass through is formed, the spray head is uniformly distributed on the two side walls of the outer box and one side of the support frames, and can spray water into the outer box, the outer box wall is uniformly provided with through holes for the spray head to pass through, the water pipe is fixedly connected with one end of the spray head, which is far away from the outer box wall, the first connecting plate is fixedly connected with one end of the water pipe, the second connecting plate is installed with the side wall of the water pipe in a sliding manner, the second connecting plate is provided with a sliding groove for the water supply pipe to slide up and down, the first telescopic cylinder is fixedly arranged on the outer box, the telescopic end of the, and the second telescopic cylinder is fixedly arranged on the outer box wall, and the telescopic end of the second telescopic cylinder is fixedly connected with the second connecting plate.
As a preferred technical scheme, a cleaning device is arranged on one side, away from the supporting legs, of each of the two support frames and is positioned in front of the flushing device, the cleaning device comprises an installation box, a brush, an installation plate and a connecting pressure spring, the installation box is fixedly connected with one side, away from the supporting legs, of each support frame, a channel for a fixing device to fix a cylinder body to pass through is formed in the installation box, the installation plate is elastically connected with the inner wall of the installation box through the connecting pressure spring, and the brush is connected to one side, away from the inner wall of the installation box.
According to a preferred technical scheme of the invention, a rotating motor and a bearing plate are arranged between the fixed plate and the telescopic end of the lifting electric cylinder, the bearing plate is fixedly connected with the telescopic end of the lifting electric cylinder, the rotating motor is fixedly connected with the center of one side of the bearing plate far away from the lifting electric cylinder, and the output end of the rotating motor is fixedly connected with one side of the fixed plate near the lifting electric cylinder.
As a preferred technical scheme of the invention, one side of the two support frames close to the ground is provided with a waste liquid collecting box, the waste liquid collecting box is fixedly connected with one side of the two support frames close to the ground, the opening of the waste liquid collecting box is upwards arranged, and the bottom of the collecting box is provided with a waste liquid discharge port.
As a preferred technical scheme of the invention, one side of each of the two support frames, which is far away from the support leg, is provided with a drying device, the drying device comprises a drying box, a fan and an electric heating wire, the drying box is fixedly connected with one side of each of the two support frames, which is far away from the support leg, a channel for the fixing device to fix the cylinder body to pass through is formed, the electric heating wire is arranged on the opposite inner side wall of the drying box, and the fan is arranged in the drying box to blow heat generated by the electric heating wire to the.
As a preferred technical scheme of the invention, a filter screen and filter cotton are arranged in the waste liquid collecting box, and the filter cotton is positioned below the filter screen.
In summary, the invention includes at least one of the following beneficial technical effects:
1. in the whole processing of clearing up the cylinder body, under strutting arrangement, fixing device, conveyer and washing unit's cooperation, it has the piece efficient and the difficult effect that splashes up the piece of clearance in-process of clearance cylinder body piece.
2. In specific clearance processing operation in-process, the characteristics of hole and hole distribution irregularity on the cylinder body are considered, can drive the cylinder body to rise and descend and rotate in the cleaning device region through the cooperation of the lift electric cylinder and the rotating electrical machines in the fixing device, thereby the cylinder body fixed on the fixed plate is rotated, thereby the effect of improving cleaning efficiency is achieved.
3. The cylinder body can produce a large amount of waste water in clearance course of working, if not collect it in a concentration, then probably lead to work efficiency to reduce, or influence the environment on every side, then be equipped with the waste liquid collecting box in clearance process, then can collect the waste water that clearance cylinder body in-process produced in a concentration, because there are other impurity such as piece in the waste liquid of collection and lead to can not its cyclic utilization, in order to solve this problem, then be equipped with filter screen and filter pulp in the waste liquid collecting box, be used for carrying out filtration treatment to the waste liquid, the filter screen that sets up alone is used for coming out piece and other impurity separation, only need to clear up the filter screen can.
Drawings
Fig. 1 is a schematic view of the main structure of the present invention.
Fig. 2 is a schematic structural view of the fixing device.
Fig. 3 is an enlarged partial cross-sectional view of the fixing device.
Fig. 4 is a schematic structural view of the transfer device.
Fig. 5 is a schematic structural view of the cleaning apparatus.
Fig. 6 is a schematic view of the structure of the flushing device.
Fig. 7 is a schematic structural view of the drying apparatus.
Fig. 8 is a schematic structural view of the waste liquid collection tank.
Fig. 9 is a schematic diagram of the structure of an object to which the present invention is directed.
In the figure: 1. a support device; 2. a conveying device; 3. a fixing device; 4. a flushing device; 11. supporting legs; 12. a support frame; 21. a drive motor; 22. a screw rod; 23. a slider; 121. a placing groove; 31. a lifting electric cylinder; 32. a fixing plate; 33. a connecting seat; 34. a connecting rod; 35. a movable rod; 36. a support screw; 37. fixing a nut; 38. contraband shaped plates; 39. a support bar; 30. a hold down bar; 301. a compression block; 302. a pressure spring; 351. a moving groove; 321. a material leaking hole; 391. a movable groove; 361. inserting the slot; 41. an outer box; 42. a spray head; 43. a water pipe; 44. a first telescopic cylinder; 45. a second telescopic cylinder; 46. a first connecting plate; 461. a chute; 47. a second connecting plate; 411. inserting holes; 471. a sliding groove; 5. a cleaning device; 51. installing a box; 52. a brush; 53. mounting a plate; 54. connecting a pressure spring; 311. a rotating electric machine; 312. a bearing plate; 6. a waste liquid collection box; 61. a waste liquid discharge port; 7. a drying device; 71. a drying box; 72. a fan; 73. an electric heating wire; 62. a filter screen; 63. and (5) filtering cotton.
The present invention will be described in further detail with reference to the accompanying drawings.
Referring to fig. 1, an engine cylinder block casting forming inner cavity processing system is provided, which comprises a supporting device 1 for supporting a cylinder block, a fixing device 3 for fixing the cylinder block, a conveying device 2 for conveying the cylinder block, and a flushing device 4 for flushing the cylinder block.
Continuing to refer to fig. 1, the supporting device 1 comprises supporting legs 11 and supporting frames 12, wherein the supporting legs 11 are symmetrically fixed on the ground, and the supporting frames 12 are symmetrically fixed on one sides of the supporting legs 11 far away from the ground; in the whole process of cleaning and processing the cylinder body, all the operation steps are completed in the device arranged on the support frame 12, and the continuity of the whole operation steps is realized.
Referring to fig. 2 and 3, the fixing device 3 includes a lifting electric cylinder 31, a fixing plate 32, a connecting seat 33, a connecting rod 34, a movable rod 35, a supporting screw 36, a fixing nut 37, a lifting 21274, a shape plate 38, a supporting rod 39, a pressing rod 30, a pressing block 301 and a pressure spring 302, the lifting electric cylinder 31 is fixedly connected with one side of the sliding block 23 far away from the bottom of the installation groove 121, the telescopic end of the lifting electric cylinder 31 is upward arranged, the fixing plate 32 is fixedly connected with the telescopic end of the lifting electric cylinder 31, the fixing plate 32 is provided with material leaking holes 321 with different aperture sizes, the connecting seat 33 is fixedly connected with one side of the fixing plate 32 far away from the lifting electric cylinder 31 and is distributed with a plurality of material leaking holes, the shape plate 38 is fixedly connected with one side of the connecting seat 33 far away from the fixing plate 32, a lifting 21274is arranged with the opening of the shape plate 38 far away from the connecting seat 33, one end of the supporting rod 39 is hinged with one side of the shape plate, the movable rod 35 is provided with a movable groove 351 which is used for the hinge to rotate and move, one end of the connecting rod 34 is fixedly connected to the other side of the protrusion of the Contraband-shaped plate 38, the other end of the connecting rod 34 is rotatably connected to the middle part of the movable rod 35, the supporting screw 36 is inserted into the supporting rod 39, the supporting rod 39 is provided with a movable groove 391 which is used for the supporting screw 36 to be inserted and moved, the fixing nut 37 is symmetrically in threaded fit on the supporting screw 36 and is abutted against the upper part and the lower part of the supporting rod 39, the pressing rod 30 is inserted and connected to one end, far away from the supporting rod 39, of the supporting screw 36, the penetrating groove 361 which is used for the pressing rod 30 to be inserted and arranged, one end of the pressure spring 302 is fixedly connected with the bottom of the penetrating groove 361, the other end of the pressure spring 302 is fixedly connected with; after the cylinder body is placed on the fixed plate 32, the connecting rod 34, the movable rod 35, the supporting screw rod 36, the fixing nuts 37, 21274, the shape plate 38, the supporting rod 39, the pressing rod 30, the pressing block 301 and the pressure spring 302 which are connected through the connecting seats 33 distributed above the fixed plate 32 realize the fixing effect on the cylinder body, and in the specific operation, when an operator operates the cylinder body, the two conditions are as follows: an operator manually lifts the movable rod 35 upwards, the supporting rod 39 is driven by the movable rod 35 to move upwards, meanwhile, the fixing bolt 37 drives the supporting screw 36 fixed on the movable groove 391 to move upwards together with the movable rod, and meanwhile, the supporting screw 36 drives the pressing block 301 to move upwards together with the movable rod, so that the cylinder body pressed by the pressing block 301 can be taken out; on the contrary, when the movable rod 35 is pressed downwards, the supporting rod 39 is driven by the movable rod 35 to move downwards, and meanwhile, the supporting screw 36 fixed on the movable groove 391 is driven by the fixing bolt 37 to move downwards along with the movable rod, and meanwhile, the supporting screw 36 drives the pressing block 301 to move downwards along with the movable rod, so that the cylinder body can be pressed by the pressing block 301; in the present drawing, the portion of the support lever 39 connected to the movable lever 35 is at the highest height. In addition, the connecting rod 34 is rotatably connected with the movable rod 35 through a torsion spring, so as to ensure that after the movable rod 35 is lifted upwards to take the cylinder body down, the movable rod 35 can be automatically reset downwards due to the resilience of the torsion spring to drive the compressing block 301 to compress on the fixing plate 32.
As shown in fig. 1, a rotating motor 311 and a receiving plate 312 are disposed between the fixing plate 32 and the telescopic end of the lifting electric cylinder 31, the receiving plate 312 is fixedly connected to the telescopic end of the lifting electric cylinder 31, the rotating motor 311 and the receiving plate 312 are fixedly connected to a side of the lifting electric cylinder 31 away from the side, and an output end of the rotating motor 311 is fixedly connected to a center of a side of the fixing plate 32 close to the lifting electric cylinder 31; in specific clearance processing operation in-process, consider hole and hole distribution irregularity's characteristic on the cylinder body, the event drives fixed plate 32 through rotating electrical machines 311 and rotates to the cylinder body that the messenger was fixed on fixed plate 32 is rotatory, thereby reaches the effect of improving cleaning efficiency.
Referring to fig. 4, the conveying device 2 includes a driving motor 21, a screw rod 22 and a slider 23, the driving motor 21 is fixedly disposed on one side of the support frame 12 far away from the support leg 11, and an output end of the driving motor 21 is disposed toward an extending direction of the support frame 12, a disposition groove 121 for disposing the driving motor 21 is disposed on the support frame 12, one end of the screw rod 22 is fixedly connected with the output end of the driving motor 21 and the other end is rotatably connected with an inner wall of the disposition groove 121, and the slider 23 is threadedly sleeved on the screw rod 22 and slides against the inner wall of the disposition groove 121; after the cylinder is fixed on the fixing plate 32, the driving motor 21 drives the screw rod 22 to rotate, so that the fixing device 3 fixed on the slide block 23 drives the cylinder to move linearly.
Referring to fig. 5, the cleaning device 5 comprises a mounting box 51, a brush 52, a mounting plate 53 and a connecting compression spring 54, the mounting box 51 is fixedly connected with one side of the support frame 12 far away from the support leg 11 and is provided with a channel for the fixing cylinder body of the fixing device 3 to pass through, the mounting plate 53 is elastically connected with the inner wall of the mounting box 51 through the connecting compression spring 54, and one side of the mounting plate 53 far away from the inner wall of the mounting box 51 is connected with the brush 52; in the specific operation process of the device, the fixed cylinder body is conveyed to the area of the cleaning device 5 through the conveying device 2, the brush 52 cleans the surface of the cylinder body at the moment, and the cylinder body can be driven to ascend, descend and rotate in the area of the cleaning device 5 through the matching of the lifting electric cylinder 31 and the rotating motor 311 in the fixing device 3 in the cleaning process, so that the cleaning effect of the surface of the cylinder body is improved.
Referring to fig. 6, the washing device 4 includes an outer box 41, a nozzle 42, a water pipe 43, a first telescopic cylinder 44, a second telescopic cylinder 45, a first connecting plate 46 and a second connecting plate 47, the outer box 41 and one side of the two support frames 12 far from the support legs 11 are fixedly connected and form a passage for the fixed cylinder of the fixing device 3 to pass through, the nozzle 42 is uniformly inserted and distributed on the two side walls of the outer box 41 and one side far from the support frames 12 and can spray water into the outer box 41, the wall of the outer box 41 is uniformly provided with insertion holes 411 for the nozzle 42 to insert, the water pipe 43 and one end of the nozzle 42 far from the wall of the outer box 41 are fixedly connected, the first connecting plate 46 is fixedly connected with one end of the water pipe 43, the second connecting plate 47 is slidably mounted with the side wall of the water pipe 43, the second connecting plate 47 is provided with a sliding groove 471 for the water supply pipe 43 to slide up and down, the first telescopic cylinder 44 is fixedly arranged, a chute 461 is arranged on one side of the first connecting plate 46 close to the telescopic end of the first telescopic cylinder 44, and the second telescopic cylinder 45 is fixedly arranged on the wall of the outer box 41, and the telescopic end of the second telescopic cylinder is fixedly connected with the second connecting plate 47; in concrete work engineering, because the brush 52 is not obvious to the downthehole piece clearance effect of cylinder body in preceding cleaning device 5, so be equipped with washing unit 4, it utilizes shower nozzle 42 to wash the clearance to the downthehole piece of cylinder body surface and, shower nozzle 42 drives a connecting plate 46 and No. two connecting plates 47 through telescopic cylinder 44 and No. two telescopic cylinder 45 respectively, can make shower nozzle 42 all-round removal in interlude hole 411 to reach and carry out all-round clearance processing to the outside in the cylinder body.
Referring to fig. 7, a drying device 7 is disposed on one side of the two support frames 12 away from the support legs 11, and includes a drying box 71, a fan 72, and an electric heating wire 73, the drying box 71 is fixedly connected to one side of the two support frames 12 away from the support legs 11, and a channel for the fixing device 3 to fix the cylinder body to pass is formed, the electric heating wire 73 is disposed on the inner side wall of the drying box 71, the fan 72 is installed inside the drying box 71 to blow heat generated by the electric heating wire 73 to the cylinder body, a certain amount of water stain is stored in the surface and the hole of the cylinder body after the flushing device 4 flushes, the cylinder body can be assembled and applied after flushing, the drying device 7 is disposed behind the flushing device 4, and in a specific working process, the fan 72 in the drying device 7 blows heat generated by the electric heating wire 73 to the cylinder body, so as to facilitate the.
Referring to fig. 8, the waste liquid collecting box 6 is fixedly connected with one side of the two supporting frames 12 close to the ground, the opening of the waste liquid collecting box is arranged upwards, and the bottom of the collecting box is provided with a waste liquid outlet 61; the cylinder body can produce a large amount of waste water in clearance course of working, if not collect it in a concentration, then probably lead to work efficiency to reduce, or influence the environment on every side, then be equipped with waste liquid collecting box 6 in clearance process, then can collect the waste water that clearance cylinder body in-process produced in a concentration, because there are other impurity such as piece in the waste liquid of collection and lead to can not its cyclic utilization, in order to solve this problem, then be equipped with filter screen 62 and filter pulp 63 in waste liquid collecting box 6, be used for carrying out filtration treatment to the waste liquid, the filter screen 62 that sets up alone is used for separating piece and other impurity, only need to clear up filter screen 62 can.
The implementation principle of the embodiment is as follows:
in this embodiment, the operation steps are described by taking cleaning and processing of the cylinder as an example:
1: fixing the cylinder body: the operating personnel manually lifts up the movable rod 35, the supporting rod 39 is driven by the movable rod 35 to move upwards, meanwhile, the supporting screw rod 36 fixed on the movable groove 391 is driven by the fixing bolt 37 to move upwards together with the movable rod, meanwhile, the supporting screw rod 36 drives the pressing block 301 to move upwards together, the cylinder body is placed on the fixing plate 32, the force exerted on the movable rod 35 is removed, the movable rod 35 can automatically reset downwards by the resilience force of the torsion spring to drive the pressing block 301 to press on the fixing plate 32.
2: moving the cylinder body: after the cylinder is fixed on the fixing plate 32, the driving motor 21 drives the screw rod 22 to rotate, so that the fixing device 3 fixed on the sliding block 23 drives the cylinder to move linearly.
3: cleaning the cylinder body: the fixed cylinder body passes through conveyer 2 and conveys 5 regions of cleaning device in, and brush 52 carries out the processing of clearing up to the surface of cylinder body this moment, can drive cylinder body lift decline and rotation in 5 regions of cleaning device through the cooperation of the lift electric cylinder 31 and rotating electrical machines 311 in fixing device 3 in the clearance process to improve the effect of cylinder body surface clearance.
4: washing the cylinder body: it utilizes shower nozzle 42 to wash the clearance to the piece in cylinder body surface and the downthehole, and shower nozzle 42 drives a connecting plate 46 and No. two connecting plates 47 through telescopic cylinder 44 and No. two telescopic cylinder 45 respectively, can make shower nozzle 42 all-round rotation in through-hole 411 to reach and carry out all-round clearance processing to the outside in the cylinder body.
5: drying the cylinder body: the cylinder body can have a certain amount of water stain in washing device 4 scour clearance rear surface and downthehole, for the convenience of the cylinder body can assemble the application as far as possible after scouring, then be equipped with drying device 7 behind washing device 4, and at specific course of operation, fan 72 among the drying device 7 blows the heat that heating wire 73 produced to the cylinder body, then can accelerate the dry time of cylinder body.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.
Claims (6)
1. The utility model provides an engine cylinder block casting shaping inner chamber processing system which characterized in that: comprises a supporting device (1) for supporting a cylinder body, a fixing device (3) for fixing the cylinder body, a conveying device (2) for conveying the cylinder body, and a flushing device (4) for flushing the cylinder body;
the supporting device (1) comprises supporting legs (11) and supporting frames (12), the supporting legs (11) are symmetrically and fixedly arranged on the ground, and the supporting frames (12) are symmetrically and fixedly arranged on one sides, far away from the ground, of the supporting legs (11);
the conveying device (2) comprises a driving motor (21), a screw rod (22) and a sliding block (23), the driving motor (21) is fixedly arranged on one side, away from the supporting legs (11), of the supporting frame (12), the output end of the driving motor (21) is arranged towards the extending direction of the supporting frame (12), a placement groove (121) for placing the driving motor (21) is formed in the supporting frame (12), one end of the screw rod (22) is fixedly connected with the output end of the driving motor (21), the other end of the screw rod is rotatably connected with the inner wall of the placement groove (121), and the sliding block (23) is sleeved on the screw rod (22) in a threaded manner and slides in a mode of abutting against the inner wall of the placement groove (121);
the fixing device (3) comprises a lifting electric cylinder (31), a fixing plate (32), a connecting seat (33), a connecting rod (34), a movable rod (35), a supporting screw rod (36), a fixing nut (37), a '-21274', a shape plate (38), a supporting rod (39), a pressing rod (30), a pressing block (301) and a pressure spring (302), wherein the lifting electric cylinder (31) and a sliding block (23) are fixedly connected at one side of the bottom of a placement groove (121) and the telescopic end of the lifting electric cylinder is upwards arranged, the fixing plate (32) is fixedly connected with the telescopic end of the lifting electric cylinder (31), the fixing plate (32) is provided with material leaking holes (321) with different aperture sizes, the connecting seat (33) and the fixing plate (32) are fixedly connected at one side of the lifting electric cylinder (31) away from and distributed with a plurality of plates, the Contraband shape plate (38) and the connecting seat (33) are fixedly connected at the side, the Contraband-shaped plate (38) is arranged towards the direction far away from the connecting seat (33), one end of the supporting rod (39) is hinged with the Contraband-shaped plate (38) close to one side of the cylinder body, one end of the movable rod (35) is hinged with the supporting rod (39) far away from one side of the Contraband-shaped plate (38), the movable rod (35) is provided with a moving groove (351) for the hinge to rotate and move, one end of the connecting rod (34) is fixedly connected to the other side of the Contraband-shaped plate (38), the other end of the connecting rod (34) is rotatably connected to the middle of the movable rod (35), the supporting screw rod (36) is inserted into the supporting rod (39), the supporting rod (39) is provided with a moving groove (391) for the supporting screw rod (36) to insert, the fixing nut (37) is symmetrically screwed on the supporting screw rod (36) and is abutted against the upper part and the lower part of the supporting rod, the pressing rod (30) is inserted and connected to one end, far away from the supporting rod (39), of the supporting screw rod (36), a penetrating slot (361) for inserting the pressing rod (30) is formed in the supporting screw rod (36), one end of the pressure spring (302) is fixedly connected with the bottom of the penetrating slot (361), the other end of the pressure spring (302) is fixedly connected with one end, close to the bottom of the penetrating slot (361), of the pressing rod (30), and the pressing block (301) is fixedly connected with one end, far away from the penetrating slot (361), of the pressing rod (30);
the washing device (4) comprises an outer box (41), a spray head (42), a water pipe (43), a first telescopic cylinder (44), a second telescopic cylinder (45), a first connecting plate (46) and a second connecting plate (47), wherein the outer box (41) and one side of two support frames (12) far away from the support legs (11) are fixedly connected and form a passage for the fixed cylinder body of the fixing device (3) to pass through, the spray head (42) is uniformly distributed on two side walls of the outer box (41) in an inserting way and on one side of the support frames (12) far away from and can spray water into the outer box (41), the wall of the outer box (41) is uniformly provided with an inserting hole (411) for the spray head (42) to pass through, the water pipe (43) and one end of the spray head (42) far away from the wall of the outer box (41) are fixedly connected, the first connecting plate (46) is fixedly connected with one end of the water pipe (43), and the second connecting plate (47) is installed with the side wall of, a sliding groove (471) in which the water supply pipe (43) slides up and down is formed in the second connecting plate (47), the first telescopic cylinder (44) is fixedly arranged on the outer box (41), the telescopic end of the first telescopic cylinder is slidably mounted with the first connecting plate (46), a sliding groove (461) is formed in one side, close to the telescopic end of the first telescopic cylinder (44), of the first connecting plate (46), and the second telescopic cylinder (45) is fixedly arranged on the wall of the outer box (41) and fixedly connected with the second connecting plate (47) through the telescopic end of the second telescopic cylinder.
2. The engine block casting molding inner cavity treatment system according to claim 1, characterized in that: one side that supporting leg (11) were kept away from in two support frames (12) is provided with cleaning device (5) and is located before washing unit (4), cleaning device (5) are including install bin (51), brush (52), mounting panel (53) and connect pressure spring (54), one side fixed connection that supporting leg (11) were kept away from in install bin (51) and support frame (12) and be formed with the passageway that supplies fixing device (3) fixed cylinder body to pass, the inner wall elastic connection of installation panel (53) through connecting pressure spring (54) and install bin (51), one side that install bin (51) inner wall was kept away from in mounting panel (53) is connected with brush (52).
3. The engine block casting molding inner cavity treatment system according to claim 1, characterized in that: be provided with rotating electrical machines (311) and accept board (312) between the flexible end of fixed plate (32) and lift electric cylinder (31), accept the flexible end fixed connection of board (312) and lift electric cylinder (31), one side center fixed connection that lift electric cylinder (31) was kept away from to rotating electrical machines (311) and accept board (312), just one side fixed connection that rotating electrical machines (311) output and fixed plate (32) are close to lift electric cylinder (31).
4. The engine block casting molding inner cavity treatment system according to claim 1, characterized in that: a waste liquid collecting box (6) is arranged on one side, close to the ground, of the two support frames (12), the waste liquid collecting box (6) is fixedly connected with one side, close to the ground, of the two support frames (12), the opening of the waste liquid collecting box is arranged upwards, and a waste liquid discharging port (61) is formed in the bottom of the collecting box.
5. The engine block casting molding inner cavity treatment system according to claim 1, characterized in that: two one side that supporting leg (11) were kept away from in support frame (12) is provided with drying device (7), and it includes stoving case (71), fan (72) and heating wire (73), one side fixed connection of supporting leg (11) is kept away from with two support frames (12) to stoving case (71), and is formed with the passageway that supplies fixing device (3) fixed cylinder body to pass, drying case (71) relative inside wall is located in heating wire (73), fan (72) are installed in the inside of stoving case (71) and are blown the cylinder body with the heat that produces heating wire (73).
6. The engine block casting forming inner cavity treatment system according to claim 4, wherein: a filter screen (62) and filter cotton (63) are arranged in the waste liquid collecting box (6), and the filter cotton (63) is positioned below the filter screen (62).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011203839.7A CN112439759A (en) | 2020-11-02 | 2020-11-02 | Engine cylinder block casting forming inner cavity treatment system |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011203839.7A CN112439759A (en) | 2020-11-02 | 2020-11-02 | Engine cylinder block casting forming inner cavity treatment system |
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Publication Number | Publication Date |
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CN112439759A true CN112439759A (en) | 2021-03-05 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202011203839.7A Withdrawn CN112439759A (en) | 2020-11-02 | 2020-11-02 | Engine cylinder block casting forming inner cavity treatment system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114261092A (en) * | 2021-07-20 | 2022-04-01 | 浙江天雄工业技术有限公司 | High-pressure water flushing system for flow channel in engine frame |
-
2020
- 2020-11-02 CN CN202011203839.7A patent/CN112439759A/en not_active Withdrawn
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114261092A (en) * | 2021-07-20 | 2022-04-01 | 浙江天雄工业技术有限公司 | High-pressure water flushing system for flow channel in engine frame |
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