CN114310536A - Polishing method and polishing device for joint of spliced bathtub - Google Patents

Polishing method and polishing device for joint of spliced bathtub Download PDF

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Publication number
CN114310536A
CN114310536A CN202111529672.8A CN202111529672A CN114310536A CN 114310536 A CN114310536 A CN 114310536A CN 202111529672 A CN202111529672 A CN 202111529672A CN 114310536 A CN114310536 A CN 114310536A
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China
Prior art keywords
bathtub
polishing
spliced
joint
position sensor
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CN202111529672.8A
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CN114310536B (en
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刘达
刘汝发
高伟强
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Foshan Clev Robot Co ltd
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Foshan Clev Robot Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention discloses a polishing method and a polishing device for a joint of a spliced bathtub, wherein the polishing method comprises the following steps: s1, horizontally clamping the assembled spliced bathtub to be polished on a processing table, wherein the opening of the spliced bathtub is arranged upwards; s2, detecting the top surface of the spliced bathtub in real time through a top position sensor and detecting the outer side surface of the spliced bathtub in real time through a side position sensor; s3, the polishing moving driving component drives the polishing cutter component, the top position sensor and the side position sensor to move along the extending direction of the joint of the spliced bathtub according to the top datum detected by the top position sensor and the outer datum detected by the side position sensor, and the joint of the spliced bathtub is polished through the polishing cutter component in the moving process. Concatenation bathtub seam grinding device includes: the polishing moving driving component, the processing table and the joint polishing mechanism improve the accuracy and efficiency of polishing the joint of the spliced bathtub by the polishing cutter assembly.

Description

Polishing method and polishing device for joint of spliced bathtub
Technical Field
The invention relates to the field of bathtub production and processing, in particular to a polishing method and a polishing device for a joint of a spliced bathtub.
Background
Present concatenation bathtub generally includes the outer jar and overlaps locates the inner casing in the outer jar, wherein the jar mouth border of inner casing generally toward extending outward has annular step, it is fixed to glue along contradicting again on going up of annular step and outer jar, in the actual production manufacturing, the seam on the last edge of annular step and outer jar is difficult to do the complete matching, annular step often can bulge the lateral surface of outer jar and form the concatenation turn-ups, current general artificial mode is polished to the seam, artifical inefficiency of polishing, and the precision of polishing is not high, lead to the polishing of seam and can appear unevenness's phenomenon, and be difficult to carry out the processing of polishing of radius angle.
Disclosure of Invention
The invention aims to provide a polishing method and a polishing device for a joint of a spliced bathtub, so as to solve one or more technical problems in the prior art and provide at least one beneficial choice or creation condition.
The technical scheme adopted for solving the technical problems is as follows:
the invention provides a method for polishing a joint of a spliced bathtub, which comprises the following steps:
s1, horizontally clamping the assembled spliced bathtub to be polished on a processing table, wherein the opening of the spliced bathtub is arranged upwards;
s2, detecting the top surface of the spliced bathtub in real time through a top position sensor and detecting the outer side surface of the spliced bathtub in real time through a side position sensor;
s3, the polishing moving driving component drives the polishing cutter component, the top position sensor and the side position sensor to move along the extending direction of the joint of the spliced bathtub according to the top datum detected by the top position sensor and the outer datum detected by the side position sensor, and the joint of the spliced bathtub is polished through the polishing cutter component in the moving process.
The invention has the beneficial effects that: can be according to the outside reference surface that top reference surface and side position inductor that top position inductor surveyed, can fit out the benchmark of polishing of concatenation bathtub seam, polish and move the drive component and drive the direction removal of polishing cutter subassembly along concatenation bathtub seam extension according to this benchmark of polishing, can improve the accuracy of polishing of cutter subassembly to the seam of concatenation bathtub like this, realize automatic polishing, improve the efficiency of processing.
In addition, top position inductor and side position inductor select for use pressure type contact sensor, at the in-process that removes, can detect the contact stress between concatenation bathtub surface and the pressure type contact sensor constantly, because during the production of concatenation bathtub, hollowing or unsmooth phenomenon appear in the part, through the analysis to pressure data, the moving direction of polishing that cutter subassembly was polished at this moment is not influenced, that is to say, it moves that the removal drive component of polishing still drives the cutter subassembly of polishing along smooth-going route, thereby can avoid polishing the condition of too deep.
As a further improvement of the above technical solution, the polishing tool assembly is adjustably movably disposed relative to the top position sensor and the side position sensor along a polishing feeding direction perpendicular to a direction in which a seam of the spliced bathtub extends. The feeding amount of polishing of the polishing cutter component is adjusted according to different spliced bathtubs, and fine adjustment of the polishing feeding amount is mainly achieved.
As a further improvement of the above solution, a linear drive unit is used to automatically drive the sanding movement drive member in an adjustable movement setting in the sanding feed direction. This scheme has set up the linear drive unit and has come the volume of feeding of polishing of automatically regulated cutter subassembly of polishing, and wherein linear drive unit can be cylinder or electric putter isotructure.
As a further improvement of the above technical solution, in step S, the top guide contact member and the side guide contact member slide along the direction in which the joint of the spliced bathtub extends along with the sanding tool assembly by sliding contact between the top guide contact member and the top surface of the spliced bathtub and sliding contact between the side guide contact member and the outer side surface of the spliced bathtub. The top guide contact piece and the side guide contact piece can realize the positioning and guiding of the grinding cutter component, so that the grinding cutter component can accurately grind the flanging of the joint.
As a further improvement of the above technical solution, the side guide contact member may be provided to be swingable with respect to the top guide contact member about a swing axis extending in a direction in which a seam of the spliced bathtub extends, and when the outer side surface of the spliced bathtub is an inclined surface, the side guide contact member may be made to swing to a position where it abuts against the outer side surface of the spliced bathtub.
As a further improvement of the above technical solution, a swing driving unit is used to automatically drive the side guide contact to swing.
As a further improvement of the above technical scheme, the polishing cutter component can be arranged opposite to the top position sensor and the side position sensor in a turnover mode around a turnover axis extending along the extending direction of the joint bathtub seam, so that the polishing cutter component can polish the chamfer of the outer edge of the joint bathtub.
As a further improvement of the technical scheme, the overturning driving unit is used for automatically driving the grinding cutter assembly to overturn in a reciprocating mode, and automatic chamfering grinding is achieved, wherein the position of the overturning axis is determined according to the sizes of different spliced bathtubs and the required chamfering angle and radian.
In addition, the invention also provides a polishing device for the joint of the spliced bathtub, which is applied to the polishing method for the joint of the spliced bathtub and comprises the following steps: the polishing and polishing machine comprises a polishing and moving driving component, a processing table and a joint polishing mechanism, wherein the polishing and moving driving component is a multi-axis robot, the polishing and moving driving component is provided with a robot execution end, the joint polishing mechanism is provided with an X axial direction, a Y axial direction and a Z axial direction which are orthogonal to each other, the Z axial direction is set to be an up-down direction, the joint polishing mechanism comprises a rack connected with the robot execution end, a top guide part, a side guide part and a polishing cutter assembly, the top guide part, the side guide part and the polishing cutter assembly are arranged on the rack, one side of the rack in the X axial direction is set to be a processing side, the top guide part is arranged on the upper portion of the processing side, the side guide part is arranged on the lower portion of the processing side, the side guide part is arranged below the top guide part and is close to the side of the rack, the polishing cutter assembly is arranged between the upper side of the side guide part and the top guide part and the side of the rack, the top guide member includes a top position sensor and the side guide member includes a side position sensor.
Drawings
The invention is further described with reference to the accompanying drawings and examples;
FIG. 1 is a schematic structural diagram of an embodiment of a polishing device for a joint of a spliced bathtub provided by the invention;
FIG. 2 is an enlarged view of a portion A of FIG. 1, with three arrows indicating the X-axis, Y-axis and Z-axis, respectively;
FIG. 3 is a side view of one embodiment of a seam sanding mechanism according to the present invention, wherein the arrows indicate the X-axis and Z-axis, respectively;
FIG. 4 is a side view of another embodiment of a side-guided contact swingable grinding tool assembly movable down in a joint grinding mechanism provided by the present invention, wherein the two arrows respectively indicate the X-axis and Z-axis.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, if words such as "a plurality" are described, the meaning is one or more, the meaning of a plurality is two or more, more than, less than, more than, etc. are understood as excluding the present number, and more than, less than, etc. are understood as including the present number.
In the description of the present invention, unless otherwise explicitly limited, terms such as arrangement, installation, connection and the like should be understood in a broad sense, and those skilled in the art can reasonably determine the specific meanings of the above terms in the present invention in combination with the specific contents of the technical solutions.
Firstly, the embodiment provides a method for polishing a joint of a spliced bathtub, which comprises the following steps:
s1, horizontally clamping the assembled spliced bathtub to be polished on the processing table 200, wherein the opening of the spliced bathtub is arranged upwards;
s2, detecting the top surface of the spliced bathtub in real time through the top position sensor 321, and detecting the outer side surface of the spliced bathtub in real time through the side position sensor 331;
s3, the polishing movement driving component 100 drives the polishing cutter component 340, the top position sensor 321 and the side position sensor 331 to move along the extending direction of the joint of the spliced bathtub according to the top datum detected by the top position sensor 321 and the outer datum detected by the side position sensor 331, and in the moving process, the polishing cutter component 340 polishes the joint of the spliced bathtub.
Therefore, the accuracy of polishing the joint of the spliced bathtub by the polishing cutter assembly 340 can be improved, automatic polishing is realized, and the processing efficiency is improved.
Wherein top position inductor 321 and side position inductor 331 choose for use pressure type contact sensor, at the in-process that removes, can detect the contact stress between concatenation bathtub surface and the pressure type contact sensor constantly, because during the production of concatenation bathtub, hollowing or unsmooth phenomenon appear in the part, through the analysis to pressure data, the removal direction of polishing of cutter subassembly 340 is not influenced this moment, that is to say, it moves that driving member 100 still drives cutter subassembly 340 of polishing along smooth-going route, thereby can avoid polishing the too dark condition.
In addition, referring to fig. 1 to 4, the present embodiment further provides a polishing device for a joint of a spliced bathtub, where the polishing device for a joint of a spliced bathtub is applied to the polishing method for a joint of a spliced bathtub, and the polishing device includes: polish and move drive component 100, processing platform 200, seam grinding machanism 300, it is multiaxis robot to polish to move drive component 100, it is provided with robot execution end 110 to polish to move drive component 100, seam grinding machanism 300 has mutually orthogonal X axial, Y axial and Z axial, sets up the Z axial is upper and lower direction, seam grinding machanism 300 includes frame 310, the top guide part 320, the side guide part 330 and the grinding cutter subassembly 340 that are connected with robot execution end 110 set up on frame 310, sets up frame 310 is the processing side along one side of X axial, top guide part 320 set up in the upper portion of processing side, side guide part 330 sets up in the lower part of processing side, just side guide part 330 sets up and is close to below top guide part 320 the side of frame 310, grinding cutter subassembly 340 sets up the upside and the top guide part 320 of side guide part 330 and is close to machine Between the sides of the shelf 310, the top guide 320 includes a top position sensor 321, and the side guide 330 includes a side position sensor 331.
In some embodiments, as shown in fig. 4, the sharpening tool assembly 340 is movably disposed in the X-axis direction relative to the frame 310, i.e., the sharpening tool assembly 340 is movably disposed in the sharpening feed direction relative to the top position sensor 321 and the side position sensor 331, the polishing feed direction is perpendicular to the direction in which the joint of the spliced bathtub extends, and the position of the polishing cutter assembly 340 in the X-axis direction is adjusted according to different spliced bathtubs, and further, a linear driving unit 400 in transmission connection with the sanding tool assembly 340 is provided on the frame 310, the linear driving unit 400 is used for driving the sanding tool assembly 340 to move in the X-axis direction, the linear driving unit 400 may be a cylinder or an electric push rod, and the frame 310 is provided with a supporting plate for the polishing tool assembly 340, and the polishing tool assembly 340 is slidably mounted on the supporting plate.
The grinding tool assembly 340 of the present embodiment includes a grinding motor 341, and a grinding disc 342 in transmission connection with the grinding motor 341, an axis of the grinding disc 342 is perpendicular to the Y-axis direction, and when grinding, the grinding motor 341 drives the grinding disc 342 to rotate, and in some implementations, the grinding tool assembly 340 may perform milling grinding by using a milling cutter or a cutting tool.
Further, the top guide member 320 further includes a top guide contact member 322 by which the top guide contact member 322 is slidably abutted against the top surface of the spliced bathtub, and the side guide member 330 further includes a side guide contact member 332 by which the side guide contact member 332 is slidably abutted against the outer side surface of the spliced bathtub, the top guide contact member 322 and the side guide contact member 332 being slidable in the direction in which the joint of the spliced bathtub extends along with the sanding cutter assembly 340. In this embodiment, the top guide contact 322 is a top guide wheel, the axis of the top guide wheel extends along the X-axis, the side guide contact 332 is a side guide wheel, the axis of the side guide wheel extends along the up-down direction, and in some implementations, the top guide contact 322 and the side guide 330 may be in the form of a slider. The top guide contact 322 and the side guide contact 332 can provide positioning guidance for the sanding tool assembly 340, further allowing the sanding tool assembly 340 to accurately sand the flange of the seam.
In some embodiments, as shown in FIG. 4, the side guide contact 332 may be pivotally mounted relative to the top guide contact 322 about a pivot axis extending along the direction of extension of the tub joint, such that the side guide contact 332 may be pivoted into abutment with the outside of the tub when the outside of the tub is sloped.
Specifically, as shown in fig. 4, the frame 310 includes a top frame portion 311 and side frame portions 312, the side frame portions 312 are divided into a first rotating end and a first mounting end at two ends in the up-down direction, the top frame portion 311 is divided into a second rotating end and a second mounting end at two ends in the X-axis direction, the first rotating end is rotatably connected to the second rotating end, so that the side frame portions 312 are rotatably disposed relative to the top frame portion 311 about a swing axis extending along the Y-axis direction, the side guide 330 is mounted to the first mounting end, the top guide 320 is mounted to the second mounting end, the side frame portions 312 are rotatable relative to the top frame portion 311 about a swing axis extending along the Y-axis direction, that is, the side guide 330 is driven to swing about the swing axis, so that for the outer side surfaces of different spliced bathtubs, for the inclined outer side surfaces, the side guide contact 332 can be abutted against the outer side surfaces of the spliced bathtubs, and a swing driving unit is arranged on the top frame part 311, the swing driving unit is in transmission connection with the side frame part 312, the swing driving unit is used for driving the side frame part 312 to swing around the swing axis, and the side frame part 312 is automatically driven to rotate through a rotation driving unit, so that automatic control is realized, wherein the rotation driving unit is a swing motor.
In some embodiments, the polishing tool assembly 340 is disposed to be able to flip around a flip axis extending along the extending direction of the joint bathtub, so that the polishing tool assembly 340 can polish the outer edge of the joint bathtub, that is, the polishing tool assembly 340 is disposed to rotate around the flip axis extending along the Y-axis, the polishing tool assembly 340 is able to rotate around the flip axis extending along the Y-axis, and a flip driving unit in transmission connection with the polishing tool assembly 340 is disposed on the frame 310, and is configured to drive the polishing tool assembly 340 to rotate around the flip axis, and the polishing tool assembly 340 is driven to rotate around the flip axis by the flip driving unit, so as to achieve automatic polishing of the chamfer, wherein the position of the flip axis is determined according to the sizes of different joint bathtubs and the required chamfer angles and radians, wherein the rotary driving unit can be a turnover motor, and the turnover motor is in transmission connection with the grinding tool assembly 340 through a transmission component.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that the present invention is not limited to the details of the embodiments shown and described, but is capable of numerous equivalents and substitutions without departing from the spirit of the invention as set forth in the claims appended hereto.

Claims (9)

1. A polishing method for a joint of a spliced bathtub is characterized by comprising the following steps: which comprises the following steps:
s1, horizontally clamping the assembled spliced bathtub to be polished on a processing table (200), wherein the opening of the spliced bathtub is arranged upwards;
s2, detecting the top surface of the spliced bathtub in real time through a top position sensor (321), and detecting the outer side surface of the spliced bathtub in real time through a side position sensor (331);
s3, fitting a polishing benchmark of a joint bathtub joint according to a top benchmark surface detected by the top position sensor (321) and an outer benchmark surface detected by the side position sensor (331), driving the polishing moving driving component (100) to simultaneously drive the polishing cutter component (340), the top position sensor (321) and the side position sensor (331) to move along the extending direction of the joint bathtub joint according to the polishing benchmark, and polishing the joint of the joint bathtub through the polishing cutter component (340) in the moving process.
2. The method of claim 1, wherein the method comprises the following steps:
the grinding cutter component (340) can be adjustably and movably arranged relative to the top position sensor (321) and the side position sensor (331) along a grinding feeding direction, and the grinding feeding direction is perpendicular to the extending direction of the spliced bathtub seam.
3. The method of claim 2, wherein the method comprises the following steps:
a linear drive unit (400) is used to automatically drive the adjustable movement setting of the sanding tool assembly (340) in the sanding feed direction.
4. The method of claim 1, wherein the method comprises the following steps:
in step S3, the top guide contact member (322) and the side guide contact member (332) slide along the direction in which the joint of the spliced bathtub extends along with the sanding cutter assembly (340) also by the top guide contact member (322) sliding against the top surface of the spliced bathtub and the side guide contact member (332) sliding against the outer side surface of the spliced bathtub.
5. The method of claim 1, wherein the method comprises the following steps:
the side guide contact piece (332) can be arranged in a swinging mode around a swinging axis extending along the extending direction of the joint of the spliced bathtub relative to the top guide contact piece (322), and when the outer side face of the spliced bathtub is an inclined face, the side guide contact piece (332) can be enabled to swing to a position abutting against the outer side face of the spliced bathtub.
6. The method of claim 5, wherein the method comprises the following steps: the side guide contact (332) is automatically driven to swing using a swing drive unit.
7. The method of claim 1, wherein the method comprises the following steps:
the polishing cutter component (340) can be opposite to the top position sensor (321) and the side position sensor (331) and is arranged around the overturning axis extending along the extending direction of the joint bathtub joint in an overturning manner, so that the polishing cutter component (340) can polish the chamfer of the outer edge of the joint bathtub.
8. The method of claim 7, wherein the method comprises the following steps: a reverse drive unit is used to automatically drive the grinding tool assembly (340) to reverse back and forth.
9. The utility model provides a concatenation bathtub seam grinding device which characterized in that: the spliced bathtub joint polishing device is applied to the spliced bathtub joint polishing method of any one of claims 1 to 8, and comprises the following steps: polish and remove drive component (100), processing platform (200), seam grinding machanism (300), it is multiaxis robot to polish to remove drive component (100), it is provided with robot execution end (110) to polish to remove drive component (100), seam grinding machanism (300) have mutually orthogonal X axial, Y axial and Z axial, set for the Z axial is upper and lower direction, seam grinding machanism (300) include with robot execution end (110) be connected frame (310), set up top guide part (320), side guide part (330) and the cutter subassembly (340) of polishing on frame (310), set for frame (310) is the processing side along X axial one side, top guide part (320) set up in the upper portion of processing side, side guide part (330) set up in the lower part of processing side, just side guide part (330) set up below top guide part (320) and are close to frame (310) ) The side of the frame (310), the sanding tool assembly (340) is arranged between the upper side of the side guide part (330) and the side of the top guide part (320) close to the frame (310), the top guide part (320) comprises a top position sensor (321), and the side guide part (330) comprises a side position sensor (331).
CN202111529672.8A 2021-12-14 2021-12-14 Polishing method and polishing device for joint of spliced bathtub Active CN114310536B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4268999A (en) * 1978-05-17 1981-05-26 Hitachi, Ltd. Automatic polishing apparatus
CN205685358U (en) * 2016-04-28 2016-11-16 广东利迅达机器人系统股份有限公司 A kind of high accuracy bathtub milling robot
CN109318090A (en) * 2018-10-24 2019-02-12 武汉理工大学 Size compensation method and system in a kind of ring-shaped work pieces robot technique for grinding
CN110405559A (en) * 2019-08-09 2019-11-05 珠海心怡科技有限公司 A kind of metope intelligence sanding and polishing machine in robot
CN110919500A (en) * 2019-12-20 2020-03-27 温州金石机器人科技有限公司 Track polishing processing assembly line
CN211805211U (en) * 2020-01-20 2020-10-30 杭州怡田工具制造有限公司 Plane polisher
CN112792645A (en) * 2021-01-29 2021-05-14 湖南海擎智能科技有限责任公司 Automatic building wall surface polishing robot and automatic polishing method
CN112792644A (en) * 2021-01-29 2021-05-14 湖南海擎智能科技有限责任公司 Automatic building wall surface polishing robot and automatic polishing method

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4268999A (en) * 1978-05-17 1981-05-26 Hitachi, Ltd. Automatic polishing apparatus
CN205685358U (en) * 2016-04-28 2016-11-16 广东利迅达机器人系统股份有限公司 A kind of high accuracy bathtub milling robot
CN109318090A (en) * 2018-10-24 2019-02-12 武汉理工大学 Size compensation method and system in a kind of ring-shaped work pieces robot technique for grinding
CN110405559A (en) * 2019-08-09 2019-11-05 珠海心怡科技有限公司 A kind of metope intelligence sanding and polishing machine in robot
CN110919500A (en) * 2019-12-20 2020-03-27 温州金石机器人科技有限公司 Track polishing processing assembly line
CN211805211U (en) * 2020-01-20 2020-10-30 杭州怡田工具制造有限公司 Plane polisher
CN112792645A (en) * 2021-01-29 2021-05-14 湖南海擎智能科技有限责任公司 Automatic building wall surface polishing robot and automatic polishing method
CN112792644A (en) * 2021-01-29 2021-05-14 湖南海擎智能科技有限责任公司 Automatic building wall surface polishing robot and automatic polishing method

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