CN114310019B - Full-automatic combined welding method for movable frame of hanging edge roller - Google Patents
Full-automatic combined welding method for movable frame of hanging edge roller Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于玻璃生产技术领域,涉及一种全自动吊挂拉边器活动架组合焊接方法。The invention belongs to the technical field of glass production, and relates to a combined welding method of a movable frame of a fully automatic hanging edge puller.
背景技术Background technique
全自动吊挂拉边机是玻璃浮法线控制玻璃成型的关键设备,拉边机在生产线上采取多组成对使用,每条线拉边机数量约20台左右。拉边机其活动架主要负责引导拉边杆的升降作用;Fully automatic hanging edging machine is the key equipment for glass float line to control glass forming. The edging machine is used in pairs on the production line, and the number of edging machines for each line is about 20. The movable frame of the edge pulling machine is mainly responsible for guiding the lifting of the edge pulling rod;
如图1所示,现有的拉边机的活动架在组装焊接工艺在存在焊接不方便,不能对数个部件进行组装和焊接,组装操作繁琐,而且组焊件存在对称度的问题和而且位置尺寸要求高,存在一定的组焊难度,活动架组装焊接过程的变长,而且部件之间定位不精准,使焊接效率变低。As shown in Figure 1, the movable frame of the existing edge pulling machine is inconvenient to weld in the assembly and welding process, several parts cannot be assembled and welded, the assembly operation is cumbersome, and there is a problem of symmetry in the assembled weldment and The location and size requirements are high, and there is a certain degree of difficulty in assembly and welding. The assembly and welding process of the movable frame becomes longer, and the positioning between parts is not accurate, which makes the welding efficiency lower.
发明内容Contents of the invention
本发明的目的在于提供一种全自动吊挂拉边器活动架组合焊接方法。The purpose of the present invention is to provide a fully automatic hanging side drawer movable frame combined welding method.
本发明的目的可以通过以下技术方案实现:The purpose of the present invention can be achieved through the following technical solutions:
一种全自动吊挂拉边器活动架组合焊接方法,包括以下步骤:A fully automatic hanging edge puller movable frame combined welding method, comprising the following steps:
步骤1:对第二底板定位件和第一底板定位件进行组装;Step 1: Assemble the second bottom plate positioning part and the first bottom plate positioning part;
步骤2:对第一矩形管定位安装板、第二矩形管定位安装板进行组装;Step 2: Assemble the first rectangular tube positioning mounting plate and the second rectangular tube positioning mounting plate;
步骤3:将矩形管与底板进行焊接;Step 3: Weld the rectangular tube to the bottom plate;
步骤4:在工装件上安装梯形板。Step 4: Install the trapezoidal plate on the tooling.
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,在底座的一侧安装第一基板,底座的另一侧安装第二基板,使第二基板与第一基板存在高度差,再在第一基板上通过安装块安装内板定位件,再将矩形管垂直套在内板定位件上,再在矩形管内安装内板,将内板的四周与矩形管的内壁焊接;As a preferred technical scheme of the combined welding method of a fully automatic hanging edge puller movable frame of the present invention, the first base plate is installed on one side of the base, and the second base plate is installed on the other side of the base, so that the second base plate and the first base plate If there is a height difference, install the inner plate positioning piece on the first base plate through the installation block, then put the rectangular tube vertically on the inner plate positioning piece, and then install the inner plate in the rectangular tube, align the surrounding of the inner plate with the inner wall of the rectangular tube welding;
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,步骤中1在第二基板上对称安装支撑架,在两个支撑架靠近内板定位件的侧面上安装第二底板定位件,再在第二底板定位件的一端垂直焊接第一底板定位件,使第二底板定位件与第一底板定位件之间呈直角,再在第一底板定位件和第二底板定位件上安装底板;As a preferred technical scheme of the combined welding method of the movable frame of the automatic hanging edge puller of the present invention, in
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,步骤中2在第一基板的一侧安装两个第一矩形管定位安装板,在第一基板的另一侧安装两个第二矩形管定位安装板,第二矩形管定位安装板与第一矩形管定位安装板对称安装,第二矩形管定位安装板与第一矩形管定位安装板之间的距离与矩形管的外径相适配,再在第二矩形管定位安装板、第一矩形管定位安装板异于第二底板定位件的一侧分别安装工装件,再在矩形管内焊接安装内板,再横向放置矩形管使矩形管的一侧紧贴底板的侧面;As a preferred technical scheme of the combined welding method for the movable frame of a fully automatic hanging edge puller of the present invention, in
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,步骤4中在工装件上安装梯形板,再将梯形板分别与第二矩形管定位安装板、第一矩形管定位安装板、工装件焊接。As a preferred technical scheme of the combined welding method for the movable frame of a fully automatic hanging edge puller of the present invention, in
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,所述第一基板、内板定位件和第二基板互相平行。As a preferred technical solution of the combined welding method for the movable frame of the fully automatic hanging edge puller of the present invention, the first base plate, the inner plate positioning member and the second base plate are parallel to each other.
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,所述第一底板定位件、第二底板定位件分别与第一基板、第二基板垂直。As a preferred technical solution of the combined welding method for the movable frame of the automatic hanging edge puller of the present invention, the first bottom plate positioning part and the second bottom plate positioning part are perpendicular to the first base plate and the second base plate respectively.
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,步骤3中内板定位件与第一基板之间的高度差使内板与内板定位件贴合。As a preferred technical solution of the combined welding method for the movable frame of the automatic hanging edge puller of the present invention, the height difference between the inner panel positioning part and the first base plate in step 3 makes the inner panel and the inner panel positioning part stick together.
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,步骤4中第二矩形管定位安装板、第一矩形管定位安装板垂直安装在矩形管的两侧;在第二矩形管定位安装板上安装丝杆螺母,再安装固定丝杆对矩形管进行固定。As a preferred technical scheme of the combined welding method of a fully automatic hanging edge puller movable frame of the present invention, in
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,在第一底板定位件异于第二底板定位件安装的一侧垂直安装加强筋,对第一底板定位件进行固定。As a preferred technical scheme of the combined welding method for the movable frame of a fully automatic hanging edge puller of the present invention, a reinforcing rib is vertically installed on the side where the first bottom plate positioning part is different from the second bottom plate positioning part, and the first bottom plate positioning part to fix.
作为本发明的一种全自动吊挂拉边器活动架组合焊接方法优选技术方案,所述工装件为三角型设置,工装件的上侧为斜面且与梯形板相适配。As a preferred technical solution of the combined welding method of the movable frame of the automatic hanging edge puller of the present invention, the tooling is arranged in a triangular shape, and the upper side of the tooling is a slope and is compatible with the trapezoidal plate.
本发明的有益效果:Beneficial effects of the present invention:
1.活动架安装的过程中,可同时对数个部件进行组装和焊接,方便快捷、操作简便,大幅缩短了活动架组装焊接过程的工艺周期,而且部件之间定位精准使焊接效率高。1. During the installation of the movable frame, several parts can be assembled and welded at the same time, which is convenient, quick and easy to operate, which greatly shortens the process cycle of the movable frame assembly and welding process, and the precise positioning of the parts makes the welding efficiency high.
2.矩形管第一矩形管定位安装板、第二矩形管定位安装板为工装件的安装件,可以对工装件进行定位安装,进而在梯形板安装时起到定位作用,通过设置有加强筋安装在第一底板定位件的一侧对第一底板定位件进行加固,可以在安装矩形管后保持第一底板定位件的位置不变,使矩形管在使用时不会发生偏移,保证了活动架在使用时的稳定,同时增加活动架的使用寿命,降低了生产的成本。2. Rectangular tube The first rectangular tube positioning mounting plate and the second rectangular tube positioning mounting plate are the mounting parts of the tooling, which can position and install the tooling, and then play a positioning role when installing the trapezoidal plate. It is installed on one side of the first floor locating piece to reinforce the first floor locating piece, and the position of the first floor locating piece can be kept unchanged after the rectangular tube is installed, so that the rectangular tube will not deviate during use, ensuring The movable frame is stable during use, while increasing the service life of the movable frame and reducing the production cost.
3.梯形板通过安装块安装在第一基板上的内板定位件,使得第一基板与内板定位件之间存在高度差,使内板安装在矩形管内后可以使内板定位件与内板贴合;通过第一基板与第二基板之间的高度差可以使横向安装的矩形管的中心点与底板的中心点保持一致。3. The trapezoidal plate is installed on the inner plate positioning part on the first base plate through the installation block, so that there is a height difference between the first base plate and the inner plate positioning part, so that after the inner plate is installed in the rectangular tube, the inner plate positioning part can be aligned with the inner plate positioning part. Board fit; through the height difference between the first base board and the second base board, the center point of the horizontally installed rectangular tube can be kept consistent with the center point of the bottom board.
附图说明Description of drawings
为了便于本领域技术人员理解,下面结合附图对本发明作进一步的说明。In order to facilitate the understanding of those skilled in the art, the present invention will be further described below in conjunction with the accompanying drawings.
图1现有技术的工艺流程图;The process flow chart of Fig. 1 prior art;
图2是本发明拉边器活动架组合焊接的组装示意图;Fig. 2 is the assembly schematic diagram of the combined welding of the movable frame of the edge puller of the present invention;
图3是本发明拉边器活动架组合焊接的俯视图;Fig. 3 is the top view of the combined welding of the movable frame of the edge puller of the present invention;
图4是本发明拉边器活动架的结构示意图;Fig. 4 is a schematic structural view of the movable frame of the edge puller of the present invention;
图5是本发明拉边器活动架的俯视图;Fig. 5 is a top view of the movable frame of the edge puller of the present invention;
图6是本发明拉边器活动架的侧视图;Fig. 6 is a side view of the movable frame of the edge puller of the present invention;
图7是矩形管与内板的连接示意图;Fig. 7 is a schematic diagram of the connection between the rectangular tube and the inner plate;
图中:1、矩形管;2、梯形板;3、底板;4、内板;5、第一基板;6、内板定位件;7、第一底板定位件;8、第二底板定位件;9、支撑架;10、第一矩形管定位安装板;11、第二矩形管定位安装板;12、工装件;13、加强筋;14、第二基板;15、固定丝杆;16、丝杆螺母;17、底座。In the figure: 1. rectangular tube; 2. trapezoidal plate; 3. bottom plate; 4. inner plate; 5. first base plate; 6. inner plate positioning piece; 7. first bottom plate positioning piece; 8. second bottom plate positioning piece ; 9, support frame; 10, the first rectangular tube positioning mounting plate; 11, the second rectangular tube positioning mounting plate; 12, tooling parts; 13, reinforcing ribs; 14, the second base plate; Screw nut; 17, base.
具体实施方式Detailed ways
为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如后。In order to further explain the technical means and effects of the present invention to achieve the intended purpose of the invention, the specific implementation, structure, features and effects of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.
请参阅图2-7所示,一种全自动吊挂拉边器活动架组合焊接方法,包括以下步骤:Please refer to Figure 2-7, a fully automatic hanging edge puller movable frame combination welding method, including the following steps:
步骤1:对第二底板定位件8和第一底板定位件7进行组装;Step 1: Assembling the second base
步骤2:对第一矩形管定位安装板10、第二矩形管定位安装板11进行组装;Step 2: Assemble the first rectangular tube
步骤3:将矩形管1与底板3进行焊接;Step 3: welding the
步骤4:在工装件12上安装梯形板2。Step 4: Install the
进一步地,步骤1中在底座17的一侧安装第一基板5,底座17的另一侧安装第二基板14,使第二基板14与第一基板5存在高度差,再在第一基板5上通过安装块安装内板定位件6,再将矩形管1垂直套在内板定位件6上,再在矩形管1内安装内板4,将内板4的四周与矩形管1的内壁焊接;Further, in
进一步地,步骤1中在第二基板14上对称安装支撑架9,在两个支撑架9靠近内板定位件6的侧面上安装第二底板定位件8,再在第二底板定位件8的一端垂直焊接第一底板定位件7,使第二底板定位件8与第一底板定位件7之间呈直角,再在第一底板定位件7和第二底板定位件8上安装底板3;Further, in
进一步地,步骤2中在第一基板5的一侧安装两个第一矩形管定位安装板10,在第一基板5的另一侧安装两个第二矩形管定位安装板11,第二矩形管定位安装板11与第一矩形管定位安装板10对称安装,第二矩形管定位安装板11与第一矩形管定位安装板10之间的距离与矩形管1的外径相适配,再在第二矩形管定位安装板11、第一矩形管定位安装板10异于第二底板定位件8的一侧分别安装工装件12,再在矩形管1内焊接安装内板4,再横向放置矩形管1使矩形管1的一侧紧贴底板3的侧面;Further, in
进一步地,步骤4中在工装件12上安装梯形板2,再将梯形板2分别与第二矩形管定位安装板11、第一矩形管定位安装板10、工装件12焊接。Further, in
进一步地,所述第一基板5、内板定位件6和第二基板14互相平行。Further, the
进一步地,所述第一底板定位件7、第二底板定位件8分别与第一基板5、第二基板14垂直。Further, the first bottom
进一步地,步骤3中内板定位件6与第一基板5之间的高度差使内板4与内板定位件6贴合。Further, the height difference between the inner
进一步地,步骤4中第二矩形管定位安装板11、第一矩形管定位安装板10垂直安装在矩形管1的两侧;在第二矩形管定位安装板11上安装丝杆螺母16,再安装固定丝杆15对矩形管1进行固定。Further, in
进一步地,在第一底板定位件7异于第二底板定位件8安装的一侧垂直安装加强筋13,对第一底板定位件7进行固定。Further, a reinforcing
进一步地,所述工装件12为三角型设置,工装件12的上侧为斜面且与梯形板2相适配。Further, the
以上所述,仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭示如上,然而并非用以限定本发明,任何本领域技术人员,在不脱离本发明技术方案范围内,当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案内容,依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰,均仍属于本发明技术方案的范围内。The above description is only a preferred embodiment of the present invention, and does not limit the present invention in any form. Although the present invention has been disclosed as above with preferred embodiments, it is not intended to limit the present invention. Anyone skilled in the art , without departing from the scope of the technical solution of the present invention, when the technical content disclosed above can be used to make some changes or be modified into equivalent embodiments with equivalent changes, but as long as it does not depart from the technical solution of the present invention, the technical content of the present invention In essence, any brief modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the technical solution of the present invention.
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| CN2844115Y (en) * | 2005-07-14 | 2006-12-06 | 中国凯盛国际工程有限公司 | Edge drawbar liftable transmissioner of suspended floating automatic edge drawer |
| CN203429044U (en) * | 2013-07-10 | 2014-02-12 | 彩虹显示器件股份有限公司 | Horizontal direction position adjustment device for edge roller |
| CN104259683A (en) * | 2014-08-04 | 2015-01-07 | 蚌埠凯盛工程技术有限公司 | Welding structure of edge pulling head of edge pulling machine |
| CN105016613A (en) * | 2015-06-27 | 2015-11-04 | 蚌埠凯盛工程技术有限公司 | Movable frame lifting structure of edge roller |
| CN110293608A (en) * | 2019-07-24 | 2019-10-01 | 佛山市晟舜机械设备有限公司 | A kind of full-automatic double position edge machine |
| CN110885177A (en) * | 2019-12-16 | 2020-03-17 | 蚌埠凯盛工程技术有限公司 | Automatic dismounting device for horizontal beam of edge roller |
| FR3109550A1 (en) * | 2020-04-26 | 2021-10-29 | Guillaume BELAID | Edger conveyor |
| CN214611284U (en) * | 2021-02-01 | 2021-11-05 | 信义电子玻璃(芜湖)有限公司 | Rod replacing device of edge roller |
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2021
- 2021-12-28 CN CN202111629767.7A patent/CN114310019B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5458553A (en) * | 1977-10-17 | 1979-05-11 | Kayaba Ind Co Ltd | Automatic edge pulling machine |
| CN2844115Y (en) * | 2005-07-14 | 2006-12-06 | 中国凯盛国际工程有限公司 | Edge drawbar liftable transmissioner of suspended floating automatic edge drawer |
| CN203429044U (en) * | 2013-07-10 | 2014-02-12 | 彩虹显示器件股份有限公司 | Horizontal direction position adjustment device for edge roller |
| CN104259683A (en) * | 2014-08-04 | 2015-01-07 | 蚌埠凯盛工程技术有限公司 | Welding structure of edge pulling head of edge pulling machine |
| CN105016613A (en) * | 2015-06-27 | 2015-11-04 | 蚌埠凯盛工程技术有限公司 | Movable frame lifting structure of edge roller |
| CN110293608A (en) * | 2019-07-24 | 2019-10-01 | 佛山市晟舜机械设备有限公司 | A kind of full-automatic double position edge machine |
| CN110885177A (en) * | 2019-12-16 | 2020-03-17 | 蚌埠凯盛工程技术有限公司 | Automatic dismounting device for horizontal beam of edge roller |
| FR3109550A1 (en) * | 2020-04-26 | 2021-10-29 | Guillaume BELAID | Edger conveyor |
| CN214611284U (en) * | 2021-02-01 | 2021-11-05 | 信义电子玻璃(芜湖)有限公司 | Rod replacing device of edge roller |
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| CN114310019A (en) | 2022-04-12 |
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