CN113370115A - Assembly tool for large-scale low-speed marine diesel engine rack single piece - Google Patents
Assembly tool for large-scale low-speed marine diesel engine rack single piece Download PDFInfo
- Publication number
- CN113370115A CN113370115A CN202110746422.3A CN202110746422A CN113370115A CN 113370115 A CN113370115 A CN 113370115A CN 202110746422 A CN202110746422 A CN 202110746422A CN 113370115 A CN113370115 A CN 113370115A
- Authority
- CN
- China
- Prior art keywords
- plate
- frame
- piece
- diesel engine
- marine diesel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000003466 welding Methods 0.000 claims description 7
- 230000002787 reinforcement Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 238000009434 installation Methods 0.000 description 2
- 238000004080 punching Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Cylinder Crankcases Of Internal Combustion Engines (AREA)
Abstract
The utility model provides an assembly fixture of large-scale low-speed marine diesel engine frame monolithic, installs 5 locating plates (piece 5), 1 backup pad (piece 8), 2 bottom plates (piece 1, piece 7), 2 baffle (piece 6), 16 distance plates (piece 3), 24 gusset (piece 4) on 2 floor (piece 2). Through 5 (locating plates) fixed frame singlets three (guide slide) positions, distance about 3 (distance plates) are adjusted, 6 (baffles are positioned) frame singlets three (guide slide) lower extreme positions, 1 (bottom plate) plane location frame singlets three (guide slide) altitude distance, 5 (locating plates) location frame singlets one (middle wallboard), the plane size of two (set-square), 6 (baffles) location frame singlets six (connecting plate) positions, thereby the holistic assembly precision of frame singlets has been guaranteed.
Description
Technical Field
The invention relates to an assembly tool for a plurality of machine type frame single sheets of a large-scale low-speed marine diesel engine. After the tool is applied, the production efficiency is improved, the assembly precision is ensured, the tool can replace the platform assembly, and the process that a ground sample needs to be printed on the platform and a clamping fixture needs to be installed when the machine frame single sheets with different cylinder diameters are assembled is omitted.
Background
The method comprises the following steps of (1) installing a large low-speed marine diesel engine frame single piece: 1. making a ground sample on a platform according to the size of a drawing; 2. installing a ground sample tool; 3. and single-chip parts (a guide sliding plate, a middle wall plate, a triangular plate and a connecting plate) of the rack are assembled on the assembling platform. According to the assembling process method, each series of host machine frame single sheets need to be subjected to ground sample punching and installation on the platform again, and the ground sample tool installed on the previous host machine frame single sheet needs to be cut off, so that the platform time is occupied, and the period is long. In order to improve the appearance quality of the main engine and improve the production efficiency, a steel structure manufacturing part determines to solve the problems that the platform has a long occupation period, and the floor sample is repeatedly made for the single-chip assembly of each series of main engine frames on the platform and the floor sample is repeatedly assembled on the platform through research and development of the tools.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides the large-scale low-speed marine diesel engine frame single sheet assembling tool which is simple in structure and convenient to operate.
The technical solution of the present invention is (see fig. 1): assembly fixture of large-scale low-speed marine diesel frame monolithic (hereinafter referred to as frame monolithic assembly fixture or frock for short), its characterized in that: the welding has bottom plate (1, 7) between two floor (2) planes of erectting side by side, floor upper portion continuous arrangement has opened the draw-in groove, locating plate (5) that the vertical correspondence of draw-in groove installed corresponds, the recess that corresponds the specification location is all opened to locating plate part between the floor, the welding of locating plate facade near the recess has upright distance plate (3), the distance plate is opened has the screw of horizontal direction, the screw is furnished with the adjustment screw rod that falls, baffle (6) are installed and are played the positioning action on bottom plate (7) and floor (2) top.
Preferably, the rib plate (4) is arranged at the included angle between the rib plate (2) and the positioning plate (5) to play a role in reinforcement.
Through locating plate (5) fixed frame monolithic position, adjust with distance plate (3) screw complex screw rod and control the distance, baffle (6) location monolithic lower extreme position, bottom plate (1, 7) plane location frame monolithic height distance to guaranteed the monolithic assembly precision of frame, this frock has been solved:
1. when the large-scale low-speed marine diesel engine frame single piece is assembled, the processes of punching a ground sample on the platform and installing a ground sample tool are avoided; effectively reducing the working procedures, improving the production efficiency and reducing the construction cost.
2. Solves the problem that the long platform occupation time is long when the large-scale low-speed marine diesel engine frame single sheet is assembled
3. The tool can replace a platform to directly assemble a large-scale low-speed marine diesel engine frame single sheet.
Drawings
FIG. 1 is a perspective view of a single piece assembly fixture for a rack;
FIG. 2 is a single-slice schematic view of a rack;
FIG. 3 is a schematic view of a guide plate of a single piece of a tooling frame;
FIG. 4 is a schematic view of a middle wall panel of a single piece of the tooling frame;
FIG. 5 is a schematic view of a set square of a single piece of the tooling frame;
FIG. 6 is a schematic view of a connecting plate of a single piece of the tooling assembly frame;
the frame single piece assembly tooling figure shows the following numbers: a bottom plate of the part 1, a rib plate of the part 2, a distance plate of the part 3, a rib plate of the part 4, a positioning plate of the part 5, a baffle of the part 6, a bottom plate of the part 7 and a support plate of the part 8;
the single-chip diagram of the frame is described by a table number: a first middle wall plate, a second triangular plate, a third guide sliding plate and a sixth connecting plate.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
The assembling tool for the large-scale low-speed marine diesel engine rack single piece is characterized in that a bottom plate 1 and a bottom plate 7 are welded between planes of two rib plates (2) which are erected side by side, clamping grooves are continuously arranged on the upper portions of the rib plates, corresponding positioning plates 5 are vertically and correspondingly installed on the clamping grooves, grooves corresponding to specification positioning are formed in the positioning plate parts between the rib plates, upright distance plates 3 are welded on vertical surfaces of the positioning plates near the grooves, screw holes in the horizontal direction are formed in the distance plates, adjusting falling screw rods are matched with the screw holes, and baffle plates 6 are installed at the tops of the bottom plate 7 and the rib plates 2 to play a role in positioning. The rib plate 4 is arranged at the included angle between the rib plate 2 and the positioning plate 5 to play a role in reinforcement. Five positioning plates 5 are arranged on a ribbed plate 2, and a supporting plate 8 penetrates through and is fixed at the lower parts of the five positioning plates to be grooved and is supported below a bottom plate 1, and a distance plate 3, a ribbed plate 4 and a baffle 6 are also supported.
The position of the rack single-sheet guide sliding plate (III) is fixed through a groove of a positioning plate 5 corresponding to the specification, the left-right distance is adjusted by a screw on the distance plate 3 and is accurately positioned, the front end of the rack single-sheet guide sliding plate (III) is positioned by a baffle 6, and the height distance of the rack single-sheet guide sliding plate (III) is positioned on the bottom plate 1, as shown in figure 3. The positioning plate 5 is also used for positioning a single middle wall plate (I) of the frame, as shown in figure 4. The plane size of the frame single-piece triangular plate (II) is also positioned on the positioning plate 5, which is shown in figure 5. The baffle 6 positions the single-sheet connecting plate (six) of the frame, see fig. 6. Therefore, the integral assembly precision of the single frame piece is fully ensured.
Design and manufacture of tooling
According to the size and the relevant size of each series of machine frame single sheets for construction, the size and the position of an assembly tool of the machine frame single sheets are determined, the size of the tool specification for assembling the machine frame single sheets is designed to be the same as the size of the machine frame single sheet with the largest size specification, and the installation is convenient; grooves with different sizes are formed in the positioning plate 5 according to the sizes of the machine frame single sheets of each series, and the machine frame single sheet mounting device is suitable for mounting the machine frame single sheets of each series in site construction. The material is selected, B grade plate.
Therefore, the single-piece assembling method of the large-scale low-speed marine diesel engine frame is formed, namely the assembling process comprises the following steps:
1. the frame single-chip assembly tool is placed on a flat ground and leveled;
2. confirming the groove position of a frame single sheet assembly tooling positioning plate 5 corresponding to the model of the frame single sheet of the machine type to be assembled;
3. assembling a single frame by using a tool:
1) a guide sliding plate (III) of a single-chip part of the rack is placed in a groove of a tooling positioning plate 5, the lower end of the guide sliding plate (III) is in contact with a baffle 6 without clearance, the left and right position sizes of the guide sliding plate (III) are adjusted by utilizing a screw rod matched with a screw hole of a distance plate 3, and the height size of the guide sliding plate (III) is adjusted by taking the upper planes of bottom plates 1 and 7 as a basis (figure 3).
2) The middle wall plate (I) of the single-chip part of the rack is placed between the two guide sliding plates (III), the left-right distance is adjusted, and the vertical size is adjusted according to the size of a drawing; the central line of the height direction of the guide sliding plate (III) is adjusted to be flush with the central line of the middle wall plate (I) by a scriber on the upper planes of the bottom plates 1 and 7 (figure 4);
3) and (3) assembling the single-chip part triangular plate (II) of the assembling frame and the side surface of the guide sliding plate (III) without clearance, and adjusting the size of the triangular plate (II) according to the size of the drawing (figure 5).
4) Assembling a connecting plate (six) of the single-chip parts of the frame, and adjusting the central line of the connecting plate (six) to be flush with the central line of the guide sliding plate (three) in the height direction by using a scriber on the upper planes of the bottom plates 1 and 7 (figure 6).
5) All part assembly dimensions were checked against the drawings.
4. And after the inspection is qualified, all the parts are subjected to seam welding and hung to a welding area for welding.
Claims (3)
1. The assembly fixture for the large-scale low-speed marine diesel engine frame single piece is characterized in that: the welding has bottom plate (1, 7) between two floor (2) planes of erectting side by side, floor upper portion continuous arrangement has opened the draw-in groove, the vertical correspondence of draw-in groove is installed corresponding locating plate (piece 5), the recess that corresponds the specification location is all opened to locating plate part between the floor, the welding of locating plate facade near the recess has upright distance plate (3), the distance plate is opened has the screw of horizontal direction, the screw is furnished with the adjustment screw rod that falls, baffle (6) are installed and are played the positioning action on bottom plate (7) and floor (2) top.
2. The assembly fixture for the large-scale low-speed marine diesel engine frame single piece according to claim 1, characterized in that: the rib plate (4) is arranged at the included angle between the rib plate (2) and the positioning plate (5) to play a role in reinforcement.
3. The assembly fixture for the large-scale low-speed marine diesel engine frame single piece according to claim 1 or 2, characterized in that: five positioning plates (5) are arranged on the ribbed plate (2), and a supporting plate (8) penetrates through and is fixed at the lower parts of the five positioning plates to be grooved and is supported below the bottom plate (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110746422.3A CN113370115A (en) | 2021-07-01 | 2021-07-01 | Assembly tool for large-scale low-speed marine diesel engine rack single piece |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110746422.3A CN113370115A (en) | 2021-07-01 | 2021-07-01 | Assembly tool for large-scale low-speed marine diesel engine rack single piece |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113370115A true CN113370115A (en) | 2021-09-10 |
Family
ID=77580605
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110746422.3A Pending CN113370115A (en) | 2021-07-01 | 2021-07-01 | Assembly tool for large-scale low-speed marine diesel engine rack single piece |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113370115A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102488A (en) * | 2021-11-08 | 2022-03-01 | 中船澄西船舶修造有限公司 | GE ocean shipping foot sleeve insertion piece type assembling tool |
| CN115041858A (en) * | 2022-07-19 | 2022-09-13 | 中国船舶重工集团柴油机有限公司 | Diesel engine rack single-piece assembling and welding tool and method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203062169U (en) * | 2013-01-30 | 2013-07-17 | 中国十七冶集团有限公司 | Positioning device for assembling and welding H section steel |
| CN205764429U (en) * | 2016-05-18 | 2016-12-07 | 南京合信智能装备有限公司 | A kind of T connector agitating friction weldering fixing tool |
| CN110549052A (en) * | 2019-08-29 | 2019-12-10 | 玉柴船舶动力股份有限公司 | High-power low-speed machine frame single-chip tool and machining method |
| CN215281710U (en) * | 2021-07-01 | 2021-12-24 | 大连船用柴油机有限公司 | Assembly tool for large-scale low-speed marine diesel engine rack single piece |
-
2021
- 2021-07-01 CN CN202110746422.3A patent/CN113370115A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203062169U (en) * | 2013-01-30 | 2013-07-17 | 中国十七冶集团有限公司 | Positioning device for assembling and welding H section steel |
| CN205764429U (en) * | 2016-05-18 | 2016-12-07 | 南京合信智能装备有限公司 | A kind of T connector agitating friction weldering fixing tool |
| CN110549052A (en) * | 2019-08-29 | 2019-12-10 | 玉柴船舶动力股份有限公司 | High-power low-speed machine frame single-chip tool and machining method |
| CN215281710U (en) * | 2021-07-01 | 2021-12-24 | 大连船用柴油机有限公司 | Assembly tool for large-scale low-speed marine diesel engine rack single piece |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114102488A (en) * | 2021-11-08 | 2022-03-01 | 中船澄西船舶修造有限公司 | GE ocean shipping foot sleeve insertion piece type assembling tool |
| CN114102488B (en) * | 2021-11-08 | 2023-12-26 | 中船澄西船舶修造有限公司 | GE sea transport foot cover inserted sheet formula assembly fixture |
| CN115041858A (en) * | 2022-07-19 | 2022-09-13 | 中国船舶重工集团柴油机有限公司 | Diesel engine rack single-piece assembling and welding tool and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113370115A (en) | Assembly tool for large-scale low-speed marine diesel engine rack single piece | |
| CN215281710U (en) | Assembly tool for large-scale low-speed marine diesel engine rack single piece | |
| CN201275663Y (en) | Electrode control mechanism of automatic welding machine | |
| CN111021743B (en) | Pipe truss machining jig frame and manufacturing process of pipe truss | |
| CN203227953U (en) | Automatic production device for disc type scaffolds | |
| CN208099627U (en) | A kind of laser pipe cutter follow-up supporting device | |
| CN202045464U (en) | A welding positioning & clamping mechanism with multiple turnover arms | |
| CN202240541U (en) | Floating positioning mechanism for processing left arm of oil drilling platform | |
| CN207858130U (en) | Small arm of digger pairing device | |
| CN203679694U (en) | Adjustable elevator counter-weight frame assembly fixture | |
| CN209503934U (en) | Flexible positioning system | |
| CN207598865U (en) | A kind of large-scale wind electricity gear housing | |
| CN108772651B (en) | Auxiliary tool for manufacturing large octagonal base | |
| CN212240904U (en) | Workbench assembly for testing and assembling | |
| CN219986661U (en) | Horizontal assembling machine for steel structure assembly | |
| CN110877180A (en) | Sheet metal welding fixture replacing device | |
| CN215920368U (en) | Bench type multifunctional workbench for fitter of machining | |
| CN216656835U (en) | Dig swing arm welding group and to frock a little | |
| CN118559326A (en) | Single-piece split preassembling platform tool for large-sized low-speed marine diesel engine frame | |
| CN108130972B (en) | Large cantilever rotary opening and closing roof steel platform and processing technology thereof | |
| CN209792957U (en) | group assembling, positioning and clamping device for central box body of large arm of excavator | |
| CN220272048U (en) | Counter-force wall loading hole installation accuracy control device | |
| CN221337352U (en) | New energy battery package support welding frock | |
| CN211991976U (en) | Machining center tool magazine installation mechanism | |
| CN215432239U (en) | Folding box is to page turning over frock |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |