CN114309265B - Efficient production progressive die production process - Google Patents
Efficient production progressive die production process Download PDFInfo
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- CN114309265B CN114309265B CN202111523544.2A CN202111523544A CN114309265B CN 114309265 B CN114309265 B CN 114309265B CN 202111523544 A CN202111523544 A CN 202111523544A CN 114309265 B CN114309265 B CN 114309265B
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- 230000000750 progressive effect Effects 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 239000002994 raw material Substances 0.000 claims abstract description 72
- 238000004080 punching Methods 0.000 claims abstract description 62
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 238000005452 bending Methods 0.000 claims abstract description 24
- 238000001125 extrusion Methods 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 5
- 238000001514 detection method Methods 0.000 claims description 3
- 238000001179 sorption measurement Methods 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 13
- 239000000463 material Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 239000003595 mist Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses a progressive die production process for efficient production, which comprises the following steps of: s1, inputting drawing data of a part to be processed into control equipment, and controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data; s2, driving a sucker to adsorb the raw material plate through a mechanical arm, and carrying out feeding work; s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device; according to the invention, the punching equipment is used for carrying out extrusion fixing work on the raw material plate, then the punching equipment is used for driving the punching and cutting knife to simultaneously carry out punching and cutting work on the raw material plate, and then the bending equipment which moves oppositely is used for carrying out bending work on the raw material plate, so that a plurality of working procedures can be carried out on one station, the working space occupied by the die feeding equipment when in use is saved, the utilization rate of the working space is increased, the moving working procedures of raw materials are further reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of progressive die production, in particular to a progressive die production process for efficient production.
Background
The progressive die consists of a plurality of stations, each station is sequentially associated to finish different processing, a series of different stamping processes are finished in one stroke of the punch press, after the one stroke is finished, a punch press feeder moves materials forward according to a fixed step distance, so that a plurality of processes, such as punching, blanking, bending, trimming, deep drawing and the like, can be finished on one die;
when the traditional progressive die is produced, a plurality of processing stations are usually required to be matched to finish production and processing work, and one station is usually only responsible for processing one procedure, so that progressive die equipment needs to occupy a larger working space when in use, the utilization rate of the working space is influenced, and the production efficiency is lower.
Disclosure of Invention
The invention aims to provide a progressive die production process for efficient production, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a high-efficiency production progressive die production process comprises the following steps:
s1, inputting drawing data of a part to be processed into control equipment, and controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving a sucker to adsorb the raw material plate through a mechanical arm, and carrying out feeding work;
s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device;
s4, positioning the raw material plate below the stamping equipment through a laser positioning instrument;
s5, starting the stamping equipment to move downwards through the control equipment after the positioning is finished, and extruding and fixing the raw material plate on the lower progressive die plate through the moving stamping equipment;
s6, driving a punching and cutting knife to punch and cut the raw material plate through the continuously moving punching equipment, so as to generate a rough blank plate;
s7, driving a bending machine to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, so as to form a processed finished product;
s8, driving the sucker to adsorb a finished product through another mechanical arm, performing blanking work, guiding out waste materials generated during processing through conveying equipment, and conveying a new raw material plate to the lower part of the stamping equipment.
As a further preferred aspect of the present invention: in the S1, the relay is started to work through the control equipment according to the size of the drawing data, and the working relay starts a hydraulic cylinder in the stamping equipment to drive the corresponding punching and cutting knife to move downwards.
As a further preferred aspect of the present invention: in the step S2, a strong suction force is generated in the sucker through the air pump, and the raw material plate is adsorbed and fixed.
As a further preferred aspect of the present invention: in the step S4, the raw material plate is subjected to positioning detection work through a laser positioning instrument, and then the conveying equipment is controlled to be closed through a control equipment and a relay.
As a further preferred aspect of the present invention: in S5, the stamping equipment drives the pressing plate to move, the moving pressing plate drives the spring to compress through the extrusion raw material plate, the raw material plate is extruded and fixed on the lower progressive die plate, and the pressing plate extrudes the raw material plate to drive the spring to compress, so that the stamping equipment can continue to move downwards.
As a further preferred aspect of the present invention: in S6, the moving punching equipment drives the punching and cutting knife to move, the moving punching knife punches a hole on the raw material plate, and the moving cutting knife cuts the raw material plate.
As a further preferred aspect of the present invention: in S7, the bending machine is driven to move through the hydraulic equipment, the moving bending machine pushes the bottom of the rough blank plate to extrude one side of the pressing plate, bending work is completed, the raw material plate is bent through the moving bending machine, and therefore multiple working procedures can be processed on one station.
As a further preferred aspect of the present invention: in S7, detect the temperature data of stamping equipment bottom through temperature sensor, when the temperature of detecting is too high, start the atomizer through control device and relay and cool down the work to stamping equipment, evenly spray the mist on stamping equipment through the atomizer to cool down fast and cool down the work to stamping equipment, avoided its because of the high temperature produces great wearing and tearing in long-time work, increased the protection to stamping equipment.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the punching equipment is used for carrying out extrusion fixing work on the raw material plate, then the punching equipment is used for driving the punching and cutting knife to simultaneously carry out punching and cutting work on the raw material plate, and then the bending equipment which moves oppositely is used for carrying out bending work on the raw material plate, so that a plurality of working procedures can be carried out on one station, the working space occupied by the die feeding equipment when in use is saved, the utilization rate of the working space is increased, the moving working procedures of raw materials are further reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a flow chart of the steps of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1, the present invention provides a technical solution: a high-efficiency production progressive die production process comprises the following steps:
s1, inputting drawing data of a part to be processed into control equipment, and controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving a sucker to adsorb the raw material plate through a mechanical arm, and carrying out feeding work;
s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device;
s4, positioning the raw material plate below the stamping equipment through a laser positioning instrument;
s5, starting the stamping equipment to move downwards through the control equipment after the positioning is finished, and extruding and fixing the raw material plate on the lower progressive die plate through the moving stamping equipment;
s6, driving a punching and cutting knife to punch and cut the raw material plate through the continuously moving punching equipment, so as to generate a rough blank plate;
s7, driving a bending machine to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, so as to form a processed finished product;
s8, driving the sucker to adsorb a finished product through another mechanical arm, performing blanking work, guiding out waste materials generated during processing through conveying equipment, and conveying a new raw material plate to the lower part of the stamping equipment.
In the embodiment, in S1, a control device starts a relay to work according to the size of drawing data, and the working relay starts a hydraulic cylinder in a stamping device to drive a corresponding punching and cutting knife to move downwards; the punching and cutting knife with different sizes is adjusted by the control equipment according to the size of the drawing data, so that the progressive die equipment can process parts with different specifications.
In the embodiment, in S2, a strong suction force is generated in the sucker through the air pump to adsorb and fix the raw material plate; the sucking disc air is rapidly pumped out through the air pump, so that strong suction force is generated in the sucking disc, and the raw material plate is adsorbed and fixed conveniently.
In the embodiment, in S4, the laser positioning device performs positioning detection on the raw material plate, and then controls the closing of the conveying device through the control device and the relay; the laser positioning instrument is used for positioning the raw material plate, so that the stability of the raw material plate during processing is ensured.
Example two
A high-efficiency production progressive die production process comprises the following steps:
s1, inputting drawing data of a part to be processed into control equipment, and controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving a sucker to adsorb the raw material plate through a mechanical arm, and carrying out feeding work;
s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device;
s4, positioning the raw material plate below the stamping equipment through a laser positioning instrument;
s5, starting the stamping equipment to move downwards through the control equipment after the positioning is finished, and extruding and fixing the raw material plate on the lower progressive die plate through the moving stamping equipment;
s6, driving a punching and cutting knife to punch and cut the raw material plate through the continuously moving punching equipment, so as to generate a rough blank plate;
s7, driving a bending machine to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, so as to form a processed finished product;
s8, driving the sucker to adsorb a finished product through another mechanical arm, performing blanking work, guiding out waste materials generated during processing through conveying equipment, and conveying a new raw material plate to the lower part of the stamping equipment.
In the embodiment, in S5, the moving pressing plate is driven to move by the moving stamping device, and the moving pressing plate drives the spring to compress by extruding the raw material plate, so that the raw material plate is extruded and fixed on the lower progressive die plate; the material plate is extruded by the material pressing plate to drive the spring to compress, so that the stamping equipment can continuously move downwards.
In the embodiment, in S6, the moving punching device drives the punching and cutting knife to move, the moving punching knife performs punching on the raw material plate, and the moving cutting knife performs cutting on the raw material plate; the punching device drives the punching and cutting knife to move, and the moving punching and cutting knife simultaneously punches and cuts the raw material plate, so that the working efficiency is improved.
Example III
A high-efficiency production progressive die production process comprises the following steps:
s1, inputting drawing data of a part to be processed into control equipment, and controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving a sucker to adsorb the raw material plate through a mechanical arm, and carrying out feeding work;
s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device;
s4, positioning the raw material plate below the stamping equipment through a laser positioning instrument;
s5, starting the stamping equipment to move downwards through the control equipment after the positioning is finished, and extruding and fixing the raw material plate on the lower progressive die plate through the moving stamping equipment;
s6, driving a punching and cutting knife to punch and cut the raw material plate through the continuously moving punching equipment, so as to generate a rough blank plate;
s7, driving a bending machine to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, so as to form a processed finished product;
s8, driving the sucker to adsorb a finished product through another mechanical arm, performing blanking work, guiding out waste materials generated during processing through conveying equipment, and conveying a new raw material plate to the lower part of the stamping equipment.
In the embodiment, in S1, a control device starts a relay to work according to the size of drawing data, and the working relay starts a hydraulic cylinder in a stamping device to drive a corresponding punching and cutting knife to move downwards; the punching and cutting knife with different sizes is adjusted by the control equipment according to the size of the drawing data, so that the progressive die equipment can process parts with different specifications.
In the embodiment, in S6, the moving punching device drives the punching and cutting knife to move, the moving punching knife performs punching on the raw material plate, and the moving cutting knife performs cutting on the raw material plate; the punching device drives the punching and cutting knife to move, and the moving punching and cutting knife simultaneously punches and cuts the raw material plate, so that the working efficiency is improved.
In the embodiment, in S7, the bending device is driven to move by the hydraulic device, and the moving bending device pushes the bottom of the blank plate to squeeze one side of the pressing plate, so that bending work is completed; the bending machine is used for bending the raw material plate, so that multiple working procedures can be performed on one station.
In the embodiment, in S7, temperature data at the bottom of the stamping device is detected by a temperature sensor, and when the detected temperature is too high, the sprayer is started by the control device and the relay to cool the stamping device; the water mist is uniformly sprayed on the stamping equipment through the sprayer, so that the stamping equipment is subjected to rapid cooling and cooling work, the phenomenon that the stamping equipment is greatly worn due to high temperature in long-time work is avoided, and the protection of the stamping equipment is improved.
According to the invention, the punching equipment is used for carrying out extrusion fixing work on the raw material plate, then the punching equipment is used for driving the punching and cutting knife to simultaneously carry out punching and cutting work on the raw material plate, and then the bending equipment which moves oppositely is used for carrying out bending work on the raw material plate, so that a plurality of working procedures can be carried out on one station, the working space occupied by the die feeding equipment when in use is saved, the utilization rate of the working space is increased, the moving working procedures of raw materials are further reduced, and the production efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. The progressive die production process for efficient production is characterized by comprising the following steps of:
s1, inputting drawing data of a part to be processed into control equipment, controlling corresponding punching and cutting knives in punching equipment to move downwards through the control equipment according to the size of the drawing data, starting a relay to work through the control equipment according to the size of the drawing data, and starting a hydraulic cylinder in the punching equipment to drive the corresponding punching and cutting knives to move downwards through the working relay;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, carrying out feeding work, generating strong suction force in the sucker through the air pump, and carrying out adsorption fixing work on the raw material plate;
s3, conveying the raw material plate after finishing feeding to the lower part of the stamping equipment through a conveying device;
s4, positioning the raw material plate below the stamping equipment through a laser positioning instrument, positioning and detecting the raw material plate through the laser positioning instrument, and then controlling the closing of the conveying equipment through a control device and a relay;
s5, starting the stamping equipment to move downwards through the control equipment after the positioning is finished, and extruding and fixing the raw material plate on the lower progressive die plate through the moving stamping equipment;
s6, driving a punching and cutting knife to punch and cut the raw material plate through the continuously moving punching equipment to generate a rough blank plate;
s7, driving a bending machine to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate to form a processed finished product;
s8, driving the sucker to adsorb a finished product through another mechanical arm, performing blanking work, guiding out waste materials generated during processing through conveying equipment, and conveying a new raw material plate to the lower part of the stamping equipment.
2. The efficient progressive die production process according to claim 1, wherein: in S5, the moving stamping equipment drives the pressing plate to move, and the moving pressing plate drives the spring to compress through the extrusion raw material plate, so that the raw material plate is extruded and fixed on the lower progressive die plate.
3. The efficient progressive die production process according to claim 1, wherein: in S6, the moving punching equipment drives the punching and cutting knife to move, the moving punching knife punches a hole on the raw material plate, and the moving cutting knife cuts the raw material plate.
4. The efficient progressive die production process according to claim 1, wherein: in the step S7, the bending machine is driven to move through the hydraulic equipment, and the moving bending machine pushes the bottom of the rough blank plate to extrude one side of the pressing plate, so that bending work is completed.
5. The efficient progressive die production process according to claim 1, wherein: in S7, detect the temperature data of stamping equipment bottom through temperature sensor, when the temperature of detection is too high, start the atomizer through control device and relay and cool down stamping equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523544.2A CN114309265B (en) | 2021-12-14 | 2021-12-14 | Efficient production progressive die production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523544.2A CN114309265B (en) | 2021-12-14 | 2021-12-14 | Efficient production progressive die production process |
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| CN114309265A CN114309265A (en) | 2022-04-12 |
| CN114309265B true CN114309265B (en) | 2024-02-02 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251879A (en) * | 2015-11-11 | 2016-01-20 | 上海德真工贸有限公司 | Progressive die of IP positioning bracket |
| CN205253865U (en) * | 2015-11-11 | 2016-05-25 | 上海德真工贸有限公司 | Fixed bolster upgrades mould |
| WO2018041026A1 (en) * | 2016-08-29 | 2018-03-08 | 广州敏惠汽车零部件有限公司 | Structure for producing multiple door frame reinforcing plates |
| CN210023450U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Bending and stamping integrated die |
| CN110802165A (en) * | 2019-10-17 | 2020-02-18 | 江苏宏仕达环保科技有限公司 | Automatic punching press bending device of filter core end cover |
| CN111842641A (en) * | 2020-07-17 | 2020-10-30 | 宋小航 | Cutting device for machine case manufacturing |
| CN112808854A (en) * | 2020-12-21 | 2021-05-18 | 王耳 | Stamping method for alloy plate of power distribution cabinet |
| CN112893621A (en) * | 2020-12-29 | 2021-06-04 | 徐俊晖 | Metal packaging box manufacturing and stamping process |
-
2021
- 2021-12-14 CN CN202111523544.2A patent/CN114309265B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251879A (en) * | 2015-11-11 | 2016-01-20 | 上海德真工贸有限公司 | Progressive die of IP positioning bracket |
| CN205253865U (en) * | 2015-11-11 | 2016-05-25 | 上海德真工贸有限公司 | Fixed bolster upgrades mould |
| WO2018041026A1 (en) * | 2016-08-29 | 2018-03-08 | 广州敏惠汽车零部件有限公司 | Structure for producing multiple door frame reinforcing plates |
| CN210023450U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Bending and stamping integrated die |
| CN110802165A (en) * | 2019-10-17 | 2020-02-18 | 江苏宏仕达环保科技有限公司 | Automatic punching press bending device of filter core end cover |
| CN111842641A (en) * | 2020-07-17 | 2020-10-30 | 宋小航 | Cutting device for machine case manufacturing |
| CN112808854A (en) * | 2020-12-21 | 2021-05-18 | 王耳 | Stamping method for alloy plate of power distribution cabinet |
| CN112893621A (en) * | 2020-12-29 | 2021-06-04 | 徐俊晖 | Metal packaging box manufacturing and stamping process |
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| CN114309265A (en) | 2022-04-12 |
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