CN114309265A - Efficient production progressive die production process - Google Patents
Efficient production progressive die production process Download PDFInfo
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- CN114309265A CN114309265A CN202111523544.2A CN202111523544A CN114309265A CN 114309265 A CN114309265 A CN 114309265A CN 202111523544 A CN202111523544 A CN 202111523544A CN 114309265 A CN114309265 A CN 114309265A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 36
- 230000000750 progressive effect Effects 0.000 title claims abstract description 32
- 239000002994 raw material Substances 0.000 claims abstract description 73
- 238000004080 punching Methods 0.000 claims abstract description 62
- 238000005520 cutting process Methods 0.000 claims abstract description 37
- 238000005452 bending Methods 0.000 claims abstract description 20
- 238000003754 machining Methods 0.000 claims description 5
- 239000002699 waste material Substances 0.000 claims description 5
- 238000003825 pressing Methods 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 13
- 238000001816 cooling Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009966 trimming Methods 0.000 description 1
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Abstract
The invention discloses a progressive die production process for efficient production, which comprises the following steps: s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data; s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work; s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device; according to the invention, the raw material plate is extruded and fixed by the punching equipment, then the punching and cutting tools are driven by the punching equipment to simultaneously punch and cut the raw material plate, and then the raw material plate is bent by the bending device which moves in the opposite direction, so that multiple processes can be processed on one station, the working space occupied by the die feeding equipment during use is saved, the utilization rate of the working space is increased, the moving processes of the raw material are reduced, and the production efficiency is improved.
Description
Technical Field
The invention relates to the technical field of progressive die production, in particular to a production process of a progressive die for efficient production.
Background
The progressive die is composed of a plurality of stations, each station is associated in sequence to finish different processing, a series of different punching processing is finished in one stroke of the punch, and after the one stroke is finished, the material is moved forwards by the feeder of the punch according to a fixed step pitch, so that a plurality of working procedures can be finished on one die, and generally, the working procedures comprise punching, blanking, bending, trimming, deep drawing and the like;
when traditional mould production upgrades, need a plurality of machining-position cooperations to accomplish production and processing work usually, a station only is responsible for processing a process usually to lead to upgrading mould equipment and need occupy great workspace when using, influenced workspace's utilization ratio, and production efficiency is lower, for this reason, provides the mould production technology that upgrades of a high-efficient production.
Disclosure of Invention
The invention aims to provide a progressive die production process for high-efficiency production, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a production process of a progressive die for efficient production comprises the following steps:
s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work;
s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device;
s4, positioning a raw material plate below the stamping equipment through a laser positioning instrument;
s5, after the positioning is finished, the stamping equipment is started to move downwards through the control equipment, and the moving stamping equipment extrudes and fixes the raw material plate on the lower progressive die plate;
s6, punching and cutting the raw material plate by the punching equipment which continuously moves to drive the punching and cutting knife, so as to generate a rough blank plate;
s7, driving a bending device to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, and forming a processed finished product;
s8, the sucker is driven by the other mechanical arm to adsorb a finished product, blanking is performed, waste materials generated during machining are led out through conveying equipment, and a new raw material plate is conveyed to the lower side of the stamping equipment.
As further preferable in the present technical solution: and S1, starting the relay to work through the control equipment according to the size of the drawing data, and starting the hydraulic cylinder in the stamping equipment by the working relay to drive the corresponding punching and cutting knife to move downwards.
As further preferable in the present technical solution: in S2, a strong suction force is generated in the suction cup by the air pump to perform the work of adsorbing and fixing the raw material plate.
As further preferable in the present technical solution: and S4, positioning and detecting the raw material plate through a laser positioning instrument, and then controlling the closing of the conveying equipment through control equipment and a relay.
As further preferable in the present technical solution: in S5, the moving stamping equipment drives the pressure plate to move, the moving pressure plate drives the spring to compress by extruding the raw material plate, the raw material plate is extruded and fixed on the lower-stage template, and the raw material plate is extruded by the pressure plate to drive the spring to compress, so that the stamping equipment can continue to move downwards.
As further preferable in the present technical solution: in S6, the punching equipment drives the punching and cutting tools to move, the moving punching tools punch holes in the raw material plate, and the moving cutting tools cut the raw material plate.
As further preferable in the present technical solution: in S7, the bending device is driven to move through hydraulic equipment, the moving bending device pushes the bottom of the rough blank plate to extrude one side of the pressing plate, so that bending work is finished, and the raw material plate is bent through the moving bending device, so that processing of multiple processes can be performed on one station.
As further preferable in the present technical solution: in S7, detect the temperature data of stamping equipment bottom through temperature sensor, when the high temperature that detects, start the atomizer through controlgear and relay and carry out the work of cooling down to stamping equipment, through the atomizer with the even spraying of water smoke on stamping equipment to carry out rapid cooling and cooling work to stamping equipment, avoided its to produce great wearing and tearing because of high temperature in long-time work, increased the protection to stamping equipment.
Compared with the prior art, the invention has the beneficial effects that: according to the invention, the raw material plate is extruded and fixed by the punching equipment, then the punching and cutting tools are driven by the punching equipment to simultaneously punch and cut the raw material plate, and then the raw material plate is bent by the bending device which moves in the opposite direction, so that multiple processes can be processed on one station, the working space occupied by the die feeding equipment during use is saved, the utilization rate of the working space is increased, the moving processes of the raw material are reduced, and the production efficiency is improved.
Drawings
FIG. 1 is a flow chart of the steps of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
Referring to fig. 1, the present invention provides a technical solution: a production process of a progressive die for efficient production comprises the following steps:
s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work;
s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device;
s4, positioning a raw material plate below the stamping equipment through a laser positioning instrument;
s5, after the positioning is finished, the stamping equipment is started to move downwards through the control equipment, and the moving stamping equipment extrudes and fixes the raw material plate on the lower progressive die plate;
s6, punching and cutting the raw material plate by the punching equipment which continuously moves to drive the punching and cutting knife, so as to generate a rough blank plate;
s7, driving a bending device to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, and forming a processed finished product;
s8, the sucker is driven by the other mechanical arm to adsorb a finished product, blanking is performed, waste materials generated during machining are led out through conveying equipment, and a new raw material plate is conveyed to the lower side of the stamping equipment.
In this embodiment, in S1, the control device starts the relay to operate according to the size of the drawing data, and the working relay starts the hydraulic cylinder in the stamping device to drive the corresponding punching and cutting knife to move downward; the punching and cutting knives of different sizes are adjusted by the control equipment according to the sizes of drawing data, so that the progressive die equipment can process parts of different specifications.
In this embodiment, in S2, a strong suction force is generated in the suction cup by the air pump to perform the adsorption and fixation work on the raw material plate; the air pump is used for rapidly pumping out the air of the sucker, so that strong suction is generated in the sucker, and the raw material plate is adsorbed and fixed.
In this embodiment, in S4, the raw material plate is subjected to positioning detection by the laser positioning apparatus, and then the closing of the conveying apparatus is controlled by the control apparatus and the relay; the raw material plate is positioned by the laser positioning instrument, so that the stability of the raw material plate during processing is ensured.
Example two
A production process of a progressive die for efficient production comprises the following steps:
s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work;
s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device;
s4, positioning a raw material plate below the stamping equipment through a laser positioning instrument;
s5, after the positioning is finished, the stamping equipment is started to move downwards through the control equipment, and the moving stamping equipment extrudes and fixes the raw material plate on the lower progressive die plate;
s6, punching and cutting the raw material plate by the punching equipment which continuously moves to drive the punching and cutting knife, so as to generate a rough blank plate;
s7, driving a bending device to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, and forming a processed finished product;
s8, the sucker is driven by the other mechanical arm to adsorb a finished product, blanking is performed, waste materials generated during machining are led out through conveying equipment, and a new raw material plate is conveyed to the lower side of the stamping equipment.
In this embodiment, in S5, the moving stamping device drives the pressure plate to move, and the moving pressure plate drives the spring to compress by extruding the raw material plate, so as to extrude and fix the raw material plate on the lower progressive die plate; the pressing plate is used for extruding the raw material plate to drive the spring to compress, so that the stamping equipment can continuously move downwards.
In this embodiment, in S6, the moving punching device drives the punching and cutting tools to move, the moving punching tool punches the raw material plate, and the moving cutting tool cuts the raw material plate; the punching and cutting knife is driven to move through the punching equipment, and the moving punching and cutting knife simultaneously punches and cuts the raw material plate, so that the working efficiency is improved.
EXAMPLE III
A production process of a progressive die for efficient production comprises the following steps:
s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work;
s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device;
s4, positioning a raw material plate below the stamping equipment through a laser positioning instrument;
s5, after the positioning is finished, the stamping equipment is started to move downwards through the control equipment, and the moving stamping equipment extrudes and fixes the raw material plate on the lower progressive die plate;
s6, punching and cutting the raw material plate by the punching equipment which continuously moves to drive the punching and cutting knife, so as to generate a rough blank plate;
s7, driving a bending device to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate, and forming a processed finished product;
s8, the sucker is driven by the other mechanical arm to adsorb a finished product, blanking is performed, waste materials generated during machining are led out through conveying equipment, and a new raw material plate is conveyed to the lower side of the stamping equipment.
In this embodiment, in S1, the control device starts the relay to operate according to the size of the drawing data, and the working relay starts the hydraulic cylinder in the stamping device to drive the corresponding punching and cutting knife to move downward; the punching and cutting knives of different sizes are adjusted by the control equipment according to the sizes of drawing data, so that the progressive die equipment can process parts of different specifications.
In this embodiment, in S6, the moving punching device drives the punching and cutting tools to move, the moving punching tool punches the raw material plate, and the moving cutting tool cuts the raw material plate; the punching and cutting knife is driven to move through the punching equipment, and the moving punching and cutting knife simultaneously punches and cuts the raw material plate, so that the working efficiency is improved.
In this embodiment, in S7, the bending device is driven by the hydraulic device to move, and the moving bending device pushes the bottom of the rough blank plate to extrude one side of the pressing plate, so as to complete the bending operation; the raw material plate is bent by the moving bending device, so that multiple processes can be processed at one station.
In this embodiment, in S7, the temperature sensor detects temperature data at the bottom of the stamping device, and when the detected temperature is too high, the control device and the relay start the sprayer to cool the stamping device; the water mist is uniformly sprayed on the stamping equipment through the sprayer, so that the stamping equipment is rapidly cooled and cooled, the phenomenon that the stamping equipment is greatly abraded due to high temperature in long-time work is avoided, and the protection of the stamping equipment is increased.
According to the invention, the raw material plate is extruded and fixed by the punching equipment, then the punching and cutting tools are driven by the punching equipment to simultaneously punch and cut the raw material plate, and then the raw material plate is bent by the bending device which moves in the opposite direction, so that multiple processes can be processed on one station, the working space occupied by the die feeding equipment during use is saved, the utilization rate of the working space is increased, the moving processes of the raw material are reduced, and the production efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The production process of the progressive die for efficient production is characterized by comprising the following steps of:
s1, recording drawing data of the part to be processed into control equipment, and controlling the corresponding punching and cutting knife in the punching equipment to move downwards through the control equipment according to the size of the drawing data;
s2, driving the sucker to adsorb the raw material plate through the mechanical arm, and carrying out feeding work;
s3, conveying the fed raw material plate to the lower part of the stamping equipment through a conveying device;
s4, positioning a raw material plate below the stamping equipment through a laser positioning instrument;
s5, after the positioning is finished, the stamping equipment is started to move downwards through the control equipment, and the moving stamping equipment extrudes and fixes the raw material plate on the lower progressive die plate;
s6, punching and cutting the raw material plate by the punching and cutting knife driven by the continuously moving punching equipment to generate a rough blank plate;
s7, driving a bending device to extrude and bend the rough blank plate through hydraulic equipment in the lower progressive die plate to form a processed finished product;
s8, the sucker is driven by the other mechanical arm to adsorb a finished product, blanking is performed, waste materials generated during machining are led out through conveying equipment, and a new raw material plate is conveyed to the lower side of the stamping equipment.
2. The efficient progressive die production process of claim 1, wherein: and S1, starting the relay to work through the control equipment according to the size of the drawing data, and starting the hydraulic cylinder in the stamping equipment by the working relay to drive the corresponding punching and cutting knife to move downwards.
3. The efficient progressive die production process of claim 1, wherein: in S2, a strong suction force is generated in the suction cup by the air pump to perform the work of adsorbing and fixing the raw material plate.
4. The efficient progressive die production process of claim 1, wherein: and S4, positioning and detecting the raw material plate through a laser positioning instrument, and then controlling the closing of the conveying equipment through control equipment and a relay.
5. The efficient progressive die production process of claim 1, wherein: in the step S5, the moving stamping equipment drives the pressure plate to move, the moving pressure plate drives the spring to compress by extruding the raw material plate, and the raw material plate is extruded and fixed on the lower-stage template.
6. The efficient progressive die production process of claim 1, wherein: in S6, the punching equipment drives the punching and cutting tools to move, the moving punching tools punch holes in the raw material plate, and the moving cutting tools cut the raw material plate.
7. The efficient progressive die production process of claim 1, wherein: in the step S7, the bending device is driven to move through the hydraulic equipment, the moving bending device pushes the bottom of the rough blank plate to extrude one side of the pressing plate, and the bending work is completed.
8. The efficient progressive die production process of claim 1, wherein: and S7, detecting the temperature data at the bottom of the stamping equipment through a temperature sensor, and when the detected temperature is too high, starting the sprayer through a control device and a relay to cool down the stamping equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523544.2A CN114309265B (en) | 2021-12-14 | 2021-12-14 | Efficient production progressive die production process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523544.2A CN114309265B (en) | 2021-12-14 | 2021-12-14 | Efficient production progressive die production process |
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| CN114309265A true CN114309265A (en) | 2022-04-12 |
| CN114309265B CN114309265B (en) | 2024-02-02 |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251879A (en) * | 2015-11-11 | 2016-01-20 | 上海德真工贸有限公司 | Progressive die of IP positioning bracket |
| CN205253865U (en) * | 2015-11-11 | 2016-05-25 | 上海德真工贸有限公司 | Fixed bolster upgrades mould |
| WO2018041026A1 (en) * | 2016-08-29 | 2018-03-08 | 广州敏惠汽车零部件有限公司 | Structure for producing multiple door frame reinforcing plates |
| CN210023450U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Bending and stamping integrated die |
| CN110802165A (en) * | 2019-10-17 | 2020-02-18 | 江苏宏仕达环保科技有限公司 | Automatic punching press bending device of filter core end cover |
| CN111842641A (en) * | 2020-07-17 | 2020-10-30 | 宋小航 | Cutting device for machine case manufacturing |
| CN112808854A (en) * | 2020-12-21 | 2021-05-18 | 王耳 | Stamping method for alloy plate of power distribution cabinet |
| CN112893621A (en) * | 2020-12-29 | 2021-06-04 | 徐俊晖 | Metal packaging box manufacturing and stamping process |
-
2021
- 2021-12-14 CN CN202111523544.2A patent/CN114309265B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105251879A (en) * | 2015-11-11 | 2016-01-20 | 上海德真工贸有限公司 | Progressive die of IP positioning bracket |
| CN205253865U (en) * | 2015-11-11 | 2016-05-25 | 上海德真工贸有限公司 | Fixed bolster upgrades mould |
| WO2018041026A1 (en) * | 2016-08-29 | 2018-03-08 | 广州敏惠汽车零部件有限公司 | Structure for producing multiple door frame reinforcing plates |
| CN210023450U (en) * | 2019-05-13 | 2020-02-07 | 佛山市保利来建材实业有限公司 | Bending and stamping integrated die |
| CN110802165A (en) * | 2019-10-17 | 2020-02-18 | 江苏宏仕达环保科技有限公司 | Automatic punching press bending device of filter core end cover |
| CN111842641A (en) * | 2020-07-17 | 2020-10-30 | 宋小航 | Cutting device for machine case manufacturing |
| CN112808854A (en) * | 2020-12-21 | 2021-05-18 | 王耳 | Stamping method for alloy plate of power distribution cabinet |
| CN112893621A (en) * | 2020-12-29 | 2021-06-04 | 徐俊晖 | Metal packaging box manufacturing and stamping process |
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| CN114309265B (en) | 2024-02-02 |
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