CN114291700A - Automatic special elevator in plant of blowdown - Google Patents
Automatic special elevator in plant of blowdown Download PDFInfo
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- CN114291700A CN114291700A CN202111638499.5A CN202111638499A CN114291700A CN 114291700 A CN114291700 A CN 114291700A CN 202111638499 A CN202111638499 A CN 202111638499A CN 114291700 A CN114291700 A CN 114291700A
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- Prior art keywords
- sewage
- car
- sewage discharge
- excrement
- farm
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- Cage And Drive Apparatuses For Elevators (AREA)
Abstract
A special elevator for a farm capable of automatically discharging sewage comprises a hoistway, a machine room arranged at the top of the hoistway, a pit arranged at the bottom of the hoistway, a car arranged in the hoistway and a counterweight, wherein a traction device is arranged in the machine room, a sewage discharging hole is formed in a bottom plate of the car, a sewage collecting box is arranged below the sewage discharging hole for collecting excrement, and a sewage discharging pipeline is arranged below the sewage collecting box for discharging the excrement in a centralized manner; still set up dredge funnel and connecting pipe simultaneously at the pit, discharge the outer excrement of sewer pipe through dredge funnel and connecting pipe and carry out centralized processing in handling the pond, formed the automatic blowdown function of the special elevator of plant, the staff of being convenient for washs the elevator.
Description
Technical Field
The invention belongs to the technical field of elevators, and particularly relates to an automatic sewage discharge elevator special for a farm.
Background
In recent years, with the acceleration of urbanization and the development of industrialization, the land area of the animal husbandry which needs to be cultivated in a field originally is limited, and high-rise cultivation is developed, so that the land area is saved, and mechanized facilities are more labor-saving.
For high-rise farming, it is often necessary to use elevators for transporting the animals, in which the animals discharge their excrement. The main design purpose of the existing elevator is to transport people and objects, so that the situation that passengers actively destroy elevator equipment is basically not considered in the design, the cleaning modes are mainly cleaning, wiping and the like, and water is basically not needed to wash, so that the current elevator is inconvenient to clean and discharge sewage, and the elevator special for the farm and capable of automatically discharging sewage needs to be designed.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an automatic sewage discharge elevator special for a farm.
The technical scheme adopted by the invention for solving the technical problems is as follows:
the utility model provides a special elevator of automatic blowdown plant, includes the well, set up the computer lab at well top, set up the pit in the well bottom, set up car in the well and to heavy, install the draw gear in the computer lab, the car with to heavy connect the draw gear through the towline, the car bottom is offered and is used for the blowdown hole of excrement outflow car, the blowdown hole below is equipped with the dirt collecting box that is used for accepting the collection excrement, and the below of dirt collecting box is equipped with the sewage pipes that is used for excrement discharge in the dirt collecting box, the sewage pipes is equipped with the electron stagnant water valve that is used for controlling blow-down switch, be equipped with the blow-down funnel that is used for accepting the excrement of blow-down pipe discharge in the pit, the outside of pit is equipped with the processing pond that is used for excrement discharge collection processing, blow-down funnel is connected with the connecting pipe, blow-down funnel passes through the connecting pipe and is connected to the processing pond, the connecting pipe is provided with an electronic check valve for placing the excrement and the odor of the treatment tank to flow back to the pit.
As a further improvement of the invention, the lift car comprises a car bottom, a car wall and a car top, wherein the car bottom comprises a bottom plate, the sewage discharge hole is formed in the bottom plate, the car wall comprises a wall plate, the bottom plate and the wall plate are both made of alloy steel plates, and the surfaces of the alloy steel plates are coated with protective layers.
As a further improvement of the invention, the car wall is formed by bending a wall plate.
As a further improvement of the invention, a protective rubber strip is arranged at the connecting gap between the car bottom and the car wall for sealing.
As a further improvement of the invention, four groups of sewage discharge holes are arranged, four groups of sewage discharge holes are respectively arranged at four corners of the bottom plate, and the sum of the sewage discharge areas of the four groups of sewage discharge holes accounts for more than two thirds of the total area of the bottom plate.
As a further improvement of the invention, the sewage collection box is provided with four corresponding four groups of sewage discharge holes, the sewage discharge pipelines comprise four first sewage discharge pipes with one ends connected with the sewage collection box, two second sewage discharge pipes which extend along the longitudinal direction of the car bottom and are communicated with the front and the rear first sewage discharge pipes, a third sewage discharge pipe which extends along the transverse direction of the car bottom and is communicated with the two second sewage discharge pipes, and a discharge pipe which is communicated with the third sewage discharge pipe for downward sewage discharge, and the electronic water stop valve is connected with the discharge pipe.
As a further improvement of the invention, the sewage discharge pipeline is a stainless steel pipe.
As a further improvement of the invention, the sewage discharge pipeline is a PVC pipe, and the sewage discharge pipeline is supported and installed at the bottom of the lift car through a supporting bracket.
As a further improvement of the invention, the bottom plate is conical, the center of the bottom plate is raised, and the periphery of the bottom part extends downwards in an inclined manner towards four groups of sewage discharge holes.
As a further improvement of the invention, the alloy steel plate comprises a base material layer, an alloy layer and a sand blasting antirust layer which are sequentially laminated, and the protective layer covers the sand blasting antirust layer.
The invention has the beneficial effects that: according to the special elevator for the farm, the sewage discharge hole is formed in the bottom plate of the lift car, the sewage collection box is arranged below the sewage discharge hole to collect excrement, and the sewage discharge pipeline is arranged below the sewage collection box to discharge the excrement in a centralized manner; still set up dredge funnel and connecting pipe simultaneously at the pit, discharge the outer excrement of sewer pipe through dredge funnel and connecting pipe and carry out centralized processing in handling the pond, formed the automatic blowdown function of the special elevator of plant, the staff of being convenient for washs the elevator.
Drawings
FIG. 1 is a schematic view of the overall structure of a longitudinal section of a special elevator for a farm in the embodiment;
FIG. 2 is a schematic view of the overall structure of the cross section of the special elevator for the farm in the embodiment;
FIG. 3 is a schematic structural diagram of the base plate according to the present embodiment;
FIG. 4 is a sewage discharging structure diagram of the special elevator for the farm in the embodiment;
fig. 5 is a schematic structural view of the sewage pipe of the embodiment.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention.
Example (b):
as shown in fig. 1 to 5, the embodiment discloses an automatic sewage disposal elevator special for a farm, comprising a hoistway 1, a machine room 2 arranged at the top of the hoistway 1, a pit 3 arranged at the bottom of the hoistway 1, a car 4 arranged in the hoistway 1 and a counterweight 5, wherein a traction device 6 is arranged in the machine room 2, the car 4 and the counterweight 5 are connected with the traction device 6 through a traction rope, a sewage discharge hole 411 for discharging excrement out of the car 4 is formed at the bottom of the car 4, a sewage collection box 42 for collecting excrement is arranged below the sewage discharge hole 411, a sewage discharge pipeline 43 for discharging excrement in the sewage collection box 42 is arranged below the sewage collection box 42, the sewage discharge pipeline 43 is provided with an electronic water stop valve 44 for controlling a sewage discharge switch, a sewage discharge funnel 31 for receiving excrement discharged by the sewage discharge pipeline 43 is arranged in the pit 3, a disposal pool 32 for discharging and collecting excrement is arranged outside the pit 3, the sewage funnel 31 is connected with a connecting pipe 33, the sewage funnel 31 is connected to the treatment tank 32 through the connecting pipe 33, and the connecting pipe 33 is provided with an electronic check valve 34 for placing the excrement and the odor of the treatment tank 32 to flow back to the pit 3. When the elevator transports animals, the animals discharge excrement in the elevator, liquid excrement and solid excrement with small volume can enter the sewage collection box 42 through the drain holes to be collected, so that a better drying environment is kept in the elevator, meanwhile, the aperture of the drain holes cannot be set too large, if the aperture of the drain holes is too large, the feet of the animals are easily clamped into the drain holes to cause damage, and the excrement with large volume can also enter the sewage collection box 42 through the drain holes to cause the blockage of the sewage collection box 42 or the sewage discharge pipeline 43; therefore, the applicable aperture of the drain hole is within the range of 10-20 mm, and in order to improve the sewage discharge capability of the drain hole, the drain hole can be set to be of a long-strip-hole structure, so that the sewage discharge area of the drain hole is enlarged. When the elevator runs by animals, the electronic water stop valve 44 and the electronic check valve 34 are both in a closed state, and liquid excrement and part of solid excrement with smaller volume discharged by the animals flow into the sewage collecting box 42 through the discharge hole for pre-collection. When the elevator needs to be cleaned or sewage drained, the elevator runs to the bottom floor, the electronic water stop valve 44 and the electronic check valve 34 are both opened, excrement in the sewage collecting box 42 is discharged through the sewage draining pipeline 43, then is received through the sewage draining funnel 31, and then is discharged to the treatment pool 32 through the connecting pipe 33 for centralized treatment; when the elevator is cleaned, water can be directly sprayed into the elevator for cleaning, and the water cleaned by the elevator is discharged to the treatment pool 32 through the sewage discharge hole 411, the sewage collection box 42, the sewage discharge pipeline 43, the sewage discharge funnel 31 and the connecting pipe 33 in sequence.
As a preferred embodiment, the car 4 includes a bottom, a wall and a roof, the bottom includes a bottom plate 41, the sewage discharge hole 411 is formed in the bottom plate 41, the wall includes a wall plate, the bottom plate 41 and the wall plate are both made of an alloy steel plate, and a surface of the alloy steel plate is coated with a protective layer. The car wall is formed by bending a wall plate. And a protective adhesive tape is arranged at the joint gap between the car bottom and the car wall for sealing. For the elevator crossing the ordinary elevator, the elevator dedicated for the farm also needs to have higher structural strength and impact resistance of the car bottom and the car wall, and particularly for the elevator carrying large animals, the elevator needs to have higher structural strength and impact resistance of the car bottom and the car wall, so that the bottom plate 41 and the wall plate need to be made of alloy steel plates, and the alloy steel plates are coated with protective layers to have corrosion resistance.
In a preferred embodiment, four sets of the drain holes 411 are provided, four sets of the drain holes 411 are respectively provided at four corners of the bottom plate 41, and the sum of the drain areas of the four sets of the drain holes 411 accounts for more than two thirds of the total area of the bottom plate 41. The sewage collection box 42 is provided with four corresponding four groups of sewage discharge holes 411, the sewage discharge pipeline 43 comprises four first sewage discharge pipes 431 with one ends connected with the sewage collection box 42, two second sewage discharge pipes 432 communicated with the front and the rear first sewage discharge pipes 431 along the longitudinal extension of the bottom of the car, a third sewage discharge pipe 433 communicated with the two second sewage discharge pipes 432 along the transverse extension of the bottom of the car and a discharge pipe 434 communicated with the third sewage discharge pipe 433 for downward sewage discharge, and the electronic water stop valve 44 is connected with the discharge pipe 434. When the sewage pipeline 43 is a stainless steel pipe, the stainless steel pipe has certain bearing capacity, so that the sewage pipeline 43 can be directly arranged without being supported and installed by the supporting bracket 435. When the drainage pipe 43 is made of PVC, the drainage pipe has poor load bearing capacity, and needs to be supported and installed at the bottom of the car 4 through the support bracket 435. The bottom plate 41 is conical, the center of the bottom plate 41 is convex, and the periphery of the bottom plate extends downwards in an inclined manner towards the four groups of sewage discharge holes 411. Through setting up bottom plate 41 to coniform, make the blowdown performance of elevator further improve, the liquid excrement that the animal discharged can flow to blowdown hole 411 fast, prevents that liquid excrement from gathering on bottom plate 41 and influencing car 4 environment.
In a preferred embodiment, the alloy steel sheet comprises a base material layer, an alloy layer and a sand blasting rust prevention layer which are sequentially laminated, and the protective layer covers the sand blasting rust prevention layer. The preparation process of the alloy steel plate comprises the following steps:
s1, the substrate layer is made of a carbon steel plate, and the surface of the carbon steel plate is polished by a grinding wheel to improve the surface roughness of the carbon steel plate;
s2, placing the carbon steel plate polished in the step S1 into a pickling bath for pickling, and removing oxide skin on the surface of the carbon steel plate;
s3, taking the carbon steel plate after being washed by acid S2, casting alloy melt on the polished surface of the carbon steel plate to form an alloy layer, wherein the alloy melt comprises the following components in percentage by weight: 5.0-7.0% of titanium, 3.0-4.0% of nickel, 1.0-2.0% of phosphorus and the balance of aluminum;
s4, after an alloy layer is formed on the surface of the medium carbon steel plate in the S3 in a pouring mode, the carbon steel plate and the alloy layer are tightly compounded through hot rolling treatment, the hot rolling temperature is controlled to be within the range of 750-800 ℃, and when the hot rolling temperature is within the range, an isotropic recrystallization structure with non-orientation can be obtained;
s5, spraying antirust emulsion paint on the surface of the alloy layer obtained in the step S4 to form a sand blasting antirust layer, wherein the antirust emulsion paint comprises the following components in percentage by weight: 10% of polyvinyl alcohol, 15% of triethanolamine, 3% of hexamethylenetetramine, 4% of 3-aminopropyl triethoxysilane, 13% of water-soluble bisphenol A epoxy resin emulsion and the balance of water;
s6, the alloy steel sheet coated with the sandblast rust preventive layer obtained in S5 is put into a curing furnace, and cured by ultraviolet rays to form an alloy steel sheet.
The alloy melt is prepared by the following process steps: adding titanium, nickel, phosphorus and aluminum into a vacuum smelting furnace for casting to form an alloy melt.
The antirust emulsion paint is prepared by the following process steps: firstly, preparing solution A, namely adding polyvinyl alcohol into a heating container, heating to 80 ℃, then adding water while stirring until the solution is clear, and cooling to normal temperature; sequentially adding triethanolamine and hexamethylenetetramine, and uniformly stirring to obtain solution A; preparing solution B, adding the residual water after preparing solution A into a stirring container, sequentially adding 3-aminopropyl triethoxysilane and water-soluble bisphenol A epoxy resin emulsion, and uniformly stirring to obtain solution B; and thirdly, adding the solution A into the solution B, heating to 40 ℃, uniformly stirring, and cooling to normal temperature to obtain the antirust emulsion paint.
After the alloy steel plate is manufactured, the alloy steel plate is processed according to the design size structures of the bottom plate 41 and the wall plate, the alloy steel plate is processed according to the design of the bottom plate 41 and the wall plate, and the protective layer is manufactured after the processes of drilling, bending and the like are carried out, so that the protective layer can form full-face covering protection on the alloy steel plate.
The preparation process of the protective layer comprises the following components in percentage by weight: 10% of silicon dioxide aerogel, 10% of water-based organic silicon resin, 5% of glass beads, 10% of phosphorus pentoxide, 15% of silicon oxide, 10% of calcium fluoride, 2% of bacteriostatic agent, 5% of flatting agent, 3% of penetrating agent, 3% of curing agent and the balance of absolute ethyl alcohol.
The preparation method comprises the following steps:
adding silicon dioxide aerogel into absolute ethyl alcohol, and performing micro-ultrasonic reaction for 10-20 min to form a suspension;
step two, adding water-based organic silicon resin into the suspension obtained in the step one, uniformly stirring, and carrying out microwave reaction for 2-4 hours to obtain a resin thick liquid;
step three, adding glass beads into the thick resin liquid obtained in the step two, uniformly stirring, and carrying out rotary reduced pressure distillation reaction for 2-4 hours to obtain a viscous mixture;
step four, adding a penetrating agent into the viscous mixture obtained in the step three, and stirring at constant temperature until the penetrating agent is completely dissolved to obtain a prefabricated resin liquid;
step five, mixing and uniformly stirring phosphorus pentoxide, silicon oxide, calcium fluoride and a leveling agent, heating to 500-530 ℃, fully reacting for 30 minutes, cooling to obtain a glassy block, crushing and grinding the glassy block into powder, sieving the powder with a 250-mesh sieve, adding the powder into the prefabricated resin liquid obtained in the step four, heating to 60-80 ℃, and uniformly stirring and mixing to obtain a protective resin coating;
step six, adding a bacteriostatic agent and a curing agent into the protective resin coating obtained in the step five, and uniformly stirring at normal temperature to obtain the bacteriostatic protective resin coating;
and step seven, coating the antibacterial protective resin coating obtained in the step six on the surface of the processed alloy steel plate, and placing the alloy steel plate into a curing oven for curing to form a protective layer.
The protective layer of the embodiment has certain heat preservation performance through the mixing performance of the silicon dioxide aerogel, the water-based organic silicon resin and the glass beads, and provides a comfortable touch feeling for the protective layer, compared with the ice-cold of the surface of the metal plate and the surface of the stone in the existing elevator, the touch feeling of the protective layer of the embodiment is more comfortable, and the phenomenon that animals are excited or sick due to touching the ice-cold wall plate in the transportation process of the elevator is avoided; meanwhile, phosphorus pentoxide, silicon oxide, calcium fluoride and a bacteriostatic agent are added into the protective layer to realize the corrosion resistance and bacteriostatic performance, so that the protective layer can comprehensively realize the protection of the elevator wallboard, the elevator is not corroded in the heavy polluted environment of excrement for a long time, and the service life of the elevator is prolonged. Meanwhile, the protective layer has antibacterial performance and inhibits bacteria breeding in the elevator car 4, so that important protection is provided for animal health.
The above description is only a preferred embodiment of the present invention, and the technical solutions that achieve the objects of the present invention by substantially the same means are within the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic special elevator of plant of blowdown, includes well (1), sets up in computer lab (2) at well (1) top, sets up in pit (3) of well (1) bottom, sets up car (4) in well (1) and to heavy (5), install hoisting device (6) in computer lab (2), car (4) and to heavy (5) connect hoisting device (6) through the towline, its characterized in that: a sewage discharge hole (411) for enabling excrement to flow out of the car (4) is formed in the bottom of the car (4), a sewage collecting box (42) for receiving and collecting excrement is arranged below the sewage discharging hole (411), a sewage discharging pipeline (43) for discharging the excrement in the sewage collecting box (42) is arranged below the sewage collecting box (42), the sewage discharge pipeline (43) is provided with an electronic water stop valve (44) for controlling a sewage discharge switch, a sewage discharge funnel (31) for receiving excrement discharged by a sewage discharge pipeline (43) is arranged in the bottom pit (3), a treatment pool (32) for discharging, collecting and treating excrement is arranged on the outer side of the pit (3), the sewage discharge funnel (31) is connected with a connecting pipe (33), the sewage discharge funnel (31) is connected with the treatment pool (32) through the connecting pipe (33), the connecting pipe (33) is provided with an electronic check valve (34) for placing the excrement and the odor of the treatment tank (32) to flow back to the pit (3).
2. The automatic blowdown farm-specific elevator according to claim 1, wherein: car (4) include at the bottom of the sedan-chair, sedan-chair wall and sedan-chair top, include bottom plate (41) at the bottom of the sedan-chair, blow off hole (411) are seted up on bottom plate (41), the sedan-chair wall includes the wallboard, bottom plate (41) and wallboard are made by the alloy steel sheet, alloy steel sheet surface coating has the inoxidizing coating.
3. The automatic blowdown farm-specific elevator according to claim 2, wherein: the car wall is formed by bending a wall plate.
4. The automatic blowdown farm-specific elevator according to claim 3, wherein: and a protective adhesive tape is arranged at the joint gap between the car bottom and the car wall for sealing.
5. The automatic blowdown farm-specific elevator according to claim 2, wherein: four groups of sewage discharge holes (411) are arranged, the four groups of sewage discharge holes (411) are respectively arranged at four corners of the bottom plate (41), and the sum of the sewage discharge areas of the four groups of sewage discharge holes (411) accounts for more than two thirds of the total area of the bottom plate (41).
6. The automatic blowdown farm-specific elevator according to claim 5, wherein: the dirty box of collection (42) corresponds four configurations of four groups of blowholes (411), sewage pipes (43) include that four one end are connected first blow off pipe (431) of dirty box (42) of collection, two along the second blow off pipe (432) of two first blow off pipes (431) around the longitudinal extension intercommunication at the bottom of the sedan-chair, one along the horizontal extension intercommunication third blow off pipe (433) of two second blow off pipes (432) at the bottom of the sedan-chair and one intercommunication third blow off pipe (433) discharge pipe (434) of blowdown downwards, electron stagnant water valve (44) are connected in discharge pipe (434).
7. The automatic blowdown farm-specific elevator according to claim 6, wherein: the sewage discharge pipeline (43) is a stainless steel pipe.
8. The automatic blowdown farm-specific elevator according to claim 6, wherein: the sewage pipes (43) are PVC pipes, and the sewage pipes (43) are supported and installed at the bottom of the car (4) through a supporting bracket (435).
9. The automatic blowdown farm-specific elevator according to claim 5, wherein: the bottom plate (41) is conical, the center of the bottom plate (41) is convex, and the periphery of the bottom plate extends downwards in an inclined mode towards the four groups of sewage discharge holes (411).
10. The automatic blowdown farm-specific elevator according to claim 2, wherein: the alloy steel plate comprises a base material layer, an alloy layer and a sand blasting anti-rust layer which are sequentially stacked, and the protective layer covers the sand blasting anti-rust layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111638499.5A CN114291700A (en) | 2021-12-29 | 2021-12-29 | Automatic special elevator in plant of blowdown |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111638499.5A CN114291700A (en) | 2021-12-29 | 2021-12-29 | Automatic special elevator in plant of blowdown |
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CN114291700A true CN114291700A (en) | 2022-04-08 |
Family
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Family Applications (1)
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CN202111638499.5A Pending CN114291700A (en) | 2021-12-29 | 2021-12-29 | Automatic special elevator in plant of blowdown |
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CN (1) | CN114291700A (en) |
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CN204980750U (en) * | 2015-07-15 | 2016-01-20 | 苏州默顿快速电梯有限公司 | Take cleaning function's elevator car |
CN108624191A (en) * | 2018-05-09 | 2018-10-09 | 沈阳理工大学 | A kind of steel plate is pre-processed with environment-friendlyantirust antirust into film liquid |
CN111824906A (en) * | 2020-08-21 | 2020-10-27 | 菱王电梯股份有限公司 | Elevator for transporting livestock and pollution discharge method thereof |
CN213651559U (en) * | 2020-11-20 | 2021-07-09 | 美迪斯电梯有限公司 | Raise special elevator drainage of pig |
CN214692797U (en) * | 2021-02-09 | 2021-11-12 | 四川星川力机电设备有限公司 | Special elevator device is transported to livestock animal in plant |
CN215047870U (en) * | 2021-05-12 | 2021-12-07 | 福州新奥电梯工程有限公司 | Elevator drainage channel |
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CN213651559U (en) * | 2020-11-20 | 2021-07-09 | 美迪斯电梯有限公司 | Raise special elevator drainage of pig |
CN214692797U (en) * | 2021-02-09 | 2021-11-12 | 四川星川力机电设备有限公司 | Special elevator device is transported to livestock animal in plant |
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