CN114290686B - Duplex position cloth welding equipment based on ultrasonic wave processing - Google Patents
Duplex position cloth welding equipment based on ultrasonic wave processing Download PDFInfo
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- CN114290686B CN114290686B CN202111679454.2A CN202111679454A CN114290686B CN 114290686 B CN114290686 B CN 114290686B CN 202111679454 A CN202111679454 A CN 202111679454A CN 114290686 B CN114290686 B CN 114290686B
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- 238000003466 welding Methods 0.000 title claims abstract description 160
- 239000004744 fabric Substances 0.000 title claims abstract description 77
- 238000012545 processing Methods 0.000 title claims abstract description 19
- 230000003014 reinforcing effect Effects 0.000 claims description 8
- 239000003351 stiffener Substances 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 15
- 238000003825 pressing Methods 0.000 description 10
- 230000033001 locomotion Effects 0.000 description 7
- 239000000463 material Substances 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 229920001169 thermoplastic Polymers 0.000 description 4
- 238000013459 approach Methods 0.000 description 3
- 238000005056 compaction Methods 0.000 description 3
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 230000004927 fusion Effects 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
The application relates to double-station cloth welding equipment based on ultrasonic processing, which comprises a trolley, a first base and a second base, wherein one side of the trolley is connected with two groups of straight rods, and the first base is arranged at the upper ends of the two groups of straight rods; the lower end part of the trolley is connected with a square base, and the second base is arranged at the upper end part of the base; the first base and the second base are respectively provided with a welding device, one side end face of each group of welding devices is horizontally and vertically connected with a cantilever rod, two groups of round rollers which are horizontally and parallelly distributed are rotationally connected to the cantilever rod, and coiled cloth is placed between the two groups of round rollers; the welding device comprises a base, an ultrasonic generator, a transducer, an amplitude transformer, a first welding head, a second welding head and a shell coated on the outermost side. The application realizes the welding of cloth, improves the efficiency of the welding process, and has higher strength after welding.
Description
Technical Field
The application relates to the field of cloth processing equipment, in particular to double-station cloth welding equipment based on ultrasonic processing.
Background
Ultrasonic welding is to transfer high-frequency vibration waves to the surfaces of two objects to be welded, and under the condition of pressurization, the surfaces of the two objects are rubbed with each other to form fusion between molecular layers. During welding, converting 50/60Hz current into 15, 20, 30 or 40KHz electric energy through an ultrasonic generator; the converted high frequency electrical energy is again converted by the transducer into an equally frequent mechanical motion, which is then transferred to the horn by a set of horn devices that vary the amplitude. The welding head transmits the received vibration energy to the joint of the workpieces to be welded, and the vibration energy is converted into heat energy in the area in a friction mode to form a local high-temperature environment, so that the workpieces to be welded are melted. Ultrasonic waves can be used not only to weld hard thermoplastics, but also to process fabrics and films.
The main components of the ultrasonic welding system comprise an ultrasonic generator, a transducer/horn/welding head triplet and a frame. When the ultrasonic wave acts on the thermoplastic plastic contact surface, tens of thousands of times per second high-frequency vibration can be generated, the high-frequency vibration reaching a certain amplitude is transmitted to the welding area through the upper welding piece, and the local high temperature can be generated because the acoustic resistance of the welding area, namely the interface of two welding areas is large. Thermal energy comes from the reciprocating movement of a workpiece at a certain displacement or amplitude on the other surface under a certain pressure. Once the desired degree of welding is achieved, vibration is stopped while still having some pressure applied to the two workpieces, allowing the just welded portions to cool and solidify, thereby forming a tight bond.
With respect to the related art described above, the inventors consider that there are the following drawbacks: in the process of carrying out cloth processing, the cloth after being cut in advance is required to be welded, the existing ultrasonic welding device comprises a workbench and a welding device arranged on the workbench, when carrying out welding operation, an operator places two groups of cloth on the workbench, the two groups of cloth are overlapped up and down and are positioned below a welding head, and because the space of a workshop is fixed, and each existing welding device can only complete one group of welding operation; there is room for improvement in the welding process because the efficiency of the welding process is low during the welding operation.
Disclosure of Invention
In order to improve the welding efficiency of cloth during workshop operation, the application provides double-station cloth welding equipment based on ultrasonic processing.
The double-station cloth welding equipment based on ultrasonic processing provided by the application adopts the following technical scheme:
The double-station cloth welding equipment based on ultrasonic processing comprises a trolley, and a first base and a second base which are arranged on the trolley up and down, wherein one side of the trolley is connected with two groups of straight rods which are vertically arranged, and the first base is arranged at the upper ends of the two groups of straight rods; the lower end part of the trolley is connected with a square base, and the second base is arranged at the upper end part of the base; the welding device with the box-shaped structure and independent operation is arranged on the first base and the second base, cantilever rods are horizontally and vertically connected to one side end face of each group of welding device, two groups of round rollers which are horizontally and parallelly distributed are rotationally connected to the cantilever rods, and coiled cloth is placed between the two groups of round rollers; the welding device comprises a base, an ultrasonic generator, a transducer, an amplitude transformer, a first welding head, a second welding head and a shell coated on the outermost side, wherein the ultrasonic generator is arranged on one side of two groups of straight rods, which are away from the first base, the base is horizontally fixed on the first base and the second base, the upper end face of the base penetrates through an opening and is fixedly connected with a circular ring in an inserting mode, the transducer is fixed on the lower end face of the base, and the amplitude transformer penetrates through the circular ring and is connected into the transducer in an inserting mode; four groups of vertical rods are vertically erected on the upper end face of the base, a flat plate which is horizontally arranged is commonly installed at the upper end parts of the four groups of vertical rods, a through hole is formed in the middle position of the upper end face of the flat plate in the length direction, the first welding head is positioned between the vertical rods on two sides, the upper end parts of the first welding head penetrate through the holes in the flat plate, the vertical upper end parts of the amplitude transformer support the lower end face of the first welding head, and the upper end face of the first welding head is flush with the upper end face of the flat plate; two groups of square rods which are vertically arranged are fixed on one side of the base platform, which is close to the vertical rod, slide rails which are vertically arranged are fixed on the end face of one side, facing the flat plate, of the two groups of square rods, a linear motor with an output shaft which is vertically arranged is fixed between the two groups of slide rails, and a switch for controlling the linear motor to drive is fixed at the position, which is away from the vertical rod, of the shell; the output shaft of the linear motor is connected with an L-shaped connecting plate, the second welding head is fixedly connected with the connecting plate, the second welding head and the first welding head are vertically and coplanar, and the linear motor drives the lower end face of the second welding head to be in clearance fit with the upper end face of the first welding head.
By adopting the technical scheme, in the use operation of the ultrasonic welding device, the first base and the second base are firstly arranged on the bases of the upper end parts and the lower end parts of the two groups of straight rods in the structural design of the welding device, the first base and the second base are respectively provided with the welding device, the two groups of round rollers are respectively arranged on one side of the welding device, in the process of carrying out cloth welding, coiled cloth is placed between the two groups of round rollers, the two groups of round rollers are rotationally connected with the coiled cloth, when carrying out cloth welding operation, operators in a workshop can arrange the two groups of operators on the position of one equipment, one group of operators stand on the ground, and the position of the first base is provided with cloth welding operation; the other group of seats are arranged on the stool or the seat, and cloth welding operation is carried out at the position of the second base; specifically, in the welding operation process, the structure of each group of welding devices is disclosed in detail, each group of base stations are respectively arranged on the first base and the second base, each group of upright posts supports the flat plate, and the arrangement of the flat plate forms a working surface during cloth welding; the transducer is arranged on the lower end surface of the base station, the amplitude transformer penetrates through the circular ring and is inserted into the transducer, and when the welding device works, the ultrasonic generator converts 50/60Hz current into 15, 20, 30 or 40KHz electric energy; the converted high-frequency electric energy is converted into mechanical motion with the same frequency again through the transducer, the first welding head is connected with the amplitude transformer, and then the mechanical motion is transmitted to the first welding head through the amplitude transformer, so that the first welding head keeps high-frequency vibration; simultaneously, for driving the second welding head, two groups of square rods support the linear motor, the switch controls the driving of the linear motor, the output shaft of the linear motor drives the second welding head to move in the vertical direction through the connecting plate, when welding operation is carried out, the second welding head is pulled from coiled cloth, the end part of the cloth is pulled to a flat plate, the other group of cloth to be welded after cutting is placed on the flat plate, and the two groups of cloth are overlapped up and down and are positioned between the first welding head and the second welding head; when welding, the second welding head is driven by the linear motor to continuously approach the flat plate, the overlapped positions of two groups of cloth materials are compacted, the first welding head at the lower end part is kept in high-frequency vibration, when ultrasonic waves act on a thermoplastic plastic contact surface, tens of thousands of times per second high-frequency vibration is generated, friction heat energy generated by the contact surface of the cloth materials to be welded melts the cloth materials, and welding operation between the two groups of cloth materials is realized under the compaction effect of the second welding head; through the combination of the technical scheme, the cloth is welded, the efficiency of the welding process is improved, and the strength after welding is higher.
Preferably, the upper end surfaces of the two groups of straight rods are vertically concavely provided with sliding grooves with T-shaped structures, two side edges of the lower end surface of the first base are connected with reinforcing rods which are obliquely arranged, vertical plates which are vertically arranged are oppositely pulled and connected between one end of each group of reinforcing rods, which faces the straight rods, and the lower end surface of the first base, and the vertical plates are provided with holes in a penetrating mode and are fixedly provided with spring bolts; the first base with the stiffener is close to the slider of T type structure of the one end homogeneous body shaping of spout, the slider with the spout grafting is slided, the vertical interior bottom surface of spout is concave to be equipped with a plurality of groups jack that distribute from top to bottom, the spring bolt with the jack grafting cooperation of co-altitude point.
Through adopting above-mentioned technical scheme, the spout is located the straight-bar, each group's slider on first base and the stiffener is pegged graft with the spout and is slided, and carry out the installation of spring bolt in the pole setting, the spring bolt keeps pegging graft fixedly with the jack of co-altitude department, above-mentioned technical combination has realized installing first base on the straight-bar of co-altitude, to the workshop operating personnel of different heights, the operating personnel holds the spring bolt this moment, the spring bolt breaks away from with the jack, slide first base from top to bottom along the spout, in pegging graft the jack with the spring bolt on suitable height position, the practicality of this welding set has been promoted in the aforesaid setting.
Preferably, the flat plate is provided with a pressing device, the pressing device comprises two groups of pressing rods and hooks, the pressing rods are hinged to one ends of the flat plate, which are close to the linear motor, the hooks are hinged to the pressing rods, which are far away from the hinge points, and the lower end faces of the flat plate are fixedly connected in a hanging mode.
Through adopting above-mentioned technical scheme, closing device installs on the flat board, when carrying out welding operation, rotates the depression bar this moment, makes couple and the lower terminal surface of flat board articulate fixedly, and above-mentioned setting has realized flattening with the cloth on the flat board, makes the cloth keep closely laying on the flat board and pastes, when carrying out welding operation, the difficult fold that takes place for the cloth, and the cloth roughness after the welding is higher.
Preferably, the lower end surfaces of the base stations are provided with exhaust fans which are horizontally opposite to the energy converter.
Through adopting above-mentioned technical scheme, the exhaust fan is installed in the lower terminal surface of base station, when carrying out welding operation, and the transducer is circular telegram this moment under the thermal effect, and the temperature constantly rises, and above-mentioned technical scheme just sets up exhaust fan and transducer, makes the heat of transducer constantly lose, and the coefficient of thermal expansion of transducer is less, makes the work precision of pegging graft the inside luffing rod of transducer obtain guaranteeing.
Preferably, each group of linear motors is in a pneumatic linear driving mode, the switch controls the opening and closing of an external air source, and the pressure of the external air source is 6-8 kg.
By adopting the technical scheme, the linear motor drives the second welding head through the connecting plate, the driving mode of the linear motor is in a priority pneumatic mode, and the pressure of the external air source is 6-8 kg, so that the driving process of the linear motor is stable, the pressure range of the external air source is safe and stable, and the setting ensures that the motion response process of the second welding head is quick.
Preferably, the cantilever rod penetrates through the shell and is fixedly connected with the upper end face of the base station.
Through adopting above-mentioned technical scheme, each group circle roller rotates with the cantilever bar to be connected, the tip of cantilever bar runs through the casing and with the up end fixed connection of base, and above-mentioned setting makes the structural strength of cantilever bar promote, to the heavier lapping cloth of quality, the cantilever bar is difficult for taking place bending deformation this moment, and the lapping cloth is difficult for from the landing between two groups circle rollers.
Preferably, universal wheels are arranged at four corners of the lower end surface of the base.
Through adopting above-mentioned technical scheme, carry out the installation of universal wheel in the four corners position of terminal surface under the base, the steering of each group universal wheel is comparatively nimble, when this equipment shifts in the workshop inside, has promoted the mobility of this equipment.
In summary, the present application includes at least one of the following beneficial technical effects:
1. The first welding head is driven by the transducer and the amplitude transformer to vibrate at high frequency, the second welding head is driven by the linear motor to continuously approach the first welding head, the arrangement ensures that the welding process of the cloth is more convenient and efficient, and the structure of the upper and lower double stations also improves the efficiency of the cloth welding process;
2. through carrying out the setting of spout on two sets of straight-bars, the slider on first base and each group stiffener is pegged graft with the spout and is slided, to the operating personnel of different heights, is pegged graft the jack of spring bolt and different high positions this moment fixed, and above-mentioned setting has realized the regulation to welding set height on the first base, has promoted this welding set's practicality.
Drawings
FIG. 1 is a schematic overall structure of an embodiment of the present application;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic view of the whole structure of the welding device of the present application;
fig. 4 is an exploded view of the welding apparatus of the present application.
Reference numerals illustrate: 1. a trolley; 11. a first base; 111. a reinforcing rod; 112. a vertical plate; 113. a spring bolt; 114. a slide block; 12. a second base; 13. a base; 14. a cantilever bar; 15. a round roller; 16. distributing materials; 17. a universal wheel; 18. an armrest; 2. a straight rod; 21. a chute; 22. a jack; 3. a base station; 31. a housing; 32. a circular ring; 33. a vertical rod; 34. square bar; 341. a slide rail; 3411. a sliding block; 342. a linear motor; 343. a connecting plate; 35. a switch; 4. an ultrasonic generator; 5. a transducer; 51. a horn; 6. a first welding head; 61. a second welding head; 7. a flat plate; 8. a compacting device; 81. a compression bar; 82. a hook; 9. and a fan.
Detailed Description
The application is described in further detail below with reference to fig. 1-4.
The embodiment of the application discloses double-station cloth welding equipment based on ultrasonic processing. Referring to fig. 1 and 2, the application relates to a double-station cloth welding device based on ultrasonic processing, which comprises a trolley 1, a first base 11 and a second base 12 which are arranged on the trolley 1 up and down, wherein one side of the trolley 1 is connected with two groups of vertical rods 2, and the first base 11 is arranged at the upper ends of the two groups of vertical rods 2; the lower end of the trolley 1 is connected with a square base 13, universal wheels 17 are arranged at four corners of the lower end surface of the base 13, and the second base 12 is arranged at the upper end of the base 13. An armrest 18 is connected with one side edge of the upper end surface of the trolley 1.
The upper end surfaces of the two groups of straight rods 2 are horizontally arranged and vertically concavely provided with a chute 21 with a T-shaped structure, two side edges of the lower end surface of the first base 11 are connected with reinforcing rods 111 which are obliquely arranged, vertical plates 112 which are vertically arranged are oppositely pulled and connected between one end of each group of reinforcing rods 111, which faces the straight rods 2, and the lower end surface of the first base 11, the vertical plates 112 penetrate through holes and are fixedly provided with spring bolts 113, and the axes of the spring bolts 113 horizontally extend; the first base 11 and one end of the reinforcing rod 111, which is close to the chute 21, are uniformly and integrally formed with a sliding block 114 with a T-shaped structure, the sliding block 114 is inserted and slid with the chute 21, a plurality of groups of jacks 22 distributed up and down are concavely arranged on the vertical inner bottom surface of the chute 21, and the spring bolts 113 are inserted and matched with the jacks 22 at different height positions.
Referring to fig. 1 and 3, welding devices with independent operation and box structures are mounted on a first base 11 and a second base 12, cantilever rods 14 are horizontally and vertically connected to one end face of each group of welding devices, two groups of round rollers 15 which are horizontally and parallelly distributed are rotatably connected to the cantilever rods 14, and coiled cloth 16 is placed between the two groups of round rollers 15.
Referring to fig. 1 and 3, the welding device comprises a base 3, an ultrasonic generator 4, a transducer 5, an amplitude transformer 51, a first welding head 6, a second welding head 61 and a shell 31 coated on the outermost side, wherein the shell 31 is a sheet metal part, the ultrasonic generator 4 is arranged on one side of two groups of straight rods 2, which is far away from the first base 11, the base 3 is horizontally fixed on the first base 11 and the second base 12, the upper end surface of the base 3 penetrates through an opening and is fixedly connected with a circular ring 32 in an inserting manner, the transducer 5 is fixed on the lower end surface of the base 3, and the amplitude transformer 51 penetrates through the circular ring 32 and is inserted into the transducer 5; four groups of vertical rods 33 are vertically erected on the upper end face of the base 3, the flat plate 7 which is horizontally arranged is supported and installed at the upper end parts of the four groups of vertical rods 33, the middle position of the length direction of the upper end face of the flat plate 7 is communicated with an opening, the first welding head 6 is positioned between the vertical rods 33 on two sides, the upper end part of the first welding head 6 penetrates through the opening on the flat plate 7, the lower end face of the first welding head 6 is supported by the vertical upper end part of the amplitude transformer 51, and the upper end face of the first welding head 6 is flush with the upper end face of the flat plate 7.
Referring to fig. 3 and 4, two sets of square rods 34 are fixed on one side of the base 3, which is close to the upright rods 33, and two sets of slide rails 341 are fixed on one side end surface of the square rods 34, which faces the flat plate 7, and linear motors 342 with output shafts arranged vertically are fixed between the two sets of slide rails 341, each set of linear motors 342 is in a pneumatic driving mode, the switch 35 controls the on and off of an external air source, and the pressure of the external air source is 6-8 kg.
A switch 35 for controlling the linear motor 342 to drive is fixed at the position of the shell 31 away from the upright rod 33; an L-shaped connecting plate 343 is connected to the output shaft of the linear motor 342, two groups of sliding blocks 3411 are fixed on the connecting plate 343, and each group of sliding blocks 3411 is inserted and slides with the sliding rail 341; the second welding head 61 is fixedly connected with the connecting plate 343, the second welding head 61 is vertically arranged in a coplanar manner with the first welding head 6, and the linear motor 342 drives the lower end face of the second welding head 61 to be in clearance fit with the upper end face of the first welding head 6.
The cantilever rod 14 penetrates through the shell 31 and is fixedly connected with the upper end face of the base 3, and the extending direction of the cantilever rod 14 is perpendicular to the vertical end face where the first welding head 6 is located. The lower end surfaces of the base stations 3 are provided with exhaust fans 9, and the exhaust fans 9 are horizontally opposite to the energy converter 5.
Referring to fig. 4, a pressing device 8 is mounted on the flat plate 7, the pressing device 8 includes two groups of pressing rods 81 and hooks 82, the pressing rods 81 are hinged to one end of the flat plate 7 close to the linear motor 342, the hooks 82 of each group are hinged to the pressing rods 81 at positions far away from the hinge points, and the lower end faces of the flat plates 7 of each group are fixedly connected in a hanging mode.
The implementation principle of the double-station cloth welding equipment based on ultrasonic processing provided by the embodiment of the application is as follows:
Before the welding operation of the cloth 16, the height of the first base 11 is adjusted, the cloth 16 is inserted and fixed with the insertion holes 22 at different height positions by the spring bolts 113, then each group of cloth 16 is placed between each group of round rollers 15 on the first base 11 and the second base 12, the end part of the cloth 16 is pulled, one end of the cloth 16 is pulled to the flat plate 7, each cut and formed cloth 16 is prepared, and the welding operation is to be performed.
In the operation of using the ultrasonic welding device, first, in the structural design of the welding device, the first base 11 and the second base 12 are vertically installed on the base 13 at the upper end part and the lower end part of the two groups of straight rods 2, and the welding device is installed on the first base 11 and the second base 12 respectively; when the cloth 16 welding operation is performed, operators in the workshop can arrange two groups of operators on the position of one equipment, one group of operators stands on the ground, and the cloth 16 welding operation is performed at the position of the first base 11; another group of seats or seats on the bench, performing the cloth 16 welding operation at the position of the second base 12; in the process of welding operation, each group of base stations 3 are respectively arranged on the first base 11 and the second base 12, each group of upright rods 33 supports the flat plate 7, and the arrangement of the flat plate 7 forms a working surface when the cloth 16 is welded; the energy converter 5 is arranged on the lower end surface of the base 3, the exhaust fan 9 is electrified to radiate heat for the energy converter 5, the amplitude transformer 51 penetrates through the circular ring 32 and is inserted into the energy converter 5, and when the welding device works, the ultrasonic generator 4 converts 50/60Hz current into 15, 20, 30 or 40KHz electric energy; the converted high-frequency electric energy is converted into mechanical motion with the same frequency again through the transducer 5, the first welding head 6 is connected with the amplitude transformer 51, and then the mechanical motion is transmitted to the first welding head 6 through the amplitude transformer 51, so that the first welding head 6 keeps vibrating at high frequency; simultaneously, for driving the second welding head 61, the two groups of square rods 34 support the linear motor 342, the switch 35 controls the driving of the linear motor 342, and the output shaft of the linear motor 342 drives the second welding head 61 to move in the vertical direction through the connecting plate 343.
When welding operation is carried out, pulling is carried out from the coiled cloth 16, the end part of the cloth 16 is pulled to the flat plate 7, the other group of cloth 16 to be welded after cutting is placed on the flat plate 7, and the two groups of cloth 16 are overlapped up and down and are positioned between the first welding head 6 and the second welding head 61; the compaction device is operated, the hooks 82 are fixedly connected with the lower end face of the flat plate 7 in a hanging way, and two groups of compression rods 81 compact the cloth 16; during welding, the second welding head 61 is driven by the linear motor 342 to continuously approach the flat plate 7, the overlapping positions of the two groups of cloth 16 are compacted, the first welding head 6 at the lower end maintains high-frequency vibration, when ultrasonic waves act on the thermoplastic plastic contact surface, high-frequency vibration of tens of thousands times per second can be generated, friction heat energy generated by the contact surface of the cloth 16 to be welded melts the cloth 16, and welding operation between the two groups of cloth 16 is realized under the compaction effect of the second welding head 61.
The welded cloth 16 is continuously cut by a cutting device, and another group of cloth 16 is placed and welded and fixed with one end of the rolled cloth 16. The operator repeats the above process continuously, and controls the air source to be turned on or off through the switch 35, so that the linear motor 342 drives the second welding head 61 to compress and lift the cloth 16 continuously. Through the combination of the technical scheme, the cloth 16 is welded, the efficiency of the welding process is improved, and the strength after welding is higher.
The above embodiments are not intended to limit the scope of the present application, so: all equivalent changes in structure, shape and principle of the application should be covered in the scope of protection of the application.
Claims (7)
1. Duplex position cloth welding equipment based on ultrasonic processing, its characterized in that: the device comprises a trolley (1), and a first base (11) and a second base (12) which are vertically arranged on the trolley (1), wherein two groups of straight rods (2) which are vertically arranged are connected to one side of the trolley (1), and the first base (11) is arranged at the upper ends of the two groups of straight rods (2); the lower end part of the trolley (1) is connected with a square base (13), and the second base (12) is arranged at the upper end part of the base (13); welding devices with independent running and box-shaped structures are arranged on the first base (11) and the second base (12), cantilever rods (14) are horizontally and vertically connected to one side end face of each group of welding devices, two groups of round rollers (15) which are horizontally and parallelly distributed are rotationally connected to the cantilever rods (14), and coiled cloth (16) is placed between the two groups of round rollers (15); The welding device comprises a base (3), an ultrasonic generator (4), a transducer (5), an amplitude transformer (51), a first welding head (6), a second welding head (61) and a shell (31) coated on the outermost side, wherein the ultrasonic generator (4) is arranged on one side, deviating from the first base (11), of each straight rod (2), the base (3) is horizontally fixed on the first base (11) and the second base (12), the upper end face of the base (3) penetrates through an opening and is fixedly connected with a circular ring (32) in an inserting mode, the transducer (5) is fixed on the lower end face of the base (3), and the amplitude transformer (51) penetrates through the circular ring (32) and is connected into the transducer (5) in an inserting mode; Four groups of vertical rods (33) are vertically arranged on the upper end face of the base table (3), a flat plate (7) which is horizontally arranged is commonly arranged at the upper end parts of the four groups of vertical rods (33), a middle position of the upper end face of the flat plate (7) in the length direction is communicated with an opening, a first welding head (6) is positioned between the vertical rods (33) on two sides, the upper end parts of the first welding head (6) penetrate through the opening on the flat plate (7), the lower end face of the first welding head (6) is supported by the vertical upper end parts of the amplitude transformer (51), and the upper end face of the first welding head (6) is flush with the upper end face of the flat plate (7); two groups of square rods (34) which are vertically arranged are fixed on one side, close to the vertical rods (33), of the base station (3), two groups of sliding rails (341) which are vertically arranged are fixed on one side end face, facing the flat plate (7), of the square rods (34), a linear motor (342) with an output shaft which is vertically arranged is fixed between the two groups of sliding rails (341), and a switch (35) for controlling the linear motor (342) to drive is fixed at the position, deviating from the vertical rods (33), of the shell (31); An L-shaped connecting plate (343) is connected to an output shaft of the linear motor (342), the second welding head (61) is fixedly connected with the connecting plate (343), the second welding head (61) and the first welding head (6) are vertically arranged in a coplanar mode, and the linear motor (342) drives the lower end face of the second welding head (61) to be in clearance fit with the upper end face of the first welding head (6).
2. The ultrasonic processing-based double-station cloth welding apparatus according to claim 1, wherein: the upper end faces of the two groups of straight rods (2) are vertically concavely provided with sliding grooves (21) with T-shaped structures, two side edges of the lower end face of the first base (11) are connected with reinforcing rods (111) which are obliquely arranged, vertical plates (112) which are vertically arranged are oppositely pulled and connected between one end of each reinforcing rod (111) which faces the straight rod (2) and the lower end face of the first base (11), and the vertical plates (112) penetrate through holes to be arranged and fixed with spring bolts (113); the utility model discloses a concrete structure, including first base (11) and stiffener (111), spout (21) are close to one end homogeneous body shaping has slider (114) of T type structure, slider (114) with spout (21) grafting slip, the vertical interior bottom surface of spout (21) is concave to be equipped with jack (22) of a plurality of groups distributed from top to bottom, spring bolt (113) with jack (22) grafting cooperation of different high positions.
3. The ultrasonic processing-based double-station cloth welding apparatus according to claim 2, wherein: install closing device (8) on dull and stereotyped (7), closing device (8) are including depression bar (81) and couple (82) that are two sets of, depression bar (81) with dull and stereotyped (7) are close to the one end of linear motor (342) is articulated, and each set of couple (82) with depression bar (81) keep away from the position of its pin joint and articulate fixedly, each set of the lower terminal surface of dull and stereotyped (7).
4. The ultrasonic processing-based double-station cloth welding apparatus according to claim 3, wherein: an exhaust fan (9) is arranged on the lower end face of the base station (3), and the exhaust fan (9) is horizontally opposite to the transducer (5).
5. The ultrasonic processing-based double-station cloth welding apparatus according to claim 4, wherein: each group of linear motors (342) is in a pneumatic driving mode, and the switch (35) controls the opening and closing of an external air source, and the pressure of the external air source is 6-8 kg.
6. The ultrasonic processing-based double-station cloth welding apparatus according to claim 1, wherein: the cantilever rod (14) penetrates through the shell (31) and is fixedly connected with the upper end face of the base station (3).
7. The ultrasonic processing-based double-station cloth welding apparatus according to claim 1, wherein: universal wheels (17) are arranged at four corners of the lower end surface of the base (13).
Priority Applications (1)
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CN105436692A (en) * | 2015-12-30 | 2016-03-30 | 苏州润昇精密机械有限公司 | Jacking ultrasonic welding machine |
CN105479731A (en) * | 2015-12-17 | 2016-04-13 | 东莞市长江超声波机有限公司 | Multi-station ultrasonic flexible welding device |
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CN105479731A (en) * | 2015-12-17 | 2016-04-13 | 东莞市长江超声波机有限公司 | Multi-station ultrasonic flexible welding device |
CN105436692A (en) * | 2015-12-30 | 2016-03-30 | 苏州润昇精密机械有限公司 | Jacking ultrasonic welding machine |
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