CN210209038U - Automatic change ultrasonic wave pencil squaring equipment - Google Patents
Automatic change ultrasonic wave pencil squaring equipment Download PDFInfo
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- CN210209038U CN210209038U CN201920801914.6U CN201920801914U CN210209038U CN 210209038 U CN210209038 U CN 210209038U CN 201920801914 U CN201920801914 U CN 201920801914U CN 210209038 U CN210209038 U CN 210209038U
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- case
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- supporting seat
- clamp splice
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Abstract
The utility model discloses an automatic change ultrasonic wave pencil squaring equipment, including quick-witted case, clamping mechanism, ultrasonic welding machine and loading system, clamping mechanism has first clamp splice and second clamp splice, and first clamp splice and second clamp splice set up side by side on the top side of quick-witted case, and first clamp splice and second clamp splice can also carry out the phase to each other removal or move dorsad to make the clearance size between first clamp splice and the second clamp splice can be adjusted, realize that first clamp splice and second clamp splice can press from both sides tightly or loosen the pencil in coordination; the ultrasonic welding machine is arranged in the case, and a welding head of the ultrasonic welding machine is also arranged below the gap; the pressurizing mechanism is provided with a lifting cylinder arranged in the case, and the lifting cylinder can drive the first clamping block to move downwards and position so as to drive part of wire harnesses to be close to a welding head of the ultrasonic welding machine to carry out square pressing treatment. The automatic ultrasonic wire harness squaring equipment is simple and reasonable in structure, high in automation degree, high in production efficiency and low in production cost.
Description
Technical Field
The utility model relates to an ultrasonic welding technical field specifically provides an automatic change ultrasonic wave pencil squaring equipment.
Background
The wire harness squarer transmits high-frequency vibration waves to the surface of a wire harness to be welded by using an ultrasonic welding technique, generates heat by friction, increases the temperature to fuse molecular layers of the wire harness, and forms a desired shape under pressure. The ultrasonic wire harness pressing technology has the advantages of tight welding, no formation of cavities, good conductivity, high wire harness quality, no change of the original property of the wire harness, no damage to the wire harness and the like.
At present, when an ultrasonic welding machine is used for conducting wire harness square pressing operation, a wire harness turnover mechanism is generally needed to be configured, or two ultrasonic welding machines are needed to be configured to complete the wire harness square pressing operation, so that the production cost is high, and the production efficiency is low.
In view of this, the present invention is especially provided.
Disclosure of Invention
In order to overcome the defects, the utility model provides an automatic change ultrasonic wave pencil squaring equipment, its simple structure, reasonable, degree of automation is high, production efficiency is high, low in production cost.
The utility model discloses a solve the technical scheme that its technical problem adopted and be: an automatic ultrasonic wire harness squaring device comprises a case, a clamping mechanism, an ultrasonic welding machine and a pressurizing mechanism, wherein the clamping mechanism is provided with a first clamping block and a second clamping block, the first clamping block and the second clamping block are arranged on the top side of the case side by side, and the first clamping block and the second clamping block can also move in opposite directions or move in opposite directions, so that the size of a gap between the first clamping block and the second clamping block can be adjusted, and the first clamping block and the second clamping block can cooperatively clamp or loosen a wire harness; the ultrasonic welding machine is arranged in the case, and a welding head of the ultrasonic welding machine is also arranged below the gap; the pressurizing mechanism is provided with a lifting cylinder arranged in the case, and the lifting cylinder can drive the first clamping block to move downwards and position so as to drive part of wire harnesses to be close to a welding head of the ultrasonic welding machine to carry out square pressing treatment.
As a further improvement of the utility model, the case is a hollow cuboid structure, and a through hole is further formed on one side of the top side of the case in the length direction;
the first clamping block and the second clamping block are arranged above the through hole, and the first clamping block and the second clamping block are arranged side by side along the width direction of the case; in addition, the structure that the first clamping block and the second clamping block can move towards or away from each other is as follows: the clamping mechanism comprises a first driving component for driving the first clamping block to move and a second driving component for driving the second clamping block to move, wherein the first driving component is provided with a first supporting seat, a first mounting seat and a first driving cylinder, the first supporting seat is freely arranged in the case and corresponds to the through hole, the first mounting seat is fixedly mounted on the top side of the first supporting seat, and the first mounting seat is also provided with a first U-shaped containing groove which extends along the width direction of the case and is used for the sliding fit installation of the first clamping block, the first driving cylinder is positioned outside one side of the first mounting seat back to the second clamping block, meanwhile, the first driving cylinder is also fixedly arranged on the top side of the first supporting seat, and a piston rod of the first driving cylinder also points to the first clamping block;
the second driving assembly is provided with a second supporting seat, a second mounting seat, a second driving air cylinder and a transmission rod, the second supporting seat is positioned and arranged in the case and corresponds to the position of the through hole, the second mounting seat is fixedly mounted on the top side of the second supporting seat, a second U-shaped accommodating groove which extends along the width direction of the case and is used for the sliding fit installation of the second clamping block is further arranged on the top side of the second mounting seat, the second driving air cylinder is also positioned and arranged in the case, and a piston rod of the second driving air cylinder can also movably extend into the second supporting seat; the transmission rod is vertically and obliquely arranged, the upper end side of the transmission rod movably penetrates through the second mounting seat and then is hinged to the second clamping block, and the lower end side of the transmission rod movably penetrates through the second supporting seat and is hinged to a piston rod of the second driving air cylinder.
As a further improvement, the second supporting seat and the second mounting seat are respectively provided with a hole for the transmission rod to penetrate through, and two, the cross section of the hole is also respectively an edge for the rectangular hole extending along the width direction of the case.
As a further improvement of the present invention, a first protruding rib extending along the width direction of the case is respectively and convexly provided on two opposite inner side walls of the first U-shaped accommodating groove, and a first concave pit extending along the width direction of the case is respectively and concavely provided on two opposite sides of the first clamping block, and two first concave pits are respectively correspondingly connected with two first protruding ribs in a sliding fit manner;
in addition, a second convex rib extending along the width direction of the case is respectively and convexly arranged on two opposite inner side walls of the second U-shaped accommodating groove, second concave pits extending along the width direction of the case are respectively and concavely arranged on two opposite sides of the second clamping block, and the two second concave pits are respectively correspondingly connected with the two second convex ribs in a sliding fit manner.
As a further improvement, place in the lift cylinder location in the machine case and corresponding to the position department of through hole, the piston rod of lift cylinder is directional upwards, just the piston rod of lift cylinder still with first supporting seat location is connected.
The utility model has the advantages that: the automatic ultrasonic wire harness squaring equipment is simple and reasonable in structure, high in automation degree and high in production efficiency, and particularly, the automatic ultrasonic wire harness squaring equipment does not need to be additionally provided with a wire harness turnover mechanism or two ultrasonic welding machines, so that the production cost is greatly reduced. Furthermore, automatic change ultrasonic wave pencil squaring equipment except being applied to pencil squaring shaping, still can be applied to product welding process, the practicality is good and wide.
Drawings
Fig. 1 is a schematic perspective view of an automatic ultrasonic wiring harness squaring device according to the present invention;
FIG. 2 is a schematic side view of the automated ultrasound beamed squaring apparatus of FIG. 1;
FIG. 3 is a schematic top view of the automated ultrasound beamsquaring apparatus of FIG. 1;
fig. 4 is a schematic diagram of the internal structure of the automatic ultrasonic beam squaring device of the present invention (without showing the transmission rod);
FIG. 5 is a side view of the internal structure of FIG. 4 from a first perspective;
FIG. 6 is a side view of the internal structure of FIG. 4 from a second perspective;
FIG. 7 is a partial schematic structural view of the internal structure of FIG. 4 from a third perspective;
fig. 8 is a schematic diagram of the internal structure of the automatic ultrasonic wave beam squaring device of the present invention (showing the condition of the transmission rod).
The following description is made with reference to the accompanying drawings:
1-case 21-first clamping block
22-second clamping block 230-first supporting seat
231-first mount 232-first drive cylinder
240-second supporting seat 241-second mounting seat
242-second drive cylinder 243-drive rod
3-ultrasonic welding machine 40-lifting cylinder
Detailed Description
Other advantages and capabilities of the present invention will be readily apparent to those skilled in the art from the disclosure herein.
It should be understood that the structures, ratios, sizes, etc. shown in the drawings attached to the present specification are only used for matching with the contents disclosed in the specification, so as to be known and read by those skilled in the art, and are not used for limiting the limit conditions that the present invention can be implemented, so that the present invention has no technical essential meaning, and any modification of the structures, changes of the ratio relation or adjustment of the size should still fall within the scope covered by the technical contents disclosed in the present invention without affecting the function and the achievable purpose of the present invention. The terms "first" and "second" used herein are used for convenience of description and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms is not to be construed as a scope of the present invention.
Example 1:
referring to fig. 1 to 8, a schematic diagram of a three-dimensional structure, a schematic diagram of a side-looking structure, and a schematic diagram of a top-looking structure of the automatic ultrasonic beam squaring apparatus of the present invention are shown respectively; the automatic ultrasonic wire harness squaring equipment comprises an internal structure schematic diagram and side view structure schematic diagrams at three different viewing angles under the condition that the transmission rod is not displayed; the automatic ultrasonic beam squaring equipment is in an internal structure schematic diagram under the condition of displaying the transmission rod.
The utility model discloses an automatic change ultrasonic wave pencil squaring equipment includes quick-witted case 1, clamping mechanism, ultrasonic welding machine 3 and loading system, wherein, clamping mechanism has first clamp splice 21 and second clamp splice 22, first clamp splice 21 with second clamp splice 22 set up side by side on the top side of quick-witted case 1, and first clamp splice 21 with second clamp splice 22 can also carry out the relative movement or move dorsad to make the clearance size between first clamp splice 21 with second clamp splice 22 can be adjusted, and then realize first clamp splice 21 with second clamp splice 22 can cooperate the clamp or loosen the pencil; the ultrasonic welding machine 3 is arranged in the case 1, and a welding head of the ultrasonic welding machine 3 is also arranged below the gap; the pressurizing mechanism is provided with a lifting cylinder 40 which is arranged in the case 1, and the lifting cylinder 40 can drive the first clamping block 21 to move downwards and position so as to drive part of the wire harness to be close to a welding head of the ultrasonic welding machine 3 for square pressing.
In this embodiment, preferably, the chassis 1 is a hollow rectangular parallelepiped structure, and a through hole is further formed on one side of the top side of the chassis 1 in the length direction; the first clamping block 21 and the second clamping block 22 are both arranged above the through hole, and the first clamping block 21 and the second clamping block 22 are also arranged side by side along the width direction of the case 1;
in addition, the structure that the first clamping block 21 and the second clamping block 22 can move towards or away from each other is realized by: the clamping mechanism comprises a first driving component for driving the first clamping block 21 to move and a second driving component for driving the second clamping block 22 to move, wherein the first driving component is provided with a first supporting seat 230, a first mounting seat 231 and a first driving cylinder 232, the first supporting seat 230 is freely arranged in the case 1 and corresponds to the position of the through hole, the first mounting seat 231 is fixedly mounted on the top side of the first supporting seat 230, the first mounting seat 231 is further provided with a first U-shaped accommodating groove which extends along the width direction of the case 1 and is used for slidably fitting and mounting the first clamping block 21, the first driving cylinder 232 is positioned outside the side of the first mounting seat 231, which is opposite to the second clamping block 22, and the first driving cylinder 232 is also fixedly mounted on the top side of the first supporting seat 230, the piston rod of the first driving cylinder 232 is also directed to the first clamping block 21 (i.e. the piston rod of the first driving cylinder 232 can extend or retract towards the first clamping block 21);
the second driving assembly is provided with a second supporting seat 240, a second mounting seat 241, a second driving cylinder 242 and a transmission rod 243, the second supporting seat 240 is positioned and arranged in the case 1 and corresponds to the position of the through hole, the second mounting seat 241 is fixedly arranged on the top side of the second supporting seat 240, a second U-shaped accommodating groove which extends along the width direction of the case 1 and is used for the sliding fit installation of the second clamping block 22 is further arranged on the top side of the second mounting seat 241, the second driving cylinder 242 is also positioned and arranged in the case 1, and a piston rod of the second driving cylinder 242 can also movably extend into the second supporting seat 240; the transmission rod 243 is vertically and obliquely arranged, the upper end side of the transmission rod 243 movably penetrates through the second mounting seat 241 and then is hinged to the second clamping block 22, and the lower end side of the transmission rod 243 movably penetrates through the second supporting seat 240 and is hinged to the piston rod of the second driving cylinder 242.
Further preferably, through holes for the transmission rod 243 to movably penetrate are respectively formed on the second supporting seat 240 and the second mounting seat 241, and cross sections of the two through holes are also respectively in a shape of long holes extending along the width direction of the chassis 1.
Preferably, two opposite inner side walls of the first U-shaped accommodating groove are respectively provided with a first protruding rib extending along the width direction of the chassis 1 in a protruding manner, two opposite sides of the first clamping block 21 are respectively provided with a first concave pit extending along the width direction of the chassis 1 in a concave manner, and the two first concave pits are respectively correspondingly connected with the two first protruding ribs in a sliding fit manner;
in addition, a second protruding rib extending along the width direction of the case 1 is respectively and convexly arranged on two opposite inner side walls of the second U-shaped accommodating groove, a second concave pit extending along the width direction of the case 1 is respectively and concavely arranged on two opposite sides of the second clamping block 22, and the two second concave pits are respectively correspondingly connected with the two second protruding ribs in a sliding fit manner. Through setting up first pit and first fin, second pit and the second fin of looks sliding fit, can promote greatly stability and precision when first, two clamp splices remove.
Further preferably, the lifting cylinder 40 is positioned and arranged in the chassis 1 at a position corresponding to the through hole, a piston rod of the lifting cylinder 40 points upward (i.e. the piston rod of the lifting cylinder 40 can extend and retract along the vertical direction), and the piston rod of the lifting cylinder 40 is further positioned and connected with the first support seat 230.
The utility model also provides an operating method of the automatic ultrasonic wire harness pressure equipment, which comprises the following steps of ① manually putting the wire harness into a gap between the first clamping block 21 and the second clamping block 22, then starting a control button, extending a piston rod of the first driving cylinder 232 and driving the first clamping block 21 to move towards the second clamping block 22, retracting a piston rod of the second driving cylinder 242 and driving the second clamping block 22 to move towards the first clamping block 21 through the transmission rod 243, namely, the first clamping block 21 and the second clamping block 22 move oppositely, the first clamping block 21 and the second clamping block 22 cooperatively clamp the wire harness, ②, retracting a piston rod of the lifting cylinder 40 downwards and driving the first driving assembly and the first clamping block 21 to move downwards for a certain distance together, and further driving part of the wire harness to contact with a connecting machine of the welding machine 3, when the ultrasonic wire harness is subjected to pressure treatment, ③ pressure treatment is completed, the piston rod of the lifting cylinder 232 is extended out, and the piston rod of the first clamping block 21 is released, and the piston rod of the lifting cylinder 242 and the piston rod is conveyed to the front of the ultrasonic wire harness.
To sum up, automatic change ultrasonic wave pencil pressure side equipment's simple structure, reasonable, degree of automation is high, production efficiency is high, especially, automatic ultrasonic wave pencil pressure side equipment still need not additionally dispose pencil tilting mechanism or use two ultrasonic welding machines, greatly reduced manufacturing cost. Furthermore, automatic change ultrasonic wave pencil squaring equipment except being applied to pencil squaring shaping, still can be applied to product welding process, the practicality is good and wide.
The above description is only a preferred embodiment of the present invention, but not intended to limit the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be considered as within the protection scope of the present invention.
Claims (5)
1. The utility model provides an automatic change ultrasonic wave pencil squaring equipment which characterized in that: the wire harness clamping device comprises a case (1), a clamping mechanism, an ultrasonic welding machine (3) and a pressurizing mechanism, wherein the clamping mechanism is provided with a first clamping block (21) and a second clamping block (22), the first clamping block (21) and the second clamping block (22) are arranged on the top side of the case (1) side by side, and the first clamping block (21) and the second clamping block (22) can also move oppositely or move backwards so that the size of a gap between the first clamping block (21) and the second clamping block (22) can be adjusted, and further the first clamping block (21) and the second clamping block (22) can cooperatively clamp or release a wire harness; the ultrasonic welding machine (3) is arranged in the case (1), and a welding head of the ultrasonic welding machine (3) is also arranged below the gap; the pressurizing mechanism is provided with a lifting cylinder (40) arranged in the case (1), and the lifting cylinder (40) can drive the first clamping block (21) to move downwards and position so as to drive part of wire harnesses to be close to a welding head of the ultrasonic welding machine (3) to perform square pressing treatment.
2. The automated ultrasonic beam squaring device of claim 1, wherein: the case (1) is of a hollow cuboid structure, and a through hole is formed in one side of the top side of the case (1) in the length direction;
the first clamping block (21) and the second clamping block (22) are arranged above the through hole, and the first clamping block (21) and the second clamping block (22) are arranged side by side along the width direction of the case (1); in addition, the structure that the first clamping block (21) and the second clamping block (22) can move towards or away from each other is realized as follows: the clamping mechanism comprises a first driving component for driving the first clamping block (21) to move and a second driving component for driving the second clamping block (22) to move, wherein the first driving component is provided with a first supporting seat (230), a first mounting seat (231) and a first driving cylinder (232), the first supporting seat (230) is freely arranged in the case (1) and corresponds to the position of the through hole, the first mounting seat (231) is fixedly mounted on the top side of the first supporting seat (230), a first U-shaped accommodating groove which extends along the width direction of the case (1) and is used for being mounted in a sliding fit with the first clamping block (21) is further arranged on the first mounting seat (231), and the first driving cylinder (232) is positioned outside one side of the first mounting seat (231) back to the second clamping block (22), meanwhile, the first driving cylinder (232) is also fixedly arranged on the top side of the first supporting seat (230), and a piston rod of the first driving cylinder (232) points to the first clamping block (21);
the second driving assembly is provided with a second supporting seat (240), a second mounting seat (241), a second driving air cylinder (242) and a transmission rod (243), the second supporting seat (240) is positioned and arranged in the case (1) and corresponds to the position of the through hole, the second mounting seat (241) is fixedly mounted on the top side of the second supporting seat (240), a second U-shaped accommodating groove which extends along the width direction of the case (1) and is used for installing the second clamping block (22) in a sliding fit manner is further formed in the top side of the second mounting seat (241), the second driving air cylinder (242) is also positioned and arranged in the case (1), and a piston rod of the second driving air cylinder (242) can also movably extend into the second supporting seat (240); the transmission rod (243) is vertically and obliquely arranged, the upper end side of the transmission rod (243) movably penetrates through the second mounting seat (241) and then is hinged to the second clamping block (22), and the lower end side of the transmission rod (243) movably penetrates through the second supporting seat (240) and is hinged to a piston rod of the second driving cylinder (242).
3. The automated ultrasonic beam squaring device of claim 2, wherein: the second supporting seat (240) and the second mounting seat (241) are respectively provided with a through hole for the transmission rod (243) to movably penetrate through, and the cross sections of the two through holes are respectively in a long-strip hole shape extending along the width direction of the case (1).
4. The automated ultrasonic beam squaring device of claim 2, wherein: a first convex rib extending along the width direction of the case (1) is respectively and convexly arranged on two opposite inner side walls of the first U-shaped accommodating groove, a first concave pit extending along the width direction of the case (1) is respectively and concavely arranged on two opposite sides of the first clamping block (21), and the two first concave pits are respectively correspondingly connected with the two first convex ribs in a sliding fit manner;
in addition, a second convex rib extending along the width direction of the case (1) is respectively and convexly arranged on two opposite inner side walls of the second U-shaped accommodating groove, a second concave pit extending along the width direction of the case (1) is respectively and concavely arranged on two opposite sides of the second clamping block (22), and the two second concave pits are respectively correspondingly connected with the two second convex ribs in a sliding fit manner.
5. The automated ultrasonic beam squaring device of claim 2, wherein: the lifting cylinder (40) is arranged in the case (1) in a positioned mode and corresponds to the position of the through hole, a piston rod of the lifting cylinder (40) points upwards, and the piston rod of the lifting cylinder (40) is further connected with the first supporting seat (230) in a positioned mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920801914.6U CN210209038U (en) | 2019-05-30 | 2019-05-30 | Automatic change ultrasonic wave pencil squaring equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920801914.6U CN210209038U (en) | 2019-05-30 | 2019-05-30 | Automatic change ultrasonic wave pencil squaring equipment |
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| Publication Number | Publication Date |
|---|---|
| CN210209038U true CN210209038U (en) | 2020-03-31 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920801914.6U Active CN210209038U (en) | 2019-05-30 | 2019-05-30 | Automatic change ultrasonic wave pencil squaring equipment |
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| Country | Link |
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| CN (1) | CN210209038U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125530A (en) * | 2019-05-30 | 2019-08-16 | 德诺克智能装备(昆山)有限公司 | Automated ultrasonic harness presses method, apparatus |
-
2019
- 2019-05-30 CN CN201920801914.6U patent/CN210209038U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110125530A (en) * | 2019-05-30 | 2019-08-16 | 德诺克智能装备(昆山)有限公司 | Automated ultrasonic harness presses method, apparatus |
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