CN114290534A - High-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine - Google Patents
High-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine Download PDFInfo
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- CN114290534A CN114290534A CN202111592107.6A CN202111592107A CN114290534A CN 114290534 A CN114290534 A CN 114290534A CN 202111592107 A CN202111592107 A CN 202111592107A CN 114290534 A CN114290534 A CN 114290534A
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- slide rail
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 35
- 229910002804 graphite Inorganic materials 0.000 title claims abstract description 35
- 239000010439 graphite Substances 0.000 title claims abstract description 35
- 239000000428 dust Substances 0.000 claims abstract description 33
- 230000005540 biological transmission Effects 0.000 claims description 23
- 230000008878 coupling Effects 0.000 claims description 6
- 238000010168 coupling process Methods 0.000 claims description 6
- 238000005859 coupling reaction Methods 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 5
- 230000004048 modification Effects 0.000 claims description 4
- 238000012986 modification Methods 0.000 claims description 4
- 230000007246 mechanism Effects 0.000 claims description 3
- 230000007613 environmental effect Effects 0.000 claims 8
- 238000004134 energy conservation Methods 0.000 claims 2
- 230000007306 turnover Effects 0.000 claims 2
- 238000000034 method Methods 0.000 description 9
- 230000000694 effects Effects 0.000 description 6
- 230000008569 process Effects 0.000 description 6
- 230000009471 action Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 239000007770 graphite material Substances 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 241000761557 Lamina Species 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000003801 milling Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine which comprises a first sawing machine body, a second sawing machine body and a third sawing machine body, wherein the first sawing machine body, the second sawing machine body and the third sawing machine body are similar in structure and are connected in series to form a U-shaped arrangement, the first sawing machine body, the second sawing machine body and the third sawing machine body respectively comprise a frame, a workbench, a main motor, a saw blade group, a pushing device, a guide rail, a pressing wheel group, an upper dust hood, a lower dust hood and a dust removal pipe, the workbench is fixed on the frame, and the main motor and the saw blade group are further arranged on the frame. The graphite workpiece processing device has the advantages that the three multi-blade sawing machines are connected in series to form a U-shaped arrangement, the workpiece is processed by the three multi-blade sawing machines along the guide rail through the slide rail, the ejector and the conveyor belt in sequence, and the graphite blank with a certain size is processed into the graphite workpiece.
Description
Technical Field
The invention relates to the technical field of sawing and processing of graphite materials, in particular to a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine.
Background
The graphite material sawing processing is to process a graphite blank product to a workpiece with a preset size through surface black skin removal, sawing cutting and the like.
Common graphite material surface black skin removing and saw cutting equipment types comprise a milling machine, a grinding machine, a band sawing machine, a disc sawing machine, a lathe and the like, the equipment always needs manual work to clamp and fix a workpiece, process a single workpiece, only can process local parts, perform intermittent operation, cause dust pollution and the like, and the equipment has the advantages of high labor intensity of workers, low processing efficiency and high processing cost. Therefore, the technical personnel in the field provide a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine to solve the problems in the background technology.
Disclosure of Invention
The invention aims to provide an efficient, environment-friendly and energy-saving combined type full-automatic graphite sawing machine to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine comprises a first sawing machine body, a second sawing machine body and a third sawing machine body, wherein the first sawing machine body, the second sawing machine body and the third sawing machine body are similar in structure and are in U-shaped arrangement in series connection, and each sawing machine body comprises a frame, a workbench, a main motor, a saw blade group, a top pusher, a guide rail, a pressing wheel group, an upper dust hood, a lower dust hood and a dust removal pipe, the workbench is fixed on the frame, the main motor and the saw blade group are further arranged on the frame and are rotatably connected through a belt, the top pusher is arranged at the upper end of the workbench, the guide rail is arranged at one end of the top pusher, a feeding slide rail and a conveying belt are further arranged on the first sawing machine body, the feeding slide rail is arranged on one side of the guide rail, the pressing wheel group is arranged above the guide rail, the upper portion of the pressing wheel group is sleeved with the upper dust hood, and the lower extreme of pinch roller group is provided with the conveyer belt, the both ends of conveyer belt are provided with the baffle, the below position department that is close to the workstation on the frame is provided with down the dust excluding hood, there is the pipe that removes dust through flange joint down the one end of dust excluding hood, still include the upset slide rail on the third sawing machine body, the upset slide rail erect with the second sawing machine body and the third sawing machine body between.
As a still further scheme of the invention: saw bit group includes the belt pulley, the driving shaft, the shaft coupling, the transmission shaft, the driven shaft, the saw bit, the pad cover, lock nut, the regulation handle, left side bearing frame, right side bearing frame, the belt pulley is installed at the driving shaft left end, the driving shaft passes left side bearing frame back right-hand member and is connected with the transmission shaft through the shaft coupling, lock nut is installed in proper order to the transmission shaft, the saw bit, the pad cover, the saw bit, lock nut, the right-hand member passes shaft coupling and driven hub connection regulation handle, the transmission shaft is equipped with screw thread and keyway, the saw bit, the pad cover is gone here and there to the transmission shaft, and it is fixed through both sides lock nut, the length that stretches into right side bearing frame is adjusted to driven shaft accessible regulation handle, be convenient for take off the transmission shaft.
As a still further scheme of the invention: the feeding slide rail comprises a slide rail support and a carrier roller, the carrier roller is connected to the slide rail support and rotates around a central shaft, two ends of the slide rail support are horizontal sections, an inclined section is arranged in the middle of each horizontal section, the lower section of the slide rail support is fixed on the workbench, and the upper surface of the carrier roller at the lower horizontal section of the slide rail support is flush with the upper surface of the workbench.
As a still further scheme of the invention: the ejector comprises a servo motor, a sliding block, a screw rod and a support, the support is installed on the workbench and is tightly attached to the outer side face of the guide rail, the servo motor is connected with the workbench, the screw rod is connected with the servo motor, the sliding block penetrates through the support, and one end of the sliding block is provided with a counter bore thread which is connected with the screw rod.
As a still further scheme of the invention: one end of the conveying belt is installed on the first sawing machine body, the other end of the conveying belt is connected to the second sawing machine body, the upper surface of the conveying belt is flush with the upper surface of the workbench, one end of the overturning slide rail is installed on the second sawing machine body, and the other end of the overturning slide rail is connected to the third sawing machine body and connected with the guide rail.
As a still further scheme of the invention: the pressure roller set comprises a portal frame, an upper pressure roller set and a side pressure roller set, wherein the portal frame is arranged on workbenches of a first sawing machine body, a second sawing machine body and a third sawing machine body, the upper pressure roller set is vertically hung on the portal frame, and the side pressure roller set is horizontally arranged on the portal frame.
As a still further scheme of the invention: the upper pressure wheel set and the side pressure wheel set are of similar structures and respectively comprise a fixed beam, a guide beam, an adjusting bolt, a spring, a pressure rod and a pressure wheel seat, the fixed beam is fixed on the portal frame, the guide beam is connected with the fixed beam through the adjusting bolt, the pressure rod penetrates through the lower end of the guide beam and is connected with the pressure wheel seat through a pin, the spring is sleeved on the pressure rod and is positioned between the guide beam and the pressure wheel seat, and the pressure wheel is connected with the pressure wheel seat through a pin.
As a still further scheme of the invention: the threads at the two ends of the adjusting bolt are opposite and are connected with the threaded holes of the fixed beam and the guide beam, the guide beam interval of the fixed beam can be adjusted by rotating the adjusting bolt, the guide beam is provided with a square guide hole for the pressing rod to penetrate through and have a guide effect, the fixed beam and the guide beam are provided with threaded holes for connecting the adjusting bolt, the middle section of the pressing rod is of a square structure, and the guide hole of the guide beam with the large upper end section is arranged on the cross section of the pressing rod so as to avoid falling off from the guide beam.
As a still further scheme of the invention: the workbench comprises a fixed plate and movable plates, the fixed plate is connected to the frame, notches are formed in the fixed plate according to the installation positions of the feeding slide rail, the conveying belt and the overturning slide rail, the movable plates are installed on the fixed plate, the upper surfaces of the two plates are parallel and level, and slotted holes are formed in the movable plates according to the quantity and the distance between the saw blades installed on the saw blade group.
As a still further scheme of the invention: the driving mechanisms of the main motor, the servo motor and the conveying belt are all electrically connected with the control cabinet, the control cabinet is a PL300 microcomputer control cabinet, a control program is compiled, the running and logic relations of the main motor, the servo motor and the conveying belt can be met, the running parameters of the motor can be automatically judged, a parameter setting modification window is provided, the running data is automatically recorded, and the intelligent control system has the functions of fault alarm, automatic start and stop, data viewing and reporting.
Compared with the prior art, the invention has the beneficial effects that: the graphite workpiece processing device has the advantages that the three multi-blade sawing machines are connected in series to form a U-shaped arrangement, the workpiece is processed by the three multi-blade sawing machines along the guide rail through the slide rail, the ejector and the conveyor belt in sequence, and the graphite blank with a certain size is processed into the graphite workpiece.
Drawings
FIG. 1 is a schematic structural diagram of an efficient, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 2 is a schematic structural diagram of a first sawing machine body in a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 3 is a schematic view of an installation structure of an upper dust hood in an efficient, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 4 is a schematic structural view of a feeding slide rail in a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 5 is a schematic structural diagram of a workbench in a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 6 is a schematic structural view of a pusher in an efficient, environment-friendly and energy-saving combined full-automatic graphite sawing machine;
FIG. 7 is a schematic structural view of a saw blade set in an efficient, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
FIG. 8 is a schematic structural view of a press wheel set in a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine;
fig. 9 is a schematic view of an installation structure of a pressing wheel in a high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine.
In the figure: 100. a first sawing machine body; 200. a second sawing machine body; 300. a third sawing machine body; 1. a frame; 2. a work table; 21. a fixing plate; 22. a movable plate; 3. a main motor; 4. a saw blade group; 41. a belt pulley; 42. a drive shaft; 43. a connecting shaft; 44. a drive shaft; 45. a driven shaft; 46. a saw blade; 47. a cushion cover; 48. locking the nut; 49. an adjusting handle; 410. a left bearing seat; 411. a right bearing seat; 5. a feeding slide rail; 51. a slide rail bracket; 52. a carrier roller; 6. a pusher; 61. a servo motor; 62. a slider; 63. a screw; 64. a support; 7. a guide rail; 8. a pressing wheel group; 81. a gantry; 82. an upper pressing wheel set; 83. a side pressing wheel set; 801. fixing a beam; 802. a guide beam; 803. adjusting the bolt; 804. a spring; 805. a pressure lever; 806. a pinch roller; 807. a pressure wheel seat; 9. a conveyor belt; 10. turning over the slide rail; 11. arranging a dust hood; 12. a lower dust hood; 13. a dust removal pipe; 14. and a baffle plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 9, in the embodiment of the present invention, an efficient, environment-friendly, energy-saving, combined, full-automatic graphite sawing machine includes a first sawing machine body 100, a second sawing machine body 200, and a third sawing machine body 300, where the first sawing machine body 100, the second sawing machine body 200, and the third sawing machine body 300 are similar in structure and are connected in series in a U-shaped arrangement, and each includes a frame 1, a workbench 2, a main motor 3, a saw blade group 4, a pusher 6, a guide rail 7, a pressing wheel group 8, an upper dust hood 11, a lower dust hood 12, and a dust removal pipe 13, where the workbench 2 is fixed on the frame 1, the frame 1 is further provided with the main motor 3 and the saw blade group 4, the main motor 3 and the saw blade group 4 are rotatably connected by a belt, the pusher 6 is provided at the upper end of the workbench 2, the guide rail 7 is provided at one end of the pusher 6, the first sawing machine body 100 further includes a feeding slide rail 5 and a conveying belt 9, and one side of the guide rail 7 is provided with a feeding slide rail 5, a pressing wheel group 8 is arranged above the guide rail 7, an upper dust hood 11 is sleeved outside the pressing wheel group 8, and the lower end of the pinch roller group 8 is provided with a conveyer belt 9, both ends of the conveyer belt 9 are provided with baffle plates 14, a lower dust hood 12 is tightly attached to the bottom surface of the workbench 2, a dust removal cavity is formed by the upper dust removal cover 11, air enters from a gap part of a workpiece, the upper dust removal cover 11 enters from the gap part of the workpiece, the lower dust removal cover 12 is connected with a dust removal pipe 13 to give out air, so that air flows, and a dust removal effect is achieved; the first sawing machine body 100 saws black skin in the length direction of a workpiece, the second sawing machine body 200 saws black skin in the width direction of the workpiece, and the third sawing machine body 300 saws black skin in the height direction of the workpiece and cuts materials.
The saw blade group 4 comprises a belt pulley 41, a driving shaft 42, a shaft coupler 43, a transmission shaft 44, a driven shaft 45, a saw blade 46, a cushion cover 47, a lock nut 48, an adjusting handle 49, a left bearing seat 410 and a right bearing seat 411, the belt pulley 41 is arranged at the left end of the driving shaft 42, the driving shaft 42 penetrates through the left bearing seat 410 and then is connected with the transmission shaft 44 through the shaft coupler 43, the transmission shaft 44 is sequentially provided with the lock nut 48, the saw blade 46, the cushion cover 47, the saw blade 46 and the lock nut 48, the right end is connected with the driven shaft 45 through the shaft coupler 43, the driven shaft 45 penetrates through the right bearing seat 411 and then is connected with the adjusting handle 49, the transmission shaft 44 is provided with threads and a key slot, the saw blade 46 and the cushion cover 47 are connected onto the transmission shaft in series and fixed through the lock nuts 48 at two sides, the driven shaft 45 can adjust the length extending into the right bearing seat 411 through the adjusting handle 49, so that the transmission shaft 44 can be conveniently taken down, the transmission shaft 44 of the saw blade group 4 is provided with threads and a key slot, a plurality of the saw blades 46 can be installed according to the requirement, the distance between the saw blades 46 can be positioned by a cushion cover, the saw blades 46 are locked by nuts, the fixing shaft can be telescopically adjusted, and the transmission shaft can be conveniently taken out to replace the saw blades 46.
Feeding slide rail 5 includes slide rail bracket 51 and bearing roller 52, bearing roller 52 is connected on slide rail bracket 51 and rotates with the center pin, slide rail bracket 51 both ends are the middle slope section that is of the horizontal segment, the lower section is fixed on workstation 2 and the upper surface of lower horizontal segment bearing roller 52 is parallel and level with workstation 2 upper surface, feeding slide rail 5 divides two horizontal segments and a slope section, including slide rail bracket 51 and a plurality of bearing roller 52, bearing roller 52 rotates with the center pin, slide rail bracket 51 is higher than bearing roller 52 and forms the work piece guide rail, the location restraint work piece slides.
The ejector 6 comprises a servo motor 61, a sliding block 62, a screw 63 and a support 64, the support 64 is installed on the workbench 2 and is tightly attached to the outer side face of the guide rail 7, the servo motor 61 is connected with the workbench 2, the screw 63 is connected with the servo motor 61, the sliding block 62 penetrates through the support 64, a counter bore thread is formed in one end of the sliding block and is connected with the screw 63, the ejector 6 is driven by the servo motor, slow-speed pushing and fast pushing are achieved, and efficiency is improved.
9 one ends of conveyer belt are installed on first saw bed body 100, the other end is connected on second saw bed body 200, upper surface and 2 upper surface parallel and level of workstation, 10 one ends of upset slide rail are installed at second saw bed body 200, the other end is connected on third saw bed body 300, and be connected with guide rail 7, guide rail 7 is installed on table surface, can be according to 7 intervals of work piece size condition guide rail, 7 ends of guide rail are equipped with the pterygoid lamina, can be with the separation of black skin material with saw cutting back work piece through blockking the direction, feeding slide rail 5, the offside guide rail pad of upset slide rail 10 has the blotter, prevent that the work piece from colliding with.
The pressing wheel set 8 comprises a portal frame 81, an upper pressing wheel set 82 and a side pressing wheel set 83, the portal frame 81 is installed on the workbench 2 of the first sawing machine body 100, the second sawing machine body 200 and the third sawing machine body 300, the upper pressing wheel set 82 is vertically hung on the portal frame 81, and the side pressing wheel set 83 is horizontally installed on the portal frame 81.
The upper pinch roller set 82 and the side pinch roller set 83 have similar structures and respectively comprise a fixed beam 801, a guide beam 802, an adjusting bolt 803, a spring 804, a compression rod 805 and a pinch roller 806 pinch roller seat 807, wherein the fixed beam 801 is fixed on the portal frame 8.1, the guide beam 802 is connected with the fixed beam 801 through the adjusting bolt 803, the compression rod 805 penetrates through the lower end of the guide beam 802 to be connected with the pinch roller seat 807 through a pin, the spring 804 is sleeved on the compression rod 805 and positioned between the guide beam 802 and the pinch roller seat 807, the pinch roller 806 is connected with the pinch roller seat 807 through a pin, the side pinch roller set 83 and the guide rail 7 are positioned to restrain a workpiece, the compression rod 805 compresses the workpiece, and dislocation of the workpiece during sawing is avoided. The side pressure wheel set 83 can adjust the width of the pressure wheel 806 and the guide rail 7, the upper pressure wheel set 82 can adjust the height of the pressure wheel 806 and the workbench 2, and when a workpiece has certain size deviation, the workpiece can be pressed tightly under the tension of the spring 804.
The threads of two ends of the adjusting bolt 803 are opposite and are connected with the threaded holes of the fixed beam 801 and the guide beam 802, the distance between the guide beams 802 of the fixed beam 801 can be adjusted by rotating the adjusting bolt 803, the guide beam 802 is provided with a square guide hole for a pressure bar 805 to pass through and has a guide function, the fixed beam 801 and the guide beam 802 are provided with threaded holes for connecting the adjusting bolt 803, the middle section of the pressure bar 805 is of a square structure, and the upper section of the pressure bar is larger than the section of the pressure bar through the guide hole of the guide beam 802 so as to avoid falling off from the guide beam 802.
The workbench 2 comprises a fixed plate 21 and a movable plate 22, the fixed plate 21 is connected to the frame 1, gaps are formed in the installation positions of the feeding slide rail 5, the conveying belt 9 and the overturning slide rail 10, the movable plate 22 is installed on the fixed plate 21, the upper surfaces of the two plates are parallel and level, the movable plate 22 is provided with slotted holes according to the number and the distance of saw blades installed on the saw blade group 4, and the movable plate 22 can be replaced to adapt to saw blades with different distances and diameters.
The driving mechanisms of the main motor 3, the servo motor 61 and the conveying belt 9 are electrically connected with the control cabinet, the control cabinet is a PL300 microcomputer control cabinet, a control program is compiled, the running and logic relations of the main motor 3, the servo motor 61 and the conveying belt 9 can be met, the running parameters of the motors can be automatically judged, a parameter setting modification window is provided, running data is automatically recorded, fault alarm is provided, automatic starting and stopping are achieved, data checking and reporting are achieved, the conveying belt transmission speed is regulated and controlled by a control program frequency converter according to the sawing processing beats of the three sawing machines, workpieces are quickly transmitted through the conveying belt 9, a certain distance is formed between the workpieces, and the situation that the pushing device 6 of the first sawing machine body 100 pushes the pushing device 6 of the second sawing machine body 200 is avoided.
The working principle of the invention is as follows: the work piece is placed on feeding slide rail 5, glides to first saw bed body 100 guide rail department along the slide rail, and 6 servo motor 61 of top pusher drives the screw rod 63 rotatory, drives slider 62 and impels forward under the guide effect of support 63, and a plurality of work pieces impel one by one, removes the black skin of length direction through first saw bed body 100, and 6 servo motor 61 of top pusher is rotatory reverse to drive screw rod 63, drives slider 62 and retreats fast under the guide effect of support 63, if relapse.
The black skin in the length direction is separated from the workpiece after being blocked by a wing plate at the tail part of the guide rail 7, the workpiece continuously moves to the conveying belt 9 and is quickly conveyed to the guide rail of the second sawing machine body 200, the servo motor 61 of the ejector 6 drives the screw rod 63 to rotate, the sliding block 62 is driven to advance under the guiding action of the support 63, a plurality of workpieces are driven one by one, the black skin in the width direction is removed through the sawing machine 200, the servo motor 61 of the ejector 6 reversely drives the screw rod 63 to rotate, and the sliding block 62 is driven to retreat quickly under the guiding action of the support 63, such as repeated operation.
The black skin of width direction is separated with the work piece after being blockked by 7 afterbody pterygoid laminas of guide rail, the work piece continues to advance upset slide rail 10 and slide down fast to third saw bed body 300 guide rail department and realize 90 degrees upsets, 6 servo motor 61 drive screw rods 63 of top pusher are rotatory, it impels forward under the guide effect of support 63 to drive slider 62, a plurality of work pieces impel one by one, remove the black skin of thickness direction and realize opening the material through third saw bed body 300, 6 servo motor 61 reverse drive screw rods 63 of top pusher are rotatory, it retreats fast under the guide effect of support 63 to drive slider 62, if relapse. The black skin in the thickness direction is separated from the workpiece after being blocked by the wing plate at the tail part of the guide rail 7, and the workpiece is processed.
Replacing the saw blade: the movable workbench 22 is taken down, the adjusting handle 9 is rotated, the driven shaft 45 moves outwards from the right support 411, the transmission shaft 44 is separated from the coupler 43, the transmission shaft 44 provided with the saw blade 46, the cushion cover 47 and the locking nut 48 is taken down, the locking nut 48, the saw blade 46 and the cushion cover 47 are sequentially removed, and the saw blade is sequentially installed after being replaced.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation. The use of the phrase "comprising one of the elements does not exclude the presence of other like elements in the process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a high-efficient environmental protection and energy saving type combined full-automatic graphite sawing machine, includes first saw bed body (100), second saw bed body (200) and third saw bed body (300), its characterized in that, first saw bed body (100), second saw bed body (200) and third saw bed body (300) structure are similar, and series connection is the U type and arranges, all include frame (1), workstation (2), main motor (3), saw blade group (4), top pusher (6), guide rail (7), pressure pulley group (8), upper dust excluding hood (11), lower dust excluding hood (12) and dust removal pipe (13), workstation (2) are fixed on frame (1), still be provided with main motor (3) and saw blade group (4) on frame (1), main motor (3) and saw blade group (4) are connected through the belt rotation, the upper end of workstation (2) is provided with top pusher (6), one end of the ejector (6) is provided with a guide rail (7), the first sawing machine body (100) further comprises a feeding slide rail (5) and a conveying belt (9), one side of the guide rail (7) is provided with the feeding slide rail (5), a pressing wheel set (8) is arranged above the guide rail (7), an upper dust removing cover (11) is sleeved outside the pressing wheel set (8), a conveying belt (9) is arranged at the lower end of the pinch roller group (8), baffle plates (14) are arranged at the two ends of the conveying belt (9), a lower dust hood (12) is arranged on the frame (1) and is close to the lower part of the workbench (2), one end of the lower dust hood (12) is connected with a dust removal pipe (13) through a flange, the third sawing machine body (300) further comprises a turnover sliding rail (10), and the turnover sliding rail (10) is erected between the second sawing machine body (200) and the third sawing machine body (300).
2. The high-efficiency environment-friendly energy-saving combined type full-automatic graphite sawing machine as claimed in claim 1, wherein the saw blade group (4) comprises a belt pulley (41), a driving shaft (42), a coupling (43), a transmission shaft (44), a driven shaft (45), a saw blade (46), a cushion cover (47), a lock nut (48), an adjusting handle (49), a left bearing seat (410) and a right bearing seat (411), the belt pulley (41) is installed at the left end of the driving shaft (42), the driving shaft (42) penetrates through the left bearing seat (410) and then the right end is connected with the transmission shaft (44) through the coupling (43), the transmission shaft (44) is sequentially provided with the lock nut (48), the saw blade (46), the cushion cover (47), the saw blade (46) and the lock nut (48), the right end is connected with the driven shaft (45) through the coupling (43), the driven shaft (45) penetrates through the right bearing seat (411) and then the right end is connected with the adjusting handle (49), the transmission shaft (44) is provided with a thread and a key groove, the saw blade (46) and the cushion cover (47) are connected to the transmission shaft in series and are fixed through locking nuts (48) on two sides, and the driven shaft (45) can be adjusted by an adjusting handle (49) to extend into the right bearing seat (411) in length so as to be convenient for taking down the transmission shaft (44).
3. The combined type full-automatic graphite sawing machine with the characteristics of high efficiency, environmental protection and energy saving as claimed in claim 1, wherein the feeding slide rail (5) comprises a slide rail bracket (51) and a carrier roller (52), the carrier roller (52) is connected to the slide rail bracket (51) and rotates around a central shaft, the two ends of the slide rail bracket (51) are horizontal sections, the middle of the horizontal sections is an inclined section, the lower section is fixed on the workbench (2), and the upper surface of the carrier roller (52) of the lower horizontal section is flush with the upper surface of the workbench (2).
4. The high-efficiency environment-friendly energy-saving combined type full-automatic graphite sawing machine as claimed in claim 1, wherein the ejector (6) comprises a servo motor (61), a sliding block (62), a screw rod (63) and a support (64), the support (64) is installed on the workbench (2) and is tightly attached to the outer side face of the guide rail (7), the servo motor (61) is connected with the workbench (2), the screw rod (63) is connected with the servo motor (61), the sliding block (62) penetrates through the support (64), and one end of the sliding block is provided with a counter bore thread to be connected with the screw rod (63).
5. The combined type full-automatic graphite sawing machine with the characteristics of high efficiency, environmental protection, energy conservation and high efficiency as claimed in claim 1 is characterized in that one end of the conveying belt (9) is installed on the first sawing machine body (100), the other end is connected to the second sawing machine body (200), the upper surface of the conveying belt is flush with the upper surface of the workbench (2), one end of the overturning slide rail (10) is installed on the second sawing machine body (200), and the other end of the overturning slide rail is connected to the third sawing machine body (300) and is connected with the guide rail (7).
6. The high-efficiency, environment-friendly and energy-saving combined type full-automatic graphite sawing machine as claimed in claim 1, wherein the press wheel set (8) comprises a portal frame (81), an upper press wheel set (82) and a side press wheel set (83), the portal frame (81) is mounted on the workbench (2) of the first sawing machine body (100), the second sawing machine body (200) and the third sawing machine body (300), the upper press wheel set (82) is vertically hung on the portal frame (81), and the side press wheel set (83) is horizontally mounted on the portal frame (81).
7. The combined type full-automatic graphite sawing machine with high efficiency, environmental friendliness, energy conservation and high efficiency as claimed in claim 6 is characterized in that the upper pressing wheel set (82) and the side pressing wheel set (83) have similar structures and respectively comprise a fixed beam (801), a guide beam (802), an adjusting bolt (803), a spring (804), a pressing rod (805) and a pressing wheel seat (807) of the pressing wheel (806), the fixed beam (801) is fixed on the portal frame (8.1), the guide beam (802) is connected with the fixed beam (801) through the adjusting bolt (803), the pressing rod (805) penetrates through the lower end of the guide beam (802) and is connected with the pressing wheel seat (807) through a pin, the spring (804) is sleeved on the pressing rod (805) and is located between the guide beam (802) and the pressing wheel seat (807), and the pressing wheel (806) is connected with the pressing wheel seat (807) through a pin.
8. The combined type full-automatic graphite sawing machine with the characteristics of high efficiency, environmental protection and energy saving as claimed in claim 6, wherein the threads at the two ends of the adjusting bolt (803) are opposite and are connected with the threaded holes of the fixed beam (801) and the guide beam (802), the distance between the guide beams (802) of the fixed beam (801) can be adjusted by rotating the adjusting bolt (803), the guide beam (802) is provided with a square guide hole for a pressure bar (805) to pass through and has a guide function, the fixed beam (801) and the guide beam (802) are provided with threaded holes for connecting the adjusting bolt (803), the middle section of the pressure bar (805) is of a square structure, and the guide hole of the guide beam (802) with a large upper section is positioned on the section of the pressure bar so as to prevent the guide beam (802) from falling off.
9. The combined type full-automatic graphite sawing machine with the characteristics of high efficiency, environmental protection, energy saving and high efficiency as claimed in claim 6, wherein the workbench (2) comprises a fixed plate (21) and a movable plate (22), the fixed plate (21) is connected to the frame (1), and is provided with notches according to the installation positions of the feeding slide rail (5), the conveying belt (9) and the overturning slide rail (10), the movable plate (22) is installed on the fixed plate (21), the upper surfaces of the two plates are flush, and the movable plate (22) is provided with slotted holes according to the quantity and the distance of saw blades installed on the saw blade group (4).
10. The combined type full-automatic graphite sawing machine with high efficiency, environmental protection, energy saving and full function according to claim 1 is characterized in that driving mechanisms of the main motor (3), the servo motor (61) and the conveyer belt (9) are all electrically connected with a control cabinet, the control cabinet is a PL300 microcomputer control cabinet, a control program is programmed, the running and logic relations of the main motor (3), the servo motor (61) and the conveyer belt (9) can be met, the running parameters of the motors can be automatically judged, a parameter setting modification window is provided, the running data can be automatically recorded, and the combined type full-automatic graphite sawing machine with high efficiency, environmental protection, energy saving and full function is provided with fault alarm, automatic start and stop, data viewing and reporting.
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| CN202111592107.6A CN114290534B (en) | 2021-12-23 | 2021-12-23 | High-efficiency environment-friendly energy-saving combined full-automatic graphite sawing machine |
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| CN202111592107.6A CN114290534B (en) | 2021-12-23 | 2021-12-23 | High-efficiency environment-friendly energy-saving combined full-automatic graphite sawing machine |
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| CN114290534B CN114290534B (en) | 2023-06-23 |
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| CN114290534B (en) | 2023-06-23 |
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Address after: 610000 No. 88, NanEr Road, Chengdu Economic and Technological Development Zone, Sichuan Province Patentee after: Chengdu Fangda Carbon Carbon Composite Co.,Ltd. Address before: 610000 No. 88, NanEr Road, Chengdu Economic and Technological Development Zone, Chengdu, Sichuan Patentee before: CHENGDU CARBON Co.,Ltd. |
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