CN114289394B

CN114289394B - Belt cleaning device after axle type parts machining

Info

Publication number: CN114289394B
Application number: CN202210009437.6A
Authority: CN
Inventors: 何荣庆; 王亚权; 刘建国
Original assignee: Jiangsu Weibo Machinery Manufacturing Co ltd
Current assignee: Jiangsu Weibo Machinery Manufacturing Co ltd
Priority date: 2022-01-06
Filing date: 2022-01-06
Publication date: 2022-12-16
Anticipated expiration: 2042-01-06
Also published as: CN114289394A

Abstract

The invention discloses a cleaning device for machined shaft parts, which comprises a base and an electric control assembly, wherein a machining table is fixedly arranged at the top of the base, a slide rail is fixedly arranged at the top of the machining table, a motor box is fixedly arranged on one side of the slide rail, a driving motor is arranged in the motor box, the output end of the driving motor is connected with a three-jaw chuck, a moving platform is connected in the slide rail in a sliding manner, a cutter holder table is fixedly arranged on the moving platform, a support table is fixedly connected to one side of the slide rail, which is far away from the motor box, a cleaning barrel is fixedly arranged at the top of the support table, and the cleaning barrel is connected with a cleaning structure. Has the advantages that: the cleaning device has the advantages that cleaning work can be carried out without dismounting the shaft parts, so that operation steps are saved, processing and cleaning efficiency is improved, the use is facilitated, the cleaning requirements of the shaft parts with different sizes and lengths are met, and the cleaning device has good adaptability.

Description

Cleaning device for machined shaft parts

Technical Field

The invention relates to the technical field of mechanical cleaning, in particular to a cleaning device for machined shaft parts.

Background

The shaft part is one of typical parts frequently encountered in hardware fittings, is mainly used for supporting transmission parts, transmitting torque and bearing load, and can be generally divided into three types, namely an optical axis, a stepped axis and a special-shaped axis according to different structural forms of the shaft part; or a solid shaft, a hollow shaft, etc.

The invention discloses a shaft part processing device, which comprises a central shaft, wherein a plurality of rows of water spray heads are arranged on the central shaft, the central shaft is rotatably connected with two turntables, a connecting rod is arranged between the turntables and is rotatably connected with the turntables, a hanging part for hanging the shaft part is fixed on the connecting rod, a feeding hole and a discharging hole are also arranged on the turntables, a water bag is arranged in the feeding hole, the water bag expands to primarily scrub the shaft part in the feeding process and can be used for washing key grooves, a water absorption sponge is arranged in the discharging hole and can scrub the cleaned shaft part, the prior art can simultaneously clean a plurality of shaft parts, the mechanical processing and cleaning requirements are simultaneously completed in practical use, namely, the shaft part is cleaned after being processed by a lathe, and the shaft part cleaning efficiency is reduced by the conventional technology.

Disclosure of Invention

The invention aims to solve the problems in the prior art and provides a cleaning device for shaft parts after machining.

The utility model provides a belt cleaning device after axle type parts machining, includes base and automatically controlled subassembly, the fixed processing platform that is provided with in top of base, the fixed slide rail that is provided with in top of processing platform, the fixed motor case that is provided with in one side of slide rail, be provided with driving motor in the motor case and driving motor's output is connected with the three-jaw chuck, sliding connection has moving platform in the slide rail, the fixed sword platform that is provided with of moving platform, one side fixedly connected with pallet of motor case is kept away from to the slide rail, the fixed wash bowl that is provided with in top of pallet, the wash bowl is connected with the washing structure.

In foretell belt cleaning device behind axle type parts machining, the inner wall sliding connection of wash bowl has a plurality of sizes to cooperate and sliding connection's slide cartridge, and is a plurality of sliding connection between the slide cartridge sets up to telescopic rod structure and is provided with the flexible length of limit, is located the most inboard the slide cartridge is close to motor case one side sealed and has seted up the axle inlet with the three-jaw chuck is coaxial, the sealed rotation of axle inlet is connected with the commentaries on classics board, the commentaries on classics board is located the inboard of axle inlet and the diameter is greater than the axle inlet, the commentaries on classics board is provided with the torsional spring with the rotation junction of axle inlet.

In foretell belt cleaning device behind axle type parts machining, wash the structure including setting up the bearing plate inside the wash bowl, the motor case was kept away from to the bearing plate one end fixedly connected with inflator pump, the valve rod part and the bearing plate fixed connection of inflator pump, the external diameter size of bearing plate cooperatees with the most inboard slide inner wall size of a dimension, and is the most inboard the inner wall connection of slide has the spacing ring, the spacing ring adopts permanent magnet material to make, the bearing plate adopts the ferromagnetic material who inhales mutually with the spacing ring magnetism to make, the output of inflator pump is provided with the rubber ring through the trachea intercommunication, the fixed outside that sets up at the shaft inlet of rubber ring, the rubber ring passes through the bearing and rotates with the slide to be connected, the inside hollow gasbag structure of adoption of rubber ring and the output of inflator pump and the inside intercommunication of the hollow gasbag of rubber ring.

In the cleaning device after processing of the shaft parts, a liquid flow port is formed in the bottom of one side, far away from the motor box, of the cleaning barrel, a liquid pipe is fixedly connected into the liquid flow port in a sealing mode, the other end of the liquid pipe is communicated with a dual-purpose pump, one end, far away from the liquid pipe, of the dual-purpose pump is connected with a liquid distribution pipe, the liquid distribution pipe is divided into two pipelines, and the other ends of the two pipelines are respectively communicated with an external cleaning liquid storage structure and a waste recovery structure.

In the cleaning device for the machined shaft parts, the inner wall of the cleaning barrel is embedded with an annular heating resistance wire, the heating resistance wire is electrically connected with the electric control assembly, the joint of the dual-purpose pump and the liquid distribution pipe is hermetically connected with the electromagnetic directional valve, and the electromagnetic directional valve is electrically connected with the dual-purpose pump through the electric control assembly.

In foretell belt cleaning device behind axle type parts machining, the commentaries on classics board adopts two specification sizes the same square boards to constitute, two sealed inlet shaft mouth when square board rotates to the coplanar, two one side that square board is close to is provided with the sealing layer, the inflator pump is close to the one end fixedly connected with buffer spring of liquid pipe, buffer spring's stiff end setting is at the interior diapire of wash bowl

Compared with the prior art, the invention has the advantages that:

1: the cleaning structure is arranged on the other side of the machining end of the machine tool, so that the cleaning structure has the advantages that the cleaning structure can be used for cleaning after machining, shaft parts do not need to be removed, operation steps are saved, machining and cleaning efficiency is improved, and the cleaning structure is convenient to use.

2: the two-way action of the dual-purpose pump is used for respectively inputting cleaning liquid into the cleaning cylinder and sucking out residual liquid, in the cleaning process, positive pressure is input through the liquid pipe to work, so that a plurality of sliding cylinders can slide relative to the cleaning cylinder while liquid is input into the cleaning cylinder, the whole cleaning cylinder and the sliding cylinders are extended, the shaft parts are automatically input into the cleaning cylinder, and when negative pressure is input, on one hand, the cleaned residual liquid can be sucked out, on the other hand, the sliding cylinders can be automatically recovered, so that the sliding cylinders are recovered to the original length, and further turning is convenient to continue;

3: when using, input gas in to the cavity gasbag of rubber ring through inflator pump and bearing plate, realized the inflation of rubber ring like this and to the self sealss of axle type part, like this at the cleaning process, the washing liquid can not reveal to when the wash bowl breaks away from axle type part, can be clean with axle type part surface under the effect of frictional force.

4: because smooth cylinder and wash bowl are telescopic rod structure to the shaft inlet seals through the rubber ring, and this means, no matter what is what the external diameter and the length of axle type part, this device can both carry out the sealed and washing of suitability, need not the adjustment like this, facilitates the use.

Drawings

FIG. 1 is an external view of a cleaning device for shaft parts after machining according to the present invention;

FIG. 2 is a schematic structural diagram of a dual-purpose pump and a liquid distribution pipe in the cleaning device after the shaft parts are processed according to the present invention;

FIG. 3 is a sectional view of a cleaning cylinder in the cleaning device for the machined shaft parts, which is provided by the invention;

fig. 4 is an enlarged schematic view of a part a of the cleaning device after the shaft part is machined according to the invention.

In the figure: the device comprises a base 1, a processing table 2, a sliding rail 3, a motor box 4, a three-jaw chuck 5, a moving platform 6, a cutter holder table 7, a support table 8, a cleaning drum 9, a sliding drum 10, an axle inlet 11, a rotating plate 12, a pressure bearing plate 13, an inflator pump 14, a rubber ring 15, a liquid pipe 16, a dual-purpose pump 17, a liquid distributing pipe 18, an electromagnetic reversing valve 19, a sealing layer 20, a buffer spring 21 and a limiting ring 22.

Detailed Description

Referring to fig. 1-4, a cleaning device after processing of shaft parts comprises a base 1 and an electric control assembly, a processing table 2 is fixedly arranged at the top of the base 1, a slide rail 3 is fixedly arranged at the top of the processing table 2, a motor box 4 is fixedly arranged on one side of the slide rail 3, a driving motor is arranged in the motor box 4, the output end of the driving motor is connected with a three-jaw chuck 5, a moving platform 6 is slidably connected in the slide rail 3, a cutter rest stand 7 is fixedly arranged on the moving platform 6, a support stand 8 is fixedly connected to one side of the slide rail 3, which is far away from the motor box 4, a cleaning barrel 9 is fixedly arranged at the top of the support stand 8, and the cleaning barrel 9 is connected with a cleaning structure.

The inner wall of the cleaning barrel 9 is slidably connected with a plurality of sliding barrels 10 which are matched in size and are slidably connected, the sliding connection among the sliding barrels 10 is set to be a telescopic rod structure and is provided with a limit telescopic length, so that the sliding barrels 10 and the cleaning barrel 9 form a telescopic whole, a shaft inlet 11 is formed in a sealing mode on one side, close to the motor box 4, of the sliding barrel 10 which is located on the innermost side and is coaxial with the three-jaw chuck 5, the shaft inlet 11 is rotatably connected with a rotating plate 12 in a sealing mode, the rotating plate 12 is located on the inner side of the shaft inlet 11 and is larger than the shaft inlet 11 in diameter, the rotating plate 12 cannot rotate towards the outer side of the cleaning barrel 9, a torsional spring is arranged at the rotating connection position of the rotating plate 12 and the shaft inlet 11, the cleaning structure comprises a bearing plate 13 which is arranged inside the cleaning barrel 9, one end of the bearing plate 13 far away from the motor box 4 is fixedly connected with an inflator 14, a valve rod part of the inflator 14 is fixedly connected with the bearing plate 13, when the shaft parts enter the cleaning barrel 9, the bearing plate 13 is pushed, so that the valve rod part of the inflator 14 compresses gas, and positive pressure gas is output, the size of the outer diameter of the bearing plate 13 is matched with the size of the inner wall of the innermost slide barrel 10, the inner wall of the innermost slide barrel 10 is connected with a limit ring 22, the limit ring 22 is made of a permanent magnet material, so that when the cleaning barrel 9 and the slide barrel 10 automatically extend, the limit ring 22 pulls out the bearing plate 13 under the action of magnetic force, the bearing plate 13 is made of a ferromagnetic material which is magnetically attracted with the limit ring 22, the output end of the inflator 14 is provided with a rubber ring 15 through an air pipe, the rubber ring 15 is fixedly arranged outside the shaft inlet 11, rubber ring 15 rotates with slide cartridge 10 through the bearing to be connected, and hollow gasbag structure is adopted and the output of inflator pump 14 and the inside intercommunication of the hollow gasbag of rubber ring 15 in the inside of rubber ring 15, and the malleation gas of 14 outputs of inflator pump will make rubber ring 15 inflation like this to make rubber ring 15 closely laminate with the outer wall of axle type part, play better self sealss effect.

The bottom of one side, far away from the motor case 4, of the cleaning barrel 9 is provided with a liquid flow port, a liquid pipe 16 is fixedly connected in the liquid flow port in a sealing mode, the other end of the liquid pipe 16 is communicated with a dual-purpose pump 17, one end, far away from the liquid pipe 16, of the dual-purpose pump 17 is connected with a liquid distribution pipe 18, the liquid distribution pipe 18 is divided into two pipelines, the other ends of the two pipelines are respectively communicated with an external cleaning liquid storage structure and a waste material recovery structure, when the cleaning liquid storage structure is connected, cleaning liquid is input into the cleaning barrel 9, when the waste material recovery structure is communicated, waste liquid in the cleaning barrel 9 is absorbed, an annular heating resistance wire is embedded in the inner wall of the cleaning barrel 9, the heating resistance wire is electrically connected with an electric control component, the connection position of the dual-purpose pump 17 and the liquid distribution pipe 18 is connected with an electromagnetic reversing valve 19 in a sealing mode, the reversing function is achieved through the positive and negative output of the dual-purpose pump 17, and the electromagnetic reversing valve 19 is electrically connected with the dual-purpose pump 17 through the electric control component.

The rotor 12 adopts two square boards that specification size is the same to constitute, sealed inlet shaft mouth 11 when two square boards rotate to the coplanar, one side that two square boards are close to is provided with sealing layer 20, can reduce the turning distance of rotor 12 like this, reduce the dimensional requirement, make things convenient for the entering of axle type part simultaneously, inflator pump 14 is close to the one end fixedly connected with buffer spring 21 of liquid pipe 16, buffer spring 21's stiff end sets up the inner diapire at wash bowl 9, buffer spring 21 can make inflator pump 14 can carry out the displacement in the axial, avoid like this reaching the problem that can't satisfy the transmission requirement after the limiting distance at its valve rod.

When the cleaning machine is used, the positive current of the dual-purpose pump 17 can be started at any time, so that cleaning liquid is input into the cleaning cylinder 9, the sliding cylinders 10 can slide and extend simultaneously under the hydraulic action, the cleaning machine can be automatically butted with a processed shaft part, a shaft enters the cleaning cylinder 9 through the rotating plate 12, the three-jaw chuck 5 is connected with the motor, the rotating speed of the three-jaw chuck can be adjusted, the three-jaw chuck can achieve a good cleaning effect in the soaking and rotating of the cleaning liquid, in the process, the rubber ring 15 expands under the action of inflation and is tightly attached to the outer wall of the shaft, the sealing effect is achieved, then the negative current of the dual-purpose pump 17 is started to absorb the cleaning liquid in the cleaning cylinder 9, and the heating resistance wire is electrified, so that the cleaning liquid on the surface of the shaft part is gasified at a high speed, and is squeezed by the rubber ring 15 when the cleaning liquid is separated from the rubber ring 15, the cleaning effect is achieved, and the shaft part leaving from the cleaning cylinder 9 can be in a cleaned state, and can be continuously processed in a subsequent process.

Claims

1. The utility model provides a belt cleaning device after axle type parts machining, includes base (1) and automatically controlled subassembly, its characterized in that, the fixed processing platform (2) that is provided with in top of base (1), the fixed slide rail (3) that is provided with in top of processing platform (2), one side of slide rail (3) is fixed and is provided with motor case (4), be provided with driving motor in motor case (4) and driving motor's output is connected with three-jaw chuck (5), sliding connection has moving platform (6) in slide rail (3), moving platform (6) are fixed and are provided with sword platform (7), one side fixedly connected with pallet (8) of motor case (4) are kept away from in slide rail (3), the top of pallet (8) is fixed and is provided with wash bowl (9), wash bowl (9) are connected with the cleaning structure, the inner wall sliding connection of wash bowl (9) has a plurality of sizes to cooperate and sliding connection's slide bowl (10), and a plurality of sliding connection between slide bowl (10) sets up to telescopic rod structure and is provided with limit flexible length, is located the most inboard slide bowl (10) are close to motor case (4) one side and sealed and advance shaft mouth (11) and advance the sealed and be greater than three-jaw (11) and the inlet (11) and the diameter (11) is connected with the revolving shaft inlet (11) and the revolving shaft board (11) is connected with the revolving shaft inlet (11) and is advanced the revolving shaft inlet (11) is connected with the revolving shaft inlet (11) A torsional spring is arranged at the rotary connection part of the rotating plate (12) and the shaft inlet (11);

the cleaning structure comprises a bearing plate (13) arranged inside a cleaning barrel (9), wherein the bearing plate (13) is fixedly connected with an inflator pump (14) far away from a motor box (4), a valve rod part of the inflator pump (14) is fixedly connected with the bearing plate (13), the outer diameter size of the bearing plate (13) is matched with the size of the inner wall size of the most inner side sliding barrel (10), the most inner side is connected with a limiting ring (22) through the inner wall of the sliding barrel (10), the limiting ring (22) is made of a permanent magnet material, the bearing plate (13) is made of a ferromagnetic material which is attracted with the magnetism of the limiting ring (22), the output end of the inflator pump (14) is provided with a rubber ring (15) through an air pipe, the rubber ring (15) is fixedly arranged on the outer side of an inlet (11), the rubber ring (15) is rotatably connected with the sliding barrel (10) through a bearing, the hollow air bag structure is adopted inside the rubber ring (15), and the output end of the inflator pump (14) is communicated with the hollow air bag inside the rubber ring (15).

2. The cleaning device for the machined shaft parts according to claim 1, wherein a liquid flow port is formed in the bottom of one side, away from the motor box (4), of the cleaning cylinder (9), a liquid pipe (16) is fixedly connected to the liquid flow port in a sealing mode, the other end of the liquid pipe (16) is communicated with a dual-purpose pump (17), one end, away from the liquid pipe (16), of the dual-purpose pump (17) is connected with a liquid distribution pipe (18), the liquid distribution pipe (18) is divided into two pipelines, and the other ends of the two pipelines are respectively communicated with an external cleaning liquid storage structure and an external waste recovery structure.

3. The cleaning device for the machined shaft parts according to claim 2 is characterized in that an annular heating resistance wire is embedded in the inner wall of the cleaning barrel (9), the heating resistance wire is electrically connected with the electric control assembly, a connection part of the dual-purpose pump (17) and the liquid distribution pipe (18) is hermetically connected with an electromagnetic directional valve (19), and the electromagnetic directional valve (19) is electrically connected with the dual-purpose pump (17) through the electric control assembly.

4. The cleaning device for the machined shaft parts according to claim 3, wherein the rotating plate (12) is composed of two square plates with the same specification and size, the two square plates seal the shaft inlet (11) when rotating to the same plane, one side, close to the two square plates, of each square plate is provided with a sealing layer (20), one end, close to the liquid pipe (16), of the inflator pump (14) is fixedly connected with a buffer spring (21), and the fixed end of the buffer spring (21) is arranged on the inner bottom wall of the cleaning barrel (9).