CN114288706A

CN114288706A - Egg yolk lecithin extraction equipment that extraction rate is high

Info

Publication number: CN114288706A
Application number: CN202111642706.4A
Authority: CN
Inventors: 王文郁; 陈敏; 夏圣奎
Original assignee: Jiangsu Tiancheng Egg Industry Co ltd
Current assignee: Jiangsu Tiancheng Egg Industry Co ltd
Priority date: 2021-12-30
Filing date: 2021-12-30
Publication date: 2022-04-08

Abstract

The utility model discloses an egg yolk lecithin extraction device with high extraction rate, which comprises a bottom plate, wherein a support plate is installed at the top of the bottom plate through a bolt, a mixing box is installed at the top of the support plate, a sealing cover is installed at the top of the mixing box through a connecting screw rod, a motor is installed at the top of the sealing cover through a bolt, a support table is installed at one side of the mixing box, and a booster pump is installed at the top of the support table. According to the utility model, the inner of the device is ensured to be communicated by installing the purification box, the first control valve and the second control valve are opened, lecithin is transmitted from the inner part of the inner box to the inner part of the purification box through the first control valve, the material is filtered by the filter screen on the inner side of the purification box in the material moving process, the quality of the material is ensured, the material is output and transmitted to the inner part of the transmission pipe by the purification box through the second control valve, the material is transmitted to the inner part of the output pipe by the transmission pipe, and the material is transmitted to the inner part of the material receiving disc by the output pipe.

Description

Egg yolk lecithin extraction equipment that extraction rate is high

Technical Field

The utility model relates to the technical field of yolk lecithin extraction, in particular to an extraction device for egg yolk lecithin with high extraction rate.

Background

The main component of egg yolk lecithin is Phosphatidylcholine (PC), and thus its physiological actions are mainly based on the function of PC. Most of the reports have reported that PC inhibits serum triglycerides and total cholesterol, while increasing high density lipoproteins, egg yolk lecithin is the major component extracted from eggs.

The egg yolk lecithin extraction equipment in the prior art has the following defects:

1. patent document CN208065826U discloses a soybean lecithin draws jar, "including a jar body and agitating unit, agitating unit includes motor and puddler, and it is internal that the motor links to each other with the puddler and makes this puddler extend to the jar, is equipped with inlet pipe and intake pipe on the jar body, and the jar body is sandwich structure, and jar embedded cold water pipe and the hot-water line that is the heliciform that is provided with of body to bottom is equipped with the screen cloth in jar internal, and the screen cloth passes through resilient means and installs in the bottom of jar body. According to the utility model, the motor is adopted to drive the stirring rod to rotate, so that the soybean phospholipid powder and the alcohol are fully mixed, the screen is arranged at the bottom of the tank body, when the soybean phospholipid powder and the alcohol are stirred by the stirring rod, the centrifugal acting force generated by stirring acts on the screen to press the elastic device to drive the screen to move up and down, on one hand, the screening of the incompletely dissolved soybean phospholipid powder can be realized, on the other hand, the dissolution between the soybean phospholipid powder and the alcohol can be accelerated, the purification efficiency of the soybean phospholipid is improved, the device does not have a filtering structure, the device cannot filter the material when discharging, and impurities can influence the quality of the material.

2. Patent document CN214032514U discloses an enzymolysis reaction tank for extracting soybean phospholipids, which comprises a frame body mechanism, a main tank body, a driving motor and a stirring mechanism. The support body mechanism comprises a base and a support, the support is arranged on the surface of the base, a frame plate is arranged on the surface of the support, and the main tank body is rotatably arranged on the surface of the frame plate. The driving motor drives the main tank body to rotate, so that materials in the main tank body can move, the materials can be mixed conveniently, the material pushing plate in the main tank body can change the moving direction of the materials, the materials can be mixed conveniently, in addition, the telescopic piece stretches and retracts to drive the sliding sleeve to move, further, the material pushing plate is driven to move, the position of the material pushing plate in the main tank body is changed, the material pushing plate can push the materials at different positions in the main tank body conveniently, the materials can be mixed conveniently, the device lacks a structure for quickly arranging auxiliary devices, when the device is arranged, the filter structure is easy to block, and the materials can be quickly discharged by pressurization.

3. Patent document CN212102737U discloses an efficient soybean lecithin draws equipment, "including a jar body, agitating unit and temperature control device, jar body top is provided with the feed inlet, jar body bottom is provided with two discharge gates, one of them discharge gate department is provided with the filter core, agitating unit sets up in jar body central authorities, agitating unit includes motor and stirring rod, the stirring rod sets up in the motor output, temperature control device sets up in jar external side, temperature control device includes water circle device, refrigeration cover and electromagnetic heating cover, water circle device hugs closely and sets up in jar external side, the heating cover pastes the water circle device in jar body bottom outward, the refrigeration cover pastes the water circle device in jar body lateral wall outward. The utility model has the advantages of improving the extraction efficiency of phospholipid and reducing the extraction time, and the device is lack of a structure for spreading auxiliary materials, so that the materials are easy to be distributed again and cannot be uniformly distributed.

4. Patent document CN214020798U discloses a pretreatment device for extracting soybean phospholipids, which comprises a base, a pretreatment mechanism and a quantitative auxiliary agent adding mechanism. Pretreatment mechanism includes water tank, water pump, reation kettle and centrifuge, the water tank with the water pump side by side fixed connection in base top surface one side, reation kettle with centrifuge install in base top surface one side, the water pump input with the water tank intercommunication, quantitative auxiliary agent adds the mechanism and includes support, first volumetric flask, second volumetric flask and connecting pipe, the support bottom with base top surface fixed connection, first volumetric flask invert install in the support top surface, first volumetric flask through the reducer with the fixed intercommunication in second volumetric flask top. The device is convenient for quantitatively adding the reaction auxiliary agent into the device, improves the reaction rate of the crude oil and the water, thereby improving the extraction efficiency of the soybean lecithin, lacks a structure which is convenient for workers to take the soybean lecithin after drying, and is troublesome and time-consuming in taking the soybean lecithin and inconvenient for the workers to operate.

Disclosure of Invention

The utility model aims to provide equipment for extracting egg yolk lecithin with high extraction rate, so as to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: an egg yolk lecithin extraction device with high extraction rate comprises a bottom plate, wherein a support plate is mounted at the top of the bottom plate through bolts, a mixing box is mounted at the top of the support plate, a sealing cover is mounted at the top of the mixing box through a connecting screw rod, a motor is mounted at the top of the sealing cover through bolts, a support table is mounted on one side of the mixing box, and a booster pump is mounted at the top of the support table;

a first control valve is installed on the outer wall of one side of the mixing box in a penetrating mode and located below the supporting table, a purifying box is installed at the output end of the first control valve, a second control valve is installed at the output end of the purifying box, a conveying pipe is installed at the output end of the second control valve, and three groups of output pipes which are arranged at equal intervals are installed on the outer wall of the conveying pipe in a penetrating mode;

the supporting box body is installed at the top of bottom plate, and the supporting box body is located one side of mixing box, and the drying cabinet is installed at the top of supporting box body, and the output tube runs through one side inner wall of drying cabinet.

Install the heating pipe on the inner wall of mixing box, install the inner box on the inside of heating pipe, run through on the diapire of mixing box and inner box and install the bleeder valve, the inboard of closing cap runs through and installs the charge door, and the charge door is located the both sides of motor, and the closing plug is installed to the top screw thread of charge door, and first temperature baroceptor is installed to the bottom of closing cap, and the controller is installed in the front of mixing box.

Preferably, the dwang is installed to the output of motor, and the dwang runs through the inner wall of closing cap, and the dwang is located one side of first temperature air pressure sensor, and the stirring leaf is installed in the outside of dwang.

Preferably, the blow pipe is installed to the output of booster pump, and the blow pipe runs through one side inner wall of mixing box and inner box, and the breather pipe is installed to the input of blow pipe, and the closing valve is installed to the input of breather pipe, and the butt joint pipe is installed through the bolt to the input of closing valve, and the ooff valve is installed to the bottom of butt joint pipe, and the nitrogen gas jar is installed to the bottom of ooff valve, and the bottom at a supporting bench is installed to the nitrogen gas jar.

Preferably, a filter screen is installed on the inner side of the purification box.

Preferably, install the vacuum pump on the inboard diapire of supporting box, the blast pipe is installed to the output of vacuum pump, the solenoid valve is installed to the output of vacuum pump, the breathing pipe is installed at the top of solenoid valve, the breathing pipe runs through the roof of supporting box and the diapire of drying cabinet, install the condenser on the inboard diapire of supporting box, there is cooling fan at the back of condenser through the support mounting, install the compressor on the inboard diapire of supporting box, and the compressor is located the rear of condenser, the compressor passes through the pipeline and is connected with the condenser, install the evaporimeter on one side inner wall of drying cabinet, the input of evaporimeter passes through the pipe connection with the condenser, the output of evaporimeter passes through the pipe connection with the output of compressor.

Preferably, the inboard movable mounting of drying cabinet has the support bull stick, and the heater is installed to the diapire inboard of drying cabinet, and the heater is located the both sides that support the bull stick, and the diapire inboard of drying cabinet is installed second temperature air pressure sensor, and second temperature air pressure sensor is located one side of heater, and there are two sets of closed doors in the front of drying cabinet through hinge connection, and the trick lock is installed in the front of two sets of closed doors.

Preferably, the mounting table is installed in the outside of supporting the bull stick, and the take-up (stock) pan is installed at the top of mounting table, and the take-up (stock) pan is located the below of the delivery outlet of output tube, and the roof of supporting the support box and the diapire of drying cabinet are run through to the bottom of supporting the bull stick, and the control motor is installed on the roof of box

Preferably, the working steps of the device are as follows:

in the moving process, the filter screen on the inner side of the purifying box filters the materials, thereby ensuring the quality of the materials, preventing the output of impurities, the filter screen is easy to block due to the influence of viscosity in the conveying process, the booster pump generates suction force during operation to suck the air in the vent pipe, meanwhile, the closing valve and the switch valve are opened, the nitrogen tank outputs the gas to the interior of the butt joint pipe through the switch valve, the butt joint pipe transmits air to the inside of the vent pipe through the closing valve, the vent pipe transmits nitrogen to the inside of the inner box through the air blowing pipe through the booster pump, the pressure inside the inner box is increased, the pressure is exerted from top to bottom, the speed of outputting articles from the first control valve is accelerated, the purifying box outputs materials to the inside of the conveying pipe through the second control valve, the conveying pipe conveys the materials to the inside of the output pipe, and the output pipe conveys the materials to the inside of the material receiving tray;

s3, in the process of conveying materials, the control motor rotates to drive the supporting rotating rod at the output end to rotate, the supporting rotating rod rotates to drive the mounting table at the outer side to rotate, the mounting table rotates to drive the receiving disc at the top to rotate, the receiving disc rotates in the process of receiving the materials, the materials are uniformly distributed, and after the materials in the receiving disc are filled, the first control valve and the second control valve are closed, so that the sealing performance of the device is guaranteed;

s4, before the materials are processed, the vacuum pump runs to generate suction inside and discharges the gas through the exhaust pipe, the air suction pipe transmits the gas inside the drying box to the inside of the vacuum pump, the change of the air pressure is detected through the second temperature and air pressure sensor, when the air pressure reaches a specified value, the vacuum pump sucks the gas, the compressor runs to transmit the cooling liquid transmitted in the evaporator to the inside of the condenser, the bent metal pipe inside the condenser radiates the heat in the cooling liquid to the air to reduce the stability of the cooling liquid, then the cooling liquid is transmitted to the inside of the evaporator through a pipeline, the cooling liquid inside the evaporator absorbs the heat inside the drying box and transmits the heat to the inside of the compressor, the cooling liquid is circularly transmitted in such a way, the temperature inside the drying box is reduced until the temperature reaches minus 15 ℃, and the temperature is detected through the second temperature and air pressure sensor, when the temperature reaches a specified value, the device maintains the temperature, the material can be frozen and frozen quickly, the temperature is kept at minus 15 ℃ for 1 hour, then the cooling equipment stops running, the heater is electrified to heat the inside of the drying box through resistance heating during the internal electric heating, so that the temperature is stably increased to 30-35 ℃ to maintain the temperature range, the moisture on the material is sublimated quickly, the sublimated moisture is sucked out through a vacuum pump, the drying speed of the material is accelerated, and the vacuum drying is carried out for 2 hours at 30 ℃ to obtain the dried yolk lecithin.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, the inner of the device is ensured to be communicated by installing the purification box, the first control valve and the second control valve are opened, lecithin is transmitted from the inner part of the inner box to the inner part of the purification box through the first control valve, the material is filtered by the filter screen on the inner side of the purification box in the material moving process, the quality of the material is ensured, the material is output and transmitted to the inner part of the transmission pipe by the purification box through the second control valve, the material is transmitted to the inner part of the output pipe by the transmission pipe, and the material is transmitted to the inner part of the material receiving disc by the output pipe.

2. According to the utility model, the booster pump is arranged, the booster pump generates suction force when running, air in the vent pipe is sucked, the closing valve and the switch valve are opened, the nitrogen tank outputs gas to the inside of the butt joint pipe through the switch valve, the butt joint pipe transmits the air to the inside of the vent pipe through the closing valve, the vent pipe transmits the nitrogen to the inside of the inner box through the booster pump through the air blow pipe, the pressure inside the inner box is increased, the pressure is applied from top to bottom, and the speed of outputting articles from the first control valve is accelerated.

3. According to the utility model, the supporting rotating rod is arranged, the motor is controlled to rotate to drive the supporting rotating rod at the output end to rotate, the supporting rotating rod rotates to drive the mounting table at the outer side to rotate, the mounting table rotates to drive the receiving disc at the top to rotate, the receiving disc rotates in the process of receiving materials, and the uniform distribution of the materials is ensured.

4. According to the utility model, the material receiving discs are arranged, and the two groups of semicircular material receiving discs are clamped on the outer sides of the supporting rotating rods, so that a worker can conveniently place the device on the top of the mounting table, the material can be conveniently taken out after the processing is finished, and the working pressure of the worker is reduced.

Drawings

FIG. 1 is a schematic perspective view of the present invention;

FIG. 2 is a schematic cross-sectional view of the present invention;

FIG. 3 is a schematic view of the mixing box of the present invention;

FIG. 4 is a schematic view of the booster pump according to the present invention;

FIG. 5 is a schematic view of the structure of the purification box of the present invention;

FIG. 6 is a schematic structural view of a support box of the present invention;

FIG. 7 is a schematic view of a condenser according to the present invention;

fig. 8 is a schematic view of the supporting rotating rod structure of the present invention.

In the figure: 1. a base plate; 2. a mixing box; 201. heating a tube; 202. an inner box; 203. a discharge valve; 204. a support plate; 205. a closure cap; 206. a first temperature and air pressure sensor; 207. a feed inlet; 208. a closing plug; 209. a support table; 2010. a controller; 3. an electric motor; 301. rotating the rod; 302. stirring blades; 4. a booster pump; 401. an air blowing pipe; 402. a breather pipe; 403. a closing valve; 404. butt-joint pipes; 405. an on-off valve; 406. a nitrogen tank; 5. a purification box; 501. a filter screen; 502. a first control valve; 503. a second control valve; 504. a delivery pipe; 505. an output pipe; 6. supporting the box body; 601. a vacuum pump; 602. an exhaust pipe; 603. an electromagnetic valve; 604. an air intake duct; 7. a condenser; 701. a heat radiation fan; 702. a compressor; 703. an evaporator; 8. a drying oven; 801. a heater; 802. a second temperature and air pressure sensor; 803. a closing door; 804. a coded lock; 9. supporting the rotating rod; 901. controlling the motor; 902. an installation table; 903. a take-up pan.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

Referring to fig. 1, fig. 2 and fig. 3, an embodiment of the present invention: an extraction device for egg yolk lecithin with high extraction rate;

embodiment one, including bottom plate 1, backup pad 204 is installed through the bolt in the top of bottom plate 1, mixing box 2 is installed at the top of backup pad 204, install heating pipe 201 on the inner wall of mixing box 2, install inner box 202 on the inside of heating pipe 201, run through on the diapire of mixing box 2 and inner box 202 and install discharge valve 203, be used for after accomplishing work, discharge impurity from discharge valve 203, make things convenient for the workman to clear up equipment, feed inlet 207 is installed through to the inboard of closing cap 205, and feed inlet 207 is located the both sides of motor 3, closing plug 208 is installed to the top screw thread of feed inlet 207, first temperature air pressure sensor 206 is installed to the bottom of closing cap 205, controller 2010 is installed in the front of mixing box 2, closing cap 205 is installed through connecting the screw rod in the top of mixing box 2, motor 3 is installed through the bolt in the top of closing cap 205, closing cap 205 passes through the bolt fastening at the top of mixing box 2, conveniently installs closing cap 205, and closing cap 205 seals mixing box 2, dwang 301 is installed to motor 3's output, and dwang 301 runs through the inner wall of closing cap 205, and dwang 301 is located one side of first temperature baroceptor 206, and stirring leaf 302 is installed in the outside of dwang 301, a supporting bench 209 is installed to one side of mixing box 2, and the yolk that will prepare in advance passes through the inside that the feed inlet 207 pours into the device into, adds ethanol through another group's feed inlet 207, installation 1: 0.9, yolk and ethanol are added according to the proportion, then the motor 3 operates to drive the rotating rod 301 of the output end to rotate, the rotating rod 301 rotates to drive the stirring blade 302 on the outer side to rotate, the yolk and the ethanol are scattered through the rotating stirring blade 302, the yolk and the ethanol are fully stirred, meanwhile, the heating pipe 201 is heated, the temperature inside the inner box 202 is raised to 19-23 ℃, the air pressure and the temperature inside the inner box 202 are checked through the first temperature and air pressure sensor 206, after the temperature reaches the specified requirement, the temperature of the heating pipe 201 is controlled, after the stirring is completed, the stirred solution is subjected to standing and precipitation, the ethanol and the components in the yolk are fully reacted, the lecithin components are extracted from the yolk, the precipitated impurities are reduced, and the lecithin components are increased under the influence of the ethanol.

Referring to fig. 1, fig. 2, fig. 3 and fig. 4, an embodiment of the present invention: an extraction device for egg yolk lecithin with high extraction rate;

the second embodiment comprises a bottom plate 1, a booster pump 4 is installed on the top of the support table 209, an air blow pipe 401 is installed at the output end of the booster pump 4, the air blow pipe 401 penetrates through the inner walls of one side of the mixing box 2 and the inner box 202, a vent pipe 402 is installed at the input end of the air blow pipe 401, a closing valve 403 is installed at the input end of the vent pipe 402, a butt joint pipe 404 is installed at the input end of the closing valve 403 through a bolt, a switch valve 405 is installed at the bottom end of the butt joint pipe 404, a nitrogen tank 406 is installed at the bottom end of the switch valve 405, the booster pump 4 operates to generate suction, the air in the vent pipe 402 is sucked, the closing valve 403 and the switch valve 405 are opened at the same time, the nitrogen tank 406 outputs the air to the inside of the butt joint pipe 404 through the switch valve 405, the butt joint pipe 404 transmits the air to the inside of the vent pipe 402 through the closing valve 403, the vent pipe 402 transmits the nitrogen to the inside of the inner box 202 through the booster pump 4, increasing the pressure inside the inner tank 202, the pressure is applied from the top down, increasing the rate at which the product is output from the first control valve 502.

Referring to fig. 1, fig. 2, fig. 5 and fig. 6, an embodiment of the present invention: an extraction device for egg yolk lecithin with high extraction rate;

embodiment three, including bottom plate 1, run through on the outer wall of one side of mixing box 2 and install first control valve 502, and first control valve 502 is located the below of brace table 209, purifying box 5 is installed to the output of first control valve 502, filter screen 501 is installed to the inboard of purifying box 5, second control valve 503 is installed to the output of purifying box 5, conveyer pipe 504 is installed to the output of second control valve 503, run through on the outer wall of conveyer pipe 504 and install three sets of output tubes 505 that arrange at the equidistance, first control valve 502 and second control valve 503 open, guarantee that the device is inside to run through, lecithin is transmitted to the inside of purifying box 5 from the inside of inner box 202 through first control valve 502, in the material removal process, filter the material by filter screen 501 of purifying box 5 inboard, guarantee the quality of material, purifying box 5 exports the material to the inside of conveyer pipe 504 through second control valve 503, the conveying pipe 504 conveys the materials to the inner part of an output pipe 505, and the output pipe 505 conveys the materials to the inner part of the receiving tray 903;

referring to fig. 1, fig. 2, fig. 6, fig. 7 and fig. 8, an embodiment of the present invention: an extraction device for egg yolk lecithin with high extraction rate;

the fourth embodiment comprises a bottom plate 1, a supporting box 6 is installed on the top of the bottom plate 1, a vacuum pump 601 is installed on the inner bottom wall of the supporting box 6, an exhaust pipe 602 is installed at the output end of the vacuum pump 601, an electromagnetic valve 603 is installed at the output end of the vacuum pump 601, an air suction pipe 604 is installed on the top of the electromagnetic valve 603, the air suction pipe 604 penetrates through the top wall of the supporting box 6 and the bottom wall of a drying box 8, a condenser 7 is installed on the inner bottom wall of the supporting box 6, a heat dissipation fan 701 is installed on the back of the condenser 7 through a bracket, a compressor 702 is installed on the inner bottom wall of the supporting box 6 and located behind the condenser 7, the compressor 702 is connected with the condenser 7 through a pipeline, an evaporator 703 is installed on the inner wall of one side of the drying box 8, the input end of the evaporator 703 is connected with the condenser 7 through a pipeline, the output end of the evaporator 703 is connected with the output end of the compressor 702 through a pipeline, the support box body 6 is positioned on one side of the mixing box 2, the drying box 8 is installed on the top of the support box body 6, the output pipe 505 penetrates through the inner wall of one side of the drying box 8, the support rotating rod 9 is movably installed on the inner side of the drying box 8, the heater 801 is installed on the inner side of the bottom wall of the drying box 8, the heater 801 is positioned on two sides of the support rotating rod 9, the second temperature and air pressure sensor 802 is installed on the inner side of the bottom wall of the drying box 8, the second temperature and air pressure sensor 802 is positioned on one side of the heater 801, the front surface of the drying box 8 is connected with two groups of closing doors 803 through hinges, the front surfaces of the two groups of closing doors 803 are provided with the coded lock 804, the drying box 8 is closed through the closing doors 803, the convenient device is in a vacuum state, the coded lock 804 is fixed on the two groups of closing doors 803, the closing doors 803 are guaranteed to be kept stable, the mounting table 902 is installed on the outer side of the support rotating rod 9, the material receiving tray 903 is installed on the top of the mounting table 902, the material receiving disc 903 is positioned below the output port of the output pipe 505, the bottom end of the supporting rotating rod 9 penetrates through the top wall of the supporting box body 6 and the bottom wall of the drying box 8, the control motor 901 is installed at the bottom end of the supporting rotating rod 9, the control motor 901 is installed on the top wall of the supporting box body 6, in the process of conveying materials, the control motor 901 rotates to drive the supporting rotating rod 9 at the output end to rotate, the supporting rotating rod 9 rotates to drive the mounting table 902 at the outer side to rotate, the mounting table 902 rotates to drive the material receiving disc 903 at the top to rotate, the material receiving disc 903 rotates in the process of receiving materials, the uniform distribution of the materials is ensured, after the materials in the material receiving disc 903 are filled, the first control valve 502 and the second control valve 503 are closed to ensure the sealing performance of the device, meanwhile, the vacuum pump 601 operates to generate suction force, gas is exhausted through the exhaust pipe 602, and the gas suction pipe 604 transmits the gas in the drying box 8 to the inside of the vacuum pump 601, the change of the air pressure is detected by the second temperature and air pressure sensor 802, when the air pressure reaches a specified value, the vacuum pump 601 sucks air, the compressor 702 operates to transmit the cooling liquid transmitted in the evaporator 703 to the inside of the condenser 7, the zigzag metal pipe in the condenser 7 radiates heat in the cooling liquid to the air, the stability of the cooling liquid is reduced, then the cooling liquid is transmitted to the inside of the evaporator 703 through a pipeline, the cooling liquid in the evaporator 703 absorbs heat in the drying box 8 and transmits the heat to the inside of the compressor 702, the cooling liquid is circularly transmitted in the way, the temperature in the drying box 8 is reduced until the temperature reaches minus 15 ℃, the temperature is detected by the second temperature and air pressure sensor 802, when the temperature reaches the specified value, the device maintains the temperature, the material can be frozen fast, the temperature is kept at minus 15 ℃ for 1 hour, then cooling arrangement stop operation, heater 801 passes through resistance heating when circular telegram inside electric heat, 8 internal heating to the drying cabinet, make stably rise to 30 degrees centigrade-35 degrees centigrade and maintain this temperature interval, thereby make the moisture on the material sublimate fast, sublimed moisture passes through vacuum pump 601 suction, accelerate the drying rate of material, vacuum drying 2 hours under the condition of 30 degrees centigrade, obtain dry yolk lecithin, two sets of semicircular take-up (stock) discs 903 card are in the outside of supporting the bull stick 9, make things convenient for the workman to put the top of mount table 902 to the device, conveniently after accomplishing the processing, take out the material, alleviate workman's operating pressure.

The working steps of the equipment are as follows:

s1, the worker injects the prepared yolk into the inside of the device through the feed opening 207, adds ethanol through another set of feed opening 207, installs 1: adding yolk and ethanol according to the proportion of 0.9, then driving a rotating rod 301 at an output end to rotate by the operation of a motor 3, driving a stirring blade 302 at the outer side to rotate by the rotation of the rotating rod 301, scattering the yolk and the ethanol by the rotating stirring blade 302, fully stirring the yolk and the ethanol, simultaneously heating a pipe 201 to raise the temperature, raising the temperature inside an inner box 202 to 19-23 ℃, standing and precipitating the stirred solution after stirring is completed, fully reacting the ethanol with components in the yolk, extracting lecithin components from the yolk by the ethanol, reducing precipitated impurities, and raising the lecithin components under the influence of the ethanol;

s2, the first control valve 502 and the second control valve 503 are opened to ensure the inside of the device to be through, lecithin is transmitted from the inside of the inner box 202 to the inside of the purification box 5 through the first control valve 502, in the process of moving the material, the material is filtered by the filter screen 501 on the inner side of the purification box 5 to ensure the quality of the material and prevent the output of impurities, in the process of conveying, due to the influence of viscosity, the filter screen 501 is easily blocked, the booster pump 4 operates to generate suction force to suck the air in the vent pipe 402, simultaneously the closing valve 403 and the switch valve 405 are opened, the nitrogen tank 406 outputs the gas to the inside of the butt joint pipe 404 through the switch valve 405, the butt joint pipe 404 transmits the air to the inside of the vent pipe 402 through the closing valve 403, the 402 transmits the nitrogen to the inside of the inner box 202 through the blowing pipe 401 through the booster pump 4 to increase the pressure in the inner box 202, the pressure is applied from top to bottom to accelerate the speed of outputting the articles from the first control valve 502, the purifying box 5 outputs the materials to the inside of the conveying pipe 504 through the second control valve 503, the conveying pipe 504 conveys the materials to the inside of the output pipe 505, and the output pipe 505 conveys the materials to the inside of the receiving tray 903;

s3, in the process of conveying materials, the control motor 901 rotates to drive the supporting rotating rod 9 at the output end to rotate, the supporting rotating rod 9 rotates to drive the mounting table 902 at the outer side to rotate, the mounting table 902 rotates to drive the material receiving disc 903 at the top to rotate, the material receiving disc 903 rotates in the process of receiving the materials, the uniform distribution of the materials is ensured, and after the materials in the material receiving disc 903 are filled, the first control valve 502 and the second control valve 503 are closed, so that the sealing performance of the device is ensured;

s4, before the materials are processed, the vacuum pump 601 operates to generate suction inside and exhaust the gas through the exhaust pipe 602, the air suction pipe 604 transmits the gas inside the drying box 8 to the inside of the vacuum pump 601, the second temperature and pressure sensor 802 detects the change of the air pressure, when the air pressure reaches a specified value, the vacuum pump 601 sucks the gas, the compressor 702 operates to transmit the cooling liquid transmitted in the evaporator 703 to the inside of the condenser 7, the bent metal pipe inside the condenser 7 dissipates the heat in the cooling liquid to the air to reduce the stability of the cooling liquid, then the cooling liquid is transmitted to the inside of the evaporator 703 through a pipeline, the cooling liquid inside the evaporator 703 absorbs the heat inside the drying box 8 and then transmits the heat to the inside of the compressor 702, so that the cooling liquid is circularly transmitted, the temperature inside the drying box 8 is reduced until the temperature reaches minus 15 ℃, detect the temperature through second temperature baroceptor 802, when the temperature reaches specified numerical value, the device maintains this temperature, the material can freeze fast and freeze, the temperature keeps minus 15 degrees centigrade for 1 hour, then cooling arrangement stop operation, heater 801 passes through resistance heating when circular telegram inside electric heat, 8 inside heating of drying cabinet, make and stably rise to 30 degrees centigrade-35 degrees centigrade and maintain this temperature interval, thereby make the moisture on the material sublime fast, sublimed moisture passes through vacuum pump 601 suction, accelerate the drying rate of material, vacuum drying 2 hours under the condition of 30 degrees centigrade, obtain dry yolk lecithin.

The working principle is as follows: the inside that the workman will prepare in advance yolk to inject the device into through charge door 207, adds the ethanol through another group charge door 207, installs 1: 0.9, adding yolk and ethanol, then driving a rotating rod 301 of an output end to rotate by the operation of a motor 3, driving a stirring blade 302 at the outer side to rotate by the rotation of the rotating rod 301, scattering the yolk and the ethanol by the rotating stirring blade 302, fully stirring the yolk and the ethanol, simultaneously heating a pipe 201 to raise the temperature in an inner box 202 to 19-23 ℃, standing and precipitating the stirred solution after stirring, fully reacting the ethanol with components in the yolk, extracting lecithin components from the yolk by the ethanol, lowering precipitated impurities, raising the lecithin components under the influence of the ethanol, opening a first control valve 502 and a second control valve 503 to ensure that the inner part of the device is communicated, transmitting the lecithin from the inner part of the inner box 202 to the inner part of a purification box 5 through the first control valve 502, and in the process of material movement, the material is filtered by the filter screen 501 at the inner side of the purifying box 5, the quality of the material is ensured, the output of impurities is prevented, the filter screen 501 is easily blocked due to the influence of viscosity in the conveying process, the booster pump 4 operates to generate suction force to suck air in the vent pipe 402, the closing valve 403 and the switch valve 405 are opened at the same time, the nitrogen tank 406 outputs the gas to the inside of the butt joint pipe 404 through the switch valve 405, the butt joint pipe 404 transmits the air to the inside of the vent pipe 402 through the closing valve 403, the vent pipe 402 transmits the nitrogen to the inside of the inner box 202 through the booster pump 4 through the blowing pipe 401 to increase the pressure in the inside of the inner box 202, the pressure is pressed from top to bottom to accelerate the output speed of the article from the first control valve 502, the purifying box 5 outputs the material to the inside of the conveying pipe 504 through the second control valve 503, the conveying pipe 504 conveys the material to the inside of the output pipe 505, the output pipe 505 conveys materials to the inside of the receiving tray 903, in the process of conveying the materials, the control motor 901 rotates to drive the supporting rotating rod 9 at the output end to rotate, the supporting rotating rod 9 rotates to drive the mounting table 902 at the outer side to rotate, the mounting table 902 rotates to drive the receiving tray 903 at the top to rotate, the receiving tray 903 rotates in the process of receiving the materials, the materials are uniformly distributed, after the materials in the receiving tray 903 are filled, the first control valve 502 and the second control valve 503 are closed, the sealing performance of the device is ensured, before the materials are processed, the inside of the vacuum pump 601 operates to generate suction force, the gas is discharged through the exhaust pipe 602, the gas in the drying box 8 is transmitted to the inside of the vacuum pump 601 through the air suction pipe 604, the change of the air pressure is detected through the second temperature and pressure sensor 802, when the air pressure reaches a specified value, the vacuum pump 601 sucks the air, and the compressor 702 operates to transmit cooling liquid transmitted in the evaporator 703 to the inside of the condenser 7, the zigzag metal pipe in the condenser 7 radiates heat in the cooling liquid to the air to reduce the stability of the cooling liquid, then the cooling liquid is transmitted to the inside of the evaporator 703 through a pipeline, the cooling liquid in the evaporator 703 absorbs the heat in the drying box 8 and transmits the heat to the inside of the compressor 702, the cooling liquid is circularly transmitted in such a way, the temperature in the drying box 8 is reduced until the temperature reaches minus 15 ℃, the temperature is detected through the second temperature and pressure sensor 802, when the temperature reaches a specified value, the device maintains the temperature, the material can be frozen and iced rapidly, the temperature is kept at minus 15 ℃ for 1 hour, then the cooling equipment stops running, the heater 801 heats the inside of the drying box 8 through resistance heating when being electrified, so that the temperature is stably increased to 30-35 ℃ and is maintained in the temperature range, and the moisture on the material is sublimated rapidly, the sublimated water is sucked out by a vacuum pump 601, the drying speed of the material is accelerated, and the material is dried in vacuum for 2 hours at the temperature of 30 ℃ to obtain the dried yolk lecithin.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. An egg yolk lecithin extraction equipment that extraction rate is high, includes bottom plate (1), its characterized in that: the top of the bottom plate (1) is provided with a support plate (204) through a bolt, the top of the support plate (204) is provided with a mixing box (2), the top of the mixing box (2) is provided with a closed cover (205) through a connecting screw rod, the top of the closed cover (205) is provided with a motor (3) through a bolt, one side of the mixing box (2) is provided with a support platform (209), and the top of the support platform (209) is provided with a booster pump (4);

a first control valve (502) is installed on the outer wall of one side of the mixing box (2) in a penetrating mode, the first control valve (502) is located below the supporting table (209), a purifying box (5) is installed at the output end of the first control valve (502), a second control valve (503) is installed at the output end of the purifying box (5), a conveying pipe (504) is installed at the output end of the second control valve (503), and three groups of output pipes (505) which are arranged at equal intervals are installed on the outer wall of the conveying pipe (504) in a penetrating mode;

supporting box body (6) are installed at the top of bottom plate (1), and supporting box body (6) are located one side of mixing box (2), and drying cabinet (8) are installed at the top of supporting box body (6), and output tube (505) run through one side inner wall of drying cabinet (8).

2. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: install heating pipe (201) on the inner wall of mixing box (2), install inner box (202) on the inside of heating pipe (201), run through on the diapire of mixing box (2) and inner box (202) and install bleeder valve (203), run through on the inboard of closing cap (205) and install charge door (207), and charge door (207) are located the both sides of motor (3), closing plug (208) are installed to the top screw thread of charge door (207), first temperature baroceptor (206) are installed to the bottom of closing cap (205), controller (2010) are installed in the front of mixing box (2).

3. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: dwang (301) are installed to the output of motor (3), and dwang (301) run through the inner wall of closing cap (205), and dwang (301) are located one side of first temperature baroceptor (206), and stirring leaf (302) are installed in the outside of dwang (301).

4. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: the output end of booster pump (4) is installed gas blow pipe (401), one side inner wall of mixing box (2) and inner box (202) is run through in gas blow pipe (401), breather pipe (402) are installed to the input of gas blow pipe (401), sealing valve (403) are installed to the input of breather pipe (402), butt joint pipe (404) is installed through the bolt to the input of sealing valve (403), ooff valve (405) is installed to the bottom of butt joint pipe (404), nitrogen gas tank (406) are installed to the bottom of ooff valve (405), the bottom at brace table (209) is installed in nitrogen gas tank (406).

5. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: and a filter screen (501) is arranged on the inner side of the purification box (5).

6. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: the vacuum pump (601) is installed on the inner side bottom wall of the supporting box body (6), the exhaust pipe (602) is installed at the output end of the vacuum pump (601), the electromagnetic valve (603) is installed at the output end of the vacuum pump (601), the air suction pipe (604) is installed at the top of the electromagnetic valve (603), the air suction pipe (604) penetrates through the top wall of the supporting box body (6) and the bottom wall of the drying box (8), the condenser (7) is installed on the inner side bottom wall of the supporting box body (6), the heat radiation fan (701) is installed on the back face of the condenser (7) through a support, the compressor (702) is installed on the inner side bottom wall of the supporting box body (6), the compressor (702) is located behind the condenser (7), the compressor (702) is connected with the condenser (7) through a pipeline, the evaporator (703) is installed on the inner wall of one side of the drying box (8), and the input end of the evaporator (703) is connected with the condenser (7) through a pipeline, the output end of the evaporator (703) is connected with the output end of the compressor (702) through a pipeline.

7. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 1, wherein: the inboard movable mounting of drying cabinet (8) has support bull stick (9), heater (801) are installed to the diapire inboard of drying cabinet (8), and heater (801) are located the both sides that support bull stick (9), second temperature baroceptor (802) are installed to the diapire inboard of drying cabinet (8), and second temperature baroceptor (802) are located one side of heater (801), there are two sets of closed doors (803) in the front of drying cabinet (8) through hinge connection, trick lock (804) are installed in the front of two sets of closed doors (803).

8. The apparatus for extracting lecithin from egg yolk with high extraction rate as claimed in claim 7, wherein: supporting the outside of bull stick (9) and installing mount table (902), receiving dish (903) are installed at the top of mount table (902), receiving dish (903) are located the below of the delivery outlet of output tube (505), the roof of supporting box (6) and the diapire of drying cabinet (8) are run through to the bottom of supporting bull stick (9), control motor (901) are installed on the roof of box (6).

9. The apparatus for extracting lecithin from egg yolk with high extraction rate according to any one of claims 1 to 8, wherein the apparatus is operated as follows:

s1, injecting the prepared yolk into the device through a feed opening (207) by workers, adding ethanol through another set of feed opening (207), and installing 1: adding yolk and ethanol according to the proportion of 0.9, then driving a rotating rod (301) at an output end to rotate by the operation of a motor (3), driving a stirring blade (302) at the outer side to rotate by the rotation of the rotating rod (301), scattering the yolk and the ethanol by the rotating stirring blade (302), fully stirring the yolk and the ethanol, simultaneously heating a heating pipe (201) to raise the temperature, raising the temperature inside an inner box (202) to 19-23 ℃, standing and precipitating the stirred solution after stirring, fully reacting the ethanol with components in the yolk, extracting lecithin components from the yolk by the ethanol, lowering precipitated impurities, and raising the lecithin components under the influence of the ethanol;

s2, a first control valve (502) and a second control valve (503) are opened to ensure that the inside of the device is communicated, lecithin is transmitted from the inside of an inner box (202) to the inside of a purification box (5) through the first control valve (502), in the material moving process, a filter screen (501) on the inner side of the purification box (5) filters materials to ensure the quality of the materials and prevent impurity output, the filter screen (501) is easily blocked due to the influence of viscosity in the conveying process, a booster pump (4) operates to generate suction force to suck air in a vent pipe (402), a closing valve (403) and a switch valve (405) are opened simultaneously, a nitrogen tank (406) outputs gas to the inside of a butt joint pipe (404) through the switch valve (405), the butt joint pipe (404) transmits the air to the inside of the vent pipe (402) through the closing valve (403), and the vent pipe (402) transmits the nitrogen to the inside of the inner box (202) through a gas blowing pipe (401) through the booster pump (4) Increasing the pressure inside the inner box (202), pressing the pressure from top to bottom, accelerating the speed of outputting the articles from the first control valve (502), outputting the materials into the conveying pipe (504) by the purifying box (5) through the second control valve (503), conveying the materials into the output pipe (505) by the conveying pipe (504), and conveying the materials into the receiving tray (903) by the output pipe (505);

s3, in the process of conveying materials, a control motor (901) rotates to drive a supporting rotating rod (9) at an output end to rotate, the supporting rotating rod (9) rotates to drive an installation table (902) at the outer side to rotate, the installation table (902) rotates to drive a receiving disc (903) at the top to rotate, the receiving disc (903) rotates in the process of receiving the materials, the materials are uniformly distributed, and after the materials in the receiving disc (903) are filled, a first control valve (502) and a second control valve (503) are closed to ensure the sealing performance of the device;

s4, before the materials are processed, a vacuum pump (601) operates to generate suction inside and exhaust gas through an exhaust pipe (602), an air suction pipe (604) transmits the gas inside the drying box (8) to the inside of the vacuum pump (601), a second temperature and pressure sensor (802) detects the change of air pressure, when the air pressure reaches a specified value, the vacuum pump (601) sucks air, a compressor (702) operates to transmit cooling liquid transmitted in an evaporator (703) to the inside of a condenser (7), a metal pipe bent inside the condenser (7) dissipates heat in the cooling liquid to the air to reduce the stability of the cooling liquid, then the cooling liquid is transmitted to the inside of the evaporator (703) through a pipeline, the cooling liquid inside the evaporator (703) absorbs heat inside the drying box (8) and then transmits the heat to the inside of the compressor (702), and thus the cooling liquid is circularly transmitted, the temperature inside the drying box (8) is reduced until the temperature reaches minus 15 ℃, the temperature is detected through a second temperature air pressure sensor (802), when the temperature reaches a specified value, the device maintains the temperature, the material can be frozen and iced quickly, the temperature is maintained at minus 15 ℃ for 1 hour, then the cooling equipment stops running, the heater (801) is electrified to heat the inside through resistance, the inside of the drying box (8) is heated, the temperature is stably increased to 30-35 ℃ to maintain the temperature range, so that the moisture on the material is sublimated quickly, the sublimated moisture is sucked out through a vacuum pump (601), the drying speed of the material is accelerated, the vacuum drying is carried out at 30 ℃ for 2 hours, and the dried yolk lecithin is obtained.