CN114274293A - Manufacturing process of multifunctional floor - Google Patents

Manufacturing process of multifunctional floor Download PDF

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Publication number
CN114274293A
CN114274293A CN202111537567.9A CN202111537567A CN114274293A CN 114274293 A CN114274293 A CN 114274293A CN 202111537567 A CN202111537567 A CN 202111537567A CN 114274293 A CN114274293 A CN 114274293A
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China
Prior art keywords
floor
sanding
manufacturing
plate
floor according
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Pending
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CN202111537567.9A
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Chinese (zh)
Inventor
宋晖东
张岩
纪娟
夏先兵
高雅
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Daya Jiangsu Floor Co ltd
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Daya Jiangsu Floor Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Daya Jiangsu Floor Co ltd filed Critical Daya Jiangsu Floor Co ltd
Priority to CN202111537567.9A priority Critical patent/CN114274293A/en
Publication of CN114274293A publication Critical patent/CN114274293A/en
Pending legal-status Critical Current

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Abstract

The invention belongs to the technical field of building materials, and relates to a manufacturing process of a multifunctional floor, which comprises the following steps: according to a conventional assembly process, gluing and hot-pressing a solid wood surface plate and a base material to form a plate, splitting, repairing and sanding, and tenoning a floor blank; grooving and hollowing the back of the back plate of the floor; grooving and hollowing the surface of a surface plate of the floor, mounting a lamp at the bottom of the groove, and repairing and fixing by using resin; sanding and white-covering the surface of the floor after the resin is cured; coating paint on the surface of a preset pattern; the controller and the electronic sensor are placed and fixed at the back hollowed part of the floor with the processed surface, the electronic elements are connected by a terminal connecting piece, and the power supply is connected outside the floor; laminating the back plate by using a sound insulation pad; and (4) testing, inspecting and packaging the performance. The solid wood floor manufactured by the invention has the advantages that the patterns can be customized on the surface according to the requirement, the patterns are not displayed under the normal condition, when the floor receives a pressure signal, the numbers such as weight, temperature and humidity are displayed, and the practical functionality of the floor is improved.

Description

Manufacturing process of multifunctional floor
Technical Field
The invention belongs to the technical field of building materials, relates to production of wood floors, and particularly relates to a manufacturing process of a multifunctional floor.
Background
The floor paving material in daily life is applied to indoor decoration in a large area and is one of important components of the indoor decoration. Along with the increasing living standard of people, wood floors with high cost performance and comfortable foot feel are more and more favored by consumers due to the environmental protection. However, most wood floors on the market only have the practicability of paving the floor, the use of other functions is less, and how to add other practical functions and interesting effects on the floor is an original intention of the invention.
The invention relates to a contact pressure sensing type wood floor, which can have various functions when the floor is under pressure: the weight of the pressure object and the current temperature and humidity of the floor paving environment are displayed, voice playing can be carried out according to the audio frequency which is designed in advance, and modern non-inductive experience is input to the traditional floor.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to disclose a manufacturing process of a multifunctional floor, which can intelligently display the functions of weighing, temperature and humidity, voice broadcasting and the like.
Technical scheme
A manufacturing process of a multifunctional floor comprises the following steps:
A. according to a conventional assembly process, gluing and hot-pressing a solid wood surface plate and a base material to form a plate, splitting, repairing and sanding, and tenoning a floor blank;
B. grooving and hollowing the back of the back plate of the floor; grooving and hollowing the surface of a surface plate of the floor, mounting a lamp at the bottom of the groove, and repairing and fixing by using resin; wherein, a power supply connecting channel is arranged between the surface plate and the back plate;
C. sanding and white-covering the surface of the floor after the resin is cured, and printing a preset pattern on the surface of the floor according to needs;
D. coating paint on the surface of the preset pattern to finish surface treatment;
E. the controller and the electronic sensor are placed and fixed at the back hollowed part of the floor with the processed surface, the electronic elements are connected by a terminal connecting piece, and the power supply is connected outside the floor; then, laminating a film on the back plate by using a sound insulation pad;
F. and (4) testing, inspecting and packaging the performance.
In the preferred disclosed example of the invention, the step A is a conventional assembly process of common solid wood floors, and the weighing floor has the molding specifications of 300-500 mm in length, 300-500 mm in width and 10-25 mm in thickness due to the working principle of the weighing floor.
Except that the weighing floor is not tenoned, other functional floors are tenoned normally.
In the preferred embodiment of the invention, the depth of the groove of the back plate in the step B is 2-10 mm.
In the preferred embodiment of the invention, the depth of the groove of the surface plate in the step B is 3-5 mm, and the width of the groove is 3-5 mm.
In the preferred embodiment of the invention, the resin in the step B is transparent quick-curing epoxy resin, and the curing time is not more than 12 h. The lamp area is fixed as fast curing LED repairing liquid, and the LED lamp is used for irradiating fast curing to achieve the effect of fixing the lamp area, and the process is as follows: the method comprises the steps of placing the lamp strip in a slot according to a designed shape → dropping LED trimming liquid into a required fixed position → irradiating the position of the repairing liquid by using an LED lamp to enable the repairing liquid to be cured (irradiating each fixed point for 3-5 s for rapid curing) → filling the slot with adjusted epoxy resin after the lamp strip is fixed at the bottom of the slot → carrying out sanding treatment after 12 h.
In the better disclosed embodiment of the invention, the sanding in the step C is that the plane roller sander removes the redundant cured epoxy resin on the surface of the floor by using a 180-mesh sanding belt, so that the repaired surface is consistent with the surface of the surface plate.
In a preferred embodiment of the present invention, the surface whitening treatment in step C is carried out by using a UV white paint, and specifically comprises: floor surface polishing (abrasive belt 240 mesh) → UV white paint (10-12 g/m)2) → UV drying (2/2UV 50%) → UV white paint (10-15 g/m)2) → UV drying (1/2UV 75%) → surface polishing (320 mesh) → UV white paint (10-15 g/m)2) → UV drying (2/2UV 100%) → polishing (320 mesh).
In the preferred embodiment of the invention, the processed floor is placed on a digital printer in the step C, and the color is modulated by a computer according to the pattern requirement to be consistent with the surface plate and printed.
In a preferred embodiment of the present invention, the paint coating process in step D specifically comprises: adhesion primer (20-22 g/m)2) → UV (1/2UV 50%) → sanding sole (20-22g/m2) → UV (2/2UV 75%) → sanding (320 mesh) → wear-resistant bottom (18-20 g/m)2) → UV (2/2UV 50%) → hard bottom (20-22 g/m)2) → UV (2/2UV 50%) → sanding sole (15-18g/m2) → UV (2/2UV 75%) → sanding (320 mesh) → hard bottom (15-18 g/m)2) → UV (1/1UV 50%) → sanding sole (10-15g/m2) → UV (4/4UV 75%) → sanding (320 mesh) → finishing (5-8 g/m)2) → UV (1/2UV50) → topcoat (5-8 g/m)2)→UV(4/4UV100%)。
In a preferred embodiment of the present invention, the controller in step E is a quality, temperature, humidity or voice controller, the controller is connected to various sensor modules, the sensor is a pressure sensor, when the floor surface has pressure, the sensor receives a signal and transmits the signal to the controller, and the controller processes the signal and issues a command to complete the corresponding display of the quality, temperature and humidity values.
In the preferred embodiment of the present invention, the fixing in step E is to fix the electronic component and the circuit by using the LED repair liquid, and the surface of the electronic component is sealed by a waterproof material to prevent electric leakage.
In a preferred embodiment of the invention, the power supply in the step E is safe voltage of 5-24V; the terminal connecting piece is an aviation terminal.
Advantageous effects
The solid wood floor disclosed by the invention is not only a ground laying material, but also can integrate an electronic weighing function with the floor, thereby not only meeting the weighing requirement of a user and saving the indoor space of the user, but also bringing modern science and technology sense to the home. The functions of electronic equipment such as a temperature and humidity instrument can be integrated in the floor, the electronic equipment of the temperature and humidity sensor with the original occupied space and the visual visibility is converted into the effects of occupying no space and visual invisibility, and the normal temperature and humidity measurement display function of the electronic equipment is not influenced. The patterns can be customized on the surface of the solid wood floor according to requirements, the patterns are not displayed under normal conditions, when the floor receives a pressure signal, the numbers such as weight, temperature and humidity are displayed, and the practical functionality of the floor is improved.
Detailed Description
The present invention will be described in detail below with reference to examples to enable those skilled in the art to better understand the present invention, but the present invention is not limited to the following examples.
Example 1
A process for manufacturing a multifunctional floor (weighing), comprising the steps of:
firstly, two sheets 1860 × 189 × 15mm of front plates are arranged side by side with a core plate, and a back plate is laminated;
secondly, cutting the laminated plywood according to 330mm, sanding the surface of the laminated plywood, wherein the thickness of the laminated plywood is 15+0.2mm, and cleaning surface impurities and wood thorn sand;
thirdly, milling grooves on a back electronic circuit and a surface plate pattern of the sanded plywood according to the design requirement of the pattern, wherein the depth of the back milling groove is 10mm, the depth of the surface plate pattern milling groove is 4.0mm, and a connecting port is reserved in the back plate and the surface plate according to the design requirement;
fourthly, mounting the lamp strip into the pattern groove of the surface plate, and connecting the electronic connecting piece with a back connector through the surface plate;
fifthly, fixing the lamp strip at the bottom of the groove by using LED quick-drying liquid, and filling the gap of the front and back connectors with the LED quick-drying liquid;
sixthly, sealing the lamp strip in the groove of the dial plate by using transparent epoxy resin;
seventhly, after the transparent epoxy resin is completely cured, performing surface sanding treatment by using a roller sand machine, wherein the used abrasive belt is 120 meshes or 180 meshes;
eighth, performing surface polishing (240 meshes) → UV white paint → UV drying → UV white paint → polishing (240 meshes) on the sanded plate;
ninth, after the surface of the surface plate and the epoxy resin are completely covered by the white paint, printing a required pattern on the surface of the floor by using a 3D printer;
tenth, rolling and coating an adhesion primer on the surface of the printed floor → UV drying → sanding bottom → UV drying → sanding (320 meshes) → abrasion resistant bottom → UV drying → hard bottom → UV drying → sanding bottom → sanding (320 meshes) → hard bottom → UV drying → sanding (320 meshes) → two finishing coats → offline;
step ten, mounting and fixing an electronic circuit on the back of the painted floor, and connecting the electronic control board with the weighing gasket and the lamp belt;
step ten, connecting the manufactured floor with a power supply, and correcting the weighing after electrifying;
and step thir, after the floor is accurately corrected, covering the back plate with a sound insulation pad.
Example 2
A manufacturing process of a multifunctional floor (temperature and humidity) comprises the following steps:
firstly, gluing and hot-pressing a solid wood surface plate and a base material, and then splitting;
secondly, sanding the surface of the laminated plywood, wherein the thickness of the plywood is 15 plus 0.2mm, and cleaning surface impurities and wood thorn sand;
thirdly, tenoning the plywood;
fourthly, milling grooves on a back electronic circuit and a surface plate pattern of the board after tenoning according to the design requirement of the pattern, wherein the depth of the back milling groove is 10mm, the depth of the surface plate pattern milling groove is 3.5mm, and a connecting port is reserved in the back plate and the surface plate according to the design requirement;
fifthly, mounting the lamp strip in the pattern groove of the surface plate, and connecting the electronic connecting piece with a back connector through the surface plate;
sixthly, fixing the lamp strip at the bottom of the groove by using LED quick-drying liquid, and filling the gap of the front and back connectors with the LED quick-drying liquid;
seventhly, sealing the lamp strip in the groove of the dial plate by using transparent epoxy resin;
eighthly, after the transparent epoxy resin is completely cured, performing surface sanding treatment by using a roller sand machine, wherein the used abrasive belt is 120 meshes and 180 meshes;
ninth, the surface of the sanded plate is polished (240 meshes) → UV white paint → UV drying → UV white paint → polishing (240 meshes);
tenth, after the surface of the surface plate and the epoxy resin are completely covered by the white paint, printing a required pattern on the surface of the floor by using a 3D printer;
the tenth step, rolling the surface of the printed floor to apply an adhesion primer → UV drying → sanding bottom → UV drying → sanding (320 mesh) → abrasion resistant bottom → UV drying → hard bottom → UV drying → sanding bottom → sanding (320 mesh) → hard bottom → UV drying → sanding (320 mesh) → two-pass top coat;
step ten, mounting and fixing an electronic circuit on the back of the painted floor, and connecting the electronic control board with the lamp strip;
step thirteen, the manufactured floor is connected with a power supply for detection, a temperature and humidity sensor is arranged in the power supply box, the power supply box is designed to facilitate internal ventilation, the temperature in the box is better guaranteed, the humidity is consistent with the outside, and the purpose of accurate temperature and humidity display is achieved;
and fourteenth, covering the back plate with a sound insulation pad after the temperature and humidity display and detection of the floor are qualified.
Example 3
A manufacturing process of a multifunctional floor (warm voice) comprises the following steps:
firstly, gluing and hot-pressing a solid wood surface plate and a base material, and then splitting;
secondly, sanding the surface of the laminated plywood, wherein the thickness of the plywood is 15 plus 0.2mm, and cleaning surface impurities and wood thorn sand;
thirdly, tenoning the plywood;
fourthly, performing groove milling on the back electronic circuit of the board after the tenoning according to the design requirement of the pattern, wherein the groove milling depth of the back is 10 mm;
fifthly, performing surface polishing (240 meshes) → aqueous coloring → drying tunnel drying → → adhering bottom → UV drying → sanding (320 meshes) → abrasion resistant bottom → UV drying → hardening bottom → UV drying → sanding bottom → sanding (320 meshes) → UV drying → sanding bottom → UV drying → sanding (320 meshes) → two finishing coats → offline;
sixthly, mounting and fixing an electronic circuit on the back of the painted floor;
step seven, inputting the set audio frequency into an external loudspeaker;
seventhly, connecting the manufactured floor power connector with a power supply and detecting audio frequency;
and step eight, covering the back plate with a sound insulation pad after the back plate is qualified through detection.
Mounting method
Example 1
Firstly, determining the installation position of a weighing floor;
secondly, horizontally correcting the ground to ensure that the ground is level and consistent;
thirdly, digging a square groove with the circumference of 334 x 334mm of 5mm below the position of the floor for installing and weighing, ensuring the square groove to be flat, and opening a wire groove leading to a power supply on the ground;
fourthly, placing the weighing floor in the groove and connecting the weighing floor with a power supply wire slot;
fifthly, other floors are normally paved, and the normal floors on the periphery of the weighing floor have to have mortise or tenon intercept according to the weighing floor, so that a 2 → 3mm side seam is reserved between the weighing floor and the normal floors;
sixthly, fixing the aluminum alloy pressing strip on one side of the normal floor by using glass cement, and paying attention to the fact that one side of the weighing floor is not influenced during bonding;
and seventhly, testing by connecting a power supply after the installation is finished.
Example 2
Firstly, determining the installation position of a temperature and humidity floor, and performing floor level correction;
secondly, reserving a power supply wire slot at the installation position of the temperature and humidity floor after the ground level correction;
thirdly, normally installing the floor, namely normally assembling the power line placing groove in the temperature and humidity floor;
and fourthly, connecting a power supply and testing after the temperature and humidity floor is installed, and normally installing the floor after the temperature and humidity floor is qualified.
Example 3
Firstly, determining the installation position of a voice floor, and performing floor level correction;
secondly, reserving a power supply wire slot at the installation position of the voice floor after the ground level correction;
thirdly, paving the floor normally, and assembling the power line placing grooves normally when the floor is paved on the voice floor;
and fourthly, connecting a power supply and testing after the voice floor is installed, and normally installing the floor after the voice floor is qualified.
The functions of the solid wood functional floor can be independently displayed, and the functions of the solid wood functional floor can be centralized in the same floor for centralized display according to requirements, and the manufacturing method of the solid wood functional floor is consistent with the manufacturing method.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are included in the scope of the present invention.

Claims (10)

1. The manufacturing process of the multifunctional floor is characterized by comprising the following steps:
A. according to a conventional assembly process, gluing and hot-pressing a solid wood surface plate and a base material to form a plate, splitting, repairing and sanding, and tenoning a floor blank;
B. grooving and hollowing the back of the back plate of the floor; grooving and hollowing the surface of a surface plate of the floor, mounting a lamp at the bottom of the groove, and repairing and fixing by using resin; wherein, a power supply connecting channel is arranged between the surface plate and the back plate;
C. sanding and white-covering the surface of the floor after the resin is cured, and printing a preset pattern on the surface of the floor according to needs;
D. coating paint on the surface of the preset pattern to finish surface treatment;
E. the controller and the electronic sensor are placed and fixed at the back hollowed part of the floor with the processed surface, the electronic elements are connected by a terminal connecting piece, and the power supply is connected outside the floor; then, laminating a film on the back plate by using a sound insulation pad;
F. and (4) testing, inspecting and packaging the performance.
2. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and in the step A, tenoning is not performed when the weighing floor is manufactured, and the forming specification is that the length is 300-500 mm, the width is 300-500 mm, and the thickness is 10-25 mm.
3. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: b, the slotting depth of the back plate in the step B is 2-10 mm; the depth of the groove of the surface plate is 3-5 mm, and the width of the groove is 3-5 mm.
4. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and the resin in the step B is transparent quick-curing epoxy resin, and the curing time is not more than 12 h.
5. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and C, sanding, namely removing the redundant cured epoxy resin on the surface of the floor by using a 180-mesh abrasive belt for a plane roller sander.
6. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and C, performing surface shading treatment by using UV white paint.
7. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: the paint coating process in the step D specifically comprises the following steps: adhesion primer (20-22 g/m)2) → UV (1/2UV 50%) → sanding sole (20-22g/m2) → UV (2/2UV 75%) → sanding (320 mesh) → wear-resistant bottom (18-20 g/m)2) → UV (2/2UV 50%) → hard bottom (20-22 g/m)2) → UV (2/2UV 50%) → sanding sole (15-18g/m2) → UV (2/2UV 75%) → sanding (320 mesh) → hard bottom (15-18 g/m)2) → UV (1/1UV 50%) → sanding sole (10-15g/m2) → UV (4/4UV 75%) → sanding (320 mesh) → finishing (5-8 g/m)2)→UV(1/2UV50) → top coat (5-8 g/m)2)→UV(4/4UV100%)。
8. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and E, the controller is a quality controller, a temperature controller, a humidity controller or a voice controller.
9. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: and E, fixing, namely fixing the electronic element and the circuit by using the LED repairing liquid, and sealing the surface of the electronic element and the circuit by using a waterproof material to prevent electric leakage.
10. The process for manufacturing a multi-functional floor according to claim 1, characterized in that: e, the power supply is safe voltage of 5-24V; the terminal connecting piece is an aviation terminal.
CN202111537567.9A 2021-12-15 2021-12-15 Manufacturing process of multifunctional floor Pending CN114274293A (en)

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Application Number Priority Date Filing Date Title
CN202111537567.9A CN114274293A (en) 2021-12-15 2021-12-15 Manufacturing process of multifunctional floor

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202031297U (en) * 2011-05-07 2011-11-09 浙江世康木业有限公司 Wood floor with weighting function
CN205742878U (en) * 2016-06-28 2016-11-30 江苏环亚医用科技集团股份有限公司 A kind of wisdom operating room floor
CN205777303U (en) * 2016-06-23 2016-12-07 龙川纽恩泰新能源科技发展有限公司 A kind of heating floor intelligently with real time temperature detection
CN110857586A (en) * 2018-08-22 2020-03-03 国基电子(上海)有限公司 Intelligent floor and intelligent floor system
CN111236576A (en) * 2020-03-23 2020-06-05 大亚(江苏)地板有限公司 Intelligent luminous wood floor
CN111677230A (en) * 2020-06-29 2020-09-18 大亚(江苏)地板有限公司 Intelligent floor
CN211622414U (en) * 2019-12-13 2020-10-02 珠海格力电器股份有限公司 Intelligent floor and intelligent floor system
CN112112390A (en) * 2020-10-21 2020-12-22 大亚(江苏)地板有限公司 Noninductive intelligent healthy wood floor

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202031297U (en) * 2011-05-07 2011-11-09 浙江世康木业有限公司 Wood floor with weighting function
CN205777303U (en) * 2016-06-23 2016-12-07 龙川纽恩泰新能源科技发展有限公司 A kind of heating floor intelligently with real time temperature detection
CN205742878U (en) * 2016-06-28 2016-11-30 江苏环亚医用科技集团股份有限公司 A kind of wisdom operating room floor
CN110857586A (en) * 2018-08-22 2020-03-03 国基电子(上海)有限公司 Intelligent floor and intelligent floor system
CN211622414U (en) * 2019-12-13 2020-10-02 珠海格力电器股份有限公司 Intelligent floor and intelligent floor system
CN111236576A (en) * 2020-03-23 2020-06-05 大亚(江苏)地板有限公司 Intelligent luminous wood floor
CN111677230A (en) * 2020-06-29 2020-09-18 大亚(江苏)地板有限公司 Intelligent floor
CN112112390A (en) * 2020-10-21 2020-12-22 大亚(江苏)地板有限公司 Noninductive intelligent healthy wood floor

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