CN114273224B - Wet soft viscidity granule material letter sorting equipment - Google Patents

Wet soft viscidity granule material letter sorting equipment Download PDF

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CN114273224B
CN114273224B CN202111613728.8A CN202111613728A CN114273224B CN 114273224 B CN114273224 B CN 114273224B CN 202111613728 A CN202111613728 A CN 202111613728A CN 114273224 B CN114273224 B CN 114273224B
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dustpan
screen
roll shaft
materials
shaft
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CN114273224A (en
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程建中
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Cheng Yujin
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Abstract

The invention provides a wet soft viscous granular material sorting device, comprising: the device comprises a breaking and adhering distributing device, a primary coarse roll shaft screen, a secondary fine roll shaft screen, a composite crusher and a conveyor, wherein the breaking and adhering distributing device comprises a feeding channel, a swinging breaking and adhering dustpan and a dustpan power device, and wet and soft adhering particles after granulation fall into the swinging breaking and adhering dustpan and do disordered movement in the breaking and adhering dustpan to break the adhesion force between materials; the primary coarse roll shaft screen is arranged below the swing viscosity breaking dustpan, a conveying roll shaft is arranged on the surface of the primary coarse roll shaft screen, super-grain size grains are screened and sent to the composite crusher to be crushed, other materials fall to the secondary fine roll shaft screen, qualified grain size materials flow out from a qualified finished product discharging nozzle and are sent to a dryer to be dried, and unqualified materials are sent back to the granulator to be re-granulated by the conveyor. After screening by the equipment, only the qualified particle materials with the qualified particle size are dried, 70-80% of the unqualified particle materials are returned to the granulator for secondary granulation, the load of the dryer is reduced by 70-80%, the fuel required by the dryer is greatly reduced, and the energy saving and emission reduction targets of the carbon reaching peaks are realized by aid of assistance.

Description

Wet soft viscidity granule material letter sorting equipment
Technical Field
The invention relates to the technical field of material sorting, in particular to wet soft viscous particle material sorting equipment.
Background
The existing granular materials such as granular compound fertilizer, granular organic fertilizer, metallurgical pellets, ceramic ceramsite and the like are distributed in various industries, and the preparation of the granular materials still adopts the traditional granulating process flow, namely, batching, stirring, granulating, drying, cooling, grading, returning to granulating/coating and packaging.
Taking a granular compound fertilizer as an example, the specific production process is as follows:
1. raw material proportioning: preparing raw materials such as urea, ammonium nitrate, ammonium chloride, ammonium sulfate, ammonium phosphate (monoammonium phosphate, diammonium phosphate, heavy calcium, common calcium), potassium chloride (potassium sulfate) and the like according to a certain proportion (according to market requirements and soil detection results in various places);
2. stirring raw materials: uniformly stirring the prepared raw materials, and improving the uniform fertilizer efficiency content of the whole fertilizer particles;
3. granulating raw materials: feeding the uniformly stirred raw materials into a granulator, and granulating by utilizing steam and an adhesive (a rotary drum granulator or a disc granulator can be used as an option);
4. and (3) drying particles: the granules manufactured by the granulator are sent into a dryer, and moisture contained in the granules is dried, so that the strength of the granules is increased, and the granules are convenient to store;
5. and (3) cooling particles: the temperature of the dried fertilizer particles is too high, the fertilizer particles are easy to agglomerate, and the fertilizer particles are convenient to bag, store and transport after being cooled;
6. and (3) grading particles: classifying the cooled particles, crushing and re-granulating the particles with unqualified particle sizes and granules, and screening out qualified fertilizer particles;
7. and (3) coating a finished product: coating and enveloping the qualified fertilizer particles, and increasing the brightness and roundness of the particles;
8. and (3) packaging a finished product: and (5) bagging the particles (namely the finished product) coated with the film, and storing the particles in a ventilation place.
In the process, the granulated spherical granular materials are wet, soft and high in viscosity, all the spherical granular materials are put into a dryer for drying, and then enter a cooler for cooling and hardening after being dried, and then grading screening of qualified particle sizes is carried out, but the finished product qualification rate of the granular materials sorted out by the existing process is low (only accounts for about 20% of the total material quantity, for example, the finished product with the qualified particle size of 10t/h is produced, the system load of 50t/h is needed), and the super-particle size particles (crushed) and the small-particle size seed crystal particles and powder screened by the grading process are returned to the granulator and are wetted again for granulation. The whole production system repeatedly dries and wets again, wets and dries again, causes a large amount of loss of raw materials and power consumption of system equipment, and makes the manufacturing cost of product high.
Therefore, the granulated granular materials are directly sorted, so that the material yield of the granular materials entering the drying equipment is improved, and the energy saving and consumption reduction can be realized under the condition that the maximum drying and production capacity of a drying and subsequent system in a granular production line are kept unchanged.
However, the state of the granular materials from the granulator is complex, the granular materials have large moisture, high viscosity, low hardness, even different fineness of the particle size, impurities and the like, the granular materials are high-temperature of 60-70 ℃, even the neutralization reaction of strong acid and alkali and phenomena of rapid hardening, hardening and hardening are also included, the sorting operation surface of the equipment is adhered and blocked in a large area during sorting operation, even the surface of the equipment is rapidly hardened, mechanical locking of the equipment is caused, and meanwhile, the roundness and compactness of the sorted formed granular materials are insufficient.
In view of the above, the invention provides wet soft viscous granular material sorting equipment, which can sort wet soft viscous materials after granulation, break the cohesive force among the granular materials, solve the problems of rapid hardening and hardening of the granules, avoid equipment adhesion in the sorting process, screen the granules with the proper grain size, send the granules to a dryer for drying, send unqualified materials to a granulator for secondary granulation, improve the qualification rate of finished products, save energy and reduce consumption.
Disclosure of Invention
The invention aims to provide wet soft viscous granular material sorting equipment, which can sort wet soft viscous materials after granulation, break the cohesive force among the granular materials, solve the problems of rapid hardening and hardening of the granules, avoid equipment adhesion in the sorting process, and improve the roundness and compactness of the granular materials.
The invention provides a wet soft viscous particulate material sorting device, comprising: the device comprises a broken sticky distributing device, a primary coarse roll shaft screen, a secondary fine roll shaft screen, a composite crusher and a conveyor, wherein the broken sticky distributing device comprises a feeding channel, a swinging broken sticky dustpan and a dustpan power device, a material receiving opening is formed in the top of one end of the swinging broken sticky dustpan, the material receiving opening is positioned below a discharge opening of the feeding channel, a discharging opening is formed in the bottom of the other end of the swinging broken sticky dustpan, wet soft sticky particle materials after granulation fall into the swinging broken sticky dustpan from the feeding channel, and the swinging broken sticky dustpan swings under the action of the dustpan power device, so that the unordered movement of the particle materials in the swinging broken sticky dustpan can impact and rub to break the cohesive force among the particle materials; the primary coarse roll shaft screen is arranged below the swing viscosity breaking dustpan, a conveying roll shaft is arranged on the surface of the primary coarse roll shaft screen, a primary undersize collecting bin is arranged below the primary coarse roll shaft screen, the composite crusher is arranged at the tail end of the composite crusher, super-grain materials fall into the composite crusher along the conveying roll shaft to be crushed, and other granular materials fall from the primary undersize collecting bin; the secondary fine roll shaft screen is located below the primary undersize aggregate bin, a conveying roll shaft is arranged on the surface of the secondary fine roll shaft screen, qualified particle size materials are conveyed along the surface of the secondary undersize aggregate bin, qualified finished product discharging nozzles at the tail ends of the secondary fine roll shaft screen flow out and are conveyed to a dryer to be dried, a secondary undersize aggregate bin is arranged below the secondary fine roll shaft screen, the conveyor is located below the secondary undersize aggregate bin and the composite crusher, and the conveyor is used for conveying crushed materials and secondarily screened materials back to the granulator to be granulated again.
Preferably, the bottom of the swing sticky dust pan is provided with a mounting seat matched with the outline of the bottom of the swing sticky dust pan, the bottom of the mounting seat is a fixing frame, the mounting seat is rotatably connected with the fixing frame through a dust pan rotating shaft, the dust pan power device comprises a rotary table, an eccentric traction shaft, a traction rod and a winding traction shaft, the rotary table is driven by a motor to rotate, the eccentric traction shaft is rotatably arranged at the edge of the surface of the rotary table, the axis of the eccentric traction shaft is perpendicular to the surface of the rotary table, the winding traction shaft is arranged at one side of the bottom of the swing sticky dust pan, two ends of the traction rod are respectively connected with the eccentric traction shaft and the winding traction shaft in an movably way, the section of the swing sticky dust pan is oval, the swing sticky dust pan can rotate around the dust pan rotating shaft under the traction force of the winding traction shaft, is limited by the rotary radius of the rotary table to the eccentric traction shaft, the swing sticky dust pan is controlled by the rotation radius, and the swing sticky dust pan reciprocates left and right, so that the material in the swing sticky dust pan moves out of disorder and the material collide with the material through the vibration particles and the particles, and the sticky dust pan, and the sticky material are broken through the particles, and the sticky material are broken through the friction particles.
Preferably, the bottom of the fixing frame is rectangular and is fixedly arranged at the top of the three-dimensional adjusting seat, the bottom of the three-dimensional adjusting seat is fixedly arranged on the stand, the top of the three-dimensional adjusting seat is an installation inclined plane, and the inclination angle of the installation inclined plane relative to the surface of the stand is 5-15 degrees.
Preferably, the feeding channel comprises a three-way pipeline, the top opening of the three-way pipeline is connected with a receiving sealing cover, one side opening of the receiving sealing cover is provided with two bottom openings of the three-way pipeline, the two bottom openings of the three-way pipeline are respectively connected with a reducing receiving pipe and a bypass chute, the pipe diameter of the reducing receiving pipe is gradually reduced from one end close to the three-way pipeline to the other end far away from the three-way pipeline, the bottom end of the reducing receiving pipe is arranged above a receiving opening of the swinging sticky dustpan, the side surface of the bypass chute is provided with a manhole cover plate, the bottom end of the bypass chute is communicated with a qualified finished product discharging nozzle, and an automatic flap device is arranged in the three-way pipeline and can control the reducing receiving pipe or the bypass chute to be communicated with the bottom of the receiving sealing cover.
Preferably, the automatic plate turnover device comprises a plate turnover, a fixed rotating shaft, a push rod and an air cylinder, wherein the plate turnover is integrally connected with the fixed rotating shaft, two ends of the fixed rotating shaft are matched with the inner wall of the three-way pipeline to rotate, and two ends of the push rod are respectively and movably connected with the fixed rotating shaft and the piston rod of the air cylinder.
Preferably, the primary coarse roll shaft screen comprises a screen bed, the secondary fine roll shaft screen comprises two screen beds which are connected and have different heights, conveying roll shafts are arranged on the surface of the screen bed in a parallel and uniform mode, the distance between the conveying roll shafts on the secondary fine roll shaft screen is smaller than that between the conveying roll shafts on the primary coarse roll shaft screen, one end of each conveying roll shaft penetrates through the side face of the screen bed and is provided with a rotating wheel, driving wheels are respectively arranged at the lower positions in the middle of the adjacent rotating wheels, one end of the side face of the screen bed is provided with a driving wheel, the driving wheels rotate under the driving of a motor, and the driving wheels, the rotating wheels and the driving wheels are alternately wound through driving pieces to drive the driving wheels to rotate together.
Preferably, the driving wheel, the rotating wheel and the driving wheel are all belt wheels or chain wheels, and the driving part is a belt or chain matched with the driving part.
Preferably, the primary coarse roll shaft screen and the screen bed surface of the secondary fine roll shaft screen are further provided with a roll shaft sweeper, the roll shaft sweeper comprises a beam frame arranged on the screen bed through a beam support frame, a stepping sliding table is arranged on the side face of the beam frame and slides along the side face track of the beam frame under the pushing of a push rod motor, a knife rest fixing block fixedly connected with the stepping sliding table is arranged on the stepping sliding table, a knife mounting frame is arranged at the bottom of the knife rest fixing block, a plurality of knife assemblies corresponding to the positions of conveying roll shafts are arranged at the bottom of the knife mounting frame, each knife assembly comprises a knife blade, a torsion spring and a blade mounting shaft, the blade mounting shaft is arranged at the bottom of the corresponding blade mounting frame in a supporting mode, and the torsion spring is arranged on the blade mounting shaft.
Preferably, the composite crusher is a vertical crusher, a feeding bin connected with the tail end of the primary coarse roller shaft screen is arranged at the top of the composite crusher, and a screw blade for crushing is arranged in the composite crusher.
Preferably, the outside of equipment still is provided with the box, and box surface installs pavement board and cat ladder, through the cat ladder can be from top to bottom the pavement board, the top of feed channel and qualified finished product discharge mouth is located the outside of box, bottom one side of box is equipped with the conveyer export.
According to the technical scheme, wet soft viscous granular materials granulated by a granulator are subjected to material receiving treatment through a viscosity breaking distributor, the wet soft viscous granular materials in the granulator are subjected to three-dimensional disordered motion through swinging of a viscosity breaking dustpan, collision and friction between the granular materials and the swinging viscosity breaking dustpan are performed, the adhesion between the granular materials is reduced while the granular materials are not broken, the granular materials are uniformly dispersed on the surface of a primary coarse roll shaft sieve, the screened super-grain granular materials are sieved out and are fed to a composite crusher for crushing, the crushed materials can be fed back to the granulator for re-granulation, the materials passing through the primary coarse roll shaft sieve fall on a secondary fine roll shaft sieve for further screening, the qualified granular materials flow out from a qualified finished product discharging nozzle to a dryer along a conveying roll shaft for drying, and the sieved super-grain materials or powder fall on a conveyor for re-granulation. According to the invention, the adhesion force among the granular materials is broken through the swinging adhesion breaking dustpan, so that the materials can be prevented from being adhered and blocked on the surface of the conveying roller shaft in a large area, even the surface of the equipment is quickly solidified and hardened, the equipment is mechanically locked, and when the granular materials move in the swinging adhesion breaking dustpan, redundant powder is used for rounding and supplementing the granules, and the materials are formed into a row shape to enter the primary coarse roller shaft sieve through the blanking opening of the adhesion breaking distributor to finish uniform distribution. The device of the invention directly screens wet soft viscous granular materials produced by a granulator, the finished granules with the proper grain diameter are sent to a dryer for drying treatment, the crushed super grain diameter granular powder and the sorted grain crystal seeds with the grain diameter smaller than the qualified grain diameter are transported to the granulator by a conveyor and are used as master grain seed crystals for secondary granulation or finishing grain diameter growth. The device of the invention is used for drying the screened qualified particle size granular materials, 70-80% of non-qualified particle size wet particles are directly returned to the granulator for secondary granulation, the drying load of the materials of the dryer is reduced by 70-80% of drying quantity, the fuel energy required by the dryer for drying the materials is reduced by 70-80%, and the power assisting device uses enterprises to realize the energy saving and emission reduction targets of carbon reaching peaks. The equipment can be widely applied to the production of products in industries such as compound fertilizers, organic fertilizers, metallurgical pellets, ceramsite and the like, and realizes energy conservation and consumption reduction.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings that are needed in the description of the embodiments or the prior art will be briefly described, and it is obvious that the drawings in the description below are some embodiments of the present invention, and other drawings can be obtained according to the drawings without inventive effort for a person skilled in the art.
Fig. 1 is an isometric view of the internal overall structure of the sorting apparatus of the present invention;
fig. 2 is a front view showing the overall internal structure of the sorting apparatus of the present invention;
FIG. 3 is a schematic view of the overall structure of the adhesion breaking dispenser according to the present invention;
FIG. 4 (a) is an isometric view of a portion of the structure of the breaking and distributing device according to the present invention;
FIG. 4 (b) is a left side view showing a part of the structure of the adhesion breaking dispenser according to the present invention;
FIG. 4 (c) is a front view of a part of the structure of the breaking and distributing device according to the present invention;
FIG. 5 is an isometric view of the overall structure of the primary coarse roll screen of the present invention;
FIG. 6 is a front view of the overall structure of the primary coarse roll screen of the present invention;
FIG. 7 is an isometric view of the overall construction of the roll-axis sweeper of the present invention;
FIG. 8 is a schematic view of the doctor assembly of the roll sweeper of the present invention;
FIG. 9 is a cross-sectional view of the overall structure of the composite crusher of the present invention;
fig. 10 is a diagram showing the overall appearance of the sorting apparatus of the present invention.
Reference numerals illustrate:
1: breaking the adhesion distributor; 101: a feed channel; 1011: a three-way pipe; 1012: a material receiving sealing cover; 1013: reducing material receiving pipe; 1014: a bypass chute; 1015: a manhole cover plate; 1016: an automatic plate turnover device; 102: swinging the sticky breaking dustpan; 1021: a material receiving port of the distributing device; 1022: a feed opening of the distributing device; 103: a dustpan power device; 1031: a turntable; 1032: an eccentric traction shaft; 1033: a traction rod; 1034: winding a traction shaft; 1035: a dustpan power motor; 104: a fixing frame; 105: a dustpan rotating shaft; 106: a three-dimensional adjusting seat; 107: a base; 108: and (2) a mounting seat: 2: a primary coarse roll shaft screen; 201: a rotating wheel; 202: a driving wheel; 203: a driving wheel; 204: a sieve bed motor; 205: a transmission member; 3: a secondary fine roller screen; 4: a composite crusher; 401: a crusher feeding bin; 402: a crusher rotating shaft; 403: a crusher motor; 404: a screw blade; 405: a crusher discharge port; 5: a conveyor; 6: a conveying roller shaft; 7: a primary undersize collection bin; 8: a qualified finished product discharging nozzle; 9: a secondary undersize aggregate bin; 10: a roll shaft cleaner; 1001: a beam support; 1002: a cross beam frame; 1003: a step sliding table; 1004: a tool rest fixing block; 1005: scraper mounting frame; 1006: a doctor blade; 1007: a torsion spring; 1008: a blade mounting shaft; 1009: a splash guard; 1010: a push rod motor; 11: a case; 12: a walkway plate; 13: a ladder stand; 14: a guardrail.
Detailed Description
The technical solutions of the present invention will be clearly and completely described in connection with the embodiments, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more of the described features. In the description of the present invention, the meaning of "a plurality" is two or more, unless explicitly defined otherwise. Furthermore, the terms "mounted," "connected," "coupled," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The invention provides wet and soft viscous granular material sorting equipment, which is used for breaking and sieving wet and soft viscous granular materials (such as fertilizer, organic fertilizer, granular products in metallurgical and ceramic industries) flowing out of a granulator, sending the granular materials qualified in sieving to a dryer for drying, and sending the unqualified super-grain-size granular materials, small-grain-size granular materials, superfine powder materials and the like back to the granulator for secondary granulation.
As shown in fig. 1-3, the sorting equipment comprises a sticky breaking distributing device 1, a primary coarse roller shaft screen 2, a secondary fine roller shaft screen 3, a composite crusher 4 and a conveyor 5, wherein the sticky breaking distributing device 1 comprises a feeding channel 101, a swinging sticky breaking dustpan 102 and a dustpan power device 103, a distributing device receiving port 1021 is formed in the top of one end of the swinging sticky breaking dustpan 102, the distributing device receiving port 1021 is located below the discharging port of the feeding channel 101, a distributing device discharging port 1022 is formed in the bottom of the other end of the swinging sticky breaking dustpan 102, wet and soft sticky particle materials after granulation fall into the swinging sticky breaking dustpan 102 through the feeding channel 101, and the swinging sticky breaking dustpan 102 swings under the action of the dustpan power device 103, so that the particle materials in the sticky breaking dustpan perform collision friction in a disordered motion for breaking cohesive force between the particle materials.
The primary coarse roll shaft screen 2 is obliquely arranged below the swing viscosity breaking dustpan 102, a conveying roll shaft 6 is arranged on the surface of the primary coarse roll shaft screen 2, a primary undersize aggregate bin 7 is arranged below the primary coarse roll shaft screen 2, the primary undersize aggregate bin 7 is used for collecting materials passing through the gap of the conveying roll shaft 6 on the primary coarse roll shaft screen 2 and falling from the bottom opening, the composite crusher 4 is arranged at the tail end of the primary coarse roll shaft screen 2, super-grain materials fall into the composite crusher 4 along the conveying roll shaft 6 to be crushed, and other granular materials and powder materials fall from the primary undersize aggregate bin 7 and fall onto the surface of the secondary fine roll shaft screen 3. The head of the secondary fine roll shaft screen 3 is positioned below the primary undersize aggregate bin 7, the tail end of the secondary fine roll shaft screen is inclined downwards, a conveying roll shaft 6 is arranged on the surface of the secondary fine roll shaft screen, qualified grain size materials can be conveyed along the surface of the secondary fine roll shaft screen, qualified finished product discharging nozzles 8 positioned below the tail end of the secondary fine roll shaft screen are discharged and conveyed to a dryer to be dried, a secondary undersize aggregate bin 9 is arranged below the secondary fine roll shaft screen 3, a conveyor 5 is positioned below the secondary undersize aggregate bin 9 and a discharging hole of the composite crusher 4, and the conveyor 5 is used for conveying crushed materials and secondarily screened materials back to the granulator to be re-granulated.
In this embodiment, as shown in fig. 3, the feeding channel 101 includes a three-way pipe 1011, the top opening of the three-way pipe 1011 is connected with a receiving sealed cover 1012, one side opening of the receiving sealed cover 1012 is used for receiving the granular material flowing out from the granulator, two bottom openings of the three-way pipe 1011 are respectively connected with a reducing receiving pipe 1013 and a bypass chute 1014, the pipe diameter of the reducing receiving pipe 1013 is gradually reduced from the top end close to the three-way pipe 1011 to the bottom end, so that the blanking speed of the granular material is gradually slowed down, the bottom end of the reducing receiving pipe 1013 is arranged above a distributing device receiving port 1021 of the swing viscosity breaking dustpan 102, the granular material falls into the swing viscosity breaking dustpan 102 along the bottom opening of the reducing receiving pipe 1013 after the speed is slowed down, the side surface of the bypass chute 1014 is provided with a manhole cover 1015, the bottom end of the bypass chute 1014 is communicated with a qualified finished product discharging nozzle 8, and the bypass chute 1014 can be used for conveying the powdery material and defective material which need to be re-granulated.
In this embodiment, an automatic plate turnover 1016 is disposed in the three-way pipeline 1011, and the diameter-variable material receiving pipe 1013 or the bypass chute 1014 can be controlled by the automatic plate turnover 1016 to be communicated with the bottom of the material receiving sealed cover 1012. The automatic plate turnover device 1016 comprises a plate turnover, a fixed rotating shaft, a push rod and an air cylinder, wherein the plate turnover is integrally connected with the fixed rotating shaft, two ends of the fixed rotating shaft are connected with the inner wall of the three-way pipeline 1011 in a rotatable fit manner, the fixed rotating shaft can drive the plate turnover to rotate together, and two ends of the push rod are respectively movably connected with the fixed rotating shaft and the piston rod of the air cylinder. The piston rod of the cylinder is pushed out and pulled back, and the fixed rotating shaft is driven to rotate through the push rod, so that the turning plate blocks the diameter-variable receiving pipe 1013 or the bypass chute 1014, and the flow direction of the granular materials is changed.
In this embodiment, as shown in fig. 4, a mounting seat 108 adapted to the bottom contour of the swinging and sticky breaking dustpan 102 is provided at the bottom of the swinging and sticky breaking dustpan 102, the bottom of the mounting seat 108 is a fixing frame 104, the bottom of the fixing frame 104 is rectangular, and the mounting seat 108 is rotatably connected with the side surface of the fixing frame 104 through a dustpan rotating shaft 105, so that the swinging and sticky breaking dustpan 102 can rotate around the dustpan rotating shaft 105 under the action of external force. The dustpan power device 103 comprises a rotary disc 1031, an eccentric traction shaft 1032, a traction rod 1033 and a winding traction shaft 1034, the rotary disc 1031 is driven by a dustpan power motor 1035 to rotate, the eccentric traction shaft 1032 is rotatably arranged at the surface edge of the rotary disc 1031, the axis of the eccentric traction shaft 1032 is perpendicular to the surface of the rotary disc 1032, the winding traction shaft 1034 is arranged at one side of the bottom of the swinging sticky dustpan 102, two ends of the traction rod 1033 are respectively rotatably connected with the eccentric traction shaft 1032 and the winding traction shaft 1034, the section of the swinging sticky dustpan 102 is elliptical, the swinging sticky dustpan 102 can rotate around the dustpan rotating shaft 105 under the traction force of the winding traction shaft 1034, the swinging sticky dustpan 102 is controlled by the rotation radius of the rotary disc 1031, the swinging sticky dustpan 102 makes three-dimensional and chaotic movement of particle materials, the particle materials in the swinging sticky dustpan 102 collide and rub with the inner wall of the swinging sticky dustpan 102 through the particle materials, the cohesive force between the particle materials (but not enabling the particle materials to be broken), the uniform cloth is achieved, the problem that the particle materials enter a coarse material is evenly dispersed through the surface of a coarse cloth roller, and the particle material is continuously discharged through the surface of a coarse cloth roller, and the coarse cloth is continuously discharged, and the problem is solved, and the particle material is completely, and the particle material is scattered at the surface continuously.
In this embodiment, the bottom of the fixing frame 104 is further provided with a three-dimensional adjusting seat 106, the top of the three-dimensional adjusting seat 106 is a rectangular installation inclined plane, the three-dimensional adjusting seat is installed in cooperation with the bottom of the fixing frame 104, the bottom of the three-dimensional adjusting seat 106 is fixedly arranged on the stand 107, and the inclination angle of the rectangular installation inclined plane relative to the surface of the stand 107 is 5 ° to 15 °.
The working principle of the adhesion breaking distributing device 1 is as follows: when receiving the starting signal, firstly, the cylinder of the automatic plate turnover device 1016 enters a contracted state, the turning plate is opened to open a passage for the material to enter the variable-diameter receiving pipe 1013, the dustpan power motor 1035 outputs power to the eccentric traction shaft 1032 through the speed reducer, the eccentric traction shaft 1032 drives the traction rod 1033, the traction rod 1033 drags the winding traction shaft 1034, the winding traction shaft 1034 is positioned at the outer side of the bottom of the swinging viscosity breaking dustpan 102, the variable-diameter receiving pipe 1013 guides the material to fall on the blanking point of the swinging viscosity breaking dustpan 102, the swinging viscosity breaking dustpan 102 is dragged by traction force to do rotary motion around the dustpan rotary shaft 105, but is limited by the control of the rotary radius of the eccentric traction shaft 1032 around the rotary disc 1031, the swinging viscosity breaking dustpan 102 is forced to do left-right reciprocating swinging motion due to the rectangular installation inclined plane of the three-dimensional adjusting seat 106, the swinging viscosity breaking dustpan 102 is positioned within 5-15 degrees of a horizontal included angle when the center line of the swinging viscosity breaking dustpan 102 is parallel to the axis of the dustpan power motor 1035, when the swinging viscosity breaking dustpan 102 swings to be positioned on the center axis, the whole swinging viscosity breaking dustpan 102 is positioned on the maximum inclined angle, when the swinging viscosity breaking dustpan 102 is positioned at the left and right limiting positions, the included angle between the center line of the swinging viscosity breaking dustpan 102 and the horizontal plane becomes the minimum angle, the swinging viscosity breaking dustpan 102 is limited by the cavity shape of the swinging viscosity breaking dustpan 102, and is influenced by the centrifugal force generated by the swinging of the swinging viscosity breaking dustpan 102 around the dustpan rotating shaft 105, the particle materials are forced to move in the cavity of the swinging viscosity breaking dustpan 102 to perform three-dimensional chaotic disordered motion, and the overturning motion is buffered along the inner wall of an elliptic cavity, at the moment, the mutual impact friction among the material particles can be generated, the friction force can break the mutual adhesion among the particles under the limit of the swinging frequency of 1-2 HZ, but the particle breakage can not be caused, thereby achieving the purposes of loosening cloth and supplementing powder and rounding.
As shown in fig. 5 and 6, the primary coarse roll shaft screen 2 comprises a screen bed, the secondary fine roll shaft screen 3 comprises two screen beds which are connected and have different heights, the screen beds have the same structure, the conveying roll shafts 6 are installed on the surfaces of the screen beds, the conveying roll shafts 6 are mutually parallel and uniformly arranged, the distance between the conveying roll shafts 6 on the secondary fine roll shaft screen 3 is smaller than that between the conveying roll shafts 6 on the primary coarse roll shaft screen 2, the structure of the primary coarse roll shaft screen 2 is described by taking the primary coarse roll shaft screen 2 as an example, one end of each conveying roll shaft 6 penetrates through the side surface of the screen bed and is provided with a rotating wheel 201, driving wheels 202 are respectively installed in the lower middle positions of the adjacent rotating wheels 201, one end of the side surface of the screen bed is provided with a driving wheel 203, the driving wheel 203 is installed at the tail end of a rotating shaft, the driving wheel 203 is driven by a screen bed motor 204 to rotate, and the driving wheel 203, the rotating wheels 201 and the driving wheels 202 are alternately wound through a driving piece 205 to drive to rotate together.
In this embodiment, the driving wheel 203, the rotating wheel 201 and the driving wheel 202 are all sprockets, and the driving member 205 is a chain adapted to the driving wheel, so that stable and reliable driving can be ensured. In another embodiment, the driving wheel 203, the rotating wheel 201 and the driving wheel 202 are all pulleys, and the driving piece 205 is a belt matched with the pulleys.
In this embodiment, the surface of the sieve beds of the primary coarse roller sieve 2 and the secondary fine roller sieve 3 are provided with a roller sweeper 10, as shown in fig. 7, the roller sweeper 10 comprises two parallel beam frames 1002 which are erected on the sieve beds through four beam supports 1001, the side surfaces of the beam frames 1002 are provided with rails, a stepping sliding table 1003 which can slide along the rails is arranged on the rails, a knife rest fixing block 1004 is fixedly arranged on the stepping sliding table 1003, a knife mounting frame 1005 is arranged at the bottom of the knife rest fixing block 1004, the knife mounting frame 1005 is an inverted long-strip-shaped U-shaped groove member, and a plurality of knife assemblies corresponding to the positions of the conveying roller shafts 6 are arranged at the bottom of the knife mounting frame 1005. As shown in fig. 8, the doctor assembly includes a doctor blade 1006, a torsion spring 1007, and a blade mounting shaft 1008, and the doctor assembly is fixed in a groove of a doctor mounting frame 1005 by the blade mounting shaft 1008, and is perpendicular to the longitudinal direction of the groove, and the torsion spring 1007 is mounted on the blade mounting shaft 1008. The blade of each scraper blade 1006 sets up along the clearance of carrying roller 6, step slip table 1003 can follow crossbeam 1002 side orbital motion under push rod motor 1010 effect, scraper mounting bracket 1005 and knife rest fixed block 1004 can follow step slip table 1003 at the lateral direction of sieve bed, each scraper blade 1006 can follow scraper mounting bracket 1005 and follow the clearance of carrying roller 6 and remove, clear up the material powder and the bonding material of piling up in the clearance, prevent to produce large tracts of land jam, and torsional spring 1007 can make scraper blade 1006 have certain flexibility, prevent to appear damaging because of the hard contact. The outside of the beam frame 1002 is also provided with a splash guard 1009 to prevent material from splashing during cleaning.
In this embodiment, the composite crusher 4 is a vertical crusher, as shown in fig. 9, a crusher feeding bin 401 connected with the tail end of the primary coarse roller shaft screen 2 is arranged at the top of the composite crusher 4, the crusher feeding bin 401 comprises two bins, a crusher rotating shaft 402 arranged longitudinally is arranged inside the composite crusher 4, the top of the crusher rotating shaft 402 is driven by a crusher motor 403 and a belt to rotate, a plurality of special-shaped screw blades 404 are arranged on the peripheral surface of the crusher rotating shaft 402 and are used for crushing super-particle size particles, crushed materials fall onto a conveyor 5 from a crusher discharging hole 405 at the bottom of the crusher feeding bin, and the crushed materials are conveyed to a granulator through external conveying equipment to carry out secondary granulation.
As shown in fig. 10, the outside of the device is further provided with a box 11, an observation window and a door are mounted on the surface of the box 11, a pavement plate 12 and a ladder 13 are arranged on the outer side of the box 11, the pavement plate 12 can be arranged up and down through the ladder 13, a guardrail 14 is arranged at the edge of the pavement plate 12, a material receiving sealing cover 1012 at the top end of the feeding channel 1 and a qualified finished product discharging nozzle 8 are positioned on the outside of the box 11, an outlet of the conveyor 5 is arranged on one side of the bottom of the box 11, and the small-particle-size materials, powder materials and the like which are sieved and crushed by the conveyor 5 are conveniently sent out of the device to a granulator for secondary granulation.
The working flow of the device of the invention is as follows: when a starting signal is received, firstly, a cylinder of an automatic plate turnover device 1016 enters a contracted state, a plate turnover opening opens a passage for materials to enter a reducing receiving pipe 1013, so that wet soft viscous granular materials flowing out of a granulator enter a swinging viscosity breaking dustpan 102, the granular materials do three-dimensional and chaotic disordered movements in the swinging viscosity breaking dustpan 102 under the left and right swinging motion, curve buffering rolling movements are formed along the inner wall of an elliptical cavity, opposite friction can be generated among the material particles, the mutual cohesive force among the particles is broken, the particles are not broken, loose distribution is achieved, and powder supplementing and rounding of the granular materials are achieved; the particle materials with broken adhesion and powder supplementing and rounding are loose and evenly dropped onto a primary coarse roll shaft screen 2, the screened particle materials with super particle sizes are sent into a composite crusher 4 to be crushed, the crushed materials are dropped onto the surface of a conveyor 5, other materials are dropped onto a secondary fine roll shaft screen 3 by the primary coarse roll shaft screen 2 to be secondarily screened, the qualified particle materials with qualified particle sizes are conveyed to the tail end of the secondary fine roll shaft screen 3 along the surface of the secondary fine roll shaft screen 3 and flow out of a qualified product discharging nozzle 8 to a dryer to be dried, the screened incomplete materials, small particle materials with small particle sizes, powder materials and the like are dropped onto the surface of the conveyor 5 by a secondary undersize collecting bin 9 at the bottom of the conveyor, and the materials which flow out of the composite crusher 4 and the materials which are screened by the secondary fine roll shaft screen 3 are sent out of the conveyor 5 to be subjected to secondary granulation by an external conveying device.
The device of the invention is used for drying the screened qualified particle size granular materials, 70-80% of non-qualified particle size wet particles are directly returned to the granulator for secondary granulation, the drying load of the materials of the dryer is reduced by 70-80% of drying quantity, the fuel energy required by the dryer for drying the materials is reduced by 70-80%, and the power assisting device uses enterprises to realize the energy saving and emission reduction targets of carbon reaching peaks. The equipment can be widely applied to the production of products in industries such as compound fertilizers, organic fertilizers, metallurgical pellets, ceramsite and the like, and realizes energy conservation and consumption reduction.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and not for limiting the same; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some or all of the technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit of the invention.

Claims (9)

1. A wet soft viscous particulate material sorting apparatus, comprising: the device comprises a broken sticky distributing device, a primary coarse roll shaft sieve, a secondary fine roll shaft sieve, a composite crusher and a conveyor, wherein the broken sticky distributing device comprises a feeding channel, a swinging broken sticky dustpan and a dustpan power device, a material receiving opening is formed in the top of one end of the swinging broken sticky dustpan, the material receiving opening is positioned below a discharge opening of the feeding channel, a blanking opening is formed in the bottom of the other end of the swinging broken sticky dustpan, wet soft sticky particle materials after granulation fall into the swinging broken sticky dustpan from the feeding channel, a mounting seat matched with the bottom profile of the swinging broken sticky dustpan is arranged at the bottom of the swinging broken sticky dustpan, the bottom of the mounting seat is a fixing frame, the mounting seat is rotatably connected with the fixing frame through a dustpan rotating shaft, the dustpan power device comprises a rotary table, an eccentric traction shaft, a traction rod and a winding traction shaft, the rotary table is driven by a motor, the eccentric traction shaft is rotatably mounted at the surface edge of the rotary table, the axis of the eccentric traction shaft is perpendicular to the surface of the rotary table, the swing soft sticky particle materials after granulation fall into the swinging broken sticky dustpan through the feeding channel, the vibration shaft is in a rotary motion of the rotary table, the vibration shaft is in a rotary motion mode around the two sides of the rotary table, and the vibration shafts are in a rotary motion mode, and the vibration shafts are in a vibration mode, and the vibration device is used for making the vibration and the particle material to collide with the two-dimensional particle dust-removing device; the primary coarse roll shaft screen is arranged below the swing viscosity breaking dustpan, a conveying roll shaft is arranged on the surface of the primary coarse roll shaft screen, a primary undersize collecting bin is arranged below the primary coarse roll shaft screen, the composite crusher is arranged at the tail end of the composite crusher, super-grain materials fall into the composite crusher along the conveying roll shaft to be crushed, and other granular materials fall from the primary undersize collecting bin; the secondary fine roll shaft screen is located below the primary undersize aggregate bin, a conveying roll shaft is arranged on the surface of the secondary fine roll shaft screen, qualified particle size materials are conveyed along the surface of the secondary undersize aggregate bin, qualified finished product discharging nozzles at the tail ends of the secondary fine roll shaft screen flow out and are conveyed to a dryer to be dried, a secondary undersize aggregate bin is arranged below the secondary fine roll shaft screen, the conveyor is located below the secondary undersize aggregate bin and the composite crusher, and the conveyor is used for conveying crushed materials and secondarily screened materials back to the granulator to be granulated again.
2. The wet and soft viscous granular material sorting equipment according to claim 1, wherein the bottom of the fixing frame is rectangular and is fixedly arranged at the top of the three-dimensional adjusting seat, the bottom of the three-dimensional adjusting seat is fixedly arranged on the machine base, the top of the three-dimensional adjusting seat is an installation inclined plane, and the inclination angle of the installation inclined plane relative to the surface of the machine base is 5-15 degrees.
3. The wet soft viscous granular material sorting equipment according to claim 1, wherein the feeding channel comprises a three-way pipeline, the top opening of the three-way pipeline is connected with a receiving sealing cover, one side opening of the receiving sealing cover is provided with two bottom openings of the three-way pipeline, the two bottom openings of the three-way pipeline are respectively connected with a reducing receiving pipe and a bypass chute, the pipe diameter of the reducing receiving pipe is gradually reduced from one end close to the three-way pipeline to one end far away from the three-way pipeline, the bottom end of the reducing receiving pipe is arranged above a receiving opening of the swing breaking dustpan, a manhole cover plate is arranged on the side surface of the bypass chute, the bottom end of the bypass chute is communicated with the qualified finished product discharging nozzle, and an automatic flap device is arranged in the three-way pipeline and can control the reducing receiving pipe or the bypass chute to be communicated with the bottom of the receiving sealing cover.
4. The wet soft viscous granular material sorting device according to claim 3, wherein the automatic plate turnover device comprises a plate turnover, a fixed rotating shaft, a push rod and a cylinder, the plate turnover is integrally connected with the fixed rotating shaft, two ends of the fixed rotating shaft are matched with the inner wall of the three-way pipeline to rotate, and two ends of the push rod are respectively and movably connected with the fixed rotating shaft and a piston rod of the cylinder.
5. The wet soft viscous granular material sorting apparatus according to claim 1, wherein the primary coarse roller screen comprises a screen bed, the secondary fine roller screen comprises two screen beds which are connected and have different heights, conveying roller shafts are installed on the surfaces of the screen beds, the conveying roller shafts are parallel and uniformly arranged, the distance between the conveying roller shafts on the secondary fine roller screen is smaller than that between the conveying roller shafts on the primary coarse roller screen, one end of each conveying roller shaft penetrates through the side surface of the screen bed and is provided with a rotating wheel, driving wheels are respectively installed at the lower middle positions of adjacent rotating wheels, one end of the side surface of the screen bed is provided with a driving wheel, the driving wheel rotates under the driving of a motor, and the driving wheel, the rotating wheel and the driving wheels are alternately wound through a driving piece to drive the rotating wheel to rotate together.
6. The wet, soft and sticky particulate material sorting apparatus of claim 5, wherein the drive wheel, the rotating wheel and the driving wheel are pulleys or sprockets, and the driving member is a belt or chain adapted thereto.
7. The wet soft viscous particulate material sorting apparatus of claim 5, wherein the sieve bed surfaces of the primary coarse roller sieve and the secondary fine roller sieve are further provided with a roller sweeper, the roller sweeper comprises a beam frame arranged on the sieve bed through a beam support frame, a stepping sliding table is arranged on the side surface of the beam frame, the stepping sliding table slides along the side surface track of the beam frame under the pushing of a push rod motor, a knife rest fixing block fixedly connected with the stepping sliding table is arranged on the stepping sliding table, a knife mounting frame is arranged at the bottom of the knife rest fixing block, a plurality of knife assemblies corresponding to the positions of the conveying roller shafts are arranged at the bottom of the knife mounting frame, each knife assembly comprises a knife blade, a torsion spring and a blade mounting shaft, and the blade mounting shaft is arranged at the bottom of the knife mounting frame in a manner of being mounted on the blade mounting shaft.
8. The wet, soft and viscous particulate material sorting apparatus of claim 1, wherein the composite crusher is a vertical crusher having a feed bin at a top thereof connected to a primary coarse roller screen end, and wherein a screw blade for crushing is provided inside the composite crusher.
9. The wet, soft and viscous particulate material sorting apparatus of claim 1, wherein the apparatus is further provided with a housing, a walkway plate and a ladder are mounted on a surface of the housing, the walkway plate is movable up and down by the ladder, a top end of the feed channel and the qualified product discharge nozzle are positioned outside the housing, and a conveyor outlet is provided on a side of a bottom of the housing.
CN202111613728.8A 2021-12-27 2021-12-27 Wet soft viscidity granule material letter sorting equipment Active CN114273224B (en)

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CN115220347B (en) * 2022-07-15 2023-08-08 江苏邦鼎科技有限公司 Material particle screening control method and system

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CN110860453A (en) * 2019-10-15 2020-03-06 河南龙昌机械制造有限公司 Fertilizer granule sieve separator
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JPH09225402A (en) * 1996-02-22 1997-09-02 Euro Tec:Kk Device for disintegrating, sorting and classifying material stuck with tacky adhesive and more particularly highly moist mud
CN202942855U (en) * 2012-12-12 2013-05-22 四川恒通动物制药有限公司 Gearing for swing granulator
CN203980915U (en) * 2014-08-18 2014-12-03 孝义市鑫腾矿业有限公司 Caking haydite treatment system
CN105035618A (en) * 2015-07-08 2015-11-11 北京首钢国际工程技术有限公司 Three-way distributor and use method
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CN112934439A (en) * 2021-04-12 2021-06-11 云南磷化集团有限公司 Improved crushing and screening system and method for granular feed calcium phosphate salt

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