CN114273079B - Chute type eddy current sorting equipment - Google Patents

Chute type eddy current sorting equipment Download PDF

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Publication number
CN114273079B
CN114273079B CN202111513435.2A CN202111513435A CN114273079B CN 114273079 B CN114273079 B CN 114273079B CN 202111513435 A CN202111513435 A CN 202111513435A CN 114273079 B CN114273079 B CN 114273079B
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China
Prior art keywords
eddy current
chute
section
magnetic roller
metal
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CN202111513435.2A
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CN114273079A (en
Inventor
吕昊子
刘牡丹
刘勇
陈志强
刘超
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Institute of Resource Utilization and Rare Earth Development of Guangdong Academy of Sciences
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Institute of Resource Utilization and Rare Earth Development of Guangdong Academy of Sciences
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Abstract

The invention relates to chute type eddy current sorting equipment which comprises an equipment frame and an eddy current magnetic roller driven by a power mechanism to rotate, wherein a material conveying frame is further arranged on the equipment frame, a chute for enabling materials to be sorted to slide downwards from top to bottom by means of gravity is arranged on the material conveying frame, a chute receiving section, a metal non-metal material separation section and a non-metal material guide section are arranged on the chute along the up-down direction, the eddy current magnetic roller is positioned on the lower side of the metal non-metal material separation section, and the eddy current magnetic roller is in clearance fit or contact fit with the lower side surface of the chute. The invention solves the technical problem that the effective separation of fine materials cannot be realized due to the larger distance between the materials to be separated and the eddy current magnetic rollers in the prior art.

Description

Chute type eddy current sorting equipment
Technical Field
The invention relates to the technical field of separation and screening of metal and nonmetal materials, in particular to chute type eddy current separation equipment for separating secondary resources from metal and nonmetal materials.
Background
It is known from the law of electromagnetic induction that a conductor generates an induced current in a changing magnetic field, whereas the biot-savart law states that a magnetic field acts on a current carrying conductor or coil. In the alternating magnetic field, the metal conductor can excite to generate eddy current, the magnetic field generated by the eddy current interacts with the external magnetic field to enable the metal conductor to be subjected to the action of the eddy current, and the nonconductors cannot generate the influence. By utilizing the principle, the equipment for separating the conductor from the non-conductor can be designed, namely the eddy current separator is also called an eddy current separation device. In the eddy current separation process, the material separation mode is direct, secondary waste is not generated, and the eddy current separation method has higher application value.
An existing eddy current separator is an eddy current separator device disclosed in Chinese patent CN109433414B, and comprises a frame, wherein a front side conveyor rotating wheel and a rear side conveyor rotating wheel are rotatably assembled on the frame, a material conveying belt is wound on the front side conveyor rotating wheel and the rear side conveyor rotating wheel, an eddy current magnetic roller is arranged in one conveyor rotating wheel, and the rotating direction of the eddy current magnetic roller is opposite to that of the corresponding conveyor rotating wheel.
When the eddy current separator works, the separated materials are conveyed along with the material conveying belt, one end of the material conveying belt is thrown off, and before throwing off, conductors in the separated materials are pushed away from the belt surface under the action of eddy current force, and nonconductors in the separated materials are not influenced basically, so that effective separation of the conductors and the nonconductors is realized. The existing eddy current separator has the following problems: the eddy current magnetic roller is mostly made of permanent magnets, the physical upper limit of the magnetic field intensity of the permanent magnets is determined by the material properties, the magnetic field distribution characteristics of the surfaces of the permanent magnets are determined, and the closer the material is to the magnetic poles of the magnets, the larger the magnetic field gradient is, and the larger the material is influenced by the magnetic field. Therefore, the distance between the material and the magnet should be reduced as much as possible to strengthen the effect of eddy current force, however, in the prior art, the eddy current magnetic roller is located inside one of the conveyor rotating wheels, the effect of the conveyor rotating wheels and the material conveying belt is to realize effective conveying of the material through self action, so the conveyor rotating wheels and the material conveying belt need to have certain strength (namely, the conveyor rotating wheels and the material conveying belt need to have certain thickness), the conveyor rotating wheels and the material conveying belt need to have certain thickness, in addition, in order to ensure stable operation of the device, certain clearance needs to be reserved between the two moving parts of the eddy current magnetic roller and the conveyor rotating wheels, and finally, a larger clearance is reserved between the eddy current magnetic roller and the material to be separated on the material conveying belt, so that when the material is separated, the gradient of the magnetic field actually influencing the material is lower, namely, the belt eddy current separator is only suitable for processing coarse (centimeter level) material separation, and is difficult to realize material separation of coarse grains (millimeter level).
However, in the actual solid waste recycling process, the problem of separation of fine-grain metal materials is always faced, even coarse-grain metal materials are mixed with a lot of fine-grain metal materials, and the current main-stream fine-grain separation process is the operations of salt washing, shaking table, air separation and the like, but the related workers have the problems of secondary pollution, poor separation effect and the like.
Disclosure of Invention
The invention aims to provide chute type eddy current separation equipment, which solves the technical problem that the effective separation of fine materials cannot be realized due to the fact that the distance between materials to be separated and eddy current magnetic rollers is large in the prior art.
In order to solve the technical problems, the technical scheme in the invention is as follows:
the utility model provides a chute formula eddy current sorting facilities, includes equipment rack and by power unit drive and pivoted eddy current magnetic roller, still is provided with the material carriage on the equipment rack, is provided with the chute that is used for waiting to select separately the material top-down to rely on gravity gliding on the material carriage, is provided with chute receiving section, metal nonmetal material separation section and nonmetal material guide section along the upper and lower direction on the chute, and eddy current magnetic roller is located the downside of metal nonmetal material separation section, eddy current magnetic roller and the downside clearance fit or the contact cooperation of chute.
The eddy current magnetic roller is in clearance fit with the lower side face of the chute, the clearance between the eddy current magnetic roller and the bottom face of the metal-nonmetal material separation section is 1-10 mm, and the thickness of the chute bottom plate of the chute is 1-5 mm.
The chute further comprises a material accelerating section positioned between the chute material receiving section and the metal nonmetal material separating section, the slope of the material receiving section is smaller than that of the material accelerating section, the slope of the material accelerating section is smaller than that of the nonmetal material guiding section, and the metal nonmetal material separating section is connected between the material accelerating section and the nonmetal material guiding section.
The chute receiving section is of an arc-shaped structure, and the material accelerating section and the nonmetallic material guiding section are of linear structures.
The chute material receiving section or the side of the chute material receiving section is connected with a vibrating motor.
The non-metal material receiving device comprises a non-metal material receiving section, a non-metal material receiving section and a metal material receiving section, wherein the non-metal material receiving section is arranged on the lower side of the non-metal material receiving section, and the non-metal material receiving section is arranged on the upper side of the non-metal material receiving section.
The material conveying frame is hinged with the equipment frame, the hinge axis of the material conveying frame extends along the front-back direction, a pitch angle adjusting device is arranged between the material conveying frame and the equipment frame, the pitch angle adjusting device comprises a left adjusting rod and a right adjusting rod which are arranged left and right and are adjustable in length, the upper ends of the left adjusting rod and the right adjusting rod are connected with the material conveying frame, and the lower ends of the left adjusting rod and the right adjusting rod are connected with the equipment frame.
The eddy current magnetic roller and the material conveying frame are coaxially arranged.
The power mechanism comprises a driving motor, the power output end of the driving motor is connected with a motor end driving wheel, one end of the eddy current magnetic roller is connected with a magnetic roller end driving wheel, and the motor end driving wheel is in driving connection with the magnetic roller end driving wheel through a driving belt.
The eddy current magnetic roller comprises a magnetic roller shaft and annular magnets connected with the magnetic roller shaft through spokes, wherein each annular magnet is composed of a plurality of strip magnets which are sequentially arranged along the circumferential direction, the outer end of one strip magnet is an N pole, the inner end of the other strip magnet is an S pole, and the outer end of the other strip magnet is an S pole, and the inner end of the other strip magnet is an N pole.
The beneficial effects of the invention are as follows: according to the invention, the conveying of the materials to be sorted is realized without an action piece, the materials to be sorted can move from top to bottom in the chute by virtue of self gravity, and a conveyor rotating wheel in the prior art can be omitted, so that the product structure can be effectively simplified, more importantly, as the limit of the conveyor rotating wheel is not provided, an eddy current magnetic roller can be directly arranged at the lower side of a metal nonmetal material separation section, the thickness dimension of the conveyor rotating wheel is not provided, the eddy current magnetic roller can be more similar to the materials to be sorted, the metal in the materials to be sorted can be subjected to larger eddy current force, and the effective sorting of fine-grained materials is facilitated.
Furthermore, the chute is not utilized to convey the materials to be sorted, so that the thickness of the chute can be thinner, and the distance between the materials to be sorted and the eddy current magnetic roller is further reduced; meanwhile, the limit of the rotating wheels of the conveyor is avoided, the size of the eddy current magnetic roller can be larger, and the lifting of magnetic field magnetic force and the increase of the influence range of materials to be sorted are facilitated.
Drawings
FIG. 1 is a schematic diagram of the structure of one embodiment of the present invention;
FIG. 2 is a schematic illustration of the engagement of the material handling rack and chute of FIG. 1;
FIG. 3 is a side view of FIG. 2;
FIG. 4 is a schematic illustration of the mating of the vibration motor and the dam section of FIG. 3;
FIG. 5 is a schematic view of the structure of the eddy current magnet roll of FIG. 1;
FIG. 6 is a cross-sectional view taken along line A-A in FIG. 5;
FIG. 7 is a side view of FIG. 5;
FIG. 8 is a B-B cross-sectional view of FIG. 7;
FIG. 9 is a schematic view of the receiving trough of FIG. 1;
FIG. 10 is a schematic illustration of the engagement of the eddy current magnet roller with the equipment rack of FIG. 1;
FIG. 11 is a side view of FIG. 10;
in the figure: 1. a feeder; 2. a chute; 3. a material conveying frame; 4. a chute bottom plate; 5. a chute side plate; 6. a vibration motor; 7. a material blocking section; 8. a chute receiving section; 9. a material accelerating section; 10. a metallic nonmetallic material separation section; 11. a nonmetallic material guide section; 12. a metal material; 13. nonmetallic materials; 14. a receiving groove; 15. a nonmetallic receiving cavity; 16. a material receiving groove partition plate; 17. a metal receiving cavity; 18. eddy current magnetic roller; 19. an equipment rack; 20. a left adjusting rod; 21. a right adjusting rod; 22. a magnetic roller end driving wheel; 23. a transmission belt; 24. a driving motor; 25. a motor end driving wheel; 26. a magnetic roller shaft; 27. a first bar magnet; 28. a second bar magnet; 29. spokes; 30. a ring magnet.
Detailed Description
In order that the invention may be readily understood, a more particular description thereof will be rendered by reference to specific embodiments that are illustrated in the appended drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
The embodiment of the chute type eddy current sorting equipment in the invention is shown in fig. 1-11: the device comprises a device frame 19, wherein an eddy current magnetic roller 18 is rotatably assembled on the device frame 19, the eddy current magnetic roller 18 is driven by a power mechanism to rotate, a material conveying frame 3 with a rotation axis coaxially arranged with the eddy current magnetic roller 18 is hinged on the device frame, and a chute 2 for materials to be sorted to slide downwards from top to bottom by means of gravity is fixed on the material conveying frame 3. The articulated axis of material handling frame 3 extends along fore-and-aft direction and sets up, is provided with pitch angle adjusting device between material handling frame 3 and the equipment rack 19, pitch angle adjusting device is including controlling the length adjustable left side that arranges and adjusting lever 20 and right side adjusting lever 21, and the upper end of left side adjusting lever 20, right side adjusting lever 21 links to each other with material handling frame 3, and the lower extreme of left side adjusting lever 20, right side adjusting lever 21 links to each other with the equipment rack. The left adjusting rod and the right adjusting rod comprise long screws and turnbuckle screws, and the length of the corresponding adjusting rod can be adjusted by rotating the turnbuckle screws, so that the pitch angle of the material bookshelf is changed.
The chute comprises an operation chute bottom plate 4 and chute side plates 5 arranged on the front side and the rear side of the chute bottom plate, wherein the chute comprises a material blocking section 7, a chute receiving section 8, a material accelerating section 9, a metal-nonmetal material separating section 10 and a nonmetal material guiding section 11 from top to bottom in sequence, and a feeder 1 is arranged on the upper side of the chute receiving section 8. The material blocking section 7 is fixedly provided with a vibrating motor 6.
The chute bottom plate of the chute receiving section 8 is an arc-shaped plate, the chute bottom plate of the metal nonmetal material separation section 10 is a bent arc-shaped plate, the chute bottom plate of the material acceleration section 9 is a linear plate, and the chute bottom plate of the nonmetal material guide section 10 is linear. The slope of the material receiving section is smaller than that of the material accelerating section, and the slope of the material accelerating section is smaller than that of the nonmetallic material guiding section.
The eddy current magnetic roller 18 is positioned at the lower side of the chute bottom plate of the metal-nonmetal material separation section, the gap between the eddy current magnetic roller and the bottom surface of the metal-nonmetal material separation section is 1-10 mm, and the thickness of the chute bottom plate of the chute is 1-5 mm.
The power mechanism comprises a driving motor 24, a motor end driving wheel 25 is connected to the power output end of the driving motor 24, a magnetic roller end driving wheel 22 is connected to one end of the eddy current magnetic roller, and the motor end driving wheel 25 is in driving connection with the magnetic roller end driving wheel through a driving belt 23. The eddy current magnet roller comprises a magnet roller shaft 26 and a ring magnet 30 connected with the magnet roller shaft 26 through spokes 29, wherein the ring magnet 30 is formed by a plurality of strip magnets which are sequentially arranged along the circumferential direction, two adjacent strip magnets are defined, one strip magnet is a first strip magnet 27, the other strip magnet is a second strip magnet 28, the outer end of the first strip magnet 27 is an N pole, the inner end of the first strip magnet 27 is an S pole, the outer end of the second strip magnet 28 is an S pole, the inner end of the second strip magnet is an N pole, the inner end and the outer end of the second strip magnet are relative to the eddy current magnet roller shaft line, the position far away from the eddy current magnet roller shaft line is called as outside, and the position close to the eddy current magnet roller shaft line is called as inside. The outside of the ring-shaped magnet is provided with a roller surface which is made of stainless steel or red copper, both ends of the eddy current magnet roller are provided with cast copper plugging pieces,
the chute type eddy current sorting equipment further comprises a receiving chute 14, a chute cavity of the receiving chute 14 is divided into a nonmetal receiving cavity 15 and a metal receiving cavity 17 which are arranged left and right by a receiving chute partition 16, the nonmetal receiving cavity 15 is positioned at the lower side of the nonmetal material guide section 11, and the receiving chute partition 16 is an arc plate which gradually extends from bottom to top towards the nonmetal material separation section in an inclined mode. The position of the material receiving groove partition plate can be properly adjusted left and right according to the requirement.
During the use, wait to select separately the material and fall to chute receiving section through the feeder, wait to select separately the material and include metal particle and nonmetal particle, metal particle is millimeter grade fine particle, keep off the material section on the one hand prevent to select separately the material and move towards the left, can also vibrating motor provide the installation basis in addition, vibrating motor drives and keeps off material section and chute receiving section vibration, make wait to select separately the even loose of material in chute receiving section, wait to select separately the material and reach certain speed (help the screening after the material acceleration section, promote the separation efficiency of metal nonmetal material separation section), eddy current magnetic roll's rotation direction is contrary with the material flow direction of metal nonmetal material separation section, in metal nonmetal material separation section, the metal material receives the effect of eddy current from the chute bottom surface jump, and then accomplish the separation of metal material and nonmetal material. The nonmetal material guide section with the largest inclination can realize that nonmetal materials can quickly enter a nonmetal material receiving cavity of the material receiving groove, and meanwhile, the nonmetal material guide section can also cooperate with the material accelerating section to form a transition nonmetal material separating section. Because the metal is fixed in the action region of the eddy current and the heating phenomenon occurs, the chute is made of non-metal materials such as glass fiber reinforced plastic, wear-resistant resin and the like in order to avoid the overheating phenomenon.
The chute baffle limits the front-back span of the materials to be sorted, and ensures that the materials to be sorted pass through an eddy current sorting area generated by the current magnetic roller.
According to the invention, the materials to be sorted move from top to bottom along the chute by virtue of self gravity, so that a material conveying belt and a conveyor driving wheel in the prior art are not required to be arranged, the whole equipment is simple in structure, more importantly, on one hand, the conveyor driving wheel does not limit an eddy current magnetic roller any more, the size of the eddy current magnetic roller can be larger, and on the other hand, the eddy current magnetic roller can also be directly arranged on the lower side of a metal non-metal material separation section, and the distance between the eddy current magnetic roller and the materials to be sorted is reduced. Of course, because the chute does not need to be used for conveying materials to be sorted, the requirement on the structural strength of the chute is also reduced, the thickness of the chute bottom plate can be as thin as possible, the distance between the eddy current magnetic roller and the materials to be sorted is further reduced, the eddy current force born by the metal particles is improved, and the smooth sorting of the metal particles with fine particles is ensured.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solution of the present invention, and are not limiting; although the invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical scheme described in the foregoing embodiments can be modified or some technical features thereof can be replaced by equivalents; such modifications and substitutions do not depart from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides a chute formula eddy current sorting facilities, includes equipment rack and by power unit drive and pivoted eddy current magnetic roll, its characterized in that: the equipment rack is also provided with a material conveying rack, the material conveying rack is provided with a chute for materials to be sorted to slide downwards from top to bottom by means of gravity, the chute is provided with a chute receiving section, a metal-nonmetal material separating section and a nonmetal material guiding section along the up-down direction, the eddy current magnetic roller is positioned at the lower side of the metal-nonmetal material separating section, and the eddy current magnetic roller is in clearance fit or contact fit with the lower side surface of the chute.
2. The chute type eddy current separation apparatus according to claim 1, wherein: the eddy current magnetic roller is in clearance fit with the lower side surface of the chute, the clearance between the eddy current magnetic roller and the bottom surface of the metal-nonmetal material separation section is 1-10 mm, and the thickness of the chute bottom plate of the chute is 1-5 mm.
3. The chute type eddy current separation apparatus according to claim 1, wherein: the chute further comprises a material accelerating section positioned between the chute material receiving section and the metal nonmetal material separating section, the slope of the material receiving section is smaller than that of the material accelerating section, the slope of the material accelerating section is smaller than that of the nonmetal material guiding section, and the metal nonmetal material separating section is connected between the material accelerating section and the nonmetal material guiding section.
4. A chute type eddy current sorting apparatus as claimed in claim 3, wherein: the chute receiving section is of an arc-shaped structure, and the material accelerating section and the nonmetallic material guiding section are of linear structures.
5. A chute type eddy current sorting apparatus as claimed in claim 3, wherein: the chute material receiving section or the side of the chute material receiving section is connected with a vibrating motor.
6. The chute type eddy current separation apparatus according to claim 1, wherein: the non-metal material receiving device comprises a non-metal material receiving section, a non-metal material receiving section and a metal material receiving section, wherein the non-metal material receiving section is arranged on the lower side of the non-metal material receiving section, and the non-metal material receiving section is arranged on the upper side of the non-metal material receiving section.
7. The chute type eddy current separation apparatus according to claim 1, wherein: the material conveying frame is hinged with the equipment frame, the hinge axis of the material conveying frame extends along the front-back direction, a pitch angle adjusting device is arranged between the material conveying frame and the equipment frame, the pitch angle adjusting device comprises a left adjusting rod and a right adjusting rod which are arranged left and right and are adjustable in length, the upper ends of the left adjusting rod and the right adjusting rod are connected with the material conveying frame, and the lower ends of the left adjusting rod and the right adjusting rod are connected with the equipment frame.
8. The chute type eddy current separation apparatus according to claim 7, wherein: the eddy current magnetic roller and the material conveying frame are coaxially arranged.
9. The chute type eddy current separation apparatus according to claim 1, wherein: the power mechanism comprises a driving motor, the power output end of the driving motor is connected with a motor end driving wheel, one end of the eddy current magnetic roller is connected with a magnetic roller end driving wheel, and the motor end driving wheel is in driving connection with the magnetic roller end driving wheel through a driving belt.
10. Chute type eddy current sorting apparatus as claimed in any one of claims 1 to 9, wherein: the eddy current magnetic roller comprises a magnetic roller shaft and annular magnets connected with the magnetic roller shaft through spokes, wherein each annular magnet is composed of a plurality of strip magnets which are sequentially arranged along the circumferential direction, the outer end of one strip magnet is an N pole, the inner end of the other strip magnet is an S pole, and the outer end of the other strip magnet is an S pole, and the inner end of the other strip magnet is an N pole.
CN202111513435.2A 2021-12-08 2021-12-08 Chute type eddy current sorting equipment Active CN114273079B (en)

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CN202111513435.2A CN114273079B (en) 2021-12-08 2021-12-08 Chute type eddy current sorting equipment

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Application Number Priority Date Filing Date Title
CN202111513435.2A CN114273079B (en) 2021-12-08 2021-12-08 Chute type eddy current sorting equipment

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CN114273079B true CN114273079B (en) 2024-02-23

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114798163A (en) * 2022-04-27 2022-07-29 格林美(武汉)城市矿山产业集团有限公司 Disc type vortex force sorting machine

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000262926A (en) * 1999-03-18 2000-09-26 Toshiba Corp Nonmagnetic metal sorting device and method
JP2009255006A (en) * 2008-04-21 2009-11-05 Akio Aoki Non-ferrous metallic matter sorter
CN109433414A (en) * 2018-12-20 2019-03-08 清华苏州环境创新研究院 Eddy current separator device
CN110038722A (en) * 2019-04-16 2019-07-23 上海大学 It is a kind of for separating the eddy current separator of non-ferrous metal in solid waste
CN211755950U (en) * 2019-12-28 2020-10-27 辽阳喜旺机械制造有限公司 Vertical eddy current separator

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000262926A (en) * 1999-03-18 2000-09-26 Toshiba Corp Nonmagnetic metal sorting device and method
JP2009255006A (en) * 2008-04-21 2009-11-05 Akio Aoki Non-ferrous metallic matter sorter
CN109433414A (en) * 2018-12-20 2019-03-08 清华苏州环境创新研究院 Eddy current separator device
CN110038722A (en) * 2019-04-16 2019-07-23 上海大学 It is a kind of for separating the eddy current separator of non-ferrous metal in solid waste
CN211755950U (en) * 2019-12-28 2020-10-27 辽阳喜旺机械制造有限公司 Vertical eddy current separator

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