CN114271581A - Health-care insole based on infrared principle and preparation method thereof - Google Patents
Health-care insole based on infrared principle and preparation method thereof Download PDFInfo
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- CN114271581A CN114271581A CN202111549942.1A CN202111549942A CN114271581A CN 114271581 A CN114271581 A CN 114271581A CN 202111549942 A CN202111549942 A CN 202111549942A CN 114271581 A CN114271581 A CN 114271581A
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Abstract
The invention relates to the technical field of shoe industry product preparation, in particular to a health-care insole based on an infrared principle and a preparation method thereof, wherein the health-care insole sequentially comprises a flocking layer, an antibacterial layer, a weaving layer, a foaming layer mixed with a far infrared luminescent material, a reinforcing layer and a wear-resistant layer from top to bottom; the upper surface of the foaming layer is provided with array columns and arc-shaped bulges in an array manner, and the array columns and the arc-shaped bulges are arranged at intervals; an array hole matched with the array column and an arc-shaped groove matched with the arc-shaped bulge are formed in the woven layer; the weaving layer and the foaming layer are matched by embedding the array columns into the array holes and embedding the arc-shaped bulges into the arc-shaped grooves; the bottom surface of the foaming layer is provided with array teeth which are obliquely distributed towards the rear part of the insole. The far infrared health-care antibacterial fabric has better far infrared health-care effect and antibacterial effect, and has better practical value and popularization value.
Description
Technical Field
The invention relates to the technical field of shoe industry product preparation, in particular to a health-care insole based on an infrared principle and a preparation method thereof.
Background
Far infrared is a part of the solar spectrum and the far infrared energy spectrum has been scientifically proven as "light waves of declaration". After the far infrared ray permeates into human body, it can cause the atom and molecule resonance of human body cell, and make the blood capillary of human body expand, so that it can attain the goal of activating tissue cell, accelerating blood circulation, preventing tissue cell from ageing and strengthening immune system of human body.
Many products utilize electronic instruments to emit far infrared waves, and utilize certain material media to make far infrared physiotherapy products, but on wearing equipment, the realization is inconvenient. Although some daily products also use far infrared technology, the durability of the efficacy and the convenience of use become a technical difficulty.
In the preparation process of the existing insole products, far infrared rays are rarely introduced to improve the health care performance, and the overall antibacterial and wear-resisting effects of the insole need to be further improved. At present, some published patents disclose health care insoles using far infrared rays, such as: chinese patent application No. 201620756878.2 discloses a nanometer far infrared health insole, which is designed by coating nanometer far infrared material on the net cloth and combining the structure of the insole, so that the far infrared ray irradiates the sole of the human body through the through hole to realize the health effect. However, this patent suffers from certain drawbacks, such as that once the mesh fabric is damaged, the health care function may be affected, and the insole does not take into account the antibacterial effect and the overall durability of the insole.
Therefore, based on the above, the present application provides a health insole based on the infrared principle and a method for manufacturing the same, which effectively solves the deficiencies and defects of the prior art by improving the structure, manufacturing process, grinding method, etc. of the insole.
Disclosure of Invention
The invention aims to provide the following advantages: aiming at the problems existing at present, the health-care insole based on the infrared principle and the preparation method thereof are provided, and the defects and shortcomings in the prior art are effectively overcome by improving and designing the structure, the preparation process, the grinding method and the like of the insole.
In order to achieve the purpose, the invention adopts the technical scheme that:
a health promotion insole based on infrared principle comprises a flocking layer, an antibacterial layer, a weaving layer, a foaming layer mixed with far infrared luminescent material, a reinforcing layer and a wear-resistant layer from top to bottom in sequence; the upper surface of the foaming layer is provided with array columns and arc-shaped bulges in an array manner, and the array columns and the arc-shaped bulges are arranged at intervals; an array hole matched with the array column and an arc-shaped groove matched with the arc-shaped bulge are formed in the woven layer; the weaving layer and the foaming layer are matched by embedding the array columns into the array holes and embedding the arc-shaped bulges into the arc-shaped grooves; the bottom surface of the foaming layer is provided with array teeth which are obliquely distributed towards the rear part of the insole.
Preferably, the thickness of the flocking layer is 0.1 mm-0.2 mm, and the flocking layer and the antibacterial layer are fixedly sewn and connected; the antibacterial layer is a fabric layer formed by blending banana fiber, chitin fiber, bamboo charcoal fiber, flax fiber and polyester filament fiber, and the thickness of the antibacterial layer is 0.2-0.3 mm; the flocking layer and the antibacterial layer are both provided with light-transmitting meshes for allowing far infrared light to penetrate conveniently.
Preferably, the woven layer is a blended layer formed by blending paper mulberry bark fibers, flax fibers, bamboo charcoal fibers, banana fibers, spandex fibers and polyamide fibers; the thickness of weaving layer is 1mm ~ 2mm, and the array hole diameter of seting up on the weaving layer is 2mm ~ 3mm, the appearance of arc recess is diameter 2mm ~ 3mm cylinder hole shape, and the recess bottom of arc recess is spherical cambered surface structure.
Preferably, the reinforcing layer is an elastic rubber layer structure embedded with a woven mesh, matching teeth matched with the array teeth are arranged on the upper surface of the reinforcing layer, and the reinforcing layer and the foaming layer are mutually embedded and fixedly bonded into a whole through the array teeth and the matching teeth; the reinforcing layer is fixedly sewn and connected with the wear-resistant layer; the wear-resistant layer is a fabric layer formed by blending polyester fibers, polyamide fibers, spandex fibers, Korea nylon fibers and polyester fibers.
The preparation process of the health-care insole based on the infrared principle comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 20-30 parts of polyethylene, 10-15 parts of talcum powder, 0.5-1 part of a cross-linking agent, 5-10 parts of a cross-linking auxiliary agent, 3-5 parts of a foaming agent, 1-3 parts of a foaming auxiliary agent, 1-2 parts of a lubricant and 0.5-1.5 parts of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing roll at the temperature of 140-150 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer;
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer;
step five: a woven layer is fixedly bonded on the upper surface of the foaming layer, an antibacterial layer is fixedly bonded on the outer surface of the woven layer, and a flocking layer is fixedly sewn on the outer surface of the antibacterial layer; the lower surface of the foaming layer is fixedly bonded with a reinforcing layer, and the lower surface of the reinforcing layer is fixedly sewn with a wear-resistant layer.
Preferably, the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 5-10 hours, taking out, and then dehydrating to reduce the water content of the inner layer fiber to 30% -40%; step S3: carding and subdividing the inner layer fiber into fiber threads with the diameter of 0.2 mm-0.3 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with a clockwise knob, wherein each twisted rope wire is formed by twisting 2-3 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to be 2000 r/min-2500 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 60-80 ℃, putting the stranded rope into the post-treatment liquid, soaking for 10-20 min, taking out and airing to form the paper mulberry bark fiber.
Preferably, the alcohol used in step S5 is absolute ethanol, and the mixing and stirring time of the post-treatment solution on a magnetic stirrer is 20min to 30 min.
Preferably, the woven layer in the fourth step is woven in a warp and weft weaving mode; the warp threads of the woven layer are arranged in an interval arrangement mode of paper mulberry bark fibers, flax fibers and bamboo charcoal fibers; and the weft of the woven layer is arranged according to the modes of banana fiber, spandex fiber and nylon fiber.
Preferably, the grinder in the second step comprises a feed hopper, a grinding chamber, a grinding head, a driving motor and a collecting tank; the inner wall of the grinding chamber is provided with first grinding teeth, the grinding head is positioned in the grinding chamber, and second grinding teeth are arranged on the outer surface of the grinding head in an array manner; the bottom end of the grinding head is connected with the output end of the driving motor through a motor shaft; the driving motor is vertically and fixedly arranged inside the collecting tank, and a motor cover is arranged outside the driving motor; the grinding chamber is provided with connecting columns in an array mode on the periphery, and the outer ends of the connecting columns are fixedly connected with the inner wall of the collecting tank.
Preferably, the overall shapes of the feed hopper and the grinding chamber are both conical structures; the small diameter end of the feed hopper is fixedly connected with the small diameter end of the upper part of the grinding chamber; the grinding head is in a conical head structure, a material leakage gap is reserved between the grinding head and the inner wall of the grinding chamber, and the material leakage gap gradually changes from wide to narrow from top to bottom; the motor shaft passes through the top wall of the motor cover through the bearing to be installed in a matched mode.
Further, the specific functions and functions of the insole of the present application are described as follows: the zigzag mutual nesting and bonding cooperation between the reinforcing layer and the foaming layer is beneficial to ensuring the bonding old solidity between the foaming pad and the reinforcing layer. Meanwhile, through the structure, the inclination direction of the array teeth is inclined towards the direction of the heel, and the tooth form on the reinforcing layer is inclined towards the direction of the tiptoe, so that the relative slippage between the reinforcing layer and the foaming pad caused in the walking process of a human body can be avoided, and the stability of the insole is facilitated.
Through the setting of flocking layer, do benefit to human and dress comfortable. The setting of flocking layer makes things convenient for after the human sole contacts the shoe-pad, and the sole can also shine the human sole through the far infrared that the far infrared material transmitted when comfortable, makes the human blood capillary expansion, and then reaches activation histiocyte, and blood circulation accelerates prevents that histiocyte from ageing, reaches the purpose of strengthening human immune system. The far infrared material is added into the foaming material, so that the far infrared material is arranged in the foaming pad, the phenomenon that the generation of far infrared rays is influenced due to local abrasion can be avoided, and the stability of the health care effect of the insole is favorably ensured. Through arc recess and the bellied structure setting of arc, do benefit to the stable firm connection between weaving layer and the foaming layer, during rethread array post embedding array hole, can effectively avoid taking place relative slip between weaving layer and the foaming layer. At this moment, far infrared can launch through the far infrared material in the array post, so can avoid shining excessively, realize far infrared's dispersion and shine and sole health care physiotherapy.
Through the setting of antibiotic layer, do benefit to the whole antibiotic effect that improves the shoe-pad, avoid because long-time shoe-pad is placed and arouse the condition such as bacterial growing to take place. The antibacterial layer is a fabric layer subjected to antibacterial treatment, and materials such as banana fiber and flax fiber of the antibacterial layer are combined, so that the antibacterial effect can be ensured, and the antibacterial function of the insole can be exerted.
The wearing layer is arranged, so that the wearing resistance of the bottom of the insole is improved, the wearing damage of the insole and the inner bottom surface of the shoe due to friction is avoided, and the service life of the insole is guaranteed.
Through the design of the grinder, the grinding and the powder preparation of the foaming material can be facilitated. After the foam dries and hardens, it is first formed into small pieces and then placed inside a grinding chamber. At the moment, the driving motor is started to drive the motor shaft to rotate, the motor shaft drives the grinding head to rotate, the first grinding teeth and the second grinding teeth move relatively, the foaming material block placed into the grinding chamber is continuously ground and crushed through the material leakage gap narrowed by the width until the foaming material is ground into fine particles or powder and then flows out from the small end of the bottom of the material leakage gap. The ground particles are collected by a collection tank and await further foaming.
Through the setting of connecting post, main aim at fixes the grinding room, and the grinding room is motionless this moment, and the grinding head rotates, conveniently grinds the processing to expanded material. The paper mulberry bark has the effects of inducing diuresis to reduce edema and dispelling wind-damp; the external application of paper mulberry bark can treat neurodermatitis and tinea. Therefore, the paper mulberry bark component is added in the shoe pad, and the main purpose of the shoe pad is to utilize the medicinal efficacy of the shoe pad for treating neurodermatitis and tinea, and solve the defects of the existing shoe pad.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
on the one hand, the shoe-pad of this application possesses far infrared physiotherapy health function. When far infrared ray penetrates into human body, it will cause the resonance of atoms and molecules of human body cells and expand the blood capillary of human body, so as to activate tissue cells, accelerate blood circulation, prevent tissue cells from aging and strengthen the immune system of human body. Thereby providing guarantee for the health care effect of the insole.
On the other hand, the shoe-pad of this application still has better antibiotic effect and bottom wear-resisting effect, does benefit to the life who guarantees the shoe-pad. Through the structural design of the foaming layer, the weaving layer and the reinforcing layer, the overall connection stability of the insole can be ensured. The paper mulberry bark fibers are used for weaving and forming in the weaving layer, so that the medicinal effect of treating neurodermatitis and tinea is facilitated, and the practical value and the medicinal value are better.
In yet another aspect, the present application discloses a grinder apparatus that can accomplish crushing and discharge leakage of a material to be ground at one time by directly putting the material in. The structure has reasonable design, relatively simple structure, economy and applicability, and good practical value and popularization value.
Drawings
FIG. 1 is a schematic cross-sectional view of an insole of the invention;
FIG. 2 is a schematic view of the internal structure of the grinding machine of the present invention;
fig. 3 is a schematic top view of the grinder of the present invention.
In the figure: 1. a flocking layer; 2. an antimicrobial layer; 3. weaving layer; 4. a foamed layer; 5. a reinforcing layer; 6. a wear layer; 7. arraying the holes; 8. an array column; 9. an arc-shaped groove; 10. an arc-shaped bulge; 11. array teeth; 12. a feed hopper; 13. a grinding chamber; 14. a first grinding tooth; 15. a grinding head; 16. a second grinding tooth; 17. a motor shaft; 18. a bearing; 19. a drive motor; 20. a motor cover; 21. collecting tank; 22. connecting columns.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer and more complete, the technical solutions in the embodiments of the present invention will be described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without creative efforts based on the embodiments of the present invention belong to the protection scope of the present invention.
Example 1, as shown in figures 1-3:
a health promotion insole based on infrared principle comprises a flocking layer 1, an antibacterial layer 2, a weaving layer 3, a foaming layer 4 mixed with far infrared luminescent material, a reinforcing layer 5 and a wear-resistant layer 6 from top to bottom in sequence; the upper surface of the foaming layer 4 is provided with array columns 8 and arc-shaped bulges 10 in an array manner, and the array columns 8 and the arc-shaped bulges 10 are arranged at intervals; an array hole 7 matched with the array column 8 and an arc-shaped groove 9 matched with the arc-shaped bulge 10 are formed in the weaving layer 3; the weaving layer 3 and the foaming layer 4 are matched by embedding the array column 8 into the array hole 7 and embedding the arc-shaped bulge 10 into the arc-shaped groove 9; array teeth 11 which are obliquely distributed towards the rear part of the insole are arranged on the bottom surface of the foaming layer 4.
Preferably, the thickness of the flocking layer 1 is 0.1 mm-0.2 mm, and the flocking layer 1 and the antibacterial layer 2 are fixedly sewn and connected; the antibacterial layer 2 is a fabric layer formed by blending banana fiber, chitin fiber, bamboo charcoal fiber, flax fiber and polyester filament fiber, and the thickness of the antibacterial layer 2 is 0.2 mm-0.3 mm; the flocking layer 1 and the antibacterial layer 2 are both provided with light-transmitting meshes for facilitating the transmission of far infrared light.
Preferably, the weaving layer 3 is a blended layer formed by blending paper mulberry bark fibers, flax fibers, bamboo charcoal fibers, banana fibers, spandex fibers and polyamide fibers; the thickness of weaving layer 3 is 1mm ~ 2mm, and the array hole 7 diameter of offering on weaving layer 3 is 2mm ~ 3mm, the appearance of arc recess 9 is diameter 2mm ~ 3mm cylinder hole shape, and the recess bottom of arc recess 9 is spherical cambered surface structure.
Preferably, the reinforcing layer 5 is an elastic rubber layer structure embedded with a woven mesh, matching teeth matched with the array teeth 11 are arranged on the upper surface of the reinforcing layer 5, and the reinforcing layer 5 and the foaming layer 4 are mutually embedded and fixedly bonded into a whole through the array teeth 11 and the matching teeth; the reinforcing layer 5 and the wear-resistant layer 6 are fixedly sewn and connected; the wear-resistant layer 6 is a fabric layer formed by blending polyester fibers, polyamide fibers, spandex fibers, Kola nylon fibers and polyester fibers.
The preparation process of the health-care insole based on the infrared principle comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 20-30 parts of polyethylene, 10-15 parts of talcum powder, 0.5-1 part of a cross-linking agent, 5-10 parts of a cross-linking auxiliary agent, 3-5 parts of a foaming agent, 1-3 parts of a foaming auxiliary agent, 1-2 parts of a lubricant and 0.5-1.5 parts of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing roll at the temperature of 140-150 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer 4;
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer 3;
step five: a weaving layer 3 is fixedly bonded on the upper surface of the foaming layer 4, an antibacterial layer 2 is fixedly bonded on the outer surface of the weaving layer 3, and a flocking layer 1 is fixedly sewn on the outer surface of the antibacterial layer 2; the lower surface of the foaming layer 4 is fixedly bonded with a reinforcing layer 5, and the lower surface of the reinforcing layer 5 is fixedly sewn with a wear-resistant layer 6.
Preferably, the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 5-10 hours, taking out, and then dehydrating to reduce the water content of the inner layer fiber to 30% -40%; step S3: carding and subdividing the inner layer fiber into fiber threads with the diameter of 0.2 mm-0.3 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with a clockwise knob, wherein each twisted rope wire is formed by twisting 2-3 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to be 2000 r/min-2500 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 60-80 ℃, putting the stranded rope into the post-treatment liquid, soaking for 10-20 min, taking out and airing to form the paper mulberry bark fiber.
Preferably, the alcohol used in step S5 is absolute ethanol, and the mixing and stirring time of the post-treatment solution on a magnetic stirrer is 20min to 30 min.
Preferably, the woven layer 3 in the fourth step is woven in a warp and weft weaving manner; the warp threads of the weaving layer 3 are arranged in an interval arrangement mode of paper mulberry bark fibers, flax fibers and bamboo charcoal fibers; the weft of the weaving layer 3 is arranged according to the mode of banana fiber, spandex fiber and nylon fiber.
Preferably, the grinder in the second step comprises a feed hopper 12, a grinding chamber 13, a grinding head 15, a driving motor 19 and a collecting tank 21; the inner wall of the grinding chamber 13 is provided with first grinding teeth 14, the grinding head 15 is positioned inside the grinding chamber 13, and the outer surface of the grinding head 15 is provided with second grinding teeth 16 in an array manner; the bottom end of the grinding head 15 is connected with the output end of a driving motor 19 through a motor shaft 17; the driving motor 19 is vertically and fixedly arranged inside the collecting tank 21, and a motor cover 20 is arranged outside the driving motor 19; the periphery of the grinding chamber 13 is provided with connecting columns 22 in an array manner, and the outer ends of the connecting columns 22 are fixedly connected with the inner wall of the collecting tank 21.
Preferably, the overall shapes of the feed hopper 12 and the grinding chamber 13 are both conical structures; the small diameter end of the feed hopper 12 is fixedly connected with the small diameter end of the upper part of the grinding chamber 13; the grinding head 15 is in a conical head shape, a material leakage gap is reserved between the grinding head 15 and the inner wall of the grinding chamber 13, and the material leakage gap gradually changes from wide to narrow from top to bottom; the motor shaft 17 is fitted through the top wall of the motor cover 20 through a bearing 18.
Further, the specific functions and functions of the insole of the present application are described as follows: the zigzag mutual nesting and bonding match between the reinforcing layer 5 and the foaming layer 4 is beneficial to ensuring the bonding and old solidity between the foaming pad and the reinforcing layer 5. Meanwhile, through the structure arrangement, the inclination direction of the array teeth 11 is inclined towards the direction of the heel, and the tooth form on the reinforcing layer 5 is inclined towards the direction of the tiptoe, so that the relative sliding between the reinforcing layer 5 and the foaming pad in the walking process of a human body can be avoided, and the stability of the insole is facilitated.
The flocking layer 1 is arranged, so that the human body can be comfortably worn. The arrangement of the flocking layer 1 is convenient for the human sole to be in contact with the insole, the sole feels comfortable, and simultaneously, the far infrared rays emitted by the far infrared materials can irradiate the human sole to expand the human body microvascular, so that the aims of activating tissue cells, accelerating blood circulation, preventing the tissue cells from aging and strengthening the immune system of the human body are fulfilled. The far infrared material is added into the foaming material, so that the far infrared material is arranged in the foaming pad, the phenomenon that the generation of far infrared rays is influenced due to local abrasion can be avoided, and the stability of the health care effect of the insole is favorably ensured. Through the structure setting of arc recess 9 and arc arch 10, do benefit to the stable firm connection between weaving layer 3 and the foaming layer 4, during rethread array post 8 embedding array hole 7, can effectively avoid taking place relative slip between weaving layer 3 and the foaming layer 4. At this moment, far infrared can launch through the far infrared material in the array post 8, so can avoid shining excessively, realize far infrared's dispersion and shine and sole health care physiotherapy.
Through the setting of antibiotic layer 2, do benefit to the whole antibiotic effect that improves the shoe-pad, avoid because long-time shoe-pad is placed and arouse that the circumstances such as bacterial growing take place. The antibacterial layer 2 is a fabric layer subjected to antibacterial treatment, and materials such as banana fiber and flax fiber of the antibacterial layer 2 are combined, so that the antibacterial effect can be ensured, and the antibacterial function of the insole can be exerted.
The wear-resistant layer 6 is mainly used for improving the wear resistance of the bottom of the insole, avoiding the abrasion damage of the insole and the inner bottom surface of the shoe due to friction and being beneficial to ensuring the service life of the insole.
Through the design of the grinder, the grinding and the powder preparation of the foaming material can be facilitated. After the foam has dried and hardened, it is first made into small pieces and then placed inside the grinding chamber 13. At this time, the driving motor 19 is started to drive the motor shaft 17 to rotate, the motor shaft 17 drives the grinding head 15 to rotate, at this time, the first grinding teeth 14 and the second grinding teeth 16 move relatively, and the foam material block put into the grinding chamber 13 is continuously ground and crushed through the material leakage gap narrowed from width until the foam material is ground into fine particles or powder and then flows out from the small end at the bottom of the material leakage gap. The ground particles are now collected by the collection trough 21 and await further foaming.
Through the setting of spliced pole 22, main aim at fixes grinding chamber 13, and grinding chamber 13 is motionless this moment, and grinding head 15 rotates, conveniently grinds the processing to the expanded material. The paper mulberry bark has the effects of inducing diuresis to reduce edema and dispelling wind-damp; the external application of paper mulberry bark can treat neurodermatitis and tinea. Therefore, the paper mulberry bark component is added in the shoe pad, and the main purpose of the shoe pad is to utilize the medicinal efficacy of the shoe pad for treating neurodermatitis and tinea, and solve the defects of the existing shoe pad.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
on the one hand, the shoe-pad of this application possesses far infrared physiotherapy health function. When far infrared ray penetrates into human body, it will cause the resonance of atoms and molecules of human body cells and expand the blood capillary of human body, so as to activate tissue cells, accelerate blood circulation, prevent tissue cells from aging and strengthen the immune system of human body. Thereby providing guarantee for the health care effect of the insole.
On the other hand, the shoe-pad of this application still has better antibiotic effect and bottom wear-resisting effect, does benefit to the life who guarantees the shoe-pad. Through the structural design of the foaming layer 4, the weaving layer 3 and the reinforcing layer 5, the overall connection stability of the insole can be ensured. The paper mulberry bark fibers are used for weaving and forming in the weaving layer 3, so that the medicinal effect of treating neurodermatitis and tinea is facilitated, and the practical value and the medicinal value are better.
In yet another aspect, the present application discloses a grinder apparatus that can accomplish crushing and discharge leakage of a material to be ground at one time by directly putting the material in. The structure has reasonable design, relatively simple structure, economy and applicability, and good practical value and popularization value.
Example 2:
a preparation process of health care insoles based on an infrared principle comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 20 parts of polyethylene, 10 parts of talcum powder, 0.5 part of cross-linking agent, 5 parts of cross-linking auxiliary agent, 3 parts of foaming agent, 1 part of foaming auxiliary agent, 1 part of lubricant and 0.5 part of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing roll with the temperature of 140 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer 4;
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer 3;
step five: a weaving layer 3 is fixedly bonded on the upper surface of the foaming layer 4, an antibacterial layer 2 is fixedly bonded on the outer surface of the weaving layer 3, and a flocking layer 1 is fixedly sewn on the outer surface of the antibacterial layer 2; the lower surface of the foaming layer 4 is fixedly bonded with a reinforcing layer 5, and the lower surface of the reinforcing layer 5 is fixedly sewn with a wear-resistant layer 6.
Preferably, the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 5 hours, taking out the inner layer fiber, and then dehydrating the inner layer fiber to reduce the water content of the inner layer fiber to 30-40%; step S3: carding and subdividing the inner layer fibers into fiber threads with the diameter of 0.2 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with a clockwise knob, wherein each twisted rope wire is formed by twisting 2 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to be 2000 r/min-2500 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 60 ℃, putting the stranded rope into the post-treatment liquid, soaking for 10min, taking out and airing to form the paper mulberry bark fiber.
The technical scheme has better far infrared health care physical therapy effect and better antibacterial property.
Example 3:
a preparation process of health care insoles based on an infrared principle comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 25 parts of polyethylene, 12 parts of talcum powder, 0.8 part of cross-linking agent, 8 parts of cross-linking auxiliary agent, 4 parts of foaming agent, 2 parts of foaming auxiliary agent, 1.5 parts of lubricant and 1 part of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing mill with the temperature of 145 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer 4;
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer 3;
step five: a weaving layer 3 is fixedly bonded on the upper surface of the foaming layer 4, an antibacterial layer 2 is fixedly bonded on the outer surface of the weaving layer 3, and a flocking layer 1 is fixedly sewn on the outer surface of the antibacterial layer 2; the lower surface of the foaming layer 4 is fixedly bonded with a reinforcing layer 5, and the lower surface of the reinforcing layer 5 is fixedly sewn with a wear-resistant layer 6.
Preferably, the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 8 hours, taking out, and dehydrating to reduce the water content of the inner layer fiber to 35%; step S3: carding and subdividing the inner layer fibers into fiber threads with the diameter of 0.2 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with a clockwise knob, wherein each twisted rope wire is formed by twisting 2 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to 2200 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 70 ℃, putting the stranded rope into the post-treatment liquid, soaking for 15min, taking out and airing to form the paper mulberry bark fiber.
The insole prepared by the technical scheme has a good far infrared physiotherapy effect, and has good practical value and popularization value. The paper mulberry bark fiber is adopted, so that the medicinal efficacy of neurodermatitis and tinea of the insole can be improved.
Example 4:
a preparation process of health care insoles based on an infrared principle comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 30 parts of polyethylene, 15 parts of talcum powder, 1 part of cross-linking agent, 10 parts of cross-linking auxiliary agent, 5 parts of foaming agent, 3 parts of foaming auxiliary agent, 2 parts of lubricant and 1.5 parts of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing roll with the temperature of 150 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer 4;
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer 3;
step five: a weaving layer 3 is fixedly bonded on the upper surface of the foaming layer 4, an antibacterial layer 2 is fixedly bonded on the outer surface of the weaving layer 3, and a flocking layer 1 is fixedly sewn on the outer surface of the antibacterial layer 2; the lower surface of the foaming layer 4 is fixedly bonded with a reinforcing layer 5, and the lower surface of the reinforcing layer 5 is fixedly sewn with a wear-resistant layer 6.
Preferably, the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 10 hours, taking out, and dehydrating to reduce the water content of the inner layer fiber to 40%; step S3: carding and subdividing the inner layer fibers into fiber threads with the diameter of 0.3 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with clockwise twisting, wherein each twisted rope wire is formed by twisting 3 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to be 2500 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 80 ℃, putting the stranded rope into the post-treatment liquid, soaking for 20min, taking out and airing to form the paper mulberry bark fiber.
The insole prepared by the technical scheme has a good far infrared physiotherapy effect, and has good practical value and popularization value.
The above description is only for the specific embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (10)
1. A health-care insole based on the infrared principle is characterized in that: the fabric comprises a flocking layer (1), an antibacterial layer (2), a weaving layer (3), a foaming layer (4) mixed with far infrared luminescent materials, a reinforcing layer (5) and a wear-resistant layer (6) from top to bottom in sequence; the foaming layer (4) is provided with array columns (8) and arc-shaped bulges (10) on the upper surface in an array manner, and the array columns (8) and the arc-shaped bulges (10) are arranged at intervals; an array hole (7) matched with the array column (8) and an arc-shaped groove (9) matched with the arc-shaped bulge (10) are formed in the weaving layer (3); the weaving layer (3) and the foaming layer (4) are matched by embedding the array column (8) into the array hole (7) and embedding the arc-shaped bulge (10) into the arc-shaped groove (9); the bottom surface of the foaming layer (4) is provided with array teeth (11) which are obliquely distributed towards the rear part of the insole.
2. The health insole based on infrared principle as claimed in claim 1, wherein: the thickness of the flocking layer (1) is 0.1 mm-0.2 mm, and the flocking layer (1) and the antibacterial layer (2) are fixedly sewn and connected; the antibacterial layer (2) is a fabric layer formed by blending banana fiber, chitin fiber, bamboo charcoal fiber, flax fiber and polyester filament fiber, and the thickness of the antibacterial layer (2) is 0.2-0.3 mm; the flocking layer (1) and the antibacterial layer (2) are both provided with light-transmitting meshes for facilitating the transmission of far infrared light.
3. The health insole based on infrared principle as claimed in claim 1, wherein: the weaving layer (3) is a blended layer formed by blending paper mulberry bark fibers, flax fibers, bamboo charcoal fibers, banana fibers, spandex fibers and polyamide fibers; the thickness of weaving layer (3) is 1mm ~ 2mm, and the array hole (7) diameter of seting up on weaving layer (3) is 2mm ~ 3mm, the appearance of arc recess (9) is diameter 2mm ~ 3mm cylinder hole shape, and the recess bottom of arc recess (9) is spherical cambered surface structure.
4. The health insole based on infrared principle as claimed in claim 1, wherein: the reinforcing layer (5) is an elastic rubber layer structure embedded with a woven mesh, matching teeth matched with the array teeth (11) are arranged on the upper surface of the reinforcing layer (5), and the reinforcing layer (5) and the foaming layer (4) are embedded into each other through the array teeth (11) and the matching teeth and are fixedly bonded into a whole; the reinforcing layer (5) and the wear-resistant layer (6) are fixedly sewn and connected; the wear-resistant layer (6) is a fabric layer formed by blending polyester fibers, polyamide fibers, spandex fibers, Korea nylon fibers and polyester fibers.
5. The process for preparing a health insole based on infrared principle as claimed in claim 1, wherein: the method comprises the following steps:
the method comprises the following steps: preparing a foaming material: preparing 20-30 parts of polyethylene, 10-15 parts of talcum powder, 0.5-1 part of a cross-linking agent, 5-10 parts of a cross-linking auxiliary agent, 3-5 parts of a foaming agent, 1-3 parts of a foaming auxiliary agent, 1-2 parts of a lubricant and 0.5-1.5 parts of nano silicon dioxide particles according to the mass parts;
step two: mixing and grinding: sequentially putting the foaming material prepared in the step one into a mixing roll at the temperature of 140-150 ℃ for mixing treatment to obtain a foaming mixture; putting the foaming mixture into a grinder to be ground into mixed foaming powder;
step three: preparing a health-care insole: uniformly mixing the mixed foaming powder prepared in the step two with the far infrared nano material according to the mass ratio of 10:1, pouring the mixture into a foaming machine and a magnetic mold for mold pressing foaming to form an insole foaming layer (4);
step four: blending 30 parts of paper mulberry bark fiber, 20 parts of flax fiber, 20 parts of bamboo charcoal fiber, 10 parts of banana fiber, 20 parts of spandex fiber and 10 parts of polyamide fiber according to the mass parts to form a woven layer (4);
step five: a weaving layer (3) is fixedly bonded on the upper surface of the foaming layer (4), an antibacterial layer (2) is fixedly bonded on the outer surface of the weaving layer (3), and a flocking layer (1) is fixedly sewn on the outer surface of the antibacterial layer (2); the lower surface of the foaming layer (4) is fixedly bonded with a reinforcing layer (5), and the lower surface of the reinforcing layer (5) is fixedly sewn with a wear-resistant layer (6).
6. The process for preparing a health insole based on infrared principle as claimed in claim 5, wherein: the preparation process of the paper mulberry bark fiber comprises the following steps: step S1: cutting fresh paper mulberry bark, and stripping inner layer fiber and outer layer cortex of the paper mulberry bark; step S2: soaking the inner layer fiber in acetic acid for 5-10 hours, taking out, and then dehydrating to reduce the water content of the inner layer fiber to 30% -40%; step S3: carding and subdividing the inner layer fiber into fiber threads with the diameter of 0.2 mm-0.3 mm; step S4: twisting the fiber wires to form a twisted rope wire structure with a clockwise knob, wherein each twisted rope wire is formed by twisting 2-3 fiber wires; step S5: preparing 20 parts of alcohol, 5 parts of pine oil, 10 parts of acetic acid, 2 parts of lubricating oil and 5 parts of lactic acid according to the mass parts, placing a beaker containing the specified mass parts on a magnetic stirrer, and setting the stirring speed to be 2000 r/min-2500 r/min; sequentially adding specified parts by mass of pine oil, acetic acid, lubricating oil and lactic acid into a beaker, and mixing to obtain a post-treatment liquid; step S6: heating the post-treatment liquid to 60-80 ℃, putting the stranded rope into the post-treatment liquid, soaking for 10-20 min, taking out and airing to form the paper mulberry bark fiber.
7. The process for preparing a health insole based on infrared principle as claimed in claim 6, wherein: the alcohol used in the step S5 is absolute ethyl alcohol, and the mixing and stirring time of the post-treatment liquid on the magnetic stirrer is 20-30 min.
8. The process for preparing a health insole based on infrared principle as claimed in claim 5, wherein: the weaving layer (4) in the fourth step is woven according to the weaving mode of warps and wefts; the warp threads of the weaving layer (4) are arranged in an interval arrangement mode of paper mulberry bark fibers, flax fibers and bamboo charcoal fibers; and the wefts of the woven layer (4) are arranged according to the modes of banana fiber, spandex fiber and nylon fiber.
9. The process for preparing a health insole based on infrared principle as claimed in claim 5, wherein: the grinder in the second step comprises a feed hopper (12), a grinding chamber (13), a grinding head (15), a driving motor (19) and a collecting tank (21); the inner wall of the grinding chamber (13) is provided with first grinding teeth (14), the grinding head (15) is positioned inside the grinding chamber (13), and the outer surface array of the grinding head (15) is provided with second grinding teeth (16); the bottom end of the grinding head (15) is connected with the output end of a driving motor (19) through a motor shaft (17); the driving motor (19) is vertically and fixedly arranged inside the collecting tank (21), and a motor cover (20) is arranged outside the driving motor (19); the grinding chamber (13) is provided with connecting columns (22) in an array mode on the periphery, and the outer ends of the connecting columns (22) are fixedly connected with the inner wall of the collecting tank (21).
10. The process for preparing a health insole based on infrared principle as claimed in claim 9, wherein: the feed hopper (12) and the grinding chamber (13) are of conical structures in overall appearance; the small diameter end of the feed hopper (12) is fixedly connected with the small diameter end of the upper part of the grinding chamber (13); the grinding head (15) is in a conical head structure, a material leakage gap is reserved between the grinding head (15) and the inner wall of the grinding chamber (13), and the material leakage gap gradually changes from wide to narrow from top to bottom; the motor shaft (17) penetrates through the top wall of the motor cover (20) through a bearing (18) to be installed in a matched mode.
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