CN102912556A - Cloth for sanitary pads and preparation method of cloth - Google Patents

Cloth for sanitary pads and preparation method of cloth Download PDF

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Publication number
CN102912556A
CN102912556A CN201210353725XA CN201210353725A CN102912556A CN 102912556 A CN102912556 A CN 102912556A CN 201210353725X A CN201210353725X A CN 201210353725XA CN 201210353725 A CN201210353725 A CN 201210353725A CN 102912556 A CN102912556 A CN 102912556A
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cloth
water
fiber
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CN102912556B (en
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李祖安
叶寿兴
叶长辉
黄族健
方国恩
聂祖宝
张嫦芳
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Fujian Funeng Nanfang sanitary materials Co., Ltd
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Abstract

The invention belongs to spunlace non-woven textile products for sanitary pads, particularly relates to cloth for sanitary pads and a preparation method of the cloth. The preparation method of the cloth includes the steps of compositing two fiber layers via spunlace and drying the two fiber layers. The two fiber layers is separated into an A layer and a B layer along the entering direction of liquid from surface to interior, wherein the A layer is a blended layer of hydrophilic polypropylene short fibers and viscose fibers, the B layer is composited by a one-step spunlace method, and production time for multiple steps is greatly shortened, and production efficiency is greatly efficiently improved. The prepared sanitary pad material is thin, a user feels dry and comfortable when using a sanitary pad, comfortable sensation is greatly increased, international advanced level is reached, usability of the sanitary pad can be effectively improved, and skin-friendliness and abrasive resistance are better. In addition, compared with a conventional two-step method, the preparation method can save energy by 40%-50%.

Description

Panty liner cloth and preparation method thereof
Technical field
The present invention relates to sanitary water non-woven textiles, particularly a kind of panty liner cloth and preparation method thereof.
Background technology
Entered since 21 century, along with the significantly raising of people's material and culture and living standard, earth-shaking variation has occured in the absorbent article industry, and it undergoes an unusual development rapidly.The fast development of absorbent article industry has driven the application of health with textiles, and wherein non-weaving cloth has occupied increasing proportion, and hydro-entangled non-woven fabric is owing to have the characteristics such as surface exquisiteness, soft close skin, and development rapidly aspect high-end nursing materials.China is the fastest developing country of in the world economic growth, more and more payes attention to healthy and protection, and panty liner class output rises year by year in recent years, and consumption figure reached 24,100,000,000 in 2008, and sales volume reaches 15,000,000,000 yuan, increases by 15.1% than 2007 years.And high-grade panty liner tends to use hydro-entangled non-woven fabric mostly, group uses the cotton spun laced fabric to produce high-grade sanitary napkin and panty liner such as the perseverance peace, U.S.'s Kimberly that whole world sanitary care article ranks the first also uses spun laced fabric production to specialize in American-European high-grade panty liner.As seen, hydro-entangled non-woven fabric has wide market prospects in the absorbent article field.
But the hydro-entangled non-woven fabric that the present high-grade panty liner of China is used also needs further exploitation, particularly require its contact surface layer have super dry and comfortable, soft, comfortable, Surface Permeability is good, anti-ly bleed back, health, filoplume are few, wear-resisting, with the plurality of advantages such as skin is non-stimulated, antibiotic, wicking layer then has softness, comfortable, the characteristics such as liquid absorption is large.
Panty liner belongs to a kind of of absorbent non-woven textiles.In use, the body fluid of discharging of asking for help can permeate the top layer rapidly, and enters wicking layer, and what particularly the top layer will be very is dry and comfortable, anti-bleed back fairly good.Otherwise people's body fluid can not be absorbed rapidly, add anti-bleed back undesirable, can not effectively protection human skin, can cause comfort bad.Even the high-grade panty liner of producing with the cotton spun laced fabric at present, although extremely soft texture is arranged, anti-bleeding back property technology is captured not yet fully, does not also reach super dry and comfortable effect.The manufacturer that the U.S., Germany etc. are world-class all has exploitation water to sting high-grade Ms's panty liner, but produces according to two-step method, namely produces first surface layer, again surface layer and wicking layer together laminating production.Both combinations are not too tight, and the surface is dry and comfortable not, and the cloth cover lines is also thicker, and comfort is undesirable, and production cost is also very high.
On the whole, the product development of high-grade panty liner also is not very desirable.
Summary of the invention
The technical problem that the present invention mainly solves provides the super dry-touch type panty liner of a kind of one-step method water thorn with cloth and preparation method thereof, can absorb well the body fluid of human body, and keep the extreme on surface dry and comfortable, and human body is played good health-care function.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of panty liner cloth is provided, and mainly, oven dry compound through the water thorn by two fibre layers forms, this two fibre layers by the direction that enters from liquid by the table extremely inner A of being respectively layer and B layer; The A layer is the mixed layer of hydrophily polypropylene fiber and viscose; The B layer is the viscose layer.
Wherein, described A layer is the mixed layer of 80% hydrophily polypropylene fiber and the sticking dimension of 20% viscose glue, and grammes per square metre is 28g/m 2± 2g/m 2Described B layer is 100% viscose layer, and grammes per square metre is 57g/m 2± 3g/m 2The grammes per square metre that two-layer water stings compound rear cloth is 85g/m 2± 5g/m 2
For solving the problems of the technologies described above, another technical solution used in the present invention is: a kind of preparation method that above-mentioned panty liner is used cloth for preparing is provided, comprise step: prepare simultaneously A layer and B layer fibrage, two fibre layers water is stung compound acquisition water thorn grey cloth, oven dry obtains described panty liner cloth afterwards.
Wherein, described A layer and B layer fibrage prepare with one-step method by a spun-laced machine, and shared 5 water needle heads of water thorn recombination process tangle compound, and the 1st water needle head liquid drugs injection pressure is 30bar ± 5bar; The 2nd water needle head liquid drugs injection pressure is 100bar ± 5bar; The 3rd water needle head liquid drugs injection pressure is 150bar ± 5bar; The 4th water needle head liquid drugs injection pressure is 200bar ± 5bar; The 5th water needle head liquid drugs injection pressure is 120bar ± 5bar; Total liquid drugs injection pressure is 600bar ± 25bar.
Wherein, described spun-laced machine has 4 water thorn rotary drums, and the degree of draft between the 1st, 2,3,4 water thorn rotary drum is respectively 7% ± 1%, 5% ± 1%, 7% ± 1%.
Wherein, in the preparation of water thorn grey cloth, adopt two carding machines respectively A layer and B layer to be carried out combing simultaneously, First combing owner cylinder speed is 1000m/min ± 50m/min, upper and lower doffer's speed is controlled to be respectively 36m/min ± 3m/min, 35m/min ± 3m/min, and the speed of upper and lower cohesion is controlled to be 25m/min ± 3m/min; Second combing owner cylinder speed is 1100m/min ± 50m/min, and upper and lower doffer's speed is controlled to be respectively 70m/min ± 3m/min, 65m/min ± 3m/min.
Wherein, the fibrolaminar preparation method of A layer is as follows: with hydrophily polypropylene fiber and viscose be mixed through fiber feeding, thick shredding, fiber mix, smart shredding, fiber carding make; Fibrolaminar preparation method is as follows for the B layer: viscose is made through fiber feeding, thick shredding, fiber mixing, smart shredding, fiber carding, cross lapping, drawing-off.
Wherein, make water thorn grey cloth after, through the dehydration of dehydration curtain, by rolling after the oven dry of two hot blast rotary drums, after cutting, namely obtain again described panty liner cloth more first.
Wherein, the water of hygrometric state thorn grey cloth by the negative pressure suction of dehydration curtain 200mbar ± 10mbar, is dried after sloughing 80% moisture again.
Wherein, described two hot blast rotary drums carry out hot blast by hot blast to water thorn grey cloth and penetrate oven dry, and the temperature of hot-air seasoning is 110 ℃ ± 10 ℃, and the speed of a motor vehicle is 40m/min ± 2m/min.
The invention has the beneficial effects as follows: the present invention is with respect to prior art, following advantage is arranged: top layer (A layer) adopts hydrophilic polypropylene short fiber and viscose staple fibre to mix, the hydrophily polypropylene fiber can allow the body fluid rapid osmotic to wicking layer, and surface adsorptive liquid not, make the dermal sensation of with it contact very dry and comfortable, viscose then can be brought into play its superpower hygroscopicity, makes body fluid permeate sooner; The two-layer employing one-step method of A, B water thorn is compound, reduced significantly the compound production time of multistep, extremely effectively improved production efficiency, the Thickness Ratio of resulting panty liner material is thinner, the subsides skin is dry and comfortable, relaxes to make sense and significantly promote, and reaches advanced world standards, but and the serviceability of Effective Raise protection pad, make skin-friendly, ABRASION RESISTANCE better; The comparable traditional two step method of energy resource consumption is saved 40%-50% in addition.
The specific embodiment
By describing technology contents of the present invention, structural feature in detail, realized purpose and effect, give explanation below in conjunction with embodiment is detailed.
Panty liner of the present invention with the cloth product mainly for the production of high-grade Ms's panty liner, require the contact surface layer have super dry and comfortable, soft, comfortable, Surface Permeability is good, anti-ly bleed back, health, filoplume are few, wear-resisting, and the plurality of advantages such as skin is non-stimulated, antibiotic.Wicking layer then has softness, comfortable, the characteristics such as liquid absorption is large, raw material is biodegradable.
According to above-mentioned characteristic requirements, panty liner cloth provided by the present invention, mainly, oven dry compound through water thorn by two fibre layers forms, this two fibre layers by the direction that enters from liquid by table to the inner A of being respectively layer and B layer; The A layer is the mixed layer of 80%1.5D * 40mm hydrophily polypropylene fiber and 20%1.5D * 40mm viscose; The B layer is 100%1.5D * 40mm viscose layer.
A layer grammes per square metre is 28g/m 2± 2g/m 2, B layer grammes per square metre is 57g/m 2± 3g/m 2, two-layer compound rear spun laced fabric grammes per square metre is 85g/m 2± 5g/m 2, its density reaches 0.17g/cm 3, can make thickness less, liquid absorption is larger.
The A layer is the contact surface layer, adopts 80% import novel environment-friendly water to sting special-purpose polypropylene fiber and mixes with 20% viscose.The hydrophily polypropylene fiber has certain specific physical performance, its have softness, dry and comfortable, with the characteristics such as the skin compatibility is good, antibiotic, it is the splendid fibrous raw material of producing amenities, during as the contact surface layer, can allow the body fluid rapid osmotic to wicking layer, and surface adsorptive liquid not makes the dermal sensation of with it contact very dry and comfortable.And only account for the viscose on top layer 20%, and then bring into play its superpower hygroscopicity, make body fluid permeate sooner.
The B layer is wicking layer, and it selects high-quality import viscose.Viscose is cellulose fibre, and the public fixed moisture regain of viscose is 13%, and its raw material are wood pulp, paper pulp, bamboo pulp etc., have softness, natural environmental-protective, biodegradation, good water absorption, does not hinder the characteristics such as skin, is fit to very much do hygienic material.
This panty liner is compound through one-step method water thorn with A layer and B layer with cloth, significantly reduce the compound production time of multistep and extremely effectively improved production efficiency, the Thickness Ratio of resulting panty liner material is thinner, the subsides skin is dry and comfortable, relax and to make sense and significantly promote, reach advanced world standards, but and the serviceability of Effective Raise protection pad, make skin-friendly, ABRASION RESISTANCE better; The comparable traditional two step method of energy resource consumption is saved 40%-50% in addition.
Above-mentioned panty liner is as follows with preparation method's step of cloth:
1) prepare respectively A, B layer: fibrolaminar preparation method is as follows for the A layer: with 80%1.5D * 40mm hydrophily polypropylene fiber and 20%1.5D * 40mm viscose be mixed through fiber feeding, thick shredding, fiber mix, smart shredding, fiber carding make; Fibrolaminar preparation method is as follows for the B layer: 100%1.5D * 40mm viscose is made through fiber feeding, thick shredding, fiber mixing, smart shredding, fiber carding, cross lapping, drawing-off.
Wherein, each carries out water and stings compound through a carding machine carding two fibrages more respectively simultaneously.Compare in the existing technique and need to produce first the contact-making surface layer, to contact again surface layer with the wicking layer laminating production, with the frivolous softness of cloth, dry and comfortable effective, and greatly shorten the production time through the panty liner of One-step production, can realize the high speed high yield, the decrease production cost.First combing owner cylinder speed is 1000m/min ± 50m/min, and upper and lower doffer's speed is controlled to be respectively 36m/min ± 3m/min, 35m/min ± 3m/min, and the speed of upper and lower cohesion is controlled to be 25m/min ± 3m/min; Second combing owner cylinder speed is 1100m/min ± 50m/min, and upper and lower doffer's speed is controlled to be respectively 70m/min ± 3m/min, 65m/min ± 3m/min.Technological parameter by strict control carding machine combing lapping can prevent the problems such as density irregularity, lapping wrinkle, surface irregularity.
2) two-layer different fibre lay-up is added together, through 5 water needle heads of spun-laced machine water thorn grey cloth that is composited that tangles.The 1st water needle head liquid drugs injection pressure is 30bar ± 5bar; The 2nd water needle head liquid drugs injection pressure is 100bar ± 5bar; The 3rd water needle head liquid drugs injection pressure is 150bar ± 5bar; The 4th water needle head liquid drugs injection pressure is 200bar ± 5bar; The 5th water needle head liquid drugs injection pressure is 120bar ± 5bar; Total liquid drugs injection pressure is 600bar ± 25bar.Degree of draft between spun-laced machine the 1st, 2,3,4 water thorn rotary drum is respectively 7% ± 1%, 5% ± 1%, 7% ± 1%.
Liquid drugs injection pressure causes the spun laced fabric two-layer composite destroyed too greatly easily, and product body fluid absorbs and the surface dry effect thereby affect, and the liquid drugs injection insufficient pressure does not then reach requirement in the aspect such as wear-resisting, the filoplume of product, affect the terminal client use.In water when thorn, can guarantee that to this pressure control of liquid drugs injection each functional layer complete form, interface are clear in the preparation process of the present invention, guarantees that again certain adhesion is arranged between each functional layer simultaneously having certain separation strength, guarantees comprehensive assimilation effect.
And can control water thorn grey cloth tension force in process of production to the control of degree of draft between the water thorn rotary drum, and prevent the generation of misdraft, reduce tension force, to guarantee product comprehensibility index composite demand as far as possible.
3) with the hygrometric state water thorn composite grey fabric that makes, by the negative pressure suction of dehydration curtain 200mbar ± 10mbar, slough 80% moisture.Adopt first the method for physics dehydration to slough most moisture, in following drying course, can reduce required heat energy like this.
4) water thorn grey cloth is dried rolling: specifically by hot blast the water thorn composite grey fabric of hygrometric state is carried out hot blast by two hot blast rotary drums and penetrate oven dry, the temperature of hot-air seasoning is (110 ± 10) ℃, and the speed of a motor vehicle is (40 ± 2) m/min.
5) cut and check at cutting machine and obtain satisfactory panty liner cloth.
The super dry-touch type panty liner cloth specification table of one-step method water thorn that table 1 makes for the present invention.
Traditional material wherein is the two-layer compound product that domestic two step method makes, and the A layer is (35 ± 3) g/m 2100% normal polypropylene fibrage, the B layer is 100% viscose layer.
Table 1
Figure BDA00002167396000061
The above only is embodiments of the invention; be not so limit claim of the present invention; every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention to do, or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.

Claims (10)

1. a panty liner cloth is characterized in that, mainly, oven dry compound through water thorn by two fibre layers forms, this two fibre layers by the direction that enters from liquid by table to the inner A of being respectively layer and B layer; The A layer is the mixed layer of hydrophily polypropylene fiber and viscose; The B layer is the viscose layer.
2. panty liner cloth according to claim 1 is characterized in that: described A layer is the mixed layer of 80% hydrophily polypropylene fiber and the sticking dimension of 20% viscose glue, and grammes per square metre is 28g/m 2± 2g/m 2Described B layer is 100% viscose layer, and grammes per square metre is 57g/m 2± 3g/m 2The grammes per square metre that two-layer water stings compound rear cloth is 85g/m 2± 5g/m 2
3. one kind prepares the preparation method that panty liner as claimed in claim 1 or 2 is used cloth, it is characterized in that: comprise step:
Prepare simultaneously A layer and B layer fibrage, two fibre layers water is stung compound acquisition water thorn grey cloth, oven dry obtains described panty liner cloth afterwards.
4. preparation method according to claim 3 is characterized in that:
Described A layer and B layer fibrage prepare with one-step method by a spun-laced machine, and shared 5 water needle heads of water thorn recombination process tangle compound, and the 1st water needle head liquid drugs injection pressure is 30bar ± 5bar; The 2nd water needle head liquid drugs injection pressure is 100bar ± 5bar; The 3rd water needle head liquid drugs injection pressure is 150bar ± 5bar; The 4th water needle head liquid drugs injection pressure is 200bar ± 5bar; The 5th water needle head liquid drugs injection pressure is 120bar ± 5bar; Total liquid drugs injection pressure is 600bar ± 25bar.
5. preparation method according to claim 4 is characterized in that:
Described spun-laced machine has 4 water thorn rotary drums, and the degree of draft between the 1st, 2,3,4 water thorn rotary drum is respectively 7% ± 1%, 5% ± 1%, 7% ± 1%.
6. preparation method according to claim 4 is characterized in that:
In the preparation of water thorn grey cloth, adopt two carding machines respectively A layer and B layer to be carried out combing simultaneously, First combing owner cylinder speed is 1000m/min ± 50m/min, upper and lower doffer's speed is controlled to be respectively 36m/min ± 3m/min, 35m/min ± 3m/min, and the speed of upper and lower cohesion is controlled to be 25m/min ± 3m/min; Second combing owner cylinder speed is 1100m/min ± 50m/min, and upper and lower doffer's speed is controlled to be respectively 70m/min ± 3m/min, 65m/min ± 3m/min.
7. each described preparation method is characterized in that according to claim 3-6,
Fibrolaminar preparation method is as follows for the A layer: with hydrophily polypropylene fiber and viscose be mixed through fiber feeding, thick shredding, fiber mix, smart shredding, fiber carding make;
Fibrolaminar preparation method is as follows for the B layer: viscose is made through fiber feeding, thick shredding, fiber mixing, smart shredding, fiber carding, cross lapping, drawing-off.
8. each described preparation method is characterized in that according to claim 3-6, make water thorn grey cloth after, through the dehydration of dehydration curtain, by rolling after the oven dry of two hot blast rotary drums, after cutting, namely obtain again described panty liner cloth more first.
9. preparation method according to claim 8 is characterized in that, the water of hygrometric state thorn grey cloth by the negative pressure suction of dehydration curtain 200mbar ± 10mbar, is dried after sloughing 80% moisture again.
10. preparation method according to claim 8 is characterized in that, described two hot blast rotary drums carry out hot blast by hot blast to water thorn grey cloth and penetrate oven dry, and the temperature of hot-air seasoning is 110 ℃ ± 10 ℃, and the speed of a motor vehicle is 40m/min ± 2m/min.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111945291A (en) * 2020-08-28 2020-11-17 大连瑞光非织造布集团有限公司 Seepage-proofing sanitary material wrapping cloth and preparation method thereof
CN112430897A (en) * 2020-11-20 2021-03-02 杭州诺邦无纺股份有限公司 Functional non-woven composite material and preparation method thereof
CN114855362A (en) * 2022-05-19 2022-08-05 济南永信新材料科技有限公司 Three-dimensional jacquard spunlace non-woven fabric, preparation method thereof and three-dimensional jacquard roller

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Publication number Priority date Publication date Assignee Title
CN111945291A (en) * 2020-08-28 2020-11-17 大连瑞光非织造布集团有限公司 Seepage-proofing sanitary material wrapping cloth and preparation method thereof
CN112430897A (en) * 2020-11-20 2021-03-02 杭州诺邦无纺股份有限公司 Functional non-woven composite material and preparation method thereof
CN112430897B (en) * 2020-11-20 2022-03-11 杭州诺邦无纺股份有限公司 Functional non-woven composite material and preparation method thereof
CN114855362A (en) * 2022-05-19 2022-08-05 济南永信新材料科技有限公司 Three-dimensional jacquard spunlace non-woven fabric, preparation method thereof and three-dimensional jacquard roller

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Patentee after: Fujian Funeng Nanfang New Materials Co., Ltd.

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Patentee before: FUJIAN SOUTHERN TEXTILE CO., LTD.

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Address after: Nanping City, Fujian province 353000 Yanping District No. 63 Feng Lu ANN

Patentee after: Fujian Funeng Nanfang sanitary materials Co., Ltd

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