CN104963100B - It is a kind of it is frivolous can be with the composite facial mask base fabric of wire drawing - Google Patents
It is a kind of it is frivolous can be with the composite facial mask base fabric of wire drawing Download PDFInfo
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Landscapes
- Nonwoven Fabrics (AREA)
Abstract
It is a kind of it is novel it is frivolous can be with the composite facial mask base fabric of wire drawing.It include as false bonded spunbond web through carrying out online or with carding fiber net that there is middle layer to be essentially false bonded spunbond fibrous layer made of spun lacing reinforcing offline the invention discloses one kind, two surface layers are essentially the Hydroentangled integrated non-woven cloth of carded fiber layer, the vacation bonded spunbond web is reinforced by hot rolling after the thermoplastic fibre continuous yarn spinning networking after the processing of drop modulus and hydrophilic treated, the carding fiber net is by with hydrophilic staple card networking, form the strength that hot rolling bonding point between the fiber of the false bonded spunbond web is less than thermoplastic fibre long filament itself to cohesive force caused by fiber.Compared with pure short fine spun laced fabric, in the identical situation of grammes per square metre, 30% strongly can be improved.In the case where identical strength, grammes per square metre can reduce 30%, integrate light, thin, saturating, pro-skin is good, it is highly hygroscopic, be unlikely to deform, can be widely applied to facial mask.
Description
Technical field
The invention belongs to cosmetic product technical field, in particular to it is a kind of it is frivolous can be with the composite facial mask base fabric of wire drawing.
Background technique
It is well known that facial mask has become essential articles in current people seeking beauty's life, because it is bright with effect
Aobvious, advantage easy to use is widely used to promote, and facial mask is a kind of carrier of face beautifying health keeping product, application on the face 15 ~
30 minutes.After the nutrient of skin care products is slowly absorbed by the skin, that is, the film unloaded down, powder reconciliation at present, kaolin, nonwoven
Cloth and silk mask, tencel facial mask, Biofibre facial mask material facial mask use it is very extensive.Facial mask is one in skin care item
A classification.Its most basic and most important purpose is to make up makeup removing and the still insufficient cleaning that washes one's face, on this basis
Other essential ingredients are cooperated to realize other maintenance functions, such as replenishing water and preserving moisture, whitening and anti-aging, Sage Extract etc..Facial mask
Principle be temporarily isolating extraneous air and pollution exactly using the of short duration time for being covered on face, improve skin temperature, skin
The pore of skin is expanded, and is promoted sweat gland secretion and metabolism, increase the oxygen content of skin, is conducive to skin and is excluded epidermal cell
The product of metabolism and the oil substances of accumulation, the moisture in facial mask penetrate into the cuticula of epidermis, and skin becomes soft, flesh
Skin is naturally bright flexible.The form of facial mask mainly has mud paste type, tear-pull, gel-type, four kinds of hygenic towelette type.Mud paste type facial mask
It common are seaweed mask, sludge facial mask etc., the most common tear-pull facial mask is exactly the dedicated nose patch of blackhead, and gel-type is to sleep
Dormancy facial mask is the most famous, and hygenic towelette formula is generally exactly the face paper for infiltrating beautifying liquid of mmic package.Along with beauty science and technology
Development, occur one kind with facial mask made of silk, strictly speaking, should be included into hygenic towelette type facial mask.
Why facial mask has an outstanding maintenance effect, most important " package " effect for lying also in facial mask, enable skin with
Air is completely isolated, and skin is allowed to fully absorb nutrition." package " effect requires facial mask to be adjacent to skin, and being adjacent to skin will
Mask substrate is asked to need good water absorption, soft, the trend of facial mask is light, thin, saturating at present, and if existing facial mask is accomplished
Gently, thin, saturating, then the ability for absorbing Essence will be greatly reduced, and it is compatible can not to accomplish three, once Essence uptake is few, face
Film will be unable to be tightly attached to facial skin, and spunbond technology is the new skill of non-woven cloth that gradually grows up in the fifties later period in last century
Art is chemical fibre technology most successful model in conjunction with nonwoven techniques.Spun-bond process production technology can 10 grams/m of industrialization production2
Left and right Spunbonded Nonwovens, and have the advantages that light, thin, saturating and strength is high, but since its fertile product of institute only limits
In thermoplastic fibre, such as polypropylene fibre, terylene and polyamide fibre, therefore its feel, the ability of absorption Essence and pro-skin sense are bad, very
Difficulty is directly used in facial mask.And the staple fiber of most of types, such as cotton, silk, viscose glue and all kinds of chemical fibres can be combed by combing networking method
Grammes per square metre is made in 20 grams/m in reason2Web below.Seem.It can be by 10 grams/m2Left and right spinning building directly with 20 grams/m2With
Lower carding fiber net carries out spun lacing composite consolidation, can prepare 30 grams/m2Hereinafter, collection it is light, thin, saturating, pro-skin is good, it is highly hygroscopic,
It is unlikely to deform in the high-performance water acupuncture manipulation joint product of one, but it is actually unworkable.Because being rolled in Conventional spunbond cloth
Fiber at point is well-bonded, and original fibre structure has been entirely destroyed, and is difficult to bond these in spun lacing compound tense
Fiber hydrolization reduction at point, since the gross area of these bonding points is larger, accounts for about 20% or so of non-woven cloth area, greatly
Ground consumes spun lacing efficiency, when spun lacing pressure reaches 50bar, to staple card net belonged in press, but for spunbond net,
Due to the influence of bonding point, the interpenetrating and entanglement between filament web and web of staple fibers are greatly hindered, leads to product point
Layer.If hydraulic pressure is enlarged to 100bar, due to the connection and traction action of bonding point, cause the breadth of spunbond net significantly
It shrinks, grammes per square metre is caused to improve rapidly, grammes per square metre can usually be made to increase by 50% or so.In order to reduce the influence of bonding point, attempt to by
Spinning fibre net directly with the composite spunlaced reinforcing of carding fiber net, is desirably to obtain the joint product of good permeability, stable structure, but
Be experiments have shown that, the spinning fibre net not Jing Guo consolidation process because losing the constraint of bonding point 6, along at present often
The modulus for the spinning fibre net seen is larger, and fiber is more thick and stiff, it is easy to it is broken up by spun lacing power, it can not be at cloth.In order to make web
It is not broken up, the grammes per square metre of spun-bonded fibre net is only increased into 30 grams/m2More than, to increase the saturation force of web, and comb simultaneously
The grammes per square metre of reason web is also required in 20 grams/m2More than.That is, total grammes per square metre of web is in 50 grams/m2When above, be possible to
It tangles under the action of spun lacing power into cloth.This kind of material is common to do filtering material, and grammes per square metre generally rests in 60 grams/m2Left and right.And
Facial mask and sanitary napkin plane materiel, which do not require nothing more than its nonwoven product, must good moisture absorption and moisture-inhibiting ability, it is necessary to and it is frivolous,
Grammes per square metre need to generally be controlled in 40 grams/m2Hereinafter, if can control in 30 grams/m2It is more preferable below.As it can be seen that by traditional spinning fibre
Net or spun-bonded fibre net simply carry out compound with carding fiber net, are difficult to produce 30 grams/m2Product below, it is difficult to meet
Gently, thin, saturating requirement.Also it attempts to after carrying out saddening to spinning fibre net, then compound with carding fiber net, to reduce spinning
The influence of web bonding point, can be to the mature technology scheme of Instructing manufacture but have no.Because only on hot rolling technology
It is adjusted, has any problem without the cooperation of fibre modification and water jet process without complete theoretical direction.Cause
It is excessively firm for bonding point, cause spun-bonded fibre net to shrink or because bonding point is excessively weak, fiber is thick and stiff, causes web to be broken up, very
Hardly possible steadily produces grammes per square metre in 40 grams/m2Following product.
Although spun-bonded fibre net (or spinning fibre net) and carding fiber net are carried out spun lacing composite consolidation to have become in the industry
The developing way of concern, but up to the present, there is not yet grammes per square metre is in 35 grams/m2Hereinafter, collection is light, thin, saturating, pro-skin is good, high
Moisture absorption is unlikely to deform in the spun lacing composite non-weaving cloth of one.Therefore, how to develop it is a collection it is light, thin, saturating, pro-skin is good, high suction
It is wet, be unlikely to deform in one high performance mask substrate have become those skilled in the art's technical problem urgently to be resolved.
Summary of the invention
In view of the deficienciess of the prior art, being twined the technical problem to be solved by the invention is to provide a kind of using waterpower
The mode of knot is compound to spun-bonded fibre net and carding fiber net progress, and grammes per square metre is controlled in 35 grams/m2Hereinafter, have it is light, thin, saturating,
Pro-skin is good, under the premise of highly hygroscopic, the advantages that being unlikely to deform, and can have the frivolous of high-tenacity performance can be with the compound of wire drawing
Mask substrate.
In order to solve the above technical problems, the technical solution used in the present invention is: it is a kind of it is frivolous can be with the compound of wire drawing
Mask substrate, including as false bonded spunbond web through carrying out online or with carding fiber net having made of spun lacing reinforcing offline
The essentially false bonded spunbond fibrous layer of middle layer, two surface layers are essentially the Hydroentangled integrated non-woven cloth of carded fiber layer, institute
False bonded spunbond web is stated to be added by hot rolling after the thermoplastic fibre continuous yarn spinning networking after the processing of drop modulus and hydrophilic treated
Admittedly forming, the carding fiber net is by forming the false bonded spunbond web with hydrophilic staple card networking
Hot rolling bonding point is less than the strength of thermoplastic fibre long filament itself to cohesive force caused by fiber between fiber.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the drop modulus processing and hydrophilic treated are in heat
The drop modulus master batch that thermoplastic fibre spinning chips weight percent is 0.1%~2% is added in Plasitc fibers spinning chips respectively
And 0.4%~4% hydrophilic master batch.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the drop modulus processing and hydrophilic treated are in heat
The drop modulus master batch for being 0.1%~2% containing thermoplastic fibre spinning chips weight percent is added in Plasitc fibers spinning chips
And 0.4%~4% hydrophilic master batch mixed and modified master batch.
Frivolous above-mentioned one kind can be terylene, polyamide fibre with the composite facial mask base fabric of wire drawing, the thermoplastic fibre long filament
Or one of polypropylene fibre, having hydrophilic staple fiber is cotton fiber, silk fiber, viscose rayon, chitin fiber and peppermint
One or more of fiber.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the drop modulus master batch made an addition in terylene is copolymerization
One or more of ester, the polybutylene terephthalate of low molecular weight, polytrimethylene terephthalate of low molecular weight, add
The drop modulus master batch being added in polyamide fibre be copolyamide, the polycaprolactam of low molecular weight, low molecular weight the poly- decamethylene diamine last of the ten Heavenly stems two
One or more of acid, the drop modulus master batch made an addition in polypropylene fibre are different isotactic polypropylene, polyacrylate analog derivative, poly- second
One or more of enol analog derivative.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the hydrophilic master batch made an addition in terylene is containing parent
The polyester or polyether compound of water base group, the hydrophilic master batch made an addition in polyamide fibre are the copolyamides containing hydrophilic radical, addition
Hydrophilic master batch in polypropylene fibre is the derivative containing polyacrylate or polyvinyl alcohol.
Above-mentioned one kind is frivolous to be made with the composite facial mask base fabric of wire drawing of following steps:
(1), spinning fibre net is prepared
(1), any one of quantitative terylene spinning slice, extrusion spinning slice or polypropylene spinning slice are weighed, it is spare;
(2), according to the weight of weighed quantitative spinning chips, its total weight 0.1%~2% is added in spinning chips
The hydrophilic master batch of modulus master batch and 0.4%~4% is dropped, is uniformly mixed;
(3), through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping and form terylene, polyamide fibre
Or polypropylene fiber net, grammes per square metre control are 5 grams~15 grams/m2, spare;
(2) false bonded spunbond web is prepared
(1), low temperature, low pressure hot rolling reinforcing are carried out to the spinning fibre net formed in step (3), bonds hot rolling between fiber
80 DEG C~200 DEG C of hot-rolled temperature, hot rolling pressure 0.3Mpa~0.9Mpa, vacation bonded spunbond web is made in point partial melting;
(3), carding fiber net is prepared
(1), one or more of viscose staple fibre, tModified Cellulose Fibers, chitin fiber, mint fibers are carried out
Laying, and it is combed into web, grammes per square metre control is 8 grams~28 grams/m2, spare;
(4), spun lacing is reinforced
(1), pre-treatment step: false bonded spunbond web and carding fiber net are superimposed together, using it is online or from
Line mode is compound, and grammes per square metre control is 8 grams~28 grams/m2Roller of being prewetted is prewetted, is compacted, spare;
(2), it tentatively reinforces step: the web after the completion of pretreatment is sent into Spunlace line, into slubbing spun lacing area,
Spun lacing direction is carried out from carding fiber net to false bonded spunbond web, and carding fiber net is pressed into false bonded spunbond web,
Spun lacing 25~35bar of pressure, 20~80m/min of web motion speed;It is prepared to enter into and reinforces entanglement treatment region;
(3), reinforce winding step: spun lacing direction from false bonded spunbond web to carding fiber net, spun lacing pressure 45~
55bar, web motion 20~80m/min of speed are prepared to enter into abundant entanglement treatment region;
(4), abundant winding step: spun lacing direction is carried out from carding fiber net to false bonded spunbond web, and combing is fine
Dimension network pressure enters false bonded spunbond web, spun lacing 70~110bar of pressure, web motion 20~80m/min of speed, vacation bonding
Hot rolling bonding point is fully open between fiber in spun-bonded fibre net, sufficiently tangles between fiber, and carding fiber net and false bonding are spun
Viscous web entanglement is integrated;
(5), formed product step: after fiber sufficiently tangles, using spun lacing direction from carding fiber net to false bonded spunbond
1 stacking direction of web is carried out or is carried out from false bonded spunbond web to carding fiber net stacking direction, spun lacing pressure 50
~90bar, cloth cover gradually form the cell structure consistent with defeated lace curtaining.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the spun lacing spray head of the Spunlace line is horizontally arranged
Or drum-type circumferential arrangement, the number that the spun lacing reinforces spun lacing spray head in each step is 1~5.
Above-mentioned one kind is frivolous to be prepared in false bonded spunbond web step with the composite facial mask base fabric of wire drawing, right
The polyester fiber net of formation carries out low temperature, low pressure hot rolling is reinforced, and 180 DEG C~200 DEG C of hot-rolled temperature, to the nylon fibre of formation
Net carries out low temperature, low pressure hot rolling is reinforced, and 160 DEG C~180 DEG C of hot-rolled temperature;Low temperature, low is carried out to the polypropylene fiber net of formation
Hot rolling is pressed to reinforce, 80 DEG C~110 DEG C of hot-rolled temperature.
Above-mentioned one kind is frivolous can be with the composite facial mask base fabric of wire drawing, and the online complex method, is to produce spunbond
Line and combing networking and Spunlace line form a production line together, make false bonded spunbond web and carding fiber net at one
Networking respectively is completed on production line, or distinguishes networking after intersecting laying, is sent into spun lacing after then overlapping this bilaminar fiber net
Equipment, composite consolidation;The offline complex method, be the false bonded spunbond web that will be produced on product line of spinning viscose individually at
Volume, then places it on combing networking-spun lacing production line, guides through deflector roll and is superimposed together with carding fiber net, or through handing over
After pitching laying, it is sent into Spunlace line, spun lacing composite consolidation.
One kind of the invention is frivolous to be with the advantages of composite facial mask base fabric of wire drawing:
1, various fibers can be effectively utilized, such as bleached cotton, silk, wood pulp cellulose, chitin fiber, alginate fibre and each
Kind chemical fibre, makes the function of these fibers of product in one.
2, it can protect the performance of fiber itself, fiber will not be made to be damaged by as needle thorn.And without using viscous
Mixture has good wholesomeness.
3, product appearance is similar to traditional textile, has good drapability, flexibility, water imbibition and is not easy suede
Hair.
4, due to being added to drop modulus master batch and hydrophily master batch in spunbond net, so with the addition of the web, no
It only will not influence permeability with good spun lacing composite material, hydrophily, flexibility, but also impart the good mechanics of product
Performance stablizes the facial mask hole shape being cut into.Compared with pure short fine spun laced fabric, in the identical situation of grammes per square metre, 30% left side strongly can be improved
It is right.In the case where identical strength, grammes per square metre can reduce 30% or so, can be widely applied to the products such as facial mask and sanitary napkin.
5, the processing through the spun lacing reinforcement process may make the non-woven cloth although to possess three-decker, but entirety twines
Knot securely, has no lamination, and the porous structure that water jet process is assigned, and substantially increases the ventilative of non-weaving cloth base fabric
Property.
Detailed description of the invention
Fig. 1 is that the false bonded spunbond web of the present invention and carding fiber net distinguish the structural schematic diagram after networking;
Fig. 2 be false bonded spunbond web fiber between hot rolling bonding point open after with carding fiber net tangle after finished product
Figure;
Fig. 3 is process flow chart of the invention.
Specific embodiment
With reference to the accompanying drawing and specific embodiment is described in further details the present invention;
Core of the invention technology is: preparing hydrophilic, the low modulus of one kind first, the false bonding that bonding point 6 can be disengaged
Spun-bonded fibre net 1, then by it, progress spun lacing is compound online or offline with carding fiber net 2 again.
As shown in Figure 1, 2, it is a kind of it is frivolous can be with the composite facial mask base fabric of wire drawing, including by false bonded spunbond web 1
Through it is online or carry out with carding fiber net 2 having made of spun lacing reinforcing offline middle layer be essentially false bonded spunbond fibrous layer 3,
Two surface layers are essentially the Hydroentangled integrated non-woven cloth of carded fiber layer 4, and the vacation bonded spunbond web 1 is by through drop modulus
Hot rolling is reinforced after 5 filature fleece formation of thermoplastic fibre long filament after processing and hydrophilic treated, and the carding fiber net 2 is by having
Hydrophilic staple card networking, hot rolling bonding point 6 produces fiber between forming the fiber of the false bonded spunbond web 1
Raw cohesive force is less than the strength of thermoplastic fibre long filament 5 itself.Thermoplastic fibre is long, and 5 can choose terylene, polyamide fibre or polypropylene fibre
One of, there is hydrophilic staple fiber can choose cotton fiber, silk fiber, viscose rayon, chitin fiber and peppermint
One or more of fiber.
The preparation of false bonded spunbond web 1 is one of key point of the invention, and false bonded spunbond web 1 refers to spinning
When the bonding point 6 of viscous web is stretched power or impact force, bonding point 6 can be decomposed, and fiber will not be broken.Namely it is viscous
Node 6 is less than the strength of fiber itself to cohesive force caused by fiber.The main points of web preparation, are to spinning fibre net
When carrying out hot rolling, using low temperature, low pressure hot rolling, making to roll a fiber at place, there is no melt completely.Specifically, to polyester fiber
Net, hot-rolled temperature should be controlled at 180~200 DEG C;To nylon fibre net, hot-rolled temperature should be controlled at 160~180 DEG C, right
Polypropylene fiber net, hot-rolled temperature should be controlled at 80~110 DEG C, and hot rolling pressure is routine hot rolling pressure 0.9MPa~1.2 MPa
1/3~3/4.It drops modulus processing and hydrophilic treated is to add thermoplastic fibre spinning respectively in thermoplastic fibre spinning chips
Coupon weight percentage is 0.1%~2% drop modulus master batch and 0.4%~4% hydrophilic master batch.Either spun in thermoplastic fibre
The drop modulus master batch and 0.4%~4% that addition is 0.1%~2% containing thermoplastic fibre spinning chips weight percent in silk slice
Hydrophilic master batch mixed and modified master batch.The fiber characteristics of false bonded spunbond web 1 are to be added to drop modulus master batch and hydrophilic
The web of master batch preparation.It prepares main points, and total amount of adding is 0.5%~6% drop modulus master batch and hydrophilic in spinning chips
After master batch, through extruder type spinning machine heating, mixing, metering, spinning, and stretchings, sub-wire, lapping and formed or terylene, or it is bright and beautiful
Synthetic fibre or polypropylene fiber net.In order to convenient for production, it can also will drop modulus master batch and hydrophilic master batch is made into the modified master batch of unification.
The addition for dropping modulus master batch, is to drop low-fiber modulus, to improve deformation of fiber when by spun lacing power
And entanglement capability, the fibre matting effect and efficiency when spun lacing composite consolidation are significantly improved, avoids web from being broken up, while can
Improve the flexibility of product.Additive amount generally 0.1%~2%, can make the modulus of fiber reduce by 10%~20% or so, and make fiber
Elongation at break improve 30% or so.For terylene, drop modulus master batch can be copolyesters, low molecular weight it is poly- to benzene two
The polytrimethylene terephthalate and its their mixture of formic acid fourth diester, low molecular weight.For polyamide fibre, drop modulus is female
Grain can be copolyamide, the polycaprolactam of low molecular weight, the poly- decamethylene diamine decanedioic acid of low molecular weight and its their mixing
Object.For polypropylene fibre, drop modulus master batch can be different isotactic polypropylene, polyacrylate analog derivative, polyvinyl alcohol analog derivative,
And its their mixture.
The addition of hydrophilic master batch is the entanglement efficiency to improve fiber in spun lacing composite consolidation, while improving compound
The hydrophily of hydro-entangled non-woven fabric.Generally 0.4%~4%, spun lacing efficiency 20%~30% can be improved, while can make product in additive amount
Penetrating power improve 50~80%.Although can by being padded to spinning fibre net or spun-bonded fibre net, coating or sprinkling
Hydrophilic finishing agent improves the hydrophily of web, but in spun lacing compound tense, most of hydrophilic agent all can be because of the effect of spun lacing power
And lose totally, the hydrophily and penetrating power of final products are still very poor.Therefore, hydrophilic master batch is added in spinning chips is
Important step of the present invention.For terylene, hydrophilic master batch can be polyester or polyether compound containing hydrophilic radical.To polyamide fibre
For, hydrophilic master batch can be the copolyamide containing hydrophilic radical.For polypropylene fibre, hydrophilic master batch be can be containing polypropylene
The derivative of esters of gallic acid or polyvinyl alcohol.Hot rolling bonding point 6 is to fiber between forming the fiber of the false bonded spunbond web 1
Generated cohesive force is less than the strength of thermoplastic fibre long filament itself.
As shown in figure 3, one kind is frivolous to be included the following steps: with the preparation method of the composite facial mask base fabric of wire drawing
(1), false bonded spunbond web 1 is prepared:
(1), any one of quantitative terylene spinning slice, extrusion spinning slice or polypropylene spinning slice are weighed, it is spare;
(2), according to the weight of weighed quantitative spinning chips, its total weight 0.1%~2% is added in spinning chips
The hydrophilic master batch of modulus master batch and 0.4%~4% is dropped, is uniformly mixed;
(3), through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping and form terylene, polyamide fibre
Or polypropylene fiber net, grammes per square metre control are 5 grams~15 grams/m2, spare;
(4), low temperature, low pressure hot rolling reinforcing are carried out to the web formed in step (3), makes hot rolling bonding point 6 between fiber
Partial melting, 80 DEG C~200 DEG C of hot-rolled temperature, hot rolling pressure 0.3Mpa~0.9Mpa;
(2), carding fiber net 2 is prepared:
(1), one or more of viscose staple fibre, tModified Cellulose Fibers, chitin fiber, mint fibers are carried out
Laying, and it is combed into web, grammes per square metre control is 8 grams~28 grams/m2, spare;
(3), spun lacing is reinforced:
(1), pre-treatment step: false bonded spunbond web 1 is superimposed together with carding fiber net 2, using online or
Offline mode is compound, and roller of being prewetted is prewetted, is compacted, spare;
(2), it tentatively reinforces step: the web after the completion of pretreatment is sent into Spunlace line, into slubbing spun lacing area,
Spun lacing direction is carried out from carding fiber net to false bonded spunbond web 1, and carding fiber net 2 is pressed into false bonded spunbond web
1, spun lacing 25~35bar of pressure, 20~80m/min of web motion speed;It is prepared to enter into and reinforces entanglement treatment region;
(3), reinforce winding step: spun lacing direction is from false bonded spunbond web 1 to carding fiber net 2, spun lacing pressure 45
~55bar, web motion 20~80m/min of speed are prepared to enter into abundant entanglement treatment region;
(4), abundant winding step: spun lacing direction is carried out from carding fiber net 2 to false bonded spunbond web 1, will be combed
Web 2 is pressed into false bonded spunbond web 1, and spun lacing 70~110bar of pressure, web motion 20~80m/min of speed are false
Hot rolling bonding point 6 is fully open between fiber in bonded spunbond web 1, sufficiently tangles between fiber, carding fiber net 2 and vacation
The entanglement of bonded spunbond web 1 is integrated;
(5), formed product step: after fiber sufficiently tangles, using spun lacing direction from carding fiber net 2 to false bonded spunbond
1 stacking direction of web is carried out or is carried out from false bonded spunbond web 1 to 2 stacking direction of carding fiber net, spun lacing pressure
50~90bar, cloth cover gradually form the cell structure consistent with defeated lace curtaining.
The spun lacing spray head of the Spunlace line is horizontally arranged or drum-type circumferential arrangement, the spun lacing are reinforced in each step
The number of spun lacing spray head is 1~5.Online complex method is by product line of spinning viscose and to comb networking and Spunlace line group together
At a production line, false bonded spunbond web 1 and carding fiber net is made to complete networking respectively on a production line, or through handing over
Networking is distinguished after pitching laying, is sent into Spunlace line, composite consolidation after then overlapping this bilaminar fiber net;The offline composite square
Formula is that the false bonded spunbond web 1 that will produce on product line of spinning viscose is individually coiled, then places it in combing networking-spun lacing
It on production line, guides through deflector roll and is superimposed together with carding fiber net, or after intersecting laying, be sent into Spunlace line, spun lacing is multiple
It closes and reinforces.It prepares in false 1 step of bonded spunbond web, low temperature, low pressure hot rolling reinforcing is carried out to the polyester fiber net of formation,
180 DEG C~200 DEG C of hot-rolled temperature, the nylon fibre net progress low temperature of formation, low pressure hot rolling are reinforced, 160 DEG C of hot-rolled temperature
~180 DEG C;The polypropylene fiber net progress low temperature of formation, low pressure hot rolling are reinforced, 80 DEG C~110 DEG C of hot-rolled temperature.
The composite spunlaced control and cooperation for reinforcing the road Shi Ge spun lacing hydraulic pressure, is the two of key point of the invention.
It is superimposed together after being sent into spun lacing equipment complex when by false bonded spunbond web 1 and carding fiber net, this two layers
Web is first prewetted after roller prewets, is compacted, into slubbing spun lacing area.The spun lacing direction of slubbing spun lacing is by carded fiber
Net 2 is pressed into the hereinafter referred to as positive spun lacing of false bonded spunbond web 1(), since the pressure of slubbing spun lacing is using the low of 25~35bar
Pressure, the bonding point 6 under this spun lacing pressure in false bonded spunbond net will not be opened, and false bonded spunbond net keeps it complete substantially
Property, therefore spun-bonded fibre net will not be broken up.Since spun lacing power is little, web will not be shunk.Under the action of this spun lacing power,
Interfibrous entanglement is mainly shown as the entanglement of carding fiber net active and false bonded spunbond web 1.Since wig spunbond is fine
Modified master batch in dimension net, improves the flexibility and hydrophilic ability of false 1 fiber of bonded spunbond web, improves spun-bonded fibre net
Deformability, promote it is interfibrous tangle, for rear road further spun lacing reinforcing lay the foundation.
Second spun lacing, the direction of spun lacing power are to stab carding fiber net 2(hereinafter referred to as from false bonded spunbond web 1
Reversed spun lacing), hydraulic pressure control is in 50 ± 5bar or so.Under this hydraulic pressure, spun lacing power is obviously increased, and fibre matting further adds
By force, web, which will not generate, but under this hydraulic pressure significantly shrinks.False bonding point 6 will not also be opened substantially.
Third road spun lacing is positive spun lacing, and hydraulic pressure increases suddenly, is controlled in 90 ± 20bar or so.Under this hydraulic pressure, vacation is viscous
Node 6 is substantially fully open, exactly because also bonding point 6 is opened substantially, since fiber sufficiently tangles, bonding point 6
It is opened, so web will not be shunk, the grammes per square metre of product not will increase.
4th spun lacing is positive spun lacing or reversed spun lacing, and hydraulic pressure control makes cloth cover form one in 70 ± 20bar or so
Fixed orifice effect, hole shape are consistent with defeated lace curtaining.Appearance can be plain weave shape, gauze shape, twill shape, herringbone
With square hole-shaped reticulate pattern etc..Since false bonding point 6 is fully open, will not be shunk without web, and spun-bonded fibre net
It has tangled and has been integrated with carding fiber net 2, no lamination improves the permeability of product.
Spunlace line is water jet in horizontally arranged flat Spunlace line, is also possible to what water jet circumferentially arranged
Drum-type Spunlace line.The number of the water jet of per pass spun lacing is 1~5.
Embodiment 1:
The terylene drop modulus master batch of total weight 0.5% and 2% hydrophilic master batch are uniformly added in terylene spinning slice first,
Overall control is 2.5%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Terylene spinning web, grammes per square metre are controlled in 12 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 180 DEG C;Hot rolling pressure is the 0.9MPa of conventional hot rolling pressure.One carding fiber net 2 of online laying simultaneously, ingredient
For 100% viscose staple fibre, specification is 1.5 denier × 51mm, and grammes per square metre is 10 grams/m2, using intersection laying.By bilaminar fiber net
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 25bar, water jet number is 2, using positive spun lacing;Two spun lacing pressure
50bar, water jet number are 3 and use reversed spun lacing;Three spun lacing pressure 110bar, water jet number is 5, using positive water
Thorn;Four spun lacing pressure 90bar, water jet number is 4, using using positive spun lacing or reversed spun lacing.Product is mainly used for face
Film.
Embodiment 2:
The terylene drop modulus master batch of total weight 0.5% and 3% hydrophilic master batch are uniformly added in terylene spinning slice first,
Overall control is 3.5%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Terylene spinning web, grammes per square metre are controlled in 15 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 200 DEG C;Hot rolling pressure is the 0.9MPa of conventional hot rolling pressure.One carding fiber net 2 of online laying simultaneously, ingredient
For 100% viscose staple fibre, specification is 1.5 denier × 51mm, and grammes per square metre is 18 grams/m2, using intersect laying,.By bilaminar fiber net
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 35bar, water jet number is 3, using positive spun lacing;Two spun lacing pressure
55bar, water jet number are 3 and use reversed spun lacing;Three spun lacing pressure 90bar, water jet number is 3, using positive spun lacing;
Four spun lacing pressure 70bar, water jet number is 4, using using positive spun lacing or reversed spun lacing.Product is mainly used for venetian shutters
Curtain.
Embodiment 3:
The terylene drop modulus master batch of total weight 1.5% and 4% hydrophilic master batch are uniformly added in terylene spinning slice first,
Overall control is 5.5%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Terylene spinning web, grammes per square metre are controlled in 5 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 190 DEG C;Hot rolling pressure is the 0.6MPa of conventional hot rolling pressure.One carding fiber net 2 of online laying simultaneously, ingredient
For 100% viscose staple fibre, specification is 1.5 denier × 51mm, and grammes per square metre is 8 grams/m2, using intersection laying.Bilaminar fiber net is sent
Enter spun lacing equipment complex, slubbing spun lacing pressure 30bar, water jet number is 2, using positive spun lacing;Two spun lacing pressure
45bar, water jet number are 3 and use reversed spun lacing;Three spun lacing pressure 70bar, water jet number is 3, using positive spun lacing;
Four spun lacing pressure 50bar, water jet number is 4, using using positive spun lacing or reversed spun lacing.Product is mainly used for napkin.
Embodiment 4:
The polypropylene fibre drop modulus master batch of total weight 0.1% and 4% hydrophilic master batch are uniformly added in polypropylene spinning slice first,
Overall control is 4.1%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Polypropylene spinning web, grammes per square metre are controlled in 15 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 80 DEG C;Hot rolling pressure is 0.9MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.Vacation bonding is spun
Viscous web frame of volume 1 is reinforced on production line in combing networking-spun lacing, by the way that false 1 laying of bonded spunbond web exists to net roll
On carding fiber net 2, the ingredient of carding fiber net 2 is tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition
Are as follows: 80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre is 28 grams/m2, using parallel laying.After bilaminar fiber net is overlapped
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 35bar simultaneously, water jet number is 2, using positive spun lacing;Two spun lacing pressures
Power 55bar, water jet number is 4, using reversed spun lacing;Three spun lacing pressure 110bar, water jet number is 5, using forward direction
Spun lacing;Four spun lacing pressure 90bar, water jet number is 3, using using positive spun lacing or reversed spun lacing.Product is mainly used for
Sanitary napkin.
Embodiment 5:
The polypropylene fibre drop modulus master batch of total weight 1% and 2% hydrophilic master batch are uniformly added in polypropylene spinning slice first, always
Amount control is 3%.Then through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and polypropylene fibre is formed
Spinning fibre net, grammes per square metre are controlled in 11 grams/m2.Then low temperature, low pressure hot calendering bonding are carried out to spinning fibre net, hot-rolled temperature is answered
Control is at 95 DEG C;Hot rolling pressure is 0.6MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.False bonded spunbond is fine
It ties up net frame of volume 1 to reinforce on production line in combing networking-spun lacing, by combing false 1 laying of bonded spunbond web to net roll
On web 2, the ingredient of carding fiber net 2 be tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition are as follows:
80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre are 20 grams/m2, using parallel laying.It is same after bilaminar fiber net is overlapped
When be sent into spun lacing equipment complex, slubbing spun lacing pressure 30bar, water jet number be 2, using positive spun lacing;Two spun lacing pressure
50bar, water jet number is 3, using reversed spun lacing;Three spun lacing pressure 90bar, water jet number is 4, using positive water
Thorn;Four spun lacing pressure 70bar, water jet number is 3, using using positive spun lacing or reversed spun lacing.Product is mainly used for protecting
Pad.
Embodiment 6:
The polypropylene fibre drop modulus master batch of total weight 2% and 0.4% hydrophilic master batch are uniformly added in polypropylene spinning slice first,
Overall control is 2.4%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Polypropylene spinning web, grammes per square metre are controlled in 5 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 110 DEG C;Hot rolling pressure is 0.3MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.Vacation bonding is spun
Viscous web frame of volume 1 is reinforced on production line in combing networking-spun lacing, by the way that false 1 laying of bonded spunbond web exists to net roll
On carding fiber net 2, the ingredient of carding fiber net 2 is tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition
Are as follows: 80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre is 8 grams/m2, using parallel laying.After bilaminar fiber net is overlapped
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 25bar simultaneously, water jet number is 2, using positive spun lacing;Two spun lacing pressures
Power 45bar, water jet number is 4, using reversed spun lacing;Three spun lacing pressure 70bar, water jet number is 4, using positive water
Thorn;Four spun lacing pressure 50bar, water jet number is 5, using using positive spun lacing or reversed spun lacing.Product is mainly used for face
Film.
Embodiment 7:
The polyamide fibre drop modulus master batch of total weight 0.1% and 4% hydrophilic master batch are uniformly added in extrusion spinning slice first,
Overall control is 4.1%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Extrusion spinning web, grammes per square metre are controlled in 15 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 80 DEG C;Hot rolling pressure is 0.9MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.Vacation bonding is spun
Viscous web frame of volume 1 is reinforced on production line in combing networking-spun lacing, by the way that false 1 laying of bonded spunbond web exists to net roll
On carding fiber net 2, the ingredient of carding fiber net 2 is tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition
Are as follows: 80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre is 28 grams/m2, using parallel laying.After bilaminar fiber net is overlapped
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 35bar simultaneously, water jet number is 2, using positive spun lacing;Two spun lacing pressures
Power 55bar, water jet number is 4, using reversed spun lacing;Three spun lacing pressure 110bar, water jet number is 5, using forward direction
Spun lacing;Four spun lacing pressure 90bar, water jet number is 3, using using positive spun lacing or reversed spun lacing.Product is mainly used for
Sanitary napkin.
Embodiment 8:
The polyamide fibre drop modulus master batch of total weight 1% and 2% hydrophilic master batch are uniformly added in extrusion spinning slice first, always
Amount control is 3%.Then through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and polyamide fibre is formed
Spinning fibre net, grammes per square metre are controlled in 11 grams/m2.Then low temperature, low pressure hot calendering bonding are carried out to spinning fibre net, hot-rolled temperature is answered
Control is at 95 DEG C;Hot rolling pressure is 0.6MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.False bonded spunbond is fine
It ties up net frame of volume 1 to reinforce on production line in combing networking-spun lacing, by combing false 1 laying of bonded spunbond web to net roll
On web 2, the ingredient of carding fiber net 2 be tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition are as follows:
80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre are 20 grams/m2, using parallel laying.It is same after bilaminar fiber net is overlapped
When be sent into spun lacing equipment complex, slubbing spun lacing pressure 30bar, water jet number be 2, using positive spun lacing;Two spun lacing pressure
50bar, water jet number is 3, using reversed spun lacing;Three spun lacing pressure 90bar, water jet number is 4, using positive water
Thorn;Four spun lacing pressure 70bar, water jet number is 3, using using positive spun lacing or reversed spun lacing.Product is mainly used for face
Film.
Embodiment 9:
The polyamide fibre drop modulus master batch of total weight 2% and 0.4% hydrophilic master batch are uniformly added in extrusion spinning slice first,
Overall control is 2.4%.Then it through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping, and is formed
Extrusion spinning web, grammes per square metre are controlled in 5 grams/m2.Then low temperature, low pressure hot calendering bonding, hot rolling temperature are carried out to spinning fibre net
Degree should be controlled at 110 DEG C;Hot rolling pressure is 0.3MPa, and bonded spunbond web 1 false after hot rolling is wound into a roll.Vacation bonding is spun
Viscous web frame of volume 1 is reinforced on production line in combing networking-spun lacing, by the way that false 1 laying of bonded spunbond web exists to net roll
On carding fiber net 2, the ingredient of carding fiber net 2 is tModified Cellulose Fibers, chitin fiber, mint fibers (percentage composition
Are as follows: 80%/10%/10%), 1.5 denier of specification × 51mm, grammes per square metre is 8 grams/m2, using parallel laying.After bilaminar fiber net is overlapped
It is sent into spun lacing equipment complex, slubbing spun lacing pressure 25bar simultaneously, water jet number is 2, using positive spun lacing;Two spun lacing pressures
Power 45bar, water jet number is 4, using reversed spun lacing;Three spun lacing pressure 70bar, water jet number is 4, using positive water
Thorn;Four spun lacing pressure 50bar, water jet number is 5, using using positive spun lacing or reversed spun lacing.Product is mainly used for face
Film.
Certainly, the above description is not a limitation of the present invention, and the present invention is also not limited to the example above, the art
Those of ordinary skill, within the essential scope of the present invention, the variations, modifications, additions or substitutions made all should belong to the present invention
Protection scope.
Claims (4)
1. one kind is frivolous can be with the composite facial mask base fabric of wire drawing, characterized in that be made of following steps:
(1), spinning fibre net is prepared
(1), any one of quantitative terylene spinning slice, extrusion spinning slice or polypropylene spinning slice are weighed, it is spare;
(2), according to the weight of weighed quantitative spinning chips, the drop mould of its total weight 0.1%~2% is added in spinning chips
The hydrophilic master batch of master batch and 0.4%~4% is measured, is uniformly mixed;
(3), through extruder type spinning machine heating, mixing, metering, spinning, and stretching, sub-wire, lapping and formed terylene, polyamide fibre or
Polypropylene fiber net, grammes per square metre control are 5 grams~15 grams/m2, spare;
(2) false bonded spunbond web is prepared
(1), low temperature, low pressure hot rolling reinforcing are carried out to the spinning fibre net formed in step (3), makes hot rolling bonding point portion between fiber
Divide melting, 80 DEG C~200 DEG C of hot-rolled temperature, hot rolling pressure 0.3Mpa~0.9Mpa, vacation bonded spunbond web is made;
(3), carding fiber net is prepared
(1), one or more of tModified Cellulose Fibers, chitin fiber are subjected to laying, and are combed into web, grammes per square metre
Control is 8 grams~28 grams/m2, spare;
(4), spun lacing is reinforced
(1), pre-treatment step: false bonded spunbond web and carding fiber net are superimposed together, using online or offline side
Formula is compound, and roller of being prewetted is prewetted, is compacted, spare;
(2), it tentatively reinforces step: the web after the completion of pretreatment being sent into Spunlace line, into slubbing spun lacing area, spun lacing
Direction is carried out from carding fiber net to false bonded spunbond web, and carding fiber net is pressed into false bonded spunbond web, spun lacing
25~35bar of pressure, 20~80m/min of web motion speed;It is prepared to enter into and reinforces entanglement treatment region;
(3), reinforce winding step: spun lacing direction from false bonded spunbond web to carding fiber net, 45 bar of spun lacing pressure~
55bar, web motion 20~80m/min of speed are prepared to enter into abundant entanglement treatment region;
(4), abundant winding step: spun lacing direction is carried out from carding fiber net to false bonded spunbond web, by carding fiber net
It is pressed into false bonded spunbond web, 70 bar of spun lacing pressure~110bar, web motion 20~80m/min of speed, vacation bonding
Hot rolling bonding point is fully open between fiber in spun-bonded fibre net, sufficiently tangles between fiber, and carding fiber net and false bonding are spun
Viscous web entanglement is integrated;
(5), formed product step: after fiber sufficiently tangles, using spun lacing direction from carding fiber net to false bonded spunbond fiber
Net stacking direction is carried out or is carried out from false bonded spunbond web to carding fiber net stacking direction, and spun lacing pressure 50~
90bar, cloth cover gradually form the cell structure consistent with defeated lace curtaining.
2. one kind according to claim 1 is frivolous can be with the composite facial mask base fabric of wire drawing, it is characterized in that: the spun lacing is set
Standby spun lacing spray head is horizontally arranged or drum-type circumferential arrangement, and the number that the spun lacing reinforces spun lacing spray head in each step is 1
~5.
3. one kind according to claim 1 is frivolous can be with the composite facial mask base fabric of wire drawing, it is characterized in that: the false bonding of preparation
In spun-bonded fibre net step, low temperature is carried out to the polyester fiber net of formation, low pressure hot rolling is reinforced, hot-rolled temperature 180 DEG C~200
DEG C, the nylon fibre net progress low temperature of formation, low pressure hot rolling are reinforced, 160 DEG C~180 DEG C of hot-rolled temperature;To the third of formation
Synthetic fibre web carries out low temperature, low pressure hot rolling is reinforced, and 80 DEG C~110 DEG C of hot-rolled temperature.
4. one kind according to claim 1 is frivolous can be with the composite facial mask base fabric of wire drawing, it is characterized in that: described online multiple
Conjunction mode is that product line of spinning viscose and combing networking and Spunlace line are formed a production line together, makes false bonded spunbond fiber
Net and carding fiber net complete networking respectively on a production line, or networking is distinguished after intersecting laying, then by this two layers
Spunlace line, composite consolidation are sent into after web overlapping;The offline complex method is that the vacation that will be produced on product line of spinning viscose is glued
It is individually coiled to close spun-bonded fibre net, then places it on combing networking-spun lacing production line, through deflector roll guidance and carding fiber net
It is superimposed together, or after intersecting laying, is sent into Spunlace line, spun lacing composite consolidation.
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CN105200656B (en) * | 2015-10-08 | 2017-09-29 | 嘉兴学院 | Nonwoven mask substrate and preparation method thereof |
CN107419434B (en) * | 2017-08-16 | 2019-02-19 | 江门华大生物科技有限公司 | A kind of preparation method of preservative free non-woven fabrics facial mask |
CN107419438A (en) * | 2017-08-29 | 2017-12-01 | 中原工学院 | A kind of hygroscopic fibre hydro-entangled non-woven fabric and preparation method thereof |
CN107854324A (en) * | 2017-10-31 | 2018-03-30 | 江苏工程职业技术学院 | A kind of preparation method of the antibacterial mask substrate of the high water conservation of graphene oxide |
CN108468157A (en) * | 2018-05-03 | 2018-08-31 | 韩毅忠 | A method of preparing non-woven fabrics with biological material |
CN110528175A (en) * | 2018-05-24 | 2019-12-03 | 山东莱威新材料有限公司 | A kind of preparation method of high-strength high-modulus polyethylene non-woven fabrics |
CN110685070A (en) * | 2019-10-17 | 2020-01-14 | 魏路平 | Multilayer viscose fiber composite spunlace mask base cloth and viscose fiber composite mask |
CN112726029B (en) * | 2020-12-22 | 2022-09-30 | 杭州诺邦无纺股份有限公司 | Filament non-woven composite material and preparation method thereof |
CN115124932B (en) * | 2022-06-30 | 2023-11-03 | 上海北新月皇新材料集团有限公司 | Polymer self-adhesive film waterproof coiled material and preparation method thereof |
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