CN114260656A - Automatic forming method of square apron board - Google Patents

Automatic forming method of square apron board Download PDF

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Publication number
CN114260656A
CN114260656A CN202111624236.9A CN202111624236A CN114260656A CN 114260656 A CN114260656 A CN 114260656A CN 202111624236 A CN202111624236 A CN 202111624236A CN 114260656 A CN114260656 A CN 114260656A
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CN
China
Prior art keywords
board
roller
apron
plate
square
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Pending
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CN202111624236.9A
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Chinese (zh)
Inventor
雷德意
谢鹏程
彭德发
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Foshan Deya Chuangzhi Technology Co ltd
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Foshan Deya Chuangzhi Technology Co ltd
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Priority to CN202111624236.9A priority Critical patent/CN114260656A/en
Publication of CN114260656A publication Critical patent/CN114260656A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an automatic forming method of a square apron board, which comprises the steps of firstly introducing an apron board raw material into a round apron board forming general assembly, rolling and welding to form the round apron board; and sleeving the circular skirt board of the circular skirt board on the propping structure, and moving a plurality of support rods of the propping structure along the radial direction of the circular skirt board from the circle center of the circular skirt board to prop the circular skirt board open so that the circular skirt board is propped into a square skirt board. The invention can be used for expanding the formed round apron board into a square shape by combining the round apron board forming assembly and the square apron board forming mechanism, can effectively simplify the forming process of the apron board, integrally and continuously work, can save a large amount of labor cost, increase the working efficiency, greatly improve the integral processing efficiency of a pipe pile production line, make up the defect that the square apron board forming method is lacked in the prior art and enable the square apron board to be formed simply.

Description

Automatic forming method of square apron board
Technical Field
The invention relates to the field of tubular pile production, in particular to an automatic forming method of a square apron board.
Background
The skirtboard is concrete pipe pile main component part, and the skirtboard setting is used for additional strengthening at tubular pile tip and end plate intensity, at present in the course of working of skirtboard, need earlier coil of strip flattening, then decide, then bend, then the welding just can process into annular skirtboard.
However, some tubular pile skirt boards need to be arranged into a square structure according to building requirements, but a production method for forming the square skirt boards is not available at present.
Therefore, a technical solution to the above problems is needed.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide an automatic forming method of a square apron board.
In order to achieve the purpose, the invention adopts the following technical scheme: an automatic forming method of a square apron board is used for an automatic forming system of the square apron board to form the square apron board, the automatic forming system of the square apron board comprises a round apron board forming assembly and a square apron board forming mechanism, the square apron board forming mechanism is connected with the round apron board forming assembly, the square apron board forming mechanism is provided with a spreading structure which can be spread or contracted, the spreading structure is provided with a plurality of movable support rods, and the method comprises the following steps:
performing edge rolling welding, namely introducing the apron board raw material into a circular apron board forming assembly for edge rolling and welding to enable the apron board to form a circular apron board;
and (3) supporting the square, namely sleeving the circular skirt board of the circular skirt board on the supporting structure, and moving a plurality of supporting rods of the supporting structure along the radial direction of the circular skirt board from the circle center of the circular skirt board to support the circular skirt board so as to support the circular skirt board into the square skirt board.
The invention has the following effects: the invention can be used for expanding the formed round apron board into a square shape by combining the round apron board forming assembly and the square apron board forming mechanism, can effectively simplify the forming process of the apron board, integrally and continuously work, can save a large amount of labor cost, increase the working efficiency, greatly improve the integral processing efficiency of a pipe pile production line, make up the defect that the square apron board forming method is lacked in the prior art and enable the square apron board to be formed simply.
In some embodiments, four corners of the formed square skirt board are arc-shaped structures; or, four corners of the formed square skirtboard are of a right-angle structure. Therefore, the requirements of different apron board forming can be met.
In some embodiments, when the bracing structure is used for bracing the circular skirt panel, the center of the bracing structure coincides with the center of the circular skirt panel. Therefore, when the support rod moves along the radial direction of the circular apron board from the circle center of the circular apron board to support the circular apron board, the stress can be uniform, and the forming success rate of the apron board is high.
In some embodiments, the struts are equidistant from each other and are equidistant from the center of the distracting structure. Therefore, the skirtboard can be stretched by force when being stretched, so that the skirtboard is not stressed unevenly when being stretched, and the finished product of the skirtboard is inconsistent after being molded.
In some embodiments, the angle between the center of the distraction structure and the connecting line of two adjacent struts is 90 degrees. Therefore, the apron board can be expanded by the round apron board to form the square apron board.
In some embodiments, the circular apron board forming assembly comprises a flattening mechanism, a cutting mechanism, a rolling mechanism and a rib pressing mechanism which are arranged in sequence;
the method for forming the circular skirting board by the skirting board comprises the following steps:
flattening, namely flattening the skirt board raw material by a flattening mechanism;
cutting, namely leading the flattened apron board into a cutting mechanism, and cutting the apron board into apron board short boards with specified lengths by the cutting mechanism;
the short apron plate is led into a rolling mechanism, the short apron plate is rolled into a circle through the rolling mechanism, and then the short apron plate rolled into the circle is welded and fixed;
and (5) beading, namely introducing the skirt board fixed by welding into a beading mechanism, and beading the outer circumferential surface of the skirt board by using the beading mechanism. Therefore, the apron board can be rolled and welded, and the apron board is more stable after rolling and welding.
In some embodiments, the rolling mechanism comprises a rolling device, a clamping device and a push plate device; the method for carrying out the rolling and welding by the rolling mechanism comprises the following steps:
rolling, namely introducing the cut apron board short plate into a rolling device, and rolling the apron board short plate into a circle through the rolling device;
clamping and fixing, namely stretching the skirt board after the edge rolling of the edge rolling device onto the clamping device, and clamping the edge rolling skirt board through the clamping device, so that the roundness of the edge rolling skirt board is higher, and the stability of the roundness of the skirt board is better;
welding, push pedal device set up welded structure and stretch to clamping device on, weld the skirtboard that clamping device presss from both sides tightly, make the skirtboard after the edge rolling can be fixed. From this, through setting up clamping device and push pedal device, can make the skirtboard after the edge rolling fixed and welding, process automation need not manual operation and can realize edge rolling, fixed and welding process, and the skirtboard that the circularity of the skirtboard after the clamping device processing is higher, the better stability of the circularity of skirtboard.
In some embodiments, the flattening mechanism is provided with a differential roller group including a first roller and a second roller having different diameters, an axial direction of the first roller and an axial direction of the second roller are parallel, and the first roller and the second roller rotate in opposite directions in synchronization, and the apron board can pass between the first roller and the second roller. Therefore, through the arrangement of the differential roller group, the apron board rotates at the same rotating speed through the first rolling roller and the second rolling roller with different diameters, when the apron board is pressed on the first rolling roller and the second rolling roller, paths of the apron board between the first rolling roller and the second rolling roller with different diameters are different, and therefore pulling force can be generated between the first rolling roller and the second rolling roller, and the apron board is pressed flatly and more smoothly.
In some embodiments, the beading mechanism comprises a beading assembly, the beading assembly comprises an upper pressing wheel and a lower pressing wheel which are axially parallel and can rotate relatively on the outer peripheral surfaces, one of the upper pressing wheel and the lower pressing wheel is provided with an annular beading, the other one of the upper pressing wheel and the lower pressing wheel is provided with an annular groove, the annular groove and the annular beading can be matched with each other for the skirting board beading, and the upper pressing wheel and the lower pressing wheel can be relatively close to or far away from each other. From this, go up pinch roller and push down the wheel and can rotate in step, it is inhomogeneous to appear the beading when reducing skirtboard beading, and can relative movement between going up pinch roller and the push down wheel, and the opening degree is bigger.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, and it is obvious that the drawings described below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive labor.
FIG. 1 is a view of an automatic forming system for a square skirt board according to the present invention;
FIG. 2 is a first perspective view of the square apron board forming device of the present invention;
FIG. 3 is a second perspective view of the square apron board forming device of the present invention;
FIG. 4 is a third perspective view of the square apron board forming device of the present invention;
FIG. 5 is an enlarged schematic view of position A of FIG. 4;
FIG. 6 is a first perspective view of the squaring device of the present invention;
FIG. 7 is a second perspective view of the squaring device of the present invention;
FIG. 8 is a perspective view of the top plate of the present invention;
FIG. 9 is a first perspective view of a strut in accordance with the present invention;
FIG. 10 is a second perspective view of the stay bar of the present invention;
FIG. 11 is a perspective view of the slider of the present invention;
FIG. 12 is a perspective view of a hold-down block of the present invention;
FIG. 13 is a perspective view of the sliding sleeve of the present invention;
FIG. 14 is a first perspective view of a skirt plate flattening mechanism according to the present invention;
FIG. 15 is a first perspective view of a skirt plate flattening mechanism according to the present invention;
FIG. 16 is a left side view of the apron plate flattening mechanism of the present invention;
FIG. 17 is a cross-sectional view taken along the line B-B in FIG. 16;
FIG. 18 is a perspective view of a second adjustment block of the present invention;
FIG. 19 is a perspective view of the first limiting wheel of the present invention
FIG. 20 is a first perspective view of the severing mechanism of the present invention;
FIG. 21 is an enlarged schematic view of position C of FIG. 20;
FIG. 22 is a second perspective view of the cutting mechanism of the present invention;
FIG. 23 is a first perspective view of a skirt plate circling mechanism according to the present invention;
FIG. 24 is an enlarged view of the position D in FIG. 23;
FIG. 25 is an enlarged view of the position E in FIG. 23;
FIG. 26 is a second perspective view of a skirt plate circling mechanism in the present invention;
FIG. 27 is a left side view of the skirt panel circling mechanism of the present invention;
FIG. 28 is a cross-sectional view taken along the direction F-F of FIG. 27;
FIG. 29 is a perspective view of a left push structure of the present invention;
FIG. 30 is a perspective view of a right push structure of the present invention;
FIG. 31 is a first perspective view of a push plate device of the present invention;
FIG. 32 is a second perspective view of the push plate device of the present invention;
FIG. 33 is a first perspective view of the beading mechanism of the present invention;
FIG. 34 is an enlarged schematic view of position H in FIG. 33;
FIG. 35 is a second perspective view of the beading mechanism of the present invention;
FIG. 36 is a perspective view of the rib pressing mechanism of the present invention after the first protective cap and the second protective cap are installed;
FIG. 37 is a schematic view showing the internal structure of the beading mechanism according to the present invention;
FIG. 38 is a perspective view of the upper puck of the present invention;
FIG. 39 is a perspective view of the lower puck of the present invention;
FIG. 40 is a perspective view of the slider of the present invention;
FIG. 41 is a perspective view of a mounting plate of the present invention;
FIG. 42 is a flow chart of the method for automatically forming a square skirt panel according to the present invention;
FIG. 43 is a flow chart of a method of forming a circular skirt from a skirt panel of the present invention;
FIG. 44 is a flow chart of a method of skirt panel edge rolling and welding in accordance with the present invention.
In the figure: 1. a square skirt board forming mechanism; 11. a first frame; 111. a top plate; 1111. a slide bar; 112. a groove; 1121. a first screw hole; 1122. a first through hole; 113. pressing an edge block; 1131. a second screw hole; 114. a base plate; 12. a stay bar; 121. a circular protrusion; 122. a first limit plate; 123. a third screw hole; 13. a first slider; 131. an installation position; 132. a second limiting plate; 133. a hinged seat; 134. a fourth screw hole; 14. a first driving device; 141. a connecting rod; 15. a sliding sleeve; 151. a circular hole; 152. a chute; 16. a positioning structure; 17. an inductor; 18. a gripping mechanism; 181. a first guide rail; 182. a second driving device; 183. a slide plate; 184. a rear guide rail mounting plate; 185. rotating the fixed plate; 186. a rotating plate; 187. a hand clamping piece; 188. a third driving device; 189. a fourth drive device; 180. a fifth driving device; 19. a roller set; 2. a apron plate flattening mechanism; 21. a roller frame; 2101. a feeding port; 2102. a discharge port; 2103. a second through hole; 2104. a first adjustment slide; 2105. a second guide rail; 2106. a third through hole; 2107. a second adjusting slide block; 2108. a third guide rail; 22. a first roll; 23. a second roll; 24. a chute; 25. a first hand wheel; 2501. a first screw; 26. a third roller; 27. a fourth roll; 28. a second hand wheel; 2801. a second screw; 29. a differential roller gear set; 210. a transition roller gear set; 211. a sprocket; 212. feeding a support frame; 21201. a feeding roller; 21202. a first limit wheel; 213. a discharging support frame; 21301. a second limiting wheel; 3. a cutting mechanism; 31. a frame; 32. cutting the structure; 321. an upper fixing plate; 322. a lower fixing plate; 323. a connecting rod; 324. an upper cutter; 325. a lower cutter; 326. a first drive unit; 327. a transition baffle; 328. a limiting wheel; 33. a sixth driving device; 34. discharging and loading the material; 35. unloading the lower plate; 36. a feeding roller group; 37. a discharge transition plate; 38. a first transition groove; 4. a rolling mechanism; 41. a second frame; 411. mounting a plate; 4111. a fourth guide rail; 4112. a fifth guide rail; 4113. a first rack; 4114. a second rack; 412. spacing; 42. a rolling device; 421. a push wheel; 4211. a sixth guide rail; 4212. a first lead screw motor; 4213. a third mounting seat; 422. an upper roller; 423. a lower roller; 424. feeding roller sets; 425. a transition trough plate; 426. positioning a lower part; 427. positioning an upper piece; 43. a clamping device; 431. a left push structure; 4311. a first mounting seat; 4312. a first push plate; 4313. a seventh driving device; 4314. a seventh guide rail; 4315. an eighth driving device; 4316. a roller; 432. a right push structure; 4321. a second mounting seat; 4322. a second push plate; 4323. a ninth driving device; 44. a plate pushing device; 441. a push plate portion; 442. welding a structure; 4421. a welding gun; 4422. a welding gun baseplate; 4423. a welding gun mounting seat; 4424. a welding gun arm; 4425. an eighth guide rail; 4426. a second lead screw motor; 4427. a driving cylinder; 4428. a copper plate; 443. a push plate bottom plate; 4431. a supporting seat; 4432. a ninth guide rail; 444. a push plate sliding plate; 4441. a limiting plate; 4442. a guide bar; 4443. a third screw motor; 445. a tenth driving device; 45. a second transition groove; 5. a rib pressing mechanism; 51. a work table; 52. a rib pressing component; 521. an upper pinch roller; 5211. an annular groove; 522. a lower pinch roller; 5221. annular ribbing; 53. an eleventh driving device; 54. a twelfth driving device; 541. a first sprocket; 55. a working part; 551. a rotating shaft; 552. a second slider; 553. a chute; 554. a first rolling bearing; 555. a second rolling bearing; 556. mounting a plate; 5561. a fourth via hole; 557. a fixing plate; 5571. an upper pinch roller gear; 5572. a lower pinch roller gear; 5573. a second sprocket; 56. a chain; 57. a universal joint; 58. a drive shaft; 59. a first protective cover; 510. a second protective cover; 511. a guide structure; 5111. a limiting push plate; 5112. a guide wheel; 5113. a thirteenth driving device; 5114. a fourteenth driving device; 5115. advancing the support; 5116. propelling the sliding plate; 5117. a tenth guide rail; 5118. the guide wheel supports the arm.
Detailed Description
For better understanding of the technical solutions of the present invention, the following detailed descriptions of the embodiments of the present invention are provided with reference to the accompanying drawings.
It should be understood that the described embodiments are only some embodiments of the invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
This embodiment is briefly described as follows:
fig. 1 is a schematic view of the overall structure of an automatic forming system for a square skirt board according to the present invention.
As shown in fig. 1 to 44, an automatic forming system for a square skirt board comprises a circular skirt board forming assembly and a square skirt board forming mechanism 1, wherein the circular skirt board forming assembly can be used for flattening, cutting, edge rolling, welding and ribbing a skirt board to form a circular skirt board, the square skirt board forming mechanism is connected with the circular skirt board forming assembly and is used for receiving the circular skirt board formed by the circular skirt board forming assembly, a stretching structure capable of stretching or shrinking is arranged, the stretching structure can stretch the circular skirt board into the square skirt board, the circular skirt board forming assembly and the square skirt board forming mechanism are combined to be used for stretching the formed circular skirt board into a square shape, the forming process of the skirt board can be effectively simplified, the whole work is coherent, a large amount of labor cost can be saved, the working efficiency is increased, the whole processing efficiency of a tubular pile production line is greatly improved, and the square skirt board forming mechanism overcomes the defects of the prior art that a square skirt board forming device is lacked, the square apron board is simple to form, and the automation degree is high. Wherein:
the square skirt board forming mechanism comprises a first rack 11 and a square supporting device arranged on the first rack 11, wherein the square supporting device comprises a plurality of supporting rods 12 capable of moving on the first rack 11 and a first driving device 14 for driving the supporting rods 2 to move, the supporting rods 12 form a supporting structure similar to the skirt board in shape to be formed, and the supporting rods 12 can be driven by the first driving device 14 to synchronously move on the first rack 11 to promote the supporting structure to be supported or contracted so as to form the skirt board. Through setting up a plurality of vaulting poles 12 of synchronous motion for vaulting pole 12 accomplishes the process of strutting to the skirtboard, and the structure of strutting comprises a plurality of vaulting poles 12, and simple structure is with low costs, easy operation.
In this embodiment, the first frame 11 is a substantially square first frame 11, the top of the first frame 11 is provided with a plurality of stay bars 12 which move synchronously, and when the square skirt board is formed, the round skirt board is sleeved on the top of the first frame 11 through a spreading structure formed by the plurality of stay bars 12, and the square skirt board is spread through the spreading structure.
Preferably, in some embodiments, the first frame 11 is provided with a plurality of first sliders 13, the first sliders 13 are movably mounted on the first frame 11, and the stay 12 can move on the first frame 11 by being mounted on the first sliders 13, so that the stay 12 can move on the first frame 11. Alternatively, in some other embodiments, a driving motor may be further disposed on the first frame 11, and the supporting rod 12 is directly connected to an output end of the driving motor, and is driven by the driving motor to move on the first frame 11.
Further, referring to fig. 6, 7 and 8, in some embodiments, the first frame 11 is provided with a top plate 111 and a bottom plate 114, the top plate 111 is provided with a groove 112, a pressing block 113 is arranged in the groove 112, the first slider 13 is movably arranged in the groove 112, and is limited by the pressing block 113, so that the first slider 13 and the support rod 12 are conveniently arranged on the first frame 11. Specifically, in the present embodiment, the top plate 111 and the bottom plate 114 are both configured as a square structural plate, the top plate 111 is mounted on the top of the first frame 11, and the bottom plate 114 is mounted on the bottom of the first frame 11; the groove 112 is provided on the top surface of the square top plate 111, the groove 112 is provided as a strip-shaped groove 112, the edge-pressing block 113 is provided as a substantially "L" structure, the edge-pressing block 113 is provided with a second screw hole 1131, the groove 112 is provided with a first screw hole 1121, the edge-pressing block 113 is fixed on the groove 112 by a bolt, and two edge pressing blocks 113 are arranged in one groove 112, the two edge pressing blocks 113 are arranged close to the side wall of the groove 112, the first sliding block 13 can be arranged in the groove 112, and two edge pressing blocks 113 of a roughly L-shaped structure are arranged in the groove 112 in an inverted mode, the bottoms of the two edge pressing blocks 113 are arranged oppositely, a limiting channel is formed at the bottoms of the two edge pressing blocks 113, the first sliding block 13 is located between the two edge pressing blocks 113 when being installed in the groove 112, and can move between the two edge pressing blocks 113 by limiting the channel, and is limited by the two edge pressing blocks 113, so that the first sliding block 13 cannot be separated from the groove 112, and the first sliding block 13 can move on the groove 112. Alternatively, in some other embodiments, the top plate 111 may further include a moving guide rail, the first slider 13 may be mounted on the moving guide rail to move, and the stay 12 may be mounted on the first slider 13 so that the stay 12 can move on the top plate 111.
Furthermore, in some embodiments, at least 3 grooves 112 are provided, and the grooves 112 are all provided on the top plate 111 to extend from the center of the top plate 111 to the edge of the top plate 111, so that the expanding structure formed by the supporting rods 12 is regularly expanded or contracted, and the skirt plate expanding action is conveniently completed. Specifically, in the present embodiment, there are 4 grooves 112 on the top, each of which extends from the top center to four corners of the square top plate 111, when the brace 12 and the first slider 13 are installed in the groove 112, an included angle (i.e., a central angle) formed by the center of the bracing structure and a connecting line between two adjacent braces is 90 degrees, and a plurality of braces 12 can form a substantially square bracing structure for bracing the skirt board to form a square skirt board; when the supporting structure is used for supporting the circular skirtboard, the center of the supporting structure is overlapped with the circle center of the circular skirtboard, so that when the supporting rod moves along the radial direction of the circular skirtboard from the circle center of the circular skirtboard to support the circular skirtboard, the supporting rod can be stressed uniformly, and the skirtboard forming success rate is high; the equal distance sets up between the vaulting pole, and the vaulting pole is equal to the center distance who struts the structure, makes skirtboard can, and the atress struts simultaneously when being strutted, can not the atress inhomogeneous when making skirtboard strut, makes the skirtboard finished product inconsistent after the shaping.
Preferably, in some embodiments, the first sliding block 13 is provided with a plurality of mounting positions 131 along the length direction, and the stay bar 12 is detachably mounted on the mounting positions 131, so that the stay bar 12 is convenient to replace and adjust the position on the first sliding block 13. Specifically, in this embodiment, the mounting position 131 is that the first sliding block 13 is provided with a plurality of circular grooves along the length direction of the first sliding block 13, the bottom end of the stay bar 12 is provided with a circular protrusion 121 adapted to the circular grooves, and the stay bar 12 is detachably mounted on the first sliding block 13 through the cooperation between the circular protrusion 121 and the circular grooves.
Moreover, a first limiting plate 122 is arranged at the bottom end of the stay bar 12 above the circular protrusion 121, second limiting plates 132 are arranged at two sides of the circular groove of the first slider 13, when the circular protrusion 121 of the stay bar 12 is installed in the circular groove, the first limiting plate 122 is installed between the two second limiting plates 132, and the stay bar 12 is installed on the first slider 13 without random swing through the limiting of the second limiting plates 132; the stay bar 12 is further provided with a third screw hole 123, the first slider 3 is further provided with a fourth screw hole 134, and when the stay bar 12 is mounted on the slider 13, the third bolt 123 corresponds to the fourth screw hole 134 in position, so that the stay bar 12 can be fixed on the first slider 13 through the bolt.
Preferably, in some embodiments, the supporting device further includes a first driving device 14, the output end of the first driving device 14 is connected with a plurality of connecting rods 141, the connecting rods 141 are hinged to the first sliding block 13, the first driving device 14 can drive the first sliding block 13 to move in the groove 112 through the connecting rods 141, so that the supporting rod 12 can move on the first frame 11, the supporting rod 12 can automatically support the skirt board through the driving of the first driving device 14, and the degree of automation is high. Specifically, in the present embodiment, the first driving device 14 is a driving cylinder, the first driving device 14 is installed between the top plate 111 and the bottom plate 114, the top of the driving cylinder is hinged to a connecting rod 141, the connecting rod 141 is hinged to the top of the driving cylinder through one end, and the other end is hinged to the first slider 13, so that the driving cylinder is in transmission connection with the first slider 13, and when the driving cylinder is driven, the connecting rod 141 can push the first slider 13 to move on the groove 112.
Preferably, in some embodiments, a through hole 1122 is formed in the groove 112, and the slider 13 is partially hinged to the connecting rod 141 by passing through the through hole 1122, so as to facilitate connection of the first slider 13 to the connecting rod 141. Specifically, in the present embodiment, the through hole 1122 is a substantially rectangular through hole 1122 provided at the bottom of the recessed groove 112, the first slider 13 is provided with a hinge seat 133, when the first driving device 14 is installed between the top plate 111 and the bottom plate 114, the hinge seat 133 of the first slider 13 extends to the bottom of the top plate 111 through the rectangular through hole 1122 to be hinged to the connecting rod 141, so that the driving cylinder is drivingly connected to the first slider 13, and when the connecting rod 141 connects the first driving device 14 and the first slider 13, the driving cylinder can move in the rectangular through hole 1122, thereby facilitating the first driving device 14 to drive the first slider 13 to move.
Preferably, referring to fig. 7 and 13, in some embodiments, to facilitate the first driving device 14 to drive the stay 12, the first frame 11 is provided with a sliding rod 1111, an output end of the first driving device 14 is provided with a sliding sleeve 15, the sliding sleeve 15 is connected with a plurality of connecting rods 141, one end of each connecting rod 141 is hinged on the sliding sleeve 15, the other end of each connecting rod 141 is hinged on the first sliding block 13, the sliding sleeve 15 can be driven by the first driving device 14 to slide on the sliding rod 1111 and push the plurality of connecting rods 141, so as to facilitate the sliding of the first sliding block 13, so that the plurality of stays 12 move synchronously, and through the arrangement of the sliding sleeve 15 and the sliding rod 1111, the sliding sleeve 15 is provided with a plurality of connecting rods 141 connected with different first sliding blocks 13, so that the stays 12 can be driven to move synchronously by the first driving device 14. Specifically, in this embodiment, the sliding rod 1111 is a circular sliding rod 1111 disposed from the middle of the top plate 111 toward the bottom plate 114, the sliding sleeve 15 is a substantially square sliding sleeve 15, and the middle of the sliding sleeve 15 is provided with a circular hole 151 for being sleeved on the sliding rod 1111 and being capable of moving on the sliding rod 1111; be equipped with a plurality of spouts 152 on the sliding sleeve 15, all articulated on every spout 152 have a connecting rod 141, make sliding sleeve 15 and connecting rod 141 articulated, and drive the actuating cylinder bottom and install on bottom plate 114, the drive end that drives actuating cylinder connects on sliding sleeve 15, make and drive actuating cylinder and be connected with a plurality of connecting rods 141, through driving actuating cylinder drive, sliding sleeve 15 can slide on slide bar 1111, make and drive actuating cylinder can drive connecting rod 141 through sliding sleeve 15, connecting rod 141 promotes first slider 13 and removes.
Preferably, referring to fig. 3, in some embodiments, the squaring device further comprises a positioning structure 16, the positioning structure 16 is mounted on the sliding sleeve 15, and the positioning structure 16 can position the moving position of the sliding sleeve 15 on the sliding rod 1111. Specifically, in this embodiment, the positioning structure 16 is a screw rod, the screw rod is installed on the sliding sleeve 15 and can be adjusted on the screw rod, the sensor 17 is disposed on the bottom plate 114 or the first frame 11, when the sliding sleeve 15 moves on the sliding rod 1111 and the screw rod moves to the position of the sensor 17, the sensor 17 senses the screw rod, and the connection controller can control the first driving device 14 to stop driving, so as to control the degree of the stay 12 to prop open the skirt board, thereby conveniently controlling the square skirt board forming device.
Preferably, referring to fig. 9, 10, in some embodiments, the cross-section of the brace 12 is a fan-shaped structure. Specifically, in the present embodiment, when the formed square skirt board is of a right-angle structure, the arc surfaces of the plurality of stay bars 12 are arranged oppositely, and the included angle of the fan-shaped cross section of each stay bar 12 is arranged outwards, so that the square skirt board is of a right-angle structure after being formed; when the corner that needs formed square skirtboard is the fillet, the fan-shaped cross section arcwall face of vaulting pole 12 sets up outwards, and the contained angle face of vaulting pole 12 sets up relatively, makes four corners after the shaping of square skirtboard be the arc structure, forms the square skirtboard of fillet when making the skirtboard strut. Or, in some other embodiments, the cross section of the stay bar 12 is a square structure, so that four corners of the square skirt board after being formed are right-angled structures, and the stay bar 12 can adapt to different structural requirements when being used.
Preferably, the clamping device 18 is further included, a guide rail 181 is arranged on the first frame 11, the clamping device is movably mounted on the guide rail 181 and can be driven by arranging a second driving device 182 to move on the guide rail 181, so that the apron board can move on the first frame 11 through the clamping device 18, and the apron board production automation degree is high.
Specifically, in this embodiment, the guide rail 181 is provided along the longitudinal direction in which the first frame 11 is provided, the gripping mechanism 18 includes a slide plate 183, a rear guide mounting plate 184, a rotation fixing plate 185, a rotation plate 186, and two gripping members 187, the gripping members 187 are provided in two pieces, and both the gripping members 187 are movably mounted on the rotation plate 186 so that the gripping members 187 can move relatively for gripping or releasing the skirt board, the rotation plate 186 is rotatably mounted on the rotation fixing plate 185, the rear guide mounting plate 184 is provided with a rear guide rail provided along the height direction of the first frame 11, the rotation fixing plate 185 is movably mounted on the rear guide rail of the rear guide mounting plate 184 so as to be movable along the height direction of the first frame 11, the rear guide mounting plate 184 is fixed to the slide plate 183, and the slide plate 183 is movably mounted on the guide rail 181 so as to be movable along the longitudinal direction of the first frame 11.
The gripping mechanism 18 further includes a third driving device 188, a fourth driving device 189, and a fifth driving device 180, the second driving device 182 being capable of driving the slide plate 183 to move on the guide rail 181, the third driving device 188 being capable of driving the rotation fixing plate 185 to move in the height direction of the first frame 11 on the rear rail mounting plate 184, the fourth driving device 189 being capable of driving the rotation plate 186 to rotate on the rotation fixing plate 185, and the fifth driving device 180 being capable of driving the two gripping members 187 to move relatively on the rotation plate 186.
Alternatively, in some other embodiments, the clamping mechanism 18 may be a general two-axis, three-axis or four-axis mechanical clamping arm, as long as it can clamp the skirt panel for movement, and will not be described herein.
Preferably, in some embodiments, the first frame 11 is further provided with a roller set 19, and in the length direction of the first frame 11, the roller set 19 is disposed at one side of the supporting device, and the clamped apron can be moved from the supporting device to the roller set 19 and from the roller set 19 to the next process step by the clamping mechanism 18. Specifically, in the present embodiment, the first frame 11 is a substantially square first frame 11, the supporting device is disposed at one end of the top of the first frame 11, the roller set 19 is disposed at the other end of the top of the square first frame 11, the guide rail 181 is disposed at one side of the supporting device and the roller set 19, the clamping mechanism 18 is mounted on the guide rail 181, and the formed apron board can be clamped onto the roller set 19 on the supporting device and transported on the roller set 19. And when the roller group 19 is arranged on the first frame 11, the roller group 19 partially extends out of the first frame 11, so that the roller group 19 can convey the formed apron board to other devices.
In some embodiments, the circular skirt panel forming assembly comprises the following mechanisms:
flattening mechanism 2
The flattening mechanism 2 is used for flattening the apron board, and comprises a roller frame 21 and a roller group, wherein the roller frame 21 can allow the apron board to pass through, the roller group is installed in the roller frame 21 and can rotate in the roller frame 21 to flatten the apron board passing through the roller frame 21, the roller group comprises a differential roller group, the differential roller group comprises a first roller 22 and a second roller 23 with different diameters, the axial direction of the first roller 22 is parallel to the axial direction of the second roller 23, the first roller 22 and the second roller 23 synchronously rotate in opposite directions, the apron board can pass through between the first roller 22 and the second roller 23, through arranging the differential roller group, the first roller 22 and the second roller 23 with different diameters rotate at the same rotating speed, so that when the apron board is flattened by the first roller 22 and the second roller 23, the paths between the first roller 22 and the second roller 23 with different diameters are different, and the pulling force can be generated between the first roller 22 and the second roller 23, the apron board is flattened more smoothly.
In the present embodiment, the roller frame 21 is a roller frame 21 having a substantially rectangular structure, the roller frame 21 is provided with a feeding port 2101 and a discharging port 2102 at both ends in the longitudinal direction, both the first roller 22 and the second roller 23 can be provided in the roller frame 21 along the width direction of the roller, the diameter of the first roller 22 is smaller than that of the second roller 23, the rotation speed of the first roller 22 is the same as that of the second roller 23, the first roller 22 is positioned right above the second roller 23 in the height direction of the roller frame 21, a gap through which the apron board can pass is left between the first roller 22 and the second roller 23, and a pulling force can be generated between the first roller 22 and the second roller 23 to flatten the apron board more smoothly.
Preferably, in some embodiments, the second roller 23 and the first roller 22 can be relatively close to or far away from each other, so that the distance between the first roller 22 and the second roller 23 can be conveniently adjusted, and the method is suitable for flattening the apron boards with different thicknesses.
Further, in some embodiments, the first roller 22 can be moved on the roller frame 21 so as to be closer to or farther from the second roller 23, so that the distance between the first roller 22 and the second roller 23 can be adjusted. Specifically, in the present embodiment, the two side panels distributed in the width direction on the roller frame 21 of the substantially square body structure are respectively provided with the first and second through holes 2103, the first and second through holes 2103 are respectively provided with the first and second adjusting sliders 2104, the first and second adjusting sliders 2104 are provided with the slide groove 24, the side wall of the first and second through holes 2103 is provided with the second guide rail 2105, when the first adjusting slider 2104 is installed in the first and second through holes 2103, the slide groove 24 is movably installed on the second guide rail 2105, the first adjusting slider 2104 can move and adjust on the roller frame 21 by the cooperation of the slide groove 24 and the second guide rail 2105, and both ends of the first roller 22 are respectively installed on the two first adjusting sliders 2104 through bearings (not shown), so that the first roller 22 is installed along the width direction of the roller frame 21, the first roller 22 can axially rotate (i.e. roll) on the first adjusting slider 2104, the first roller 22 can move and adjust on the roller frame 21 through the first adjusting slider 2104, the distance between the first roller 22 and the second roller 23 can be adjusted to adapt to the flattening of skirt boards with different thicknesses. Alternatively, in some other embodiments, the second roller 23 is mounted on the first adjustment slide 2104 to be axially rotatable (i.e., to roll).
Further, a first hand wheel 25 is provided on the roller frame 21, a first screw 2501 is provided at a lower end of the first hand wheel 25, a first screw hole (not shown) is provided on the roller frame 21, the first screw hole is communicated with the first second through hole 2103, the first hand wheel 25 is connected to the first adjustment slider 2104 via the first screw 2501 passing through the first screw hole, the first screw 2501 is movable on the roller frame 21 by rotating the first hand wheel 25, so that the first adjustment slider 2104 connected to the first screw 2501 can be adjusted on the roller frame 21, the first roller 22 can be adjusted on the roller frame 21, and the distance between the first roller 22 and the second roller 23 can be adjusted.
Preferably, in some embodiments, the roller group further comprises a transition roller group, the transition roller group comprises a third roller 26 and a fourth roller 27 which have the same diameter and rotate in opposite directions synchronously, the apron can pass between the third roller 26 and the fourth roller 27, and the apron is flattened by adding the transition roller group, so that the apron is flattened more smoothly. Specifically, in the present embodiment, the third roller 26 and the fourth roller 27 are both provided in the roller frame 21 along the width direction of the roller, and in the height direction of the roller frame 21, the third roller 26 is located obliquely above the fourth roller 27, a gap through which the skirt panel can pass is left between the third roller 26 and the fourth roller 27, and the distance between the third roller 26 and the fourth roller 27 and the distance between the first roller 22 and the second roller 23 are located in the same straight direction, so that the skirt panel can be flattened in the differential roller group and the transition roller group.
Further, in some embodiments, there are two sets of differential roller sets, in the length direction of the roller frame 21, the two sets of differential roller sets are disposed at two ends of the roller frame 21, and the transition roller set is disposed between the two sets of differential roller sets, so that the apron board is pressed more smoothly through the cooperation of the differential roller sets and the transition roller set. Specifically, in the present embodiment, the differential roller group and the transition roller group are both disposed inside the roller frame 21 of the square structure, and are disposed in the order of the differential roller group, the transition roller group and the differential roller group in the length direction of the roller frame 21, the feeding port 2101 disposed in the length direction of the roller frame 21 enters the roller frame 21, and is pressed flat by passing through the differential roller group, the transition roller group and the differential roller group in sequence, and the apron board is pressed more flat by the cooperation of the differential roller group and the transition roller group.
Preferably, in some embodiments, each of the third roller 26 and the fourth roller 27 is provided in plurality, the third roller 26 and the fourth roller 27 are alternately arranged on the roller frame 21, the distance between the third roller 26 and the fourth roller 27 can be adjusted, and the apron can be flattened by the transitional roller group through the third roller 26 and the fourth roller 27 which are alternately arranged. Specifically, in the present embodiment, in the height direction of the roller frame 21, the third roller 26 is higher than the axis of the fourth roller 27, the projection of the axis of the third roller 26 and the axis of the fourth roller 27 in the height direction of the roller frame is provided at an interval, and the lowest position of the third roller 26 is slightly higher than the highest position of the fourth roller 27, so that the apron can pass between the third roller 26 and the fourth roller 27.
Further, in some embodiments, the third roller 26 can be moved on the roller frame 21 to be closer to or farther from the fourth roller 27, so that the distance between the third roller 26 and the fourth roller 27 can be adjusted. Specifically, in the present embodiment, the side panels on both sides of the roller frame 21 distributed in the width direction are provided with third through holes 2106, the third through holes 2106 are provided with second adjusting sliders 2107, the second adjusting sliders 2107 are also provided with slide grooves 24, the side walls of the third through holes 2106 are provided with third guide rails 2108, when the second adjusting sliders 2107 are installed in the third through holes 2106, the slide grooves 24 of the second adjusting sliders 2107 are movably installed on the third guide rails 2108, the second adjusting sliders 2107 can move and adjust on the roller frame 21 by the cooperation of the slide grooves 24 and the third guide rails 2108, and both ends of the third roller 26 are respectively provided on the two second adjusting sliders 2107 through bearings, so that the third roller 26 is installed in the width direction of the roller frame 21, the third roller 26 can axially rotate (i.e. roll) on the second adjusting sliders 2107, the third roller 26 can move and adjust on the roller frame 21 through the second adjusting sliders 2107, the distance between the third roller 26 and the fourth roller 27 can be adjusted to adapt to the flattening of skirt boards with different thicknesses. Alternatively, in some other embodiments, the lower roller can be moved on the roller frame 21 so as to be closer to or farther from the third roller 26, so that the distance between the third roller 26 and the fourth roller 27 can be adjusted
A second hand wheel 28 is provided on the roller frame 21, a second screw 2801 is provided at the lower end of the second hand wheel 28, a second screw hole (not shown) is provided on the roller frame 21, the second screw hole is communicated with the inside of the third through hole 2106, the second hand wheel 28 is connected to the second adjustment slider 2107 through the second screw 2801, the second screw 2801 can be moved on the roller frame 21 by rotating the second hand wheel 28, so that the second adjustment slider 2107 connected to the second screw 2801 can be adjusted on the roller frame 21, the third roller 26 can be adjusted on the roller frame 21, and the distance between the third roller 26 and the fourth roller 27 can be adjusted.
Preferably, in some embodiments, the device further comprises a gear set, the gear set comprises a differential roller gear set 29 and a transitional roller gear set 210, the differential roller gear set is connected with the differential roller gear set 29 at one side of the roller frame 21, the transitional roller gear set is connected with the transitional roller gear set 210 at one side of the roller frame 21, the differential roller gear set 29 and the transitional roller gear set 210 are arranged at the same side of the roller frame 21, the differential roller gear set 29 and the transitional roller gear set 210 are meshed with each other, the differential roller gear set 29 can be in transmission connection with a driving device, and the differential roller gear set 29 and the transitional roller gear set 210 can enable the differential roller set and the transitional roller set to be driven by the driving device, so that the apron can be flattened.
Further, in some embodiments, the teeth of the differential roller gear set 29 are more than the teeth of the transition roller gear set 210, and the rotation speed of the transition roller group is greater than that of the differential roller group, so that a pulling force exists between the transition roller group and the differential roller group, and the skirt board is pressed to be more flat. Specifically, in the present embodiment, the diameters of the third roller 26 and the fourth roller 27 in the transitional roller group are both smaller than the diameter of the first roller 22, the diameters of the third roller 26 and the fourth roller 27 are the same as the diameter of the second roller 23, the differential roller gear group 29 includes two differential roller gears with the same shape and size, the two differential roller gears are respectively connected to the first roller 22 and the second roller 23, the rotational speeds of the first roller 22 and the second roller 23 are made to be the same by the two differential roller gears with the same shape and size, and when the first roller 22 and the second roller 23 have different diameters, a pulling force can be generated between the first roller 22 and the second roller 23, so that the apron board is flattened more smoothly; the transition roller gear group 210 is provided with a plurality of transition roller gears with the same shape and size, the third roller 26 and the fourth roller 27 are both connected with the transition roller gear at one end, the transition roller gears are meshed with each other, one of the transition roller gears is also meshed with the differential roller gear, one of the differential roller gears of the two differential roller gears is provided with a chain wheel 211 which can be in transmission connection with a driving device, the differential roller gear is driven to rotate through the driving device and drives the transition roller gear, so that the apron board flattening mechanism is driven by the same driving device, and space and energy are saved.
Preferably, in some embodiments, the device further comprises a feeding support bracket 212 and a discharging support bracket 213, and the feeding support bracket 212 and the discharging support bracket 213 are respectively arranged at the feeding port 2101 and the discharging port 2102 of the roller frame 21, so as to facilitate the feeding and discharging of the apron. Specifically, in this embodiment, the feeding support frame 212 is provided with a feeding roller 21201 disposed along the width direction of the roller frame 21 and a first limiting wheel 21202 disposed along the height direction of the roller frame 21, the first limiting wheel 21202 is disposed on both sides of the feeding roller 21201, and the skirt board can be fed by the feeding roller 21201 and is limited in the skirt board direction by the first limiting wheel 212002; the discharging support frame 213 is provided with a second limiting wheel 21301 arranged along the height direction of the roller frame 21, and the roller frame 21 limits the direction of the apron board through the second limiting wheel 21301.
Moreover, the shape and structure of the first limiting wheel 21203 is consistent with that of the second limiting wheel 21301, the first limiting wheel 21202 and the second limiting wheel 21301 are provided with screws at the bottom, the feeding support frame 212 and the discharging support frame 213 are provided with strip-shaped holes, the first limiting wheel 21202 is fixed on the strip-shaped holes of the feeding support frame 212 through nut fixing screws, the second limiting wheel 21301 is fixed on the strip-shaped holes of the discharging support frame 213 through nut fixing screws, the position of the first limiting wheel 21202 can be adjusted on the feeding support frame 212 through adjusting the strip-shaped holes, and the second limiting wheel 21301 can be adjusted on the discharging support frame 213 and is suitable for limiting skirt boards with different widths.
Cutting mechanism 3
Referring to fig. 20 to 22, the cutting mechanism 3 is used for cutting the apron, and includes a frame 31, a cutting structure 32 for cutting the apron, and a feeding roller set 36 for conveying the apron, the cutting structure 32 and the feeding roller set 36 are both mounted on the frame 31, a discharging transition plate 37 is provided between the cutting structure 32 and the feeding roller set 36, the apron cut by the cutting structure 32 can be slid onto the feeding roller set 36 by the discharging transition plate 37, and the apron can be cut into the length required when the apron is rolled into a circle by the cutting structure 32.
Specifically, in this embodiment, the cutting structure 32 includes an upper fixing plate 321, a lower fixing plate 322, a connecting rod 323 connecting the upper fixing plate 321 and the lower fixing plate 322, an upper cutter 324, a lower cutter 325, a first driving unit 326, a transition baffle 327 and a limiting wheel 328, the upper fixing plate 321 and the lower fixing plate 322 are connected through the connecting rod 323 to form a fixing frame structure, the first driving unit 326 is fixed on the top of the upper fixing plate 321, a driving end of the first driving unit 326 extends to the bottom of the upper fixing plate 321 to be connected with the upper cutter 324, the lower cutter 325 is mounted on the lower fixing top, the position of the lower cutter 325 corresponds to the position of the upper cutter 324, the first driving unit 326 can drive the upper cutter 324 to move towards or away from the lower cutter 325, and cut the apron board passing between the upper cutter 324 and the lower cutter 325; a transition fence 327 is disposed before the upper cutter 324 and the lower cutter 325, and a limiting wheel 328 is disposed before the transition fence 327 in the length direction of the guillotine structure 32. Specifically, in the present embodiment, the first driving unit 326 may be an oil cylinder, and may also be an air cylinder, a hydraulic cylinder, a linear motor, or the like; optionally, first drive unit 326 sets up to a plurality ofly, preferably, sets up to two, sets up side by side at last fixed plate 321 top, decides structure 32 and sets up transition baffle 327 and spacing round 328 spacing and the direction and treat the skirtboard of deciding for decide structure 32 when deciding the skirtboard more stable, the incision is more level and smooth, and the skirtboard quality is guaranteed.
The cutting structure 32 further comprises a second driving device 33, an upper discharging plate 34 and a lower discharging plate 35, the upper discharging plate 34 is arranged right above the lower discharging plate 35 in the length direction of the cutting structure 32 in the height direction of the cutting structure 32, the upper discharging plate 34 and the lower discharging plate 35 are positioned behind an upper cutter 324 and a lower cutter 325, the apron cut by the upper cutter 324 and the lower cutter 325 can be conveyed to and placed between the upper discharging plate 34 and the lower discharging plate 35, one side of the lower discharging plate 35 is hinged on the second rack 31, specifically, the second driving device 33 is preferably a cylinder, the driving end of the second driving device is connected to the bottom of the lower discharging plate 35, and the second driving device can drive the lower discharging plate 35 to turn over on the rack 31 so that the apron between the upper discharging plate 34 and the lower discharging plate 35 can fall down.
Moreover, the discharging transition plate 37 is obliquely arranged on the frame 31, the feeding roller group 36 is arranged on one side of the discharging upper plate 34 and the discharging lower plate 35, the discharging transition plate 37 is arranged between the cutting structure 32 and the feeding roller group 36, and the apron board dropped between the discharging upper plate 34 and the discharging lower plate 35 can fall on the discharging transition plate 37, then slide on the feeding roller group 36 from the discharging transition plate 37 and is transmitted on the feeding roller group 36.
Edge rolling mechanism 4
The rounding mechanism 4 is used for skirt plate rounding and comprises a second frame 41, a rounding device 42, a clamping device 43 and a push plate device 44, wherein the rounding device 42 is installed on the second frame 41 and can be used for rounding skirt plates and is provided with a positioning part for fixing the rounded skirt plates, the clamping device 43 is installed on the second frame 41, the clamping device 43 comprises a left pushing structure 431 and a right pushing structure 432 which can be oppositely arranged, the left pushing structure 431 and the right pushing structure 432 can relatively move for clamping and fixing the skirt plates after the rounding device 42 is rounded, the push plate device 44 is movably installed on the second frame 41, the push plate device 44 comprises a push plate part 441 for pushing the skirt plates out of the positioning part and a welding structure 442 for welding, the push plate device 44 can move between the left pushing structure 431 and the right pushing structure 432 of the clamping device 43 and push out and weld the skirt plates which are fixed between the left pushing structure 431 and the right pushing structure 432, through setting up clamping device 43 and push pedal device 44, can make the skirtboard after the edge rolling fixed and welding, process automation need not manual operation and can realize edge rolling, fixed and welding process, and the circularity of the skirtboard after fixing through clamping device 43 is higher, make the circularity and the stability after the skirtboard welding better.
In the present embodiment, referring to fig. 23 and 26, two mounting plates 411 are provided on the top of the second frame 41 along the length direction, a space 412 is provided between the two mounting plates 411, the left pushing structure 431 and the right pushing structure 432 of the clamping device 43 are respectively mounted on the two mounting plates 411, the two mounting plates 411 are provided on the top of the frame 1 along the same direction, the left pushing structure 431 and the right pushing structure 432 are provided along the same direction, so that the left pushing structure 431 and the right pushing structure 432 can move relatively, the edge rolling device 42 is mounted in the second frame 41 and located below the mounting plates 411, the edge rolling device 42 can roll on the mounting plates 411 through the space 412 between the mounting plates 411 and clamped by the clamping device 43 provided on the mounting plates 411, and the push plate device 44 is arranged at one side of the second frame 41, and both the push plate portion 441 and the welding structure 442 of the push plate device 44 can extend to the position of the space 412 on the second frame 41 for pushing and welding the apron.
Preferably, as shown in fig. 28, in some embodiments, the rolling device 42 includes a push wheel 421, an upper roller 422 and a lower roller 423 provided on the second frame 41; the upper roller 422 and the lower roller 423 synchronously rotate in opposite directions, the axial direction of the upper roller is parallel to the axial direction of the lower roller, and the apron board can pass between the upper roller and the lower roller; and the push wheel 421 is arranged at the discharge port between the upper roller 422 and the lower roller 423, so as to push the apron for discharging between the upper roller 422 and the lower roller 423 to be rounded. Because the upper roller 422 and the lower roller 423 rotate relative to each other, the elongated sheet to be rounded passes through the space between the upper roller 422 and the lower roller 423 under the driving of the upper roller 422 and the lower roller 423 due to the action of friction force of the upper roller 422 and the lower roller 423, and the sheet to be rounded passing through the upper roller 422 and the lower roller 423 is rolled into a circular apron board under the combined action of the upper roller 422, the lower roller 423 and the push wheel 421; meanwhile, due to the arrangement of the push wheel 421, the push wheel 421 applies a thrust force to the skirt board after the rounding processing, so that the skirt board which is rolled into a round shape is prevented from recovering into a long strip shape due to the release of processing stress, the processed skirt board keeps a good roundness, and the stability of the roundness of the skirt board is good.
Specifically, in the present embodiment, the second frame 41 is configured as a substantially rectangular parallelepiped second frame 41, the interior of the second frame is hollow, the hollow rectangular parallelepiped frame 41 is internally provided with a feeding roller set 424, a skirt transition groove plate 425, an upper roller 422, a lower roller 423, and a pushing wheel 421, the feeding roller set 424, the skirt transition groove plate 425, the upper roller 422, the lower roller 423, and the pushing wheel 421 are sequentially arranged inside the rectangular parallelepiped second frame 41 along the length direction of the rectangular parallelepiped second frame 41, the pushing wheel 421 is arranged at the discharge ends of the upper roller 422 and the lower roller 423, the upper roller 422 and the lower roller 423 can be externally driven by a driving device to rotate relative to each other around respective rotation axes, the pushing wheel 421 can be externally driven by a driving device to rotate around its own rotation axis, when rounding the skirt is performed, feeding material passes through the skirt transition groove plate 425 by the feeding roller set 424 and enters between the upper roller 422 and the lower roller 423, finally, the rolling material comes out of the upper roller 422 and the lower roller 423 and is pushed by the push wheel 421 to be rolled; in the present embodiment, the space 412 in the second frame 41 is located right above the upper roller 422, the lower roller 423 and the push wheel 421, so that the apron board can extend through the space 412 to the top of the second frame 41 and be clamped by the clamping device 43 after being rounded.
Further, in some embodiments, the push wheel 421 can move on the second frame 41 to be close to or far from the upper roller 422 and the lower roller 423, so as to adjust the size of the skirt plate rolling circle discharged between the upper roller 422 and the lower roller 423, and by adjusting the position of the push wheel 421, the size of the skirt plate rolling circle is adjusted. Specifically, in the present embodiment, the second frame 41 is provided with a sixth guide rail 4211 and a first lead screw motor 4212, the sixth guide rail 4211 is provided along the length direction of the second frame 41, the push wheel 421 is mounted on the sixth guide rail 4211 by a third mounting seat 4213 and can move on the sixth guide rail 4211, and the third mounting seat 4213 is connected to a lead screw motor driving end, and the third mounting seat 4213 can be driven by the first lead screw motor 4212 to move on the sixth guide rail 4211, so that the push wheel 421 on the third mounting seat 4213 can move in the length direction of the second frame 41, and the push wheel 421 is moved closer to or away from the upper roller 422 and the lower roller 423.
Preferably, referring to fig. 29 and 30, in some embodiments, the left push structure 431 includes a first mounting seat 4311, a first push plate 4312 and a seventh driving device 4313 disposed on the first mounting seat 4311, the right push structure 432 includes a second mounting seat 4321, a second push plate 4322 and a second driving device 4323 mounted on the second mounting seat 4321, and the first push plate 4312 and the second push plate 4322 are disposed opposite to each other on the top of the second chassis 41, so that the skirt plate can be clamped by the first push plate 4312 and the second push plate 4322 between the left push structure 431 and the right push structure 432.
Further, in some embodiments, the second frame 41 is provided with a fourth rail 4111 and a fifth rail 4112, the left pushing structure 431 is movably mounted on the fourth rail 4111 and can be driven by the seventh driving device 4313 to move on the fourth rail 4111, and the right pushing structure 432 is movably mounted on the fifth rail 4112 and can be driven by the second driving device 4323 to move on the fifth rail 4112, so that the left pushing structure 431 and the right pushing structure 432 can automatically move on the second frame 41, and the degree of automation is high. Specifically, in this embodiment, the fourth rail 4111 and the fifth rail 4112 are respectively installed on the two mounting plates 411 of the second frame 41, and the fourth rail 4111 and the fifth rail 4112 are disposed along the same direction, the first mounting seat 4311 of the left pushing structure 431 is movably installed on the fourth rail 4111, the second mounting seat 4321 of the right pushing structure 432 is movably installed on the fifth rail 4112, and the left pushing structure 431 is driven by the seventh driving device 4313 to move and the right pushing structure 432 is driven by the second driving device 4323 to move, so that the skirt board extending from the space 412 to the top of the second frame 41 by the rolling device 42 can be clamped between the left pushing structure 431 and the right pushing structure 432.
Preferably, in some embodiments, the second frame 41 is provided with a first rack 4113 and a second rack 4114, the driving end of the seventh driving device 4313 is provided with a first gear (not shown) capable of meshing with the first rack 4113, the driving end of the second driving device 4323 is provided with a second gear (not shown) capable of meshing with the second rack 4114, the seventh driving device 4313 drives the first gear to rotate on the first rack 4113 to drive the left pushing structure 431 to move on the fourth rail 4111, and the second driving device 4323 drives the second gear to rotate on the second rack 4114 to drive the right pushing structure 432 to move on the fifth rail 4112, so that the seventh driving device 4313 and the second driving device 4323 can respectively drive the left pushing structure 431 and the right pushing structure 432 to move. Specifically, in this embodiment, one first rack 4113 and one second rack 4114 are disposed, two fourth rails 4111 and two fifth rails 4112 are disposed, the two fourth rails 4111 are mounted on one of the mounting plates 411 in a balanced manner, the fifth rail 4112 is mounted on the other mounting plate 411 in a balanced manner, the fourth rails 4111 and the fifth rails 4112 are disposed along the same direction, the first rack 4113 is mounted between the two fourth rails 4111, the first rack 4113 and the two fourth rails 4111 are mounted in a balanced manner, and when the seventh driving device 4313 drives the first gear to rotate on the first rack 4113, the left pushing structure 431 is moved on the fourth rails 4111; the second rack 4114 is installed between the two fifth rails 4112, the second rack 4114 balances the two fifth rails 4112, and when the second driving device 4323 drives the second gear to rotate on the second rack 4114, the right pushing structure 432 can move on the fifth rails 4112.
Moreover, the first mounting seat 4311 further has a seventh guide rail 4314 and an eighth driving device 4315, the first push plate 4312 is movably mounted on the seventh guide rail 4314, the first push plate 4312 is connected to the eighth driving device 4315 at a driving end, the eighth driving device 4315 can drive the first push plate 4312 to move on the seventh guide rail 4314, so that the first push plate 4312 can perform a secondary movement, and the first push plate 4312 further has a roller 4316.
Preferably, referring to fig. 31 and 32, in some embodiments, the pusher assembly 44 further includes a pusher base plate 443, a pusher sliding plate 444, and a tenth driving device 445, the pusher base plate 443 is fixedly mounted on the second frame 41, the pusher sliding plate 444 is movably mounted on the pusher base plate 443, and the pusher sliding plate 444 is connected to the tenth driving device 445, the tenth driving device 445 can drive the pusher sliding plate 444 to move on the pusher base plate 443, the pusher portion 441 is mounted at one end of the pusher sliding plate 444 and can move along with the movement of the pusher sliding plate 444, so that the pusher assembly 44 can move on the second frame 41, and the pusher assembly 44 can push the skirt to be welded after the clamping device 43 is fixed. Specifically, in this embodiment, the bottom of the pusher bottom plate 443 is provided with a support seat 4431 for fixing the pusher bottom plate 443, the top of the pusher bottom plate 443 is provided with a ninth guide rail 4432, the ninth guide rail 4432 is arranged along the width direction of the second frame 41, the tenth driving device 445 is a screw motor, the pusher sliding plate 444 is movably mounted on the ninth guide rail 4432 and is connected with the driving end of the screw motor, and when the screw motor is driven, the pusher sliding plate 444 can move on the ninth guide rail 4432; and the push plate device 44 is arranged at one side of the second frame 41, and corresponds to the position of the space 412 in the width direction of the second frame 41, when the push plate sliding plate 444 moves on the ninth guide rail 4432, the push plate sliding plate can extend above the space 412, move between the left push structure 431 and the right push structure 432 of the clamping device 43, and push out and weld the apron fixed between the left push structure 431 and the right push structure 432.
Preferably, in some embodiments, the positioning part includes a lower positioning piece 426 fixed on the second frame 41 and an upper positioning piece 427 disposed opposite to the lower positioning piece 426, a space for fixing the skirt board is formed between the upper positioning piece 427 and the upper positioning piece 427, and the push plate part 441 is disposed between the upper positioning piece 427 and the lower positioning piece 426 and can be disposed between the upper positioning piece 427 and the lower positioning piece 426, the push plate part 441 can push the skirt board to move between the upper positioning piece 427 and the lower positioning piece 426, the positioning part can facilitate the skirt board to be fixed after being rounded by the upper positioning piece 427 and the lower positioning piece 426, and the skirt board can be conveniently moved out of the positioning part after being fixed by the arrangement of the push plate part 441. Specifically, in the present embodiment, the lower positioning piece 426 is a plate-shaped positioning piece, the upper positioning piece 427 is a substantially semi-cylindrical structure, one half of the outer circumferential surface of the lower positioning piece is arc-shaped, the other half of the outer circumferential surface of the upper positioning piece 427 is chamfered, the lower positioning piece 426 and the upper positioning piece 427 are both disposed at the top of the second frame 41 at the position of the interval 412, the outer circumferential surface of the upper positioning piece 427 of the substantially semi-cylindrical structure is disposed close to the lower positioning piece 426, and the upper positioning piece 427 can be matched with the lower positioning piece 426 and has a certain distance from the lower positioning piece 426, so that the skirt board can be fixed.
Preferably, in some embodiments, the push plate portion 441 is movable between the positioning upper member 427 and the positioning lower member 426 by being driven by a tenth driving means 445, so that the push plate portion 441 can push the skirt between the positioning lower member 426 and the positioning upper member 427. Specifically, in this embodiment, the push plate portion 441 is a push plate block disposed at an end surface of the push plate sliding plate 444 near one end of the second frame 41, and the push plate block is provided with a space-avoiding portion capable of avoiding the positioning upper member 427 disposed on the second frame 41 when the push plate sliding plate 444 extends to the second frame 41, that is, the push plate block is disposed around an outer circumferential surface of the positioning upper member 427, and when the push plate sliding plate 444 moves into the second frame 41, the push plate block is slightly higher than the positioning lower member 426, so that the push plate block can push the apron between the positioning upper member 427 and the positioning lower member 426 when moving onto the second frame 41 along with the push plate sliding plate 444.
Preferably, in some embodiments, the welding structure 442 includes a welding gun 4421 and a copper plate 4428 for connecting different electrodes of the welding machine, the copper plate 4428 is mounted on the positioning lower piece 426, the welding gun 4421 is mounted on the push plate device 44 and can move on the push plate device 44, the apron can be welded by the welding gun 4421 when moving to the position of the copper plate 4428 on the positioning lower piece 426, and the welding structure 442, the positioning lower piece 426 and the push plate part 441 are combined to facilitate welding after the apron is fixed. Specifically, in the present embodiment, the push plate sliding plate 444 is provided with a welding gun bottom plate 4422, a welding gun mounting seat 4423 and a welding gun arm 4424 on the top, the welding gun bottom plate 4422 is provided with an eighth guide rail 4425, the welding gun mounting seat 4423 is movably mounted on the eighth guide rail 4425 and can move on the eighth guide rail 4425 by being driven by a second lead screw motor 4426; the welding gun mounting seat 4423 is provided with a driving air cylinder 4427, the driving end of the driving air cylinder 4427 is connected with a welding gun arm 4424, the welding gun arm 4424 can be driven by the driving air cylinder 4427 to move on the welding gun mounting seat 4423, and the welding gun 4421 is mounted on the welding gun arm 4424, so that the welding gun 4421 can move on the push plate device 44 in multiple angles for welding.
Preferably, in some embodiments, a limiting plate 4441 is further disposed on the push plate sliding plate 444, and the limiting plate 4441 can move on the push plate sliding plate 444 to limit the rounded apron. Specifically, in the present embodiment, the push plate sliding plate 444 is provided with a guide rod 4442 in the height direction, the guide rod 4442 is provided with a limit plate 4441, and the limit plate 4441 is an arc limit plate 4441 and can be adapted to the rounded apron plate; the limit plate 4441 is movably arranged on the guide rod 4442, the push plate sliding plate 444 is further provided with a third screw motor 4443, and the driving end of the third screw motor 4443 is connected with the limit plate 4441 and can drive the limit plate 4441 to move on the guide rod 4442.
When the apron plate rounding mechanism is used, the non-rounded apron plate extends into the rounding device 42 from the feeding roller group 424 of the rounding device 42, is rounded in the rounding device 42, extends to the top of the second rack 41 and is clamped by the clamping device 43, and is fixed and welded by the push plate device 44. Whole skirtboard edge rolling in-process is through setting up clamping device 43 and push pedal device 44, can make the skirtboard after the edge rolling fixed and welding, and process automation need not manual operation and can realize edge rolling, fixed and welding process, and the skirtboard that the circularity of the skirtboard after clamping device 43 processing is higher, the better skirtboard of stability of the circularity of skirtboard.
Rib pressing mechanism 5
The beading mechanism 5 is used for skirtboard beading and comprises a workbench 51, a beading component 52, an eleventh driving device 53 and a twelfth driving device 54, wherein the beading component 52 is arranged on the workbench 51, the beading component 52 comprises an upper pressing wheel 521 and a lower pressing wheel 522 which are axially parallel and have opposite peripheral surfaces, an annular beading 5221 is arranged on the outer peripheral surface of one of the upper pressing wheel 521 and the lower pressing wheel 522, an annular groove 5211 is arranged on the outer peripheral surface of the other one of the upper pressing wheel 521 and the lower pressing wheel 522, and the annular groove 5211 and the annular beading 5221 can be matched with each other for skirtboard beading; an eleventh driving device 53 is installed on the workbench 51, and the eleventh driving device 53 can drive the upper pressing wheel 521 and the lower pressing wheel 522 to relatively close to or far away from each other; the twelfth driving device 54 is installed on the worktable 51 and can simultaneously drive the upper pinch roller 521 and the lower pinch roller 522 to axially rotate, so that the annular groove 5211 and the annular bead 5221 can be matched with each other to bead the skirt plate embedded between the outer circumferential surfaces of the upper pinch roller and the lower pinch roller. The beading mechanism adopts automated design, and the rotation of going up pinch roller 521 and push down wheel 522 is driven through twelfth drive arrangement 54, and goes up pinch roller 521 and push down wheel 522 and can be close to or keep away from through eleventh drive arrangement 53 drive, uses same drive to make go up pinch roller 521 and push down wheel 522 can synchronous rotation, and it is inhomogeneous to appear the beading when reducing the skirtboard beading, and can relative movement between going up pinch roller 521 and the push down wheel 522, and open the degree and be bigger.
Preferably, referring to fig. 37, in some embodiments, one of the upper pressing wheel 521 and the lower pressing wheel 522 can move on the table 51, the one of the upper pressing wheel 521 and the lower pressing wheel 522 that can move on the table 51 is connected with the driving end of the eleventh driving device 53, and the upper pressing wheel 521 and the lower pressing wheel 522 can be driven to be relatively close to or far from each other by the eleventh driving device 53. Specifically, in this embodiment, the table 51 is a bottom plate, the working portion 55 is disposed on the bottom plate, the working portion 55 is a box structure having a substantially square shape, the working portion 55 is provided with two rotatable rotating shafts 551, the two rotating shafts 551 are disposed, the two rotating shafts 551 are respectively connected to the upper pressing wheel 521 and the lower pressing wheel 522 on one side of the working portion 55, the outer circumferential surface of the upper pressing wheel 521 is provided with two circles of annular grooves 5211, the outer circumferential surface of the lower pressing wheel 522 is provided with two circles of annular beads 5221, the upper pressing wheel 521 and the lower pressing wheel 522 can rotate on one side of the working portion 55 through the rotating shafts 551, the annular grooves 5211 disposed on the upper pressing wheel 521 correspond to the annular beads 5221 disposed on the lower pressing wheel 522 in position, and when the upper pressing wheel 521 and the lower pressing wheel 522 are rotated by the rotating shafts 551, the annular grooves 5211 on the upper pressing wheel 521 are matched with the annular beads 5221 on the lower pressing wheel 522 for the skirting board bead pressing.
Further, in some embodiments, a second slider 552 is disposed on the table 51, a second sliding slot 553 is disposed on the second slider 552, the second slider 552 can slide on the table 51 through the second sliding slot 553, a first rolling bearing 554 is disposed in the second slider 552, one of the upper pressing wheel 521 and the lower pressing wheel 522 connected to the driving end of the eleventh driving device 53 is mounted on the first rolling bearing 554, a second rolling bearing 555 is disposed on the table 51, and the other of the upper pressing wheel 521 and the lower pressing wheel 522 is mounted on the second rolling bearing 555, so that both the upper pressing wheel 521 and the lower pressing wheel 522 can rotate on the working portion 55, and the one of the upper pressing wheel 521 and the lower pressing wheel 522 capable of moving on the working portion 55 does not affect the rotation during the movement, and the upper pressing wheel 521 and the lower pressing wheel 522 can be matched with each other for rib pressing.
Specifically, in the present embodiment, the box structure of a substantially square shape includes two mounting plates 556 on two opposite sides, each of the two mounting plates 556 has a fourth through hole 5561, the positions of the fourth through holes 5561 on the two mounting plates 556 correspond to each other, the second slider 552 is disposed in the fourth through hole 5561 of the mounting plate 556, the second slider 552 is disposed in each of the fourth through holes 5561 of the two mounting plates 556, and the second chute 553 of the second slider 552 slides on the side wall of the fourth through hole 5561, so that the second slider 552 can slide on the mounting plate 556; when one rotating shaft 551 in the working part 55 is installed, two ends of the rotating shaft 551 are respectively installed on the two installation plates 556, and the first rolling bearings 554 are arranged in the second sliding blocks 552, so that the rotating shaft 551 is installed on the second sliding blocks 552 to be capable of rotating, and the second sliding blocks 552 arranged through the two installation plates 556 can move on the working part 55; the two mounting plates 556 are also provided with second rolling bearings 555, the positions of the second bearings on the two mounting plates 556 correspond to each other, and two ends of the other rotating shaft 551 in the working part 55 are mounted on the second rolling bearings 555, so that the other rotating shaft 551 can rotate; and after the two bearings on the working part 55 are installed on the rolling bearings, one side of one end of each bearing extending out of the working part 55 is connected with the upper pressing wheel 521 or the lower pressing wheel 522, so that the upper pressing wheel 521 and the lower pressing wheel 522 can rotate on one side of the working part 55, and one of the upper pressing wheel 521 and the lower pressing wheel 522 can move on the working part 55 through the second sliding block 552, so that the opening degree is adjusted, and the skirting board is suitable for skirting boards with different thicknesses.
Furthermore, an eleventh driving device 53 is installed on the top of the working portion 55, the two second sliders 552 installed on the two mounting plates 556 are both connected to the transmission portion of the eleventh driving device 53, and the rotation shaft 551 installed on the second sliders 552 can be moved synchronously by the driving of the eleventh driving device 53, so that the upper press wheel 521 moves on one side of the working portion 55, and the upper press wheel 521 can be driven to approach or separate from the lower press wheel 522 by the eleventh driving device 53.
Preferably, in some embodiments, the upper pressing wheel 521 and the lower pressing wheel 522 are both connected with a transmission part, the transmission part of the upper pressing wheel 521 is in transmission connection with the transmission part of the lower pressing wheel 522, and the transmission part of one of the upper pressing wheel 521 and the lower pressing wheel 522 is in transmission connection with the twelfth driving device 54, so that the twelfth driving device 54 can simultaneously drive the upper pressing wheel 521 and the lower pressing wheel 522 to axially rotate, and the twelfth driving device 54 simultaneously drives the transmission parts of the upper pressing wheel 521 and the lower pressing wheel 522, so that the upper pressing wheel 521 and the lower pressing wheel 522 can simultaneously rotate, and the skirting board is convenient for rib pressing. Specifically, in the present embodiment, the transmission portion of the upper pressing wheel 521 and the transmission portion of the lower pressing wheel 522 are respectively connected to two rotating shafts 551, and the rotating shafts 551 can be driven to rotate by external driving of the transmission portions; the twelfth driving device 54 is connected to the transmission part of the lower pressing wheel 522, the twelfth driving device 54 can drive the transmission part of the lower pressing wheel 522 to rotate the lower pressing wheel 522, and the twelfth driving device 54 can drive the upper pressing wheel 521 and the lower pressing wheel 522 to rotate simultaneously through the transmission part of the upper pressing wheel 521 and the transmission part of the lower pressing wheel 522.
Preferably, in some embodiments, the transmission parts of the upper pressing wheel 521 and the lower pressing wheel 522 are both gears, and the gears of the upper pressing wheel 521 are meshed with the gears of the lower pressing wheel 522, so that the transmission parts of the upper pressing wheel 521 and the lower pressing wheel 522 can be in transmission connection, and one of the gears of the upper pressing wheel 521 and the lower pressing wheel 522 is in transmission connection with the twelfth driving device 54, and can be driven by the twelfth driving device 54, so that the upper pressing wheel 521 and the lower pressing wheel 522 can be driven by the same drive, and the rib pressing mechanism can save space, save energy and improve efficiency. Specifically, in this embodiment, a fixing plate 557 is disposed on the top of the worktable 51, a rotatable upper pinch roller gear 5571 and a rotatable lower pinch roller gear 5572 are disposed on the fixing plate 557, the upper pinch roller 521 is connected to the rotating shaft 551 and can be connected to the upper pinch roller gear 5571, and the lower pinch roller 522 is connected to the rotating shaft 551 and can be connected to the lower pinch roller gear 5572; the twelfth driving device 54 is a driving motor, a transmission part of the driving motor is provided with a first chain wheel 541, the lower pinch roller gear 5572 is further provided with a second chain wheel 5573, the first chain wheel 541 and the second chain wheel 5573 are connected through a chain 56, so that the driving motor can drive the lower pinch roller gear 5572 to rotate on the fixing plate 557, the upper pinch roller gear 5571 is meshed with the lower pinch roller gear 5572, the upper pinch roller gear 5571 can also rotate, the upper pinch roller 521 and the lower pinch roller 522 are respectively driven by the upper pinch roller gear 5571 and the lower pinch roller gear 5572, and the upper pinch roller 521 and the lower pinch roller 522 can be simultaneously driven by the twelfth driving device 54.
Further, in some embodiments, the rotation speed of the upper pressing wheel 521 is the same as that of the lower pressing wheel 522, so that the apron board can be subjected to a uniformly acting force when being positioned between the upper pressing wheel 521 and the lower pressing wheel 522, and the uniform beading can be ensured when the apron board is beaded. Specifically, in this embodiment, the number of teeth of the gear connected to the upper pressing wheel 521 is the same as the number of teeth of the gear connected to the lower pressing wheel 522, and when the gear of the upper pressing wheel 521 is engaged with the gear of the lower pressing wheel 522, the rotating speed of the upper pressing wheel 521 is the same as the rotating speed of the lower pressing wheel 522, so that the skirt board can receive a force uniformly acting between the upper pressing wheel 521 and the lower pressing wheel 522, and when the skirt board is ribbed, the rib pressing is ensured to be uniform.
Preferably, in some embodiments, the upper pressing wheel 521 is connected to a transmission part of the upper pressing wheel 521 through a universal joint 57, the second slider 552 is connected to the eleventh driving device 53, the upper pressing wheel 521 is mounted on the second slider 552, the upper pressing wheel 521 can move on the working part 55 through the eleventh driving device 53, and the upper pressing wheel 521 or the lower pressing wheel 522 can also rotate through the driving of the transmission part when moving on the rack through the universal joint 57, the rotation is not affected by the moving position of the upper pressing wheel 521 or the lower pressing wheel 522 on the rack, and the upper pressing wheel 521 or the lower pressing wheel 522 can move on the rack in a larger amplitude through the connection through the universal joint 57, the opening degree between the upper pressing wheel 521 and the lower pressing wheel is larger, and the apron board 522 can be suitable for different rib pressing.
Specifically, in this embodiment, a rotating shaft 551 connected to the upper pressure roller 521 is mounted on a second slider 552, and the second slider 552 can move on the table 51 to move the upper pressure roller 521 on the table 51, wherein the rotating shaft 551 connected to the upper pressure roller 521 has one end connected to the upper pressure roller 521 and the other end connected to an upper pressure roller gear 5571 mounted on a fixed plate 557 through a universal joint 57, so that when the upper pressure roller gear 5571 mounted on the fixed plate 557 is driven, the rotating shaft 551 connected to the upper pressure roller 521 can rotate through the transmission of the universal joint 57; when the upper pressing wheel 521 moves on the working part 55, the rotating shaft 551 is connected with the gear through the universal joint 57, so that the rotating shaft 551 can still rotate through the gear after the upper pressing wheel 521 moves, the upper pressing wheel 521 rotates, the upper pressing wheel 521 and the lower pressing wheel 522 can be driven by the same driving device under the condition that the upper pressing wheel 521 and the lower pressing wheel 522 can be relatively close to or far away from each other, uneven rib pressing during rib pressing of the skirt board can be reduced, the upper pressing wheel 521 and the lower pressing wheel 522 can relatively move, and the opening degree is larger; the rotating shaft 551 connected to the lower pressure roller 522 may be connected to a gear via the transmission shaft 58. Alternatively, in some other embodiments, the lower pressing wheel 522 is connected to the transmission part of the lower pressing wheel 522 through the universal joint 57, the lower pressing wheel 522 is connected to the eleventh driving device 53, and the upper pressing wheel 521 is connected to the transmission part of the upper pressing wheel 521 through the transmission shaft 58.
Preferably, referring to fig. 36, in some embodiments, the device further includes a first protective cover 59 and a second protective cover 510, the first protective cover 59 is disposed outside the twelfth driving device 54, the second protective cover 510 is disposed outside the universal joint 57, the twelfth driving device 54 and the universal joint 57 can be protected, and the upper pressing wheel 521 and the lower pressing wheel 522 can be protected from normal operation. Specifically, in the present embodiment, the working platform 51 is installed on the production rack, and the first protection cover 59 is disposed between the transmission part of the twelfth driving device 54 and the fixing plate 557, so that the first protection cover 59 can protect the transmission part of the twelfth driving device 54, the chain 56, the upper pinch roller gear 5571 and the lower pinch roller gear 5572; the second protective cover 510 is installed between the fixing plate 557 and the working part 55 so that the universal joint 57 and the transmission shaft 58 for transmission connection between the working part 55 can be protected by the second protective cover 510.
Preferably, in some embodiments, the guide structure 511 is further included, and the guide structure 511 includes a limit push plate 5111 and a guide wheel 5112; the limiting push plate 5111 and the guide wheel 5112 are both movably mounted on the workbench 51, and the workbench 51 is provided with a thirteenth driving device 5113 for driving the limiting push plate 5111 to move in the axial direction of the upper pressing wheel 521, and to approach or leave the upper pressing wheel 521 so as to limit the apron plate; the fourteenth driving device 5114 arranged on the workbench 51 drives the guide wheel 5112 to move in the radial direction of the upper pressing wheel 521, so as to be close to or far away from the apron board, so as to guide the apron board, and the apron board can be completely limited between the upper pressing wheel 521 and the lower pressing wheel 522 during rib pressing through the limiting push plate 5111 moving in the axial direction of the upper pressing wheel 521 and the guide wheel 5112 moving in the radial direction of the upper pressing wheel 521, so that the normal operation of the rib pressing of the apron board is ensured.
Specifically, in this embodiment, a pushing support 5115 and a pushing sliding plate 5116 are further disposed on one side of the working portion 55 where the upper pressing wheel 521 and the lower pressing wheel 522 are disposed, the bottom of the pushing support 5115 is mounted on the working platform 51, a tenth guide rail 5117 is disposed on the top of the pushing support 5115, the pushing sliding plate 5116 is movably mounted on the tenth guide rail 5117, a thirteenth driving device 5113 is a driving cylinder disposed in the working portion 55, a driving cylinder transmission portion is connected to the pushing sliding plate 5116 and is capable of driving the pushing sliding plate 5116 to move on the pushing support 5115, and a limit pushing plate 5111 is disposed on the pushing sliding plate 5116, when the driving cylinder drives the pushing sliding plate 5116 to move on one side of the pushing support 5115 close to or far from the working portion 55, the limit pushing plate 5111 moves in the axial direction of the upper pressing wheel 521 (the axial direction of the upper pressing wheel 521 is the same as the axial direction of the lower pressing wheel 522 and close to or far from the upper pressing wheel 521 and the lower pressing wheel 522, limiting the skirtboard ribbed on the upper pressing wheel 521 and the lower pressing wheel 522; the fourteenth driving device 5114 is a second driving cylinder provided on the mounting plate 556 close to the upper pressing wheel 521 and the lower pressing wheel 522 on the working portion 55, the second driving cylinder is connected with a guide wheel supporting arm 5118, the guide wheel supporting arm 5118 is connected with a guide wheel 5112, the second driving cylinder can drive the guide wheel 5112 to be close to or far away from the outer circular surface of the circular skirt board in the radial direction of the circular skirt board, so that the stability of the skirt board during rib pressing is maintained, and the skirt board is not influenced to rotate through the structure of the guide wheel 5112.
When the beading mechanism is used, the eleventh driving device 53 is driven to open the space between the upper pressing wheel 521 and the lower pressing wheel 522, a skirtboard to be beaded is arranged between the upper pressing wheel 521 and the lower pressing wheel 522, the eleventh driving device 53 is driven to make the upper pressing wheel 521 close to the lower pressing wheel 522, and the skirtboard is tightly pressed between the upper pressing wheel 521 and the lower pressing wheel 522; the twelfth driving unit 54 is driven to rotate the upper pinch roller 521 and the lower pinch roller 522, so that the skirt plate between the upper pinch roller 521 and the lower pinch roller 522 can be ribbed, and the skirt plate can be rotated by the rotation of the upper platen and the lower platen.
In some embodiments, cutting mechanism 3 is provided with a first transition groove 38 connected to discharge port 2102 of flattening mechanism 2, first transition groove 38 is located in front of cutting mechanism 32 in the length direction of cutting mechanism 3, feed roller set 36 of cutting mechanism 3 is connected to rolling device feed roller set 424 of rolling mechanism 4, and rolling mechanism 4 is provided with a second transition groove 45 connected to beading mechanism 5. The skirtboard can be decided in mechanism 3 through first transition groove 38 entering after mechanism 2 flattens, decide the skirtboard after mechanism 3 cuts off and roll group 424 through the pan feeding of feeding roller group 36 transport circle rolling device 42 in the circle rolling mechanism 4, carry out the edge rolling welding in circle rolling mechanism 4, at last pass through the second transition groove 45 and send rib pressing mechanism ribbing 5, make the skirtboard pay-off each other on each mechanism of circular skirtboard shaping assembly, it is lighter and convenient to make the pay-off process.
Preferably, in some embodiments, flattening mechanism 2, decide mechanism 3, edge rolling mechanism 4 and beading mechanism 5 and set gradually, and each mechanism links up work in the circular skirtboard shaping assembly, and each mechanism is installed in same place, can save a large amount of human costs, and the circumstances such as the intermediate work can not appear being interrupted simultaneously, increases work efficiency. Specifically, referring to fig. 1, in the present embodiment, a flattening mechanism 2, a cutting mechanism 3, a rounding mechanism 4, and a beading mechanism 5 are provided in this order in the same linear direction.
Further, in some embodiments, the flattening mechanism 2, the cutting mechanism 3, the rolling mechanism 4, the beading mechanism 5, and the square skirt forming mechanism 1 are sequentially provided. Therefore, the circular apron board forming assembly and the square apron board forming mechanism work continuously, a large amount of labor cost can be saved, meanwhile, the conditions of discontinuity and the like can not occur in middle work, and the work efficiency is improved. Specifically, referring to fig. 1, in the present embodiment, a flattening mechanism 2, a cutting mechanism 3, a rounding mechanism 4, a beading mechanism 5, and a square skirt board forming mechanism 1 are sequentially provided in the same linear direction, and the skirt board may be formed into a circular skirt board by flattening, cutting, rounding welding, and beading the skirt board by the flattening mechanism 2, the cutting mechanism 3, the rounding mechanism 4, and the beading mechanism 5, and the circular skirt board may be supported into the square skirt board by the square skirt board forming mechanism 1.
Referring to fig. 42, the present invention further includes an automatic forming method of a square skirt board, which is used for forming the square skirt board by an automatic forming system of the square skirt board, and includes the following steps:
s1: rolling and welding, namely introducing the apron board raw material into a circular apron board to form final assembly rolling and welding, so that the apron board forms a circular apron board;
s2: and (3) supporting the round skirtboard of the round skirtboard to the supporting structure, wherein a plurality of supporting rods 12 of the supporting structure move along the radial direction of the round skirtboard from the circle center of the round skirtboard to support the round skirtboard, so that the round skirtboard is supported into the square skirtboard.
Preferably, referring to fig. 43, in some embodiments, the above method for forming the circular skirt plate by the skirt plate is as follows:
a1: flattening, namely feeding the apron board raw material into a flattening mechanism 2 through a feeding hole 2101 of the flattening mechanism 2, and flattening the apron board raw material through a transition roller set and a differential roller set of the flattening mechanism;
a2: cutting, namely leading the flattened apron board into a cutting mechanism 3, cutting the apron board into apron board short boards with specified length by a cutting mechanism 32 of the cutting mechanism 3, and sending the cut apron board short boards out of the cutting mechanism 3 by a feeding roller group 36;
a3: rolling and welding, namely introducing the apron board short plate of the sending and cutting mechanism 3 into a rolling mechanism 4, rolling the apron board short plate into a circle through the rolling mechanism 4, and welding and fixing the circular apron board short plate;
a4: beading, namely introducing the welded and fixed apron board between an upper pressing wheel 521 and a lower pressing wheel 522 of a beading mechanism 5, driving an eleventh driving device 53 to enable the upper pressing wheel 521 and the lower pressing wheel 522 to be close to each other, and pressing the apron board between the upper pressing wheel 521 and the lower pressing wheel 522; the twelfth driving device 54 is driven to rotate the upper pressing wheel 521 and the lower pressing wheel 522, so that the skirt board between the upper pressing wheel 521 and the lower pressing wheel 522 can be ribbed, and the rib pressing mechanism 5 is used for pressing ribs on the outer circumferential surface of the skirt board.
Further, referring to fig. 44, in some embodiments, the above method of performing the rolling and welding is:
b1: rounding, namely feeding the cut skirt board short plate into a rounding device 42 through a feeding roller group 424, transiting the skirt board through a transition groove plate 425, feeding the skirt board between an upper roller 422 and a lower roller 423, finally discharging the skirt board from the upper roller 422 and the lower roller 423, pushing the skirt board short plate out by a pushing wheel 421 to be rounded, and rounding the skirt board short plate into a circle by the rounding device 42;
b2: clamping and fixing, namely extending the skirt board which is subjected to the rounding by the rounding device 42 to a position between the left pushing structure 431 and the right pushing structure 432 of the clamping device 43, and clamping the rounded skirt board through the left pushing structure 431 and the right pushing structure 432 of the clamping device, so that the roundness of the rounded skirt board is higher, and the stability of the roundness of the skirt board is better;
b3: and welding, wherein a welding structure 442 arranged on the push plate device 44 extends between the left pushing structure 431 and the right pushing structure 432 of the clamping device 43 through multi-angle movement on the push plate device 44, and the apron clamped by the clamping device 43 is welded, so that the rounded apron can be welded and fixed.
When the square apron board is formed, the automatic forming system and the automatic forming method of the square apron board are used, the circular apron board forming assembly is used for rounding and welding the apron board raw materials, the apron board forms the circular apron board, the square apron board forming mechanism is used for expanding the circular apron board into the square apron board, and therefore the automatic forming system can be used for automatically forming the apron board, the forming process of the apron board can be effectively simplified, the whole continuous work can be achieved, a large amount of labor cost can be saved, the working efficiency is increased, the whole processing efficiency of a tubular pile production line is greatly improved, the defect that the square apron board forming method is lacked in the prior art is overcome, and the square apron board is formed simply.
What has been described above are merely some embodiments of the present invention. It will be apparent to those skilled in the art that various changes and modifications can be made without departing from the inventive concept thereof, and these changes and modifications can be made without departing from the spirit and scope of the invention.

Claims (9)

1. The automatic forming method of the square apron board is used for forming the square apron board by the automatic forming system of the square apron board, the automatic forming system of the square apron board comprises a round apron board forming assembly and a square apron board forming mechanism, the square apron board forming mechanism is connected with the round apron board forming assembly, the square apron board forming mechanism is provided with a spreading structure which can be spread or contracted, and the spreading structure is provided with a plurality of movable support rods, and is characterized by comprising the following steps:
performing edge rolling welding, namely introducing the apron board raw material into a circular apron board forming assembly for edge rolling and welding to enable the apron board to form a circular apron board;
and the supporting part is used for sleeving the circular skirt board of the circular skirt board on the supporting structure, and a plurality of supporting rods of the supporting structure simultaneously move along the radial direction of the circular skirt board from the circle center of the circular skirt board to support the circular skirt board, so that the circular skirt board is supported into the square skirt board.
2. The automatic forming method of a square skirt board as claimed in claim 1, wherein four corners of the formed square skirt board are arc-shaped structures; or four corners of the formed square skirtboard are of a right-angle structure.
3. The method of claim 1, wherein when the expanding structure is used for expanding the circular skirt plate, the center of the expanding structure coincides with the center of the circular skirt plate.
4. The method of claim 1, wherein the struts are disposed at equal intervals, and the struts are equidistant from the center of the spreader structure.
5. The method of claim 4, wherein an angle between a center of the supporting structure and a connecting line of two adjacent supporting rods is 90 degrees.
6. The automatic forming method of a square apron board as claimed in any one of claims 1-5, wherein the circular apron board forming assembly comprises a flattening mechanism, a cutting mechanism, a rolling mechanism and a beading mechanism which are arranged in sequence;
the method for forming the circular apron board by the apron board comprises the following steps:
flattening, namely flattening the skirt board raw material by a flattening mechanism;
cutting, namely leading the flattened apron board into a cutting mechanism, and cutting the apron board into apron board short boards with specified lengths by the cutting mechanism;
the short apron plate is led into a rolling mechanism, the short apron plate is rolled into a circle through the rolling mechanism, and then the short apron plate rolled into the circle is welded and fixed;
and (5) beading, namely introducing the skirt board fixed by welding into a beading mechanism, and beading the outer circumferential surface of the skirt board by using the beading mechanism.
7. The automatic forming method of a square skirt board of claim 6, wherein the rolling mechanism comprises a rolling device, a clamping device and a push plate device; the method for carrying out the rolling and welding by the rolling mechanism comprises the following steps:
rolling, namely introducing the cut apron board short plate into a rolling device, and rolling the apron board short plate into a circle through the rolling device;
clamping and fixing, namely stretching the skirt board after the edge rolling of the edge rolling device onto the clamping device, and clamping the edge rolling skirt board through the clamping device, so that the roundness of the edge rolling skirt board is higher, and the stability of the roundness of the skirt board is better;
welding, push pedal device set up welded structure and stretch to clamping device on, weld the skirtboard that clamping device presss from both sides tightly, make the skirtboard after the edge rolling can be fixed.
8. The method of claim 6, wherein the flattening mechanism is provided with a differential roller group, the differential roller group comprises a first roller and a second roller having different diameters, the axial direction of the first roller is parallel to the axial direction of the second roller, the first roller and the second roller rotate in opposite directions synchronously, and the apron can pass between the first roller and the second roller.
9. The method as claimed in claim 6, wherein the beading mechanism comprises a beading assembly, the beading assembly comprises an upper press wheel and a lower press wheel which are axially parallel and have outer peripheral surfaces capable of rotating relatively, one of the upper press wheel and the lower press wheel is provided with an annular beading, the other is provided with an annular groove, the annular groove and the annular beading can be matched with each other for beading the skirt board, and the upper press wheel and the lower press wheel can be relatively close to or far away from each other.
CN202111624236.9A 2021-12-27 2021-12-27 Automatic forming method of square apron board Pending CN114260656A (en)

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CN202111624236.9A CN114260656A (en) 2021-12-27 2021-12-27 Automatic forming method of square apron board

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Application Number Priority Date Filing Date Title
CN202111624236.9A CN114260656A (en) 2021-12-27 2021-12-27 Automatic forming method of square apron board

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CN210283441U (en) * 2019-04-30 2020-04-10 吉林三鑫工贸有限责任公司 Hot press forming equipment suitable for plastic bag with square bottom
CN111872247A (en) * 2020-07-30 2020-11-03 南通天缘自动车有限公司 Effective hole enlargement device of frame combination head
CN112371853A (en) * 2020-12-03 2021-02-19 孙祖善 Straight pipe piece reducing machining equipment for machining automobile parts
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CN111872247A (en) * 2020-07-30 2020-11-03 南通天缘自动车有限公司 Effective hole enlargement device of frame combination head
CN112371853A (en) * 2020-12-03 2021-02-19 孙祖善 Straight pipe piece reducing machining equipment for machining automobile parts
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