CN114260615B - Welding wire for welding T91-TP304H dissimilar materials and preparation method thereof - Google Patents
Welding wire for welding T91-TP304H dissimilar materials and preparation method thereof Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于金属材料焊接技术领域,具体涉及T91-TP304H异种材料焊接用焊丝及该焊丝的制备方法。The invention belongs to the technical field of metal material welding, and in particular relates to T91-TP304H welding wire for welding dissimilar materials and a preparation method of the welding wire.
背景技术Background technique
火电厂用钢对材料性能要求比较苛刻,在力学性能方面,主要是室温和高温的强度。T91钢的性能满足ASME-AS335的标准规定,室温抗拉强度可达770MPa,而且塑韧性较好,加工性和抗氧化性也较好,具有优越的综合力学性能。在物理性能方面,T91钢具有良好的导热性能,热交换效率较高,可以减小管道和附件的温度梯度应力;具有低的热膨胀系数,使用它能够降低温度梯度产生的热瞬时应力和热膨胀应力,能够很好的适应火电厂恶劣的高温高压环境。此外,由于T91钢在高温下具有优异的性能,减小管道壁厚也不影响其功能,因此可以减轻管子重量,降低管道对汽轮机和锅炉等设备的推力,提高管道系统的弹性,且便于管道的加工和安装。The steel used in thermal power plants has strict requirements on material properties. In terms of mechanical properties, it is mainly the strength at room temperature and high temperature. The performance of T91 steel meets the standard of ASME-AS335. The tensile strength at room temperature can reach 770MPa, and it has good plasticity and toughness, good processability and oxidation resistance, and has excellent comprehensive mechanical properties. In terms of physical properties, T91 steel has good thermal conductivity and high heat exchange efficiency, which can reduce the temperature gradient stress of pipes and accessories; it has a low thermal expansion coefficient, and its use can reduce thermal transient stress and thermal expansion stress caused by temperature gradients , can well adapt to the harsh high temperature and high pressure environment of thermal power plants. In addition, due to the excellent performance of T91 steel at high temperatures, reducing the wall thickness of the pipe will not affect its function, so the weight of the pipe can be reduced, the thrust of the pipe on steam turbines and boilers and other equipment can be reduced, the elasticity of the pipe system can be improved, and it is convenient for the pipe processing and installation.
TP304H不锈钢属于奥氏体耐热钢,用于制造过热器、再热器的高温管道,其特点是持久强度高、抗氧化和抗腐蚀性能优越。在电厂管道系统中,随着各个部位工作温度的不同,火力发动机组各部件相应的使用各种不同化学成分和组织结构的钢材,必然会遇到异种钢的焊接问题。其中,T91与TP304H管道连接就是典型的电厂异种钢连接形式。但是,目前在进行T91和TP304H焊接的时候,未有专门针对T91和TP304H异种材料连接匹配的焊接材料。由于T91和TP304H存在热物理性能、化学成分的差异,导致焊接连接时易出现应力集中、合金元素扩散等现象,影响整体的使用性能。因此,开发一种专门用于T91和TP304H连接用的焊接材料,具有重要的工程实际意义。TP304H stainless steel belongs to austenitic heat-resistant steel, which is used to manufacture high-temperature pipes for superheaters and reheaters. It is characterized by high durable strength, excellent oxidation resistance and corrosion resistance. In the piping system of the power plant, as the working temperature of each part is different, the components of the thermal engine unit use various steels with different chemical compositions and structural structures, and welding problems of dissimilar steels will inevitably be encountered. Among them, the connection between T91 and TP304H pipelines is a typical connection form of dissimilar steel in power plants. However, at present, when welding T91 and TP304H, there is no welding material specially matched for connecting dissimilar materials of T91 and TP304H. Due to the differences in thermophysical properties and chemical composition between T91 and TP304H, stress concentration and diffusion of alloy elements are prone to occur during welding and connection, which affects the overall performance. Therefore, it is of great engineering practical significance to develop a welding material specially used for the connection of T91 and TP304H.
发明内容Contents of the invention
本发明的目的是提供一种T91-TP304H异种材料焊接用焊丝,解决T91-TP304H异种材料焊接时性能不稳定等问题。The object of the present invention is to provide a T91-TP304H welding wire for dissimilar materials, which can solve the problems of unstable performance when welding T91-TP304H dissimilar materials.
本发明的另一个目的是提供一种T91-TP304H异种材料焊接用焊丝的制备方法。Another object of the present invention is to provide a preparation method of T91-TP304H welding wire for welding dissimilar materials.
为了达到上述目的,本发明所采用的技术方案如下:In order to achieve the above object, the technical scheme adopted in the present invention is as follows:
一种T91-TP304H异种材料焊接用焊丝,包括药芯和焊皮,其中药粉按质量百分比由以下组分组成:Cr粉45~50%,Mo粉17~20%,Nb粉13~15%,V粉8~10%,锰铁粉3~5%,硅铁粉2~4%,Al粉1~3%,Cu粉1~3%,以上组分质量百分比之和为100%。A T91-TP304H welding wire for welding dissimilar materials, including a flux core and a weld skin, wherein the flux powder is composed of the following components by mass percentage: Cr powder 45-50%, Mo powder 17-20%, Nb powder 13-15%, 8-10% of V powder, 3-5% of ferromanganese powder, 2-4% of ferrosilicon powder, 1-3% of Al powder, 1-3% of Cu powder, the sum of the mass percentages of the above components is 100%.
本发明的特点还在于:The present invention is also characterized in that:
药粉包括的八种金属粉的纯度均≥99.9%,八种金属粉的粒度均为200目。The purity of the eight kinds of metal powders included in the medicinal powder is all more than 99.9%, and the particle size of the eight kinds of metal powders is all 200 mesh.
焊皮采用纯镍带,纯镍带厚度0.3mm,宽度7mm。The welding skin is made of pure nickel strip, the thickness of the pure nickel strip is 0.3mm, and the width is 7mm.
药芯焊丝的填充量控制在35~40wt%。The filling amount of the flux-cored wire is controlled at 35-40wt%.
本发明所采用的第二个技术方案是,T91-TP304H异种材料焊接用焊丝的制备方法,具体步骤如下:The second technical scheme adopted by the present invention is a preparation method of T91-TP304H welding wire for welding dissimilar materials, and the specific steps are as follows:
步骤1:按质量百分比分别称取Cr粉45~50%,Mo粉17~20%,Nb粉13~15%,V粉8~10%,锰铁粉3~5%,硅铁粉2~4%,Al粉1~3%,Cu粉1~3%,以上组分质量百分比之和为100%;Step 1: Weigh respectively 45-50% of Cr powder, 17-20% of Mo powder, 13-15% of Nb powder, 8-10% of V powder, 3-5% of ferromanganese powder and 2-5% of ferrosilicon powder according to mass percentage. 4%, Al powder 1-3%, Cu powder 1-3%, the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的粉末,置于真空加热炉内加热,加热温度为260-300℃,保温时间为0.5-1h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.3-0.5h;Step 2: Heat the powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 260-300°C and a holding time of 0.5-1h to remove the crystal water in the powder; place the dried powder in a mixing powder Fully mix in the machine, the mixing time is 0.3-0.5h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
本发明所采用的第三个技术方案是,采用上述焊丝焊接T91-TP304H异种材料的坡口形式,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。The third technical scheme adopted in the present invention is to adopt the above-mentioned welding wire to weld the groove form of T91-TP304H dissimilar materials, and open a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°.
本发明的有益效果是,The beneficial effect of the present invention is,
(1)采用Cr、Mo、Nb、V等多合金复合强化,可有效提高焊缝的强度和韧性;(1) Using multi-alloy composite strengthening such as Cr, Mo, Nb, V, etc., can effectively improve the strength and toughness of the weld;
(2)考虑T91铁素体钢和TP304H奥氏体钢中Cr含量不同所导致的增碳与脱碳问题,合理设计焊丝中的Cr含量,从而降低T91铁素体焊缝侧的脱碳与TP304H奥氏体不锈钢侧的增碳现象。(2) Considering the problem of carburization and decarburization caused by the different Cr content in T91 ferritic steel and TP304H austenitic steel, reasonably design the Cr content in the welding wire, thereby reducing the decarburization and decarburization of the T91 ferritic weld side Carburization on the side of TP304H austenitic stainless steel.
(3)采用纯镍焊带拉拔,含C量较低,接头脆性倾向小;(3) Pulled with pure nickel welding strip, the content of C is low, and the tendency of joint brittleness is small;
(4)本发明药芯焊丝直径比较小,丝径为1.2mm的药芯焊丝适用广泛,该药芯焊丝既可用于TIG焊,又可用于MIG焊;(4) The diameter of the flux-cored welding wire of the present invention is relatively small, and the flux-cored welding wire with a wire diameter of 1.2mm is widely applicable, and the flux-cored welding wire can be used for both TIG welding and MIG welding;
(5)T91-TP304H异种材料焊接时,T91侧的坡口角度大于TP304H侧,主要是考虑两侧母材不同的合金元素而设定的。和TP304H相比,增大T91侧坡口角度,可有效降低T91母材焊接时的稀释率,从而降低脱碳问题。(5) When T91-TP304H dissimilar materials are welded, the groove angle on the T91 side is larger than that on the TP304H side, which is mainly set in consideration of the different alloying elements of the base metals on both sides. Compared with TP304H, increasing the T91 side bevel angle can effectively reduce the dilution rate of T91 base metal welding, thereby reducing the problem of decarburization.
(6)本发明药芯焊丝合金元素较少,制备工艺简单,便于进行大规模批量生产。(6) The flux-cored welding wire of the present invention has less alloy elements, simple preparation process, and is convenient for large-scale batch production.
附图说明Description of drawings
图1是本发明中T91-TP304H异种材料焊接时的坡口结构;Fig. 1 is the groove structure when T91-TP304H dissimilar materials are welded among the present invention;
图2为实施案例2制备的药芯焊丝,在T91-TP304H异种材料焊接时,TP1与焊缝界面处的显微组织(采用4%硝酸酒精腐蚀);Fig. 2 is the flux-cored welding wire prepared in implementation case 2, when T91-TP304H dissimilar materials are welded, the microstructure at the interface between TP1 and the weld seam (corroded by 4% nitric acid alcohol);
图3为实施案例2制备的药芯焊丝,在T91-TP304H异种材料焊接时,焊缝处的显微组织(采用王水腐蚀,横截面);Fig. 3 is the microstructure of the welded seam (corroded by aqua regia, cross-section) when the flux-cored welding wire prepared in Example 2 is welded with T91-TP304H dissimilar materials;
图4为实施案例2制备的药芯焊丝,在T91-TP304H异种材料焊接时,焊缝处的显微组织形貌(采用王水腐蚀,纵截面);Fig. 4 is the flux-cored welding wire prepared in Example 2, when T91-TP304H dissimilar materials are welded, the microstructural morphology of the weld (corroded by aqua regia, longitudinal section);
图5为实施案例2制备的药芯焊丝,在T91-TP304H异种材料焊接时,焊缝处的冲击断口形貌。Fig. 5 shows the impact fracture morphology of the weld seam when the flux-cored welding wire prepared in Example 2 is welded with T91-TP304H dissimilar materials.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
本发明T91-TP304H异种材料焊接用焊丝,包括药芯和焊皮,其中药粉按质量百分比由以下组分组成:Cr粉45~50%,Mo粉17~20%,Nb粉13~15%,V粉8~10%,锰铁粉3~5%,硅铁粉2~4%,Al粉1~3%,Cu粉1~3%,以上组分质量百分比之和为100%。The T91-TP304H welding wire for welding dissimilar materials of the present invention includes a flux core and a weld skin, wherein the medicinal powder is composed of the following components in terms of mass percentage: 45-50% of Cr powder, 17-20% of Mo powder, 13-15% of Nb powder, 8-10% of V powder, 3-5% of ferromanganese powder, 2-4% of ferrosilicon powder, 1-3% of Al powder, 1-3% of Cu powder, the sum of the mass percentages of the above components is 100%.
药粉包括的八种金属粉的纯度均≥99.9%,八种金属粉的粒度均为200目。The purity of the eight kinds of metal powders included in the medicinal powder is all more than 99.9%, and the particle size of the eight kinds of metal powders is all 200 mesh.
焊皮采用纯镍带,纯镍带厚度0.3mm,宽度7mm。The welding skin is made of pure nickel strip, the thickness of the pure nickel strip is 0.3mm, and the width is 7mm.
药芯焊丝的填充量控制在35~40wt%。The filling amount of the flux-cored wire is controlled at 35-40wt%.
该药芯焊丝中各组分的作用和功能如下:The functions and functions of each component in the flux-cored wire are as follows:
焊皮采用纯镍带,Ni与两侧母材之间的焊接性较好,以Ni为主的焊缝,其低温韧性较优异。此外,Ni元素是石墨化的元素,能够提高碳原子的活性,降低碳的扩散速率以及碳化物的稳定性,减缓从低合金耐热钢侧向高合金钢侧的碳迁移。The welding skin is made of pure nickel strip, the weldability between Ni and the base metal on both sides is good, and the weld mainly composed of Ni has excellent low temperature toughness. In addition, Ni element is a graphitized element, which can increase the activity of carbon atoms, reduce the diffusion rate of carbon and the stability of carbides, and slow down the carbon migration from the low-alloy heat-resistant steel side to the high-alloy steel side.
Cr作为药芯焊丝药粉的主要合金组元,Cr能够扩大α-Fe相区,封闭γ-Fe相区,升高A1点,Cr在α-Fe中可以形成置换固溶体并能够无限固溶,可以较强的形成碳化物。Cr元素具有提高耐热钢抗氧化性、抗腐蚀能力的作用。含Cr量小于5%时,600℃开始剧烈氧化,而含Cr含量超过5%时具有良好的抗氧化性。T91本身母材的含Cr量约在8~10%之间,本申请中提高焊缝中的Cr含量,可有效改善T91一侧贫Cr的产生。Cr is the main alloy component of flux-cored wire powder. Cr can expand the α-Fe phase area, close the γ-Fe phase area, and increase A by 1 point. Cr can form a substitution solid solution in α-Fe and can be infinitely solid-soluble. Can form carbides strongly. The Cr element has the function of improving the oxidation resistance and corrosion resistance of heat-resistant steel. When the Cr content is less than 5%, it begins to oxidize violently at 600°C, and when the Cr content exceeds 5%, it has good oxidation resistance. The Cr content of the base metal of T91 is about 8-10%. In this application, increasing the Cr content in the weld can effectively improve the occurrence of Cr-poor on the T91 side.
Mo作为药芯焊丝药粉的主要合金元素,Mo元素也可以扩大α-Fe相区,封闭γ-Fe相区,强烈升高A1点。Mo可以在α-Fe中形成置换固溶体,但不能无限固溶,是强碳化物形成元素。As the main alloying element of flux-cored wire powder, Mo element can also expand the α-Fe phase region, close the γ-Fe phase region, and strongly increase the A 1 point. Mo can form a replacement solid solution in α-Fe, but it cannot be infinitely dissolved, and is a strong carbide-forming element.
V和Nb作为药芯焊丝药粉的主要合金元素,均是强碳化物形成元素,加入后能与碳形成细小而稳定的合金碳化物,有很强的弥散强化效果。V可以扩大α-Fe相区,封闭γ-Fe相区,强烈升高A1点,V在α-Fe中可以形成置换固溶体并能够无限固溶,也是强碳化物形成元素。Nb也可以扩大α-Fe相区,封闭γ-Fe相区,强烈升高A1点。As the main alloying elements of flux-cored wire powder, V and Nb are strong carbide-forming elements. After adding, they can form fine and stable alloy carbides with carbon, and have a strong dispersion strengthening effect. V can expand the α-Fe phase area, close the γ-Fe phase area, and strongly increase the A1 point. V can form a replacement solid solution in α-Fe and can be infinitely solid-soluble. It is also a strong carbide-forming element. Nb can also expand the α-Fe phase region, close the γ-Fe phase region, and strongly raise the A 1 point.
C是钢中固溶强化最明显的元素,随含C量的增加,钢的短时强度上升,塑性、韧性下降,对于T91这类铁素体钢而言,含C量的上升会加快碳化物球化和聚集速度,加速合金元素的再分配,降低钢的焊接性、耐腐蚀性和抗氧化性,故本发明中采用纯镍焊带拉拔,含C量较低,通过其余的合金元素强化来弥补由于低碳而造成的强度下降。C is the most obvious solid solution strengthening element in steel. With the increase of C content, the short-term strength of steel increases, and the plasticity and toughness decrease. For ferritic steels such as T91, the increase of C content will accelerate carbonization spheroidization and aggregation speed, accelerate the redistribution of alloy elements, and reduce the weldability, corrosion resistance and oxidation resistance of steel, so in the present invention, pure nickel welding strip is used for drawing, with low C content, and through the rest of the alloy Elemental strengthening to compensate for the loss of strength due to low carbon.
Al作为药芯焊丝药粉的另一个添加元素,Al可以与N形成AlN,AlN在1100℃以上才大量溶入基体,在较低温度下又重新析出,能起到较好的弥散强化效果。Al is another element added to the flux-cored wire powder. Al can form AlN with N. AlN dissolves into the matrix in large quantities above 1100 ° C, and re-precipitates at lower temperatures, which can play a better dispersion strengthening effect.
药芯焊丝药粉中添加了一定量的Cu元素,Cu元素可以在钢管的服役过程中产生弥散、沉淀于奥氏体基体内的富铜相,并与其紧密结合。这种富铜相遇NbC、NbN、NbCrN和M23C6等化合物起到极佳的弥散强化作用。A certain amount of Cu element is added to the flux-cored wire powder. Cu element can form a copper-rich phase that is dispersed and precipitated in the austenite matrix during the service of the steel pipe, and closely combined with it. This copper-rich compound plays an excellent role in dispersion strengthening when it meets NbC, NbN, NbCrN and M 23 C 6 and other compounds.
上述T91-TP304H异种材料焊接用焊丝的制备方法,具体步骤如下:The preparation method of the above T91-TP304H welding wire for welding dissimilar materials, the specific steps are as follows:
步骤1:按质量百分比分别称取Cr粉45~50%,Mo粉17~20%,Nb粉13~15%,V粉8~10%,锰铁粉3~5%,硅铁粉2~4%,Al粉1~3%,Cu粉1~3%,以上组分质量百分比之和为100%;Step 1: Weigh respectively 45-50% of Cr powder, 17-20% of Mo powder, 13-15% of Nb powder, 8-10% of V powder, 3-5% of ferromanganese powder and 2-5% of ferrosilicon powder according to mass percentage. 4%, Al powder 1-3%, Cu powder 1-3%, the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的粉末,置于真空加热炉内加热,加热温度为260-300℃,保温时间为0.5-1h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.3-0.5h;Step 2: Heat the powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 260-300°C and a holding time of 0.5-1h to remove the crystal water in the powder; place the dried powder in a mixing powder Fully mix in the machine, the mixing time is 0.3-0.5h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
如图1所示,采用上述焊丝焊接T91-TP304H异种材料时,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。As shown in Figure 1, when using the above welding wire to weld T91-TP304H dissimilar materials, open a V-shaped groove, where the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°.
实施例1Example 1
步骤1:按质量百分比分别称取Cr粉45%,Mo粉17%,Nb粉15%,V粉8%,锰铁粉5%,硅铁粉4%,Al粉3%,Cu粉3%,以上组分质量百分比之和为100%;Step 1: Weigh 45% of Cr powder, 17% of Mo powder, 15% of Nb powder, 8% of V powder, 5% of ferromanganese powder, 4% of ferrosilicon powder, 3% of Al powder and 3% of Cu powder according to mass percentage , the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的粉末,置于真空加热炉内加热,加热温度为260℃,保温时间为0.5h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.3h;Step 2: Heat the powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 260°C and a holding time of 0.5h to remove the crystal water in the powder; place the dried powder in a powder mixer for Fully mixed, the mixing time is 0.3h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
用实施例1制备的药芯焊丝进行T91-TP304H异种材料的焊接,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。采用多层多道方式进行焊接,焊接方法选择TIG焊,焊接电流选择80~120A,层间温度控制在100~150℃。Use the flux-cored wire prepared in Example 1 to weld T91-TP304H dissimilar materials, and make a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°. Multi-layer and multi-pass welding is adopted, the welding method is TIG welding, the welding current is 80-120A, and the interlayer temperature is controlled at 100-150°C.
经测试,焊接接头力学性能为:抗拉强度701MPa,断后延伸率20%,室温冲击韧性为90J。After testing, the mechanical properties of the welded joint are: tensile strength 701MPa, elongation after
实施例2Example 2
步骤1:按质量百分比分别称取Cr粉50%,Mo粉20%,Nb粉13%,V粉10%,锰铁粉3%,硅铁粉2%,Al粉1%,Cu粉1%,以上组分质量百分比之和为100%;Step 1: Weigh 50% of Cr powder, 20% of Mo powder, 13% of Nb powder, 10% of V powder, 3% of ferromanganese powder, 2% of ferrosilicon powder, 1% of Al powder and 1% of Cu powder according to mass percentage , the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的合金粉末,置于真空加热炉内加热,加热温度为300℃,保温时间为1h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.5h;Step 2: Heat the alloy powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 300°C and a holding time of 1 hour to remove the crystal water in the powder; place the dried powder in a powder mixer for Fully mixed, the mixing time is 0.5h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
用实施例2制备的药芯焊丝进行T91-TP304H异种材料的焊接,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。采用多层多道方式进行焊接,焊接方法选择TIG焊,焊接电流选择80~120A,层间温度控制在100~150℃。Use the flux-cored wire prepared in Example 2 to weld T91-TP304H dissimilar materials, and make a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°. Multi-layer and multi-pass welding is adopted, the welding method is TIG welding, the welding current is 80-120A, and the interlayer temperature is controlled at 100-150°C.
经测试,焊接接头力学性能为:抗拉强度731MPa,断后延伸率22%,室温冲击韧性为94J。After testing, the mechanical properties of the welded joint are: tensile strength 731MPa, elongation after fracture 22%, impact toughness at room temperature 94J.
实施例2制备得到的药芯焊丝焊接T91-TP304H异种材料,所得到的焊接接头T91与焊缝界面处的形貌如图2所示,从图中可以看出,由于T91和TP304的耐蚀性差异,采用4%硝酸酒精腐蚀后,T91处呈现出马氏体组织,而焊缝处由于焊皮采用纯镍带,Ni含量较高,耐蚀性强,在4%硝酸酒精腐蚀后未显现出组织。图3是焊缝经过王水(浓盐酸HCl和浓硝酸HNO3按体积比为3:1组成的混合物)腐蚀后的组织形貌,焊缝主要以柱状树枝晶γ相为主。图4是焊缝纵截面的显微组织形貌,从图中可以看出,图3中的柱状树枝晶的截面为等轴状组织。图5是焊缝冲击试验后的断口形貌,可以看出焊缝主要以轫窝为主,韧性较好。The flux-cored wire prepared in Example 2 is used to weld T91-TP304H dissimilar materials. The appearance of the interface between the welded joint T91 and the weld seam is shown in Figure 2. It can be seen from the figure that due to the corrosion resistance of T91 and TP304 However, after being corroded by 4% nitric acid alcohol, martensitic structure appeared at T91, while the welding seam was made of pure nickel strip with high Ni content and strong corrosion resistance, which did not appear after 4% nitric acid alcohol corrosion Out of organization. Figure 3 shows the microstructure of the weld after being corroded by aqua regia (a mixture of concentrated hydrochloric acid HCl and concentrated nitric acid HNO3 in a volume ratio of 3:1). The weld is mainly composed of columnar dendrite γ phase. Figure 4 is the microstructure morphology of the longitudinal section of the weld. It can be seen from the figure that the section of the columnar dendrite in Figure 3 is an equiaxed structure. Figure 5 shows the fracture morphology of the weld after the impact test. It can be seen that the weld is mainly dimples and has good toughness.
实施例3Example 3
步骤1:按质量百分比分别称取Cr粉47%,Mo粉18%,Nb粉14%,V粉9%,锰铁粉4%,硅铁粉3%,Al粉2%,Cu粉3%,以上组分质量百分比之和为100%;Step 1: Weigh 47% of Cr powder, 18% of Mo powder, 14% of Nb powder, 9% of V powder, 4% of ferromanganese powder, 3% of ferrosilicon powder, 2% of Al powder and 3% of Cu powder according to mass percentage , the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的合金粉末,置于真空加热炉内加热,加热温度为280℃,保温时间为0.7h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.4h;Step 2: Heat the alloy powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 280°C and a holding time of 0.7h to remove the crystal water in the powder; place the dried powder in a powder mixer Fully mix, the mixing time is 0.4h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
用实施例3制备的药芯焊丝进行T91-TP304H异种材料的焊接,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。采用多层多道方式进行焊接,焊接方法选择TIG焊,焊接电流选择80~120A,层间温度控制在100~150℃。Use the flux-cored wire prepared in Example 3 to weld T91-TP304H dissimilar materials, and make a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°. Multi-layer and multi-pass welding is adopted, the welding method is TIG welding, the welding current is 80-120A, and the interlayer temperature is controlled at 100-150°C.
经测试,焊接接头力学性能为:抗拉强度722MPa,断后延伸率23%,室温冲击韧性为89J。After testing, the mechanical properties of the welded joint are: tensile strength 722MPa, elongation after fracture 23%, impact toughness at room temperature 89J.
实施例4Example 4
步骤1:按质量百分比分别称取Cr粉48%,Mo粉17.5%,Nb粉14.5%,V粉8%,锰铁粉3.5%,硅铁粉3.5%,Al粉2.5%,Cu粉2.5%,以上组分质量百分比之和为100%;Step 1: Weigh respectively 48% of Cr powder, 17.5% of Mo powder, 14.5% of Nb powder, 8% of V powder, 3.5% of ferromanganese powder, 3.5% of ferrosilicon powder, 2.5% of Al powder and 2.5% of Cu powder according to mass percentage , the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的合金粉末,置于真空加热炉内加热,加热温度为270℃,保温时间为0.8h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.35h;Step 2: Heat the alloy powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 270°C and a holding time of 0.8h to remove the crystal water in the powder; place the dried powder in a powder mixer Fully mix, the mixing time is 0.35h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
用实施例4制备的药芯焊丝进行T91-TP304H异种材料的焊接,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。采用多层多道方式进行焊接,焊接方法选择TIG焊,焊接电流选择80~120A,层间温度控制在100~150℃。Use the flux-cored wire prepared in Example 4 to weld T91-TP304H dissimilar materials, and make a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°. Multi-layer and multi-pass welding is adopted, the welding method is TIG welding, the welding current is 80-120A, and the interlayer temperature is controlled at 100-150°C.
经测试,焊接接头力学性能为:抗拉强度739MPa,断后延伸率22%,室温冲击韧性为94J。After testing, the mechanical properties of the welded joint are: tensile strength 739MPa, elongation after fracture 22%, impact toughness at room temperature 94J.
实施例5Example 5
步骤1:按质量百分比分别称取Cr粉46.5%,Mo粉20%,Nb粉15%,V粉8.5%,锰铁粉4.5%,硅铁粉2.5%,Al粉1.5%,Cu粉1.5%,以上组分质量百分比之和为100%;Step 1: Weigh 46.5% of Cr powder, 20% of Mo powder, 15% of Nb powder, 8.5% of V powder, 4.5% of ferromanganese powder, 2.5% of ferrosilicon powder, 1.5% of Al powder and 1.5% of Cu powder according to mass percentage , the sum of the mass percentages of the above components is 100%;
步骤2:将步骤1称取的合金粉末,置于真空加热炉内加热,加热温度为290℃,保温时间为0.9h,去除药粉中的结晶水;烘干后的药粉放置于混粉机中进行充分的混合,混合时间为0.45h;Step 2: Heat the alloy powder weighed in step 1 in a vacuum heating furnace at a heating temperature of 290°C and a holding time of 0.9h to remove the crystal water in the powder; place the dried powder in a powder mixer Fully mix, the mixing time is 0.45h;
步骤3:采用酒精去除纯镍带表面的油脂,通过药芯焊丝拉丝设备把步骤2制备得到的药粉包裹在纯镍带内,第一道拉拔磨具孔径为2.5mm;Step 3: Use alcohol to remove the grease on the surface of the pure nickel strip, and wrap the drug powder prepared in step 2 in the pure nickel strip through the flux-cored wire drawing equipment, and the aperture of the first drawing abrasive tool is 2.5mm;
步骤4:第一道工序拉拔完毕后,将磨具孔径依次换至2.3mm,2.2mm,2.1mm,2.0mm,1.9mm,1.8mm,1.7mm,1.6mm,1.5mm,1.4mm,1.3mm,1.2mm孔径的磨具拉拔,最终获得的药芯焊丝直径为1.2mm;Step 4: After the first process is drawn, change the hole diameter of the abrasive tool to 2.3mm, 2.2mm, 2.1mm, 2.0mm, 1.9mm, 1.8mm, 1.7mm, 1.6mm, 1.5mm, 1.4mm, 1.3 mm, 1.2mm aperture abrasive drawing, the final flux cored wire diameter is 1.2mm;
步骤5:药芯焊丝拉拔完毕后,经绕丝机缠绕在焊丝盘上,最终密封在药芯焊丝真空包装袋内待用。Step 5: After the flux-cored wire is drawn, it is wound on the wire reel by a wire winding machine, and finally sealed in a flux-cored wire vacuum packaging bag for use.
用实施例5制备的药芯焊丝进行T91-TP304H异种材料的焊接,开V型坡口,其中T91侧的坡口角度为30°,TP304H侧的坡口角度为20°。采用多层多道方式进行焊接,焊接方法选择TIG焊,焊接电流选择80~120A,层间温度控制在100~150℃。Use the flux-cored wire prepared in Example 5 to weld T91-TP304H dissimilar materials, and make a V-shaped groove, wherein the groove angle on the T91 side is 30°, and the groove angle on the TP304H side is 20°. Multi-layer and multi-pass welding is adopted, the welding method is TIG welding, the welding current is 80-120A, and the interlayer temperature is controlled at 100-150°C.
经测试,焊接接头力学性能为:抗拉强度737MPa,断后延伸率26%,室温冲击韧性为95J。After testing, the mechanical properties of the welded joint are: tensile strength 737MPa, elongation after fracture 26%, impact toughness at room temperature 95J.
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