CN114260317B - Numerical control encryption rolling and reverse tracing method for deformed steel bar - Google Patents

Numerical control encryption rolling and reverse tracing method for deformed steel bar Download PDF

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CN114260317B
CN114260317B CN202111432493.2A CN202111432493A CN114260317B CN 114260317 B CN114260317 B CN 114260317B CN 202111432493 A CN202111432493 A CN 202111432493A CN 114260317 B CN114260317 B CN 114260317B
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steel bar
crescent
product
rolling
deformed steel
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CN114260317A (en
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杨海峰
许宏安
徐海荣
张萨如拉
杜忠泽
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Shaanxi Iron And Steel Group Co ltd
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Abstract

The invention discloses a deformed steel bar numerical control encryption rolling method, which comprises the steps of firstly, detecting chemical components, establishing a database containing a product heat number, a steel bar number, a steel billet production date, chemical components, remarks and qualified conditions, and making data support for initial matching of a finished product during reverse decryption; in the allowable range of the shape and size deviation of the steel bar crescent rib, the thread encryption serial number of a company is compiled through the design of angle and interval data of the crescent rib so as to represent the production date, rolling line and roller information of a company product and prepare for numerical control grooving of a finished roller; then, the well-programmed crescent rib encryption serial number is engraved on a finished product roller and is used for rolling the encryption deformed steel bar; and finally, rolling the deformed steel bar by using a finished product roller with the encrypted groove to form an encrypted deformed steel bar finished product. The invention also discloses a deformed steel bar numerical control reverse tracing method, and solves the problems that a deformed steel bar object cannot be identified and a product is difficult to identify in the prior art.

Description

Numerical control encryption rolling and reverse tracing method for deformed steel bar
Technical Field
The invention belongs to the technical field of deformed steel bar identification, and particularly relates to a deformed steel bar numerical control encryption rolling and reverse tracing method.
Background
In the conventional deformed steel bar marking and identifying technology, a method (embedded and external packing) of combining a deformed steel bar surface rolling mark with a finished product packing suspension tag is mostly adopted. The rolling marks are distributed on the surface of the deformed steel bar according to a certain distance proportion and mainly comprise information of manufacturers, rolling lines, specifications and the like; the hanging tag mainly comprises the contents of product rolling product name, execution standard, brand, furnace batch number, time, weight, specification and the like. However, the traditional deformed steel bar marking and identifying technology has certain defects, on one hand, the drop is easy to lose in the hoisting and transporting processes, and the batch of steel cannot be determined after the drop, so that certain difficulty is brought to the tracking and identifying work of the product quality; on the other hand, after the deformed steel bar is cut to a certain length in the using process, the condition that part of the deformed steel bar surface is not provided with rolling marks can be caused, so that the condition of a manufacturer can not be identified in the later period, and the difficulty is brought to the anti-counterfeiting identification, quality tracking and identification of the product. Because these marks are easy to be counterfeited, the production unit of the deformed steel bar used in the engineering project cannot be fundamentally determined, and more importantly, the important data of the production time and the process raw materials cannot be traced.
Disclosure of Invention
The invention aims to provide a deformed steel bar numerical control encryption rolling and reverse tracing method, and solves the problems that a deformed steel bar object cannot be identified and a product is difficult to identify in the prior art.
The first technical scheme adopted by the invention is that the deformed steel bar numerical control encryption rolling method is implemented according to the following steps:
step 1, establishing a database containing a product heat number, a steel bar number, a billet production date, chemical components, remarks and qualified conditions through chemical component detection, and making data support for initial matching of a finished product during reverse decryption;
step 2, compiling a thread steel crescent rib encrypted digital sequence of a company through angle and interval data of crescent ribs within an allowable range of shape and size deviation of the steel bar crescent ribs to represent production date, rolling line and roller information of a company product and prepare for numerical control grooving of finished rollers;
step 3, engraving the compiled crescent rib encrypted digital sequence on a finished product roller for rolling the encrypted deformed steel bar;
and 4, rolling the deformed steel bar by using a finished product roller with the encrypted groove to form an encrypted deformed steel bar finished product.
The first technical aspect of the present invention is also characterized in that,
the step 1 is implemented according to the following steps:
before the finished products leave the factory, data statistics is carried out on chemical components of the products, corresponding steel bar batch numbers and steel blank furnace numbers to form a database of each batch of finished products, and the data storage time is not less than 70 years, so that comparison of the chemical components is carried out when information is reversely traced.
The chemical components of the product in the step 1 comprise 20 common chemical elements including C, si, mn, S, P, cr, ni, mo, V, nb, ti, cu, se and Ne.
The step 2 is as follows:
and designing information of manufacturers, rolling lines, rollers and dates in the surface size of the steel bar to form an uncopyable crescent rib encryption sequence for enterprises. The surface shape and size indexes of the deformed steel bar comprise an inner diameter, a transverse rib height, a longitudinal rib height, a transverse rib width, a longitudinal rib width, a transverse rib interval, a transverse rib tail end maximum interval and a transverse rib and axis included angle, a plurality of indexes are randomly selected from the allowable deviation of the indexes, the indexes represent different product information respectively according to certain data difference, identification numbers of products are formed, and a digital encryption sequence is generated.
The step 3 is as follows: and (3) according to the number sequence set in the step (2), engraving encrypted crescent grooves on the roller, in the crescent encryption process, correspondingly setting each encrypted number as a length value, sequentially increasing each length value on the length of the crescent interval to obtain the encrypted crescent interval, and then sequentially engraving grooves on the roller by using a numerical control machine according to the encrypted crescent interval.
The step 4 is as follows: and (3) applying a roller with encrypted grooves to carry out encryption rolling on the deformed steel bar. And after rolling, measuring the size of the crescent rib on the surface of the deformed steel bar, comparing the measurement result with the crescent rib encryption database, and determining whether the encryption process is effective.
The second technical scheme adopted by the invention is that the deformed steel bar numerical control reverse tracing method is implemented according to the following steps:
step a, carrying out surface rolling marking, chemical composition and measurement and inspection of the size of a steel bar crescent rib on the deformed steel bar with the problems;
step b, comparing the inspection result with the established chemical composition database and the crescent encrypted sequence database;
and c, after the problem deformed steel bar is determined to be a product of the company, according to the measurement data of the distance between the crescent ribs, tracing the original data of the product before leaving the factory.
The second technical means of the present invention is also characterized in that,
the step a is implemented according to the following steps:
respectively carrying out surface rolling mark inspection, chemical component detection and steel bar crescent rib size measurement on the problematic deformed steel bar;
the deformed steel bars with the problems comprise the deformed steel bars with lost steel number plates, loose bundles, steel number plate replacement and deformed products and the deformed steel bars with the non-corresponding quality certificates.
The step b is implemented according to the following steps:
comparing the inspection result with the established chemical component database and the crescent rib encryption sequence database, if the surface of the steel bar has a rolling mark and the chemical component is also in the range controlled by the company, primarily determining the steel bar as a company product, and finally determining whether the steel bar is the company product by using the measurement result of the shape and the size of the crescent rib;
if the surface of the steel bar has the rolling mark, but the chemical composition is not in the range controlled by the company, the steel bar is a counterfeit product;
if the surface of the steel bar is not provided with a rolling mark, the chemical composition can not be completely determined as a company product by detecting the chemical composition alone, and because the chemical composition control is not greatly different when different enterprises produce the same-grade product, the chemical composition and the encryption sequence of the thread steel crescent rib must be matched with a database, so that the company product can be determined.
The step c is implemented according to the following steps:
after the problem deformed steel bar is determined to be a product of the company, the production date, the rolling line and the roll batch number of the product are read according to the measurement data of the space between the crescent ribs, and the corresponding original quality data before leaving the factory, such as the steel bar batch number, the furnace number, the mechanical property and the like, are calculated, so that the quality of the problem product is traced.
The method has the advantages that on the premise of meeting the allowable size deviation of the national standard, the space or angle of the deformed steel crescent rib is designed in an encryption mode, the method is different from the traditional equant crescent rib, so that a manufacturer can accurately judge whether a product is from the company or not by comparing the measured data of the space or angle of the deformed steel crescent rib with an encryption database, the problem that the product cannot be identified due to the fact that steel plates are lost, bundled and not corresponding to quality certificates and rolling marks are avoided is effectively solved, market circulation of fake and fake products is effectively restrained, brand premium of the manufacturer is improved, economic loss of users is reduced, and stability of the deformed steel market is maintained.
Drawings
FIG. 1 is a schematic illustration of an encryption scheme for a deformed steel bar product;
FIG. 2 is a schematic diagram of a reverse decryption scheme for a finished deformed steel bar product;
FIG. 3 is a schematic diagram of the shape and size of the surface of the deformed steel bar;
FIG. 4 is a schematic diagram of a thread steel crescent rib encryption sequence;
fig. 5 is a schematic diagram of the compilation of an encryption sequence.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
The invention relates to a deformed steel bar numerical control encryption rolling method, which is implemented by combining the following steps with the figure 1:
step 1, establishing a database containing a product heat number, a steel bar number, a billet production date, chemical components, remarks and qualified conditions through chemical component detection, and making data support for initial matching of a finished product during reverse decryption;
the step 1 is implemented according to the following steps:
before the finished products leave the factory, data statistics is carried out on the chemical components of the products, the corresponding steel bar batch numbers and the steel billet furnace numbers to form a database (shown in table 1) of each batch of finished products, and the data storage time is not less than 70 years, so that comparison of the chemical components is carried out when information is reversely traced.
TABLE 1 database of chemical compositions of deformed steel bar products
Figure BDA0003380582460000051
The chemical components of the product in the step 1 comprise 20 common chemical elements including C, si, mn, S, P, cr, ni, mo, V, nb, ti, cu, se and Ne.
Step 2, in the allowable range of the shape and size deviation of the steel bar crescent rib, through the design of angle and interval data of the crescent rib, compiling a unique threaded steel crescent rib encryption digital sequence of a company to represent the production date, rolling line and roller information of a company product and prepare for numerical control grooving of a finished roller;
the step 2 is specifically as follows:
the core technology of the invention is that under the condition of meeting the allowable deviation of the surface shape and the size of the deformed steel bar, the information of manufacturers, rolling lines, rollers and dates is designed in the surface size of the steel bar through the innovative design of the surface size of the steel bar, and an encryption digital sequence which is unique to an enterprise and can not be copied is formed. The surface shape and size indexes of the deformed steel bar comprise an inner diameter, a transverse rib height, a longitudinal rib height, a transverse rib width, a longitudinal rib width, a transverse rib interval, a transverse rib tail end maximum interval, and a transverse rib and axis included angle (the specific shape and size and the allowable deviation of the deformed steel bar surface are detailed in the standard GB/T1499.2-2018 part 2 hot-rolled ribbed steel bar for reinforced concrete steel), in the allowable deviation of the indexes, a plurality of indexes can be randomly selected, the indexes respectively represent different product information according to certain data difference to form unique identification codes of products, and a digital encryption sequence is generated, for example, the transverse rib and axis included angle beta and the transverse rib interval l of the reinforced steel bar are selected as coding indexes, as shown in figure 3;
the national standard requires that the included angle beta between the transverse rib of the deformed steel bar and the axis is not less than 45 degrees, at the moment, the manufacturers are represented by beta, namely, the reinforcing steel bars beta produced by a certain company are unified into 47 degrees, namely, the manufacturers of products are determined by detecting the included angle beta between the transverse rib of the reinforcing steel bars and the axis. In addition, information such as rolling line, rolling roll, production date and the like is represented by the transverse rib pitch so as to
Figure BDA0003380582460000061
The steel bar with different sizes is taken as an example, the transverse rib spacing of the steel bar with the size is 7.0mm, the allowable deviation is +/-0.5 mm, and the transverse rib spacing with different deviation values (8230; 7.0, 7.0 and lx) can be used at the moment 1 、lx 2 、lx 3 、lx 4 、lx 5 、lx 6 、lx 7 、lx 8 And (d) indicates different product information, of (8230), (8230), of (7, 7), of (8230), of (8230); and of (see fig. 4). Wherein the first two nominal sizes (7.0 mm) represent the start of encryption, the second two nominal sizes (7.0 mm) represent the end of encryption, a period of encryption sequence is represented between the first and second nominal sizes (7.0 mm), and lx is represented in the sequence period 1 Denotes pass line number, lx 2 The number of the rollers is shown, the rollers are generally 'one-by-two-standby', one specification and size are provided with three rollers, and the specific numerical value setting is shown in table 2. lx 3 、lx 4 、lx 5 、lx 6 、lx 7 、lx 8 Indicating the date of manufacture of the product, lx 3 And lx 4 Last two digits, lx, representing year 5 And lx 6 Indicating the number of months, lx 7 And lx 8 Representing a date number. The numbers 0 to 9 are represented by size deviation values, respectively, and the encrypted data corresponding to the different numbers are shown in table 3. E.g. produced in 2021, 9, 12 days
Figure BDA0003380582460000072
The product of the specification can be coded and marked by the difference of the transverse rib spacing (see table 4), namely the production date of the product is represented by the continuous transverse rib spacing of 7.2-6.7-7.0-7.5-6.7-7.2. When the transverse rib is used as an encryption index, attention needs to be paid to the fact that the value obtained by dividing the distance between the 1 st transverse rib and the 11 th transverse rib in an encryption period by 10 cannot exceed the transverse rib distance allowable deviation required by the national standard. The digital encryption process is carried out on the information of a product manufacturer, a rolling line, a roller, a production date and the like by using the included angle beta between the transverse rib of the deformed steel bar and the axis and the distance l between the transverse ribs as variable indexes. In addition to the above information, the enterprise can edit the password of other different information according to the product characteristics to form the unique identification code of the enterprise. In the process of coding, professional and unique encryption personnel are needed to code a plurality of digits and store the digits as a secret file. This code file is a data system that can compile numerous encrypted digital sequences over time based on product information, as shown in fig. 5.
TABLE 2 encryption sequence settings for pass lines and rolls
Figure BDA0003380582460000071
TABLE 3 offset value settings corresponding to production date
Number of 0 1 2 3 4 5 6 7 8 9
Deviation value +0.4 -0.3 +0.2 -0.1 0 +0.1 -0.2 +0.3 -0.4 +0.5
TABLE 4 encryption sequence settings for production date
Figure BDA0003380582460000081
Step 3, by utilizing a numerical control technology, engraving the well-programmed crescent rib encrypted digital sequence on a finished product roller for rolling the encrypted deformed steel bar;
the step 3 is as follows: and (3) according to the number sequence set in the step (2), carrying out encrypted crescent groove engraving on the roller, which is a key step of the invention. In the crescent encryption process, each encrypted number corresponds to a length value, each length value is sequentially added on the length of the crescent interval, so that the encrypted crescent interval is obtained, and then the groove is sequentially engraved on the roller by using a numerical control machine according to the encrypted crescent interval.
And 4, rolling the deformed steel bar by using a finished product roller with the encrypted groove to form an encrypted deformed steel bar finished product.
The step 4 is specifically as follows: and (4) applying a roller with encrypted grooves to carry out encryption rolling on the deformed steel bar. And after rolling, measuring the size of the surface of the encrypted steel bar, comparing the measurement result with the crescent rib encryption database, and determining whether the encryption process is effective.
The deformed steel bar numerical control reverse tracing method is implemented according to the following steps:
step a, carrying out surface rolling marking, chemical composition and measurement and inspection of the dimension of the steel bar crescent rib on the problematic deformed steel bar (shown in figure 2);
step b, comparing the inspection result with the established chemical composition database and the crescent encrypted sequence database;
and c, after the problem deformed steel bar is determined to be a product of the company, according to the measurement data of the distance between the crescent ribs, tracing the original data of the product before leaving the factory.
The step a is implemented according to the following steps:
respectively carrying out surface rolling mark inspection, chemical component detection and steel bar crescent rib size measurement on the problematic deformed steel bar;
the deformed steel bars with the problems comprise forged products with lost steel number plates, loose bundles and replaced steel number plates and deformed steel bars with non-corresponding quality certificates.
The step b is implemented according to the following steps:
comparing the inspection result with the established chemical composition database (shown in table 1) and the crescent encrypted sequence database (shown in fig. 4), if the surface of the steel bar has a rolling mark and the chemical composition is also within the control range of the company, primarily determining the steel bar as a company product, and needing the measurement result of the crescent rib shape size to finally determine whether the steel bar is the company product;
if the surface of the steel bar has the rolling mark, but the chemical composition is not in the range controlled by the company, the steel bar is a counterfeit product;
if no rolling mark is arranged on the surface of the steel bar, the chemical components can not be completely determined as products of the company by detecting the chemical components alone, and because the chemical component control is not quite different when different enterprises produce the same-grade product (such as HRB400E steel bar), the chemical components and the encryption sequence of the thread steel crescent rib must be matched with a database, and the product of the company can be determined.
The step c is implemented according to the following steps:
after the problem deformed steel bar is determined to be a product of the company, the production date, the rolling line and the roll batch number of the product are read according to the measurement data of the space between the crescent ribs, and the corresponding original quality data before leaving the factory, such as the steel bar batch number, the furnace number, the mechanical property and the like, are calculated, so that the quality of the problem product is traced.
In order to solve the problem of poor traceability of the steel bar, the patent invents a numerical control encryption matching traceability technology of the system from initial matching of chemical components, establishment of a digital encryption algorithm, encryption reference of a numerical control technology and rolling of the encrypted deformed steel bar. The technology is completed before and during the rolling of the deformed steel bar, the rolling process of the deformed steel bar is billet → heating furnace → rough rolling → intermediate rolling → (pre-finish rolling) → (spinning) → finished product, wherein the crescent rib control of the deformed steel bar is completed on the last rolling mill (finished product rolling mill) in the finish rolling process, so the core content of the invention is to cut the encrypted grooves (cut the roller grooves with different angles or different intervals) on the finished product rolling roll by using a numerical control technology through a special encryption algorithm, and then roll out the encrypted crescent rib steel bar unique to a company. The measurement of the chemical composition and the creation of the database and the engraving of the roll encrypted grooves are done before the rolling of the deformed steel bar (as shown in fig. 1), while the rolling of the encrypted deformed steel bar is done during the rolling of the steel bar.
The invention relates to a control system and a method for surface encryption and reverse decryption of deformed steel bar based on deformed steel bar composition determination, an encryption algorithm and numerical control rolling, wherein encrypted information is rolled on the surface of a deformed steel bar product through a certain algorithm, and is compared with a database after being subjected to inverse calculation and decryption, so that the quality information identification problem of the whole life cycle of the deformed steel bar can be effectively solved, the factory problems of no record in manufacture, uncertain use positions, no record in use positions, mixed use of different reinforcing steel bar batch numbers and the like in the application process after the product is produced from a factory are avoided, and the difficult traceability problems that the system has no record, the system has no file, the material object can not be distinguished, the rigidity requirement of a user is difficult to improve and the like are also solved. Therefore, the invention of the deformed steel bar numerical control encryption rolling and reverse tracing technology can optimize the product quality management, is beneficial to the brand construction of enterprises, promotes the high-quality development of deformed steel bar enterprises and downstream users and has considerable economic benefit; on the other hand, the spread of fake and fake products can be restrained, the harm to the life and property safety of people caused by the application of inferior products is avoided, the development of wind which is not obtained in the society and does not harm people is prevented, the stability of the market of the deformed steel bar is promoted, and the remarkable social benefit is achieved.

Claims (2)

1. The method for rolling the deformed steel bar in a numerical control encryption manner is characterized by comprising the following steps:
step 1, establishing a database containing a product heat number, a steel bar number, a billet production date, chemical components, remarks and qualified conditions through chemical component detection, and making data support for initial matching of a finished product during reverse decryption;
the step 1 is specifically implemented according to the following steps:
before the finished products leave a factory, carrying out data statistics on chemical components of the products, corresponding steel bar batch numbers and steel blank furnace numbers to form a database of each batch of finished products, wherein the data storage time is not less than 70 years, so that comparison of the chemical components is carried out when information is reversely traced;
the chemical components of the product in the step 1 comprise 20 common chemical elements including C, si, mn, S, P, cr, ni, mo, V, nb, ti, cu, se and Ne;
step 2, in the allowable range of the shape and size deviation of the steel bar crescent rib, through the design of angle and interval data of the crescent rib, compiling a thread steel crescent rib encryption digital sequence of a company to represent the production date, rolling line and roller information of a company product and prepare for numerical control grooving of a finished roller;
the step 2 is specifically as follows:
designing information of a manufacturer, a rolling line, a roller and date in the surface size of a steel bar to form a crescent rib encrypted digital sequence which cannot be copied by an enterprise, wherein the surface shape and size indexes of the deformed steel bar comprise an inner diameter, a transverse rib height, a longitudinal rib height, a transverse rib width, a longitudinal rib width, a transverse rib interval, a transverse rib tail end maximum interval and a transverse rib and axis included angle, randomly selecting a plurality of indexes within the allowable deviation of the indexes, respectively representing different product information by certain data difference of the indexes to form a product identification number, and generating the crescent rib encrypted digital sequence;
step 3, engraving the compiled crescent rib encrypted digital sequence on a finished product roller for rolling the encrypted deformed steel bar;
the step 3 is specifically as follows: according to the number sequence set in the step 2, the roller is engraved with encrypted crescent grooves, in the crescent encryption process, each encrypted number is correspondingly changed into a length value, each length value is sequentially added to the length of the crescent interval, so that the encrypted crescent interval is obtained, and then the roller is engraved with grooves in sequence by a numerical control machine according to the encrypted crescent interval;
and 4, rolling the deformed steel bar by using a finished product roller with the encrypted groove to form an encrypted deformed steel bar finished product, wherein the step 4 is as follows: and (3) applying a roller with encrypted grooves to carry out encryption rolling on the deformed steel bar, carrying out size measurement on the crescent ribs on the surface of the encrypted steel bar after rolling is finished, comparing the measurement result with a crescent rib encrypted digital sequence database, and determining whether the encryption process is effective or not.
2. The deformed steel bar numerical control reverse tracing method is based on the deformed steel bar numerical control encryption rolling method of claim 1 and is characterized by comprising the following steps:
step a, carrying out surface rolling marking, chemical composition and measurement and inspection of the size of a steel bar crescent rib on the deformed steel bar with the problems;
the step a is implemented according to the following steps:
respectively carrying out surface rolling mark inspection, chemical composition detection and steel bar crescent rib size measurement on the defective deformed steel bar;
the deformed steel bars with the problems comprise the deformed steel bars with lost steel number plates, loose bundles, steel number plate replacement and deformed steel bars with non-corresponding quality certificates;
step b, comparing the inspection result with the established chemical component database and the crescent rib encrypted digital sequence database;
the step b is implemented according to the following steps:
comparing the inspection result with the established chemical component database and the crescent rib encrypted digital sequence database, if the surface of the steel bar has a rolling mark and the chemical component is also in the range controlled by the company, primarily determining the steel bar as a company product, and finally determining whether the steel bar is the company product by the measuring result of the shape and the size of the crescent rib;
if the surface of the steel bar has the rolling mark, but the chemical composition is not in the range controlled by the company, the steel bar is a counterfeit product;
if no rolling mark is arranged on the surface of the steel bar, the chemical components can not be completely determined as products of the company by detecting the chemical components alone, and because the chemical component control is not greatly different when different enterprises produce products of the same brand, the chemical components and the encryption digital sequence of the threaded steel crescent rib must be matched with a database to determine the products of the company;
step c, after the problem deformed steel bar is determined to be a product of the company, according to the measurement data of the space between the crescent ribs, original data of the product before leaving the factory are traced;
the step c is implemented according to the following steps:
after the defective deformed steel bar is determined to be a product of the company, the production date, the rolling line and the roll batch number of the product are read according to the measured data of the distance between the crescent ribs, and the corresponding original quality data of the steel bar batch number, the furnace number and the mechanical property before delivery are calculated, so that the quality of the defective product is traced.
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