CN114253228B - A digital twin-based industrial equipment object modeling method and device - Google Patents

A digital twin-based industrial equipment object modeling method and device Download PDF

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CN114253228B
CN114253228B CN202111385990.1A CN202111385990A CN114253228B CN 114253228 B CN114253228 B CN 114253228B CN 202111385990 A CN202111385990 A CN 202111385990A CN 114253228 B CN114253228 B CN 114253228B
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model
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CN114253228A (en
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刘伟
董为
徐欢
王静
王宏安
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41885Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by modeling, simulation of the manufacturing system
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B2219/00Program-control systems
    • G05B2219/30Nc systems
    • G05B2219/32Operator till task planning
    • G05B2219/32339Object oriented modeling, design, analysis, implementation, simulation language

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Abstract

本发明公开了一种基于数字孪生的工业设备对象建模方法及装置,包括基于设备属性信息与设备逻辑框架,构建标准设备模型;将设备的实例化信息引用标准设备模型进行配置,构建各设备的物理模型;基于功能与位置,对各设备物理模型赋予位置标识和功能标识;通过将位置标识与功能标识进行映射,获取各设备的设备实物编码及功能位置码;基于设备实物编码及功能位置码,关联各设备的物理模型,形成设备全景数据模型。本发明通过建立设备标准模型与关联全景业务数据,实现了业务逻辑与空间地理上的全景数据关联,能够让工业大数据具象呈现,能实时对工业设备进行管理和调控,极大提高了工业大数据利用效率和设备运行管理效率。

The invention discloses a digital twin-based industrial equipment object modeling method and device, which includes constructing a standard equipment model based on equipment attribute information and equipment logical framework; quoting the instantiation information of the equipment to the standard equipment model for configuration, and constructing each equipment physical model; based on the function and location, each device physical model is assigned a location identifier and a function identifier; by mapping the location identifier and the function identifier, the device physical code and functional location code of each device are obtained; based on the device physical code and functional location Code, associate the physical model of each device to form a panoramic data model of the device. By establishing an equipment standard model and associated panoramic business data, the present invention realizes the correlation between business logic and spatial and geographical panoramic data, enables industrial big data to be concretely presented, and can manage and regulate industrial equipment in real time, greatly improving the efficiency of industrial big data. Data utilization efficiency and equipment operation and management efficiency.

Description

一种基于数字孪生的工业设备对象建模方法及装置A digital twin-based industrial equipment object modeling method and device

技术领域Technical field

本发明涉及计算机软件技术领域,尤其涉及一种基于数字孪生的工业设备对象建模方法及装置。The present invention relates to the field of computer software technology, and in particular to a digital twin-based industrial equipment object modeling method and device.

背景技术Background technique

随着国民经济的快速发展,各行业都在推进海量终端互联互通,企业和行业的数字孪生工程。国家“双碳”的目标对工业各行业也提出了更高的要求。With the rapid development of the national economy, various industries are promoting the interconnection of massive terminals and digital twin projects of enterprises and industries. The national “double carbon” goal also puts forward higher requirements for various industrial sectors.

工业设备终端生产商、型号,通信协议,管理需求等各种各样,已经建模的也没有与周围数据动态关联,对于企业的生产运行和安全操控都没有更多的支持。There are various types of industrial equipment terminal manufacturers, models, communication protocols, management requirements, etc. What has been modeled is not dynamically related to the surrounding data, and there is no more support for the production operation and safety control of the enterprise.

现有技术也对此进行了一些研究,例如中国专利申请CN111025962A公开了一种基于全景图的变配电站室内可视化监控方法,但其所谓的全景是空间地理上观察角度,并未实现业务逻辑上的全景数据关联。Existing technologies have also conducted some research on this. For example, Chinese patent application CN111025962A discloses a panoramic-based indoor visual monitoring method for power transformation and distribution stations. However, the so-called panorama is a spatial and geographical observation angle and does not implement business logic. Panoramic data association on.

因此,有必要基于数字孪生技术的建立标准化的设备模型,并进行全景数据关联,为企业提供的动态实时操控管理能力。Therefore, it is necessary to establish a standardized equipment model based on digital twin technology and perform panoramic data correlation to provide enterprises with dynamic real-time control and management capabilities.

发明内容Contents of the invention

有鉴于此,本发明提出了一种基于数字孪生的工业设备对象建模方法及装置,旨在解决现有技术无法构建设备物理与虚拟对等、实时关联的问题,避免了各种设备的各种物理模型与实际应用和业务数据脱节,从而将企业设备在物联网中具象化,大大提高工业大数据应用效率的技术问题。In view of this, the present invention proposes a digital twin-based industrial equipment object modeling method and device, aiming to solve the problem that the existing technology cannot establish physical and virtual equivalence and real-time correlation of equipment, and avoid the various problems of various equipment. This physical model is out of touch with actual applications and business data, thereby materializing enterprise equipment in the Internet of Things and greatly improving the efficiency of industrial big data application.

为实现上述技术目标,本发明的技术方案包括:In order to achieve the above technical goals, the technical solutions of the present invention include:

一种基于数字孪生的工业设备对象建模方法,其步骤包括:A digital twin-based industrial equipment object modeling method, the steps include:

1)基于设备属性信息与设备逻辑框架,构建标准设备模型;1) Build a standard device model based on device attribute information and device logical framework;

2)将设备的实例化信息引用标准设备模型进行配置,构建各设备的物理模型,并基于功能与位置,对各设备物理模型赋予位置标识和功能标识;2) Configure the instantiation information of the device by referencing the standard device model, build the physical model of each device, and assign location identifiers and function identifiers to each device physical model based on its function and location;

3)通过将位置标识与功能标识进行映射,获取各设备的设备实物编码及功能位置码,并基于设备实物编码及功能位置码,关联各设备的物理模型,形成设备全景数据模型。3) By mapping the location identifier with the function identifier, the device physical code and functional location code of each device are obtained, and based on the device physical code and functional location code, the physical model of each device is associated to form a panoramic device data model.

进一步地,通过以下步骤获取设备属性信息:Further, obtain device attribute information through the following steps:

1)搜集海量的设备原始信息;1) Collect massive amounts of original equipment information;

2)对设备原始信息进行预处理,其中所述预处理包括:统一、去重和标准化;2) Preprocess the original information of the device, where the preprocessing includes: unification, deduplication and standardization;

3)构建设备状态取值字典,并对设备状态取值字典进行标准化处理;3) Construct a device status value dictionary and standardize the device status value dictionary;

4)基于预处理后的设备原始信息与标准化设备状态取值字典,得到设备属性信息。4) Obtain device attribute information based on the preprocessed original device information and the standardized device status value dictionary.

进一步地,设备属性信息包括:固有特征、使用特征和关系特征。Further, the device attribute information includes: inherent characteristics, usage characteristics and relationship characteristics.

进一步地,固有特征包括:设备型号清单和各型号对应的量测信息。Further, the inherent characteristics include: a list of equipment models and measurement information corresponding to each model.

进一步地,使用特征包括:故障信息及相应代码、状态信息及相应代码和技术参数,其中各相应代码根据标准化设备状态取值字典获取。Further, the usage characteristics include: fault information and corresponding codes, status information and corresponding codes, and technical parameters, where each corresponding code is obtained according to a standardized equipment status value dictionary.

进一步地,关系特征包括:部件清单。Further, the relationship features include: parts list.

进一步地,通过以下步骤构建设备逻辑框架:Further, build the device logical framework through the following steps:

1)梳理全领域的设备逻辑层级及拓扑结构;1) Sort out the logical hierarchy and topology of equipment in all fields;

2)基于设备的层级划分及连接关系对整个领域设备进行顶层设计,以构建设备逻辑框架。2) Carry out top-level design of equipment in the entire field based on the hierarchical division and connection relationships of equipment to build a logical framework for the equipment.

进一步地,实例化信息包括:每类设备的数量、型号、位置、尺寸和使用状态。Further, the instantiation information includes: the quantity, model, location, size and usage status of each type of equipment.

进一步地,所述配置包括:裁剪操作、复制操作、型号配置操作和映射操作。Further, the configuration includes: cropping operation, copying operation, model configuration operation and mapping operation.

进一步地,基于所述设备全景数据模型,通过以下步骤获取某台设备或某类设备的所有历史和实时数据:Further, based on the device panoramic data model, all historical and real-time data of a certain device or a certain type of device are obtained through the following steps:

1)设备全景数据模型获取数字孪生设备模型的全息状态数据;1) The equipment panoramic data model obtains the holographic status data of the digital twin equipment model;

2)根据所述全息状态数据,建立围绕各类设备的全景数据集,生成设备主题库;2) Based on the holographic status data, establish a panoramic data set around various types of equipment and generate an equipment theme library;

3)基于所述设备主题库获取某台设备或某类设备的所有历史和实时数据。3) Obtain all historical and real-time data of a certain device or a certain type of device based on the device theme database.

一种存储介质,所述存储介质中存储有计算机程序,其中,所述计算机程序被设置为运行时执行以上所述方法。A storage medium in which a computer program is stored, wherein the computer program is configured to execute the above method when running.

一种电子装置,包括存储器和处理器,其中存储器存储执行以上所述方法的程序。An electronic device includes a memory and a processor, wherein the memory stores a program for executing the above method.

相对于现有技术,本发明具有以下有益效果:Compared with the existing technology, the present invention has the following beneficial effects:

1)通过建立设备标准模型,能够更加有效对工业设备进行数字孪生,提高了工业大数据利用效率;1) By establishing equipment standard models, industrial equipment can be digitally twinned more effectively and the efficiency of industrial big data utilization can be improved;

2)通过关联全景业务数据,实现了业务逻辑与空间地理上的全景数据关联,能够让工业大数据具象呈现,能实时对工业设备进行管理和调控,极大提高设备运行管理效率。2) By associating panoramic business data, the business logic is associated with spatial and geographical panoramic data, which enables the concrete presentation of industrial big data, enables real-time management and regulation of industrial equipment, and greatly improves the efficiency of equipment operation and management.

附图说明Description of drawings

图1是本发明设备建模的流程图。Figure 1 is a flow chart of equipment modeling of the present invention.

具体实施方式Detailed ways

下面将结合本发明实施方式,对本发明实施方式中的技术方案进行清楚、完整地描述,显然,所描述的实施方式仅仅是本发明特定实施方式,而不是全部的实施方式。基于本发明中的实施方式,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施方式,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the described embodiments are only specific embodiments of the present invention, rather than all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the present invention.

本发明的工业设备对象建模方法,如图1所示,包括构建标准模型、设备实例化建模、构建设备全景数据模型、数字孪生服务等流程实现设备实时物联,具体为:The industrial equipment object modeling method of the present invention, as shown in Figure 1, includes processes such as building a standard model, equipment instantiation modeling, building a panoramic equipment data model, and digital twin services to achieve real-time IoT for equipment, specifically as follows:

S10:获取水电设备的原始信息,通过对这些原始信息进行标准化处理,设计和梳理设备逻辑层级结构,构建标准设备模型。S10: Obtain the original information of hydropower equipment, standardize the original information, design and sort out the logical hierarchical structure of the equipment, and build a standard equipment model.

1)获取设备属性信息1) Obtain device attribute information

搜集海量的设备原始信息,对设备原始信息进行统一、去重、标准化,对设备状态取值字典等相关信息进行标准化处理,以获得全面的、完整的、详细的属性信息,从而对设备属性进行详细设计。Collect massive amounts of original equipment information, unify, deduplicate, and standardize the original equipment information, and standardize equipment status value dictionaries and other related information to obtain comprehensive, complete, and detailed attribute information, so as to conduct equipment attribute evaluation. detailed design.

其中,属性信息包括但不限于:固有特征、使用特征、关系特征。固有特征包括但不限于:各厂家设备型号清单、各型号对应的量测信息;使用特征包括但不限于:故障信息及代码、状态信息及代码(设备状态取值字典)、技术参数;关系特征包括部件清单等。Among them, attribute information includes but is not limited to: inherent characteristics, usage characteristics, and relationship characteristics. Inherent features include but are not limited to: list of equipment models from each manufacturer and measurement information corresponding to each model; usage features include but are not limited to: fault information and codes, status information and codes (equipment status value dictionary), technical parameters; relationship features Includes parts list and more.

2)设计设备逻辑框架2) Design the equipment logical framework

顶层设计应尽量完整、全面,可基于实际情况选择必要、可行的范围。因此需要梳理全领域的设备逻辑层级及拓扑结构,包括设备的层级划分及连接关系对整个领域设备进行顶层设计,以构建设备逻辑框架。The top-level design should be as complete and comprehensive as possible, and the necessary and feasible scope can be selected based on the actual situation. Therefore, it is necessary to sort out the logical hierarchy and topology of equipment in the entire field, including the hierarchical division and connection relationships of equipment, and carry out top-level design of equipment in the entire field to build a logical framework for the equipment.

3)构建标准设备模型3) Build a standard equipment model

对所有设备属性和设备逻辑框架进行抽象形成标准设备模型,并使用计算机语言对模型进行标准定义。Abstract all device attributes and device logical framework to form a standard device model, and use computer language to define the model in a standard way.

S20:获取设备实例化信息,进行实例化建模。S20: Obtain device instantiation information and perform instance modeling.

本实施例中,需要对电厂的实例化信息进行收集,如每类设备的数量、型号、位置、尺寸、使用状态等,可通过收集设备台账、图纸等资料获得该实例化信息。In this embodiment, it is necessary to collect the instantiation information of the power plant, such as the quantity, model, location, size, usage status, etc. of each type of equipment. This instantiation information can be obtained by collecting equipment ledgers, drawings and other materials.

以标准模型为依据,需要具体到某一个特定的设备实体,例如xx电厂1号水轮机,对该设备的实例化信息引用标准设备模型进行配置,通过裁剪、复制、型号配置、映射等操作,创建该设备物理模型,其中此设备物理模型中包含围绕设备的所有基础信息,包括该设备的层级结构及属性信息。Based on the standard model, it is necessary to specify a specific equipment entity, such as the No. 1 turbine of xx power plant. The instantiation information of the equipment is configured by referencing the standard equipment model. Through operations such as cutting, copying, model configuration, and mapping, it is created The device physical model contains all basic information surrounding the device, including the hierarchical structure and attribute information of the device.

根据功能与位置,分类或分区各设备物理模型,对各设备物理模型赋予位置标识和功能标识。Classify or partition each equipment physical model according to function and location, and assign location identification and function identification to each equipment physical model.

S30:获取设备相关业务信息,进行全景数据关联,构建设备全景数据模型S30: Obtain device-related business information, perform panoramic data association, and build a device panoramic data model.

1)设备实物编码及功能位置码1) Equipment physical code and functional location code

根据业务特点不同,有些业务数据是与设备的功能位置相关,而有些业务数据是与设备实物相关,因此需要先将位置标识和功能标识映射起来,使每个位置在同一时间会安装唯一的实物设备。Depending on the business characteristics, some business data is related to the functional location of the device, while some business data is related to the physical device. Therefore, the location identifier and the function identifier need to be mapped first, so that each location will have a unique physical object installed at the same time. equipment.

之后,基于每个设备与其的位置信息,获取各设备的设备实物编码及功能位置码。Afterwards, based on each device and its location information, the device physical code and functional location code of each device are obtained.

2)构建设备全景数据模型2) Build a panoramic data model of equipment

基于设备实物编码及功能位置码,就能够根据设备物理模型关联所有围绕设备产生的数据,进行业务数据的关联、融合,形成设备全景数据模型。Based on the physical coding and functional location code of the equipment, all data generated around the equipment can be associated according to the physical model of the equipment, and business data can be associated and integrated to form a panoramic equipment data model.

S40:为企业提供工业设备数字孪生服务。S40: Provide digital twin services for industrial equipment for enterprises.

从基于数字孪生的电力设备模型实时获取的全息状态数据后,用户就能够根据设备全景数据模型,建立围绕各类设备的全景数据集,并将该全景数据集作为设备主题库。用户基于设备主题库,不仅可以直接获取某台设备或某类设备相关联的所有数据,基于设备类或物理设备等维度进行关联业务数据的筛选、组合,还可以实时计算相关设备的业务状态,进行角色访问或者功能操作等数据服务。After obtaining the holographic status data in real time from the power equipment model based on the digital twin, users can establish a panoramic data set around various types of equipment based on the equipment panoramic data model, and use the panoramic data set as an equipment theme library. Based on the device theme library, users can not only directly obtain all data associated with a certain device or a certain type of device, filter and combine related business data based on dimensions such as device class or physical device, but also calculate the business status of related devices in real time. Perform data services such as role access or function operations.

此外,需要说明的是,以上所描述的系统实施例仅仅是示意性的,并不对本发明的保护范围构成限定,在实际应用中,本领域的技术人员可以根据实际的需要选择其中的部分或者全部步骤来实现本实施例方案的目的,此处不做限制。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。In addition, it should be noted that the system embodiments described above are only illustrative and do not limit the scope of the present invention. In practical applications, those skilled in the art can select some of them according to actual needs. All steps are used to achieve the purpose of this embodiment, and are not limited here. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (8)

1. An industrial equipment object modeling method based on digital twinning comprises the following steps:
1) Constructing a standard equipment model based on the equipment attribute information and the equipment logic framework;
2) Configuring instantiation information of the equipment by referring to a standard equipment model, constructing a physical model of each equipment, and giving a position identifier and a function identifier to each equipment physical model based on the functions and the positions; wherein the instantiation information includes: the number, model, location, size and usage status of each type of device, the configuration comprising: cutting operation, copying operation, model configuration operation and mapping operation;
3) And mapping the position identifier and the function identifier to obtain the equipment physical code and the function position code of each equipment, and associating the physical model of each equipment based on the equipment physical code and the function position code to form an equipment panoramic data model.
2. The method of claim 1, wherein the device attribute information is obtained by:
1) Collecting massive original information of equipment;
2) Preprocessing original information of the equipment, wherein the preprocessing comprises the following steps: unifying, de-duplication and standardization;
3) Constructing an equipment state value dictionary, and carrying out standardized processing on the equipment state value dictionary;
4) And obtaining the equipment attribute information based on the preprocessed equipment original information and the standardized equipment state value dictionary.
3. The method of claim 2, wherein the device attribute information comprises: intrinsic characteristics, usage characteristics and relational characteristics.
4. A method as claimed in claim 3, wherein the inherent characteristics comprise: the equipment model list and the measurement information corresponding to each type; the use characteristics include: fault information, corresponding codes, state information, corresponding codes and technical parameters, wherein each corresponding code is acquired according to a standardized equipment state value dictionary; the relationship features include: a parts list.
5. The method of claim 1, wherein the device logic framework is constructed by:
1) Carding the logic level and the topology structure of the equipment in the whole field;
2) And carrying out top-level design on the equipment in the whole field based on the hierarchical division and connection relation of the equipment so as to construct an equipment logic framework.
6. The method of claim 1, wherein all historical and real-time data for a device or class of devices is obtained based on the device panoramic data model by:
1) Acquiring holographic state data of a digital twin equipment model by the equipment panoramic data model;
2) According to the holographic state data, a panoramic data set surrounding various devices is established, and a device subject library is generated;
3) And acquiring all historical and real-time data of a certain device or a certain type of device based on the device subject library.
7. A storage medium having a computer program stored therein, wherein the computer program is arranged to perform the method of any of claims 1-6 when run.
8. An electronic device comprising a memory, in which a computer program is stored, and a processor arranged to run the computer program to perform the method of any of claims 1-6.
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