CN114237159B - Welding arc automatic generation method and device, computer equipment and storage medium - Google Patents
Welding arc automatic generation method and device, computer equipment and storage medium Download PDFInfo
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- CN114237159B CN114237159B CN202210169969.6A CN202210169969A CN114237159B CN 114237159 B CN114237159 B CN 114237159B CN 202210169969 A CN202210169969 A CN 202210169969A CN 114237159 B CN114237159 B CN 114237159B
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/18—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form
- G05B19/4093—Numerical control [NC], i.e. automatically operating machines, in particular machine tools, e.g. in a manufacturing environment, so as to execute positioning, movement or co-ordinated operations by means of programme data in numerical form characterised by part programming, e.g. entry of geometrical information as taken from a technical drawing, combining this with machining and material information to obtain control information, named part programme, for the NC machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0953—Monitoring or automatic control of welding parameters using computing means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/30—Computing systems specially adapted for manufacturing
Abstract
The invention discloses a method, a device, computer equipment and a storage medium for automatically generating a welding wire arc, wherein the method comprises the steps of obtaining a starting welding coordinate of a starting welding point and an end welding coordinate of an end welding point corresponding to a to-be-welded part; determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information; acquiring a preset arc parameter set, and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate; the initial welding point, the line arc bending node and the final welding point are connected through the welding line arc. The invention ensures that the arc tops of all welding arcs in the parts to be welded are consistent in height, so that the arc shapes of the welding arcs are consistent, and the accuracy of generating the welding arcs is improved.
Description
Technical Field
The invention relates to the technical field of semiconductor packaging, in particular to a method and a device for automatically generating a welding wire arc, computer equipment and a storage medium.
Background
With the development of science and technology, semiconductor wire bonding equipment such as an automatic wire bonding machine and the like is developed in the field of semiconductor packaging, so that full-automatic cycle welding is realized on different welding materials, and the efficiency of semiconductor wire bonding is improved.
In the prior art, an automatic wire bonder mainly generates a bonding arc in an arc drawing mode according to set arc parameters, but when aiming at different arc spans, the arc top heights of the bonding arcs generated by the automatic wire bonder in the arc drawing mode cannot be kept consistent, so that the arc shapes of the bonding arcs are different, and the accuracy of generating the bonding arcs is lower.
Disclosure of Invention
The embodiment of the invention provides a method and a device for automatically generating a welding arc, computer equipment and a storage medium, which aim to solve the problem of low accuracy of generating the welding arc in the prior art.
A welding wire arc automatic generation method comprises the following steps:
receiving an automatic generation instruction of a welding arc; the welding arc automatic generation instruction comprises the arc making requirement information corresponding to the piece to be welded;
acquiring a starting welding coordinate of a starting welding point and an end point welding coordinate of an end point welding point corresponding to the to-be-welded part;
determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information;
acquiring a preset arc parameter set, and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate; the initial welding point, the wire arc bending node and the terminal welding point are connected through the welding wire arc.
An automatic welding wire arc generating device, comprising:
the instruction receiving module is used for receiving an automatic generation instruction of the welding arc; the welding arc automatic generation instruction comprises the arc making requirement information corresponding to the piece to be welded;
the coordinate acquisition module is used for acquiring a starting welding coordinate of a starting welding point and an end welding coordinate of an end welding point corresponding to the to-be-welded part;
the connection node determining module is used for determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information;
the welding arc generation module is used for acquiring a preset arc parameter set and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end welding coordinate; the initial welding point, the line arc bending node and the final welding point are connected through the welding line arc.
A computer device comprising a memory, a processor and a computer program stored in the memory and executable on the processor, the processor implementing the above welding wire arc automatic generation method when executing the computer program.
A computer-readable storage medium storing a computer program which, when executed by a processor, implements the above-described welding wire arc automatic generation method.
According to the method, the arc bending nodes are determined through the arc setting demand information corresponding to the parts to be welded, then the arc welding arcs are determined through the fixed preset arc parameter group, the number of the determined arc bending nodes and the arc setting demand information, so that the arc top height of each welding arc in the parts to be welded is ensured to be consistent, the arc shapes of the welding arcs are enabled to be consistent, and the accuracy of generating the welding arcs is improved.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments of the present invention will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without inventive labor.
FIG. 1 is a schematic diagram of an application environment of a method for automatically generating a welding arc according to an embodiment of the present invention;
FIG. 2 is a flow chart of a method for automatic generation of a welding wire arc in accordance with an embodiment of the present invention;
FIG. 3 is a schematic view of a first wire arc in accordance with an embodiment of the present invention;
FIG. 4 is a schematic view of the second wire loop in one embodiment of the present invention;
FIG. 5 is a schematic view of a third wire loop in accordance with an embodiment of the present invention;
FIG. 6 is a schematic view of a fourth wire arc in accordance with an embodiment of the present invention;
FIG. 7 is a schematic block diagram of an automatic welding wire arc generating device in accordance with an embodiment of the present invention;
FIG. 8 is a schematic diagram of a computer device according to an embodiment of the invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The welding arc automatic generation method provided by the embodiment of the invention can be applied to the application environment shown in fig. 1. Specifically, the automatic welding arc generation method is applied to an automatic welding arc generation system, which comprises a client and a server shown in fig. 1, wherein the client and the server are in communication through a network, and the client and the server are used for solving the problem of low accuracy in generating welding arcs in the prior art. The client is also called a user side, and refers to a program corresponding to the server and providing local services for the client. The client may be installed on, but is not limited to, various personal computers, laptops, smartphones, tablets, and portable wearable devices. The server may be implemented as a stand-alone server or as a server cluster consisting of a plurality of servers.
In an embodiment, as shown in fig. 2, there is provided an automatic generation method of welding wire arcs, which is described by taking the method as an example applied to the server in fig. 1, and includes the following steps:
s10: receiving an automatic generation instruction of a welding arc; and the welding arc automatic generation instruction comprises the arc formulation requirement information corresponding to the piece to be welded.
It can be understood that the welding arc automatic generation instruction may be automatically generated after receiving the preset arc parameter set corresponding to the to-be-welded part sent by the user and the arc formulation requirement information, or may be directly sent by the user through a mobile terminal such as a mobile phone, a computer, or other servers. The to-be-welded parts are semiconductor materials to be welded, and different to-be-welded parts can formulate demand information corresponding to different wire arcs. The wire arc formulation requirement information can include but is not limited to material information such as a to-be-welded part (the material information can include materials such as the to-be-welded part, thickness or structural information and the like), tail welding information (for example, some to-be-welded materials have requirements for obviously attaching the tail part of the welding wire arc to the ground, so that one piece of tail welding information can be set, the requirement for obviously attaching the ground can be met when the welding wire arc is generated, and the bad phenomenon that two welding parts fall off due to the fact that colloid expands when heated) can be prevented.
S20: and acquiring a starting welding coordinate of a starting welding point and an end point welding coordinate of an end point welding point corresponding to the to-be-welded piece.
It is understood that the to-be-welded component in this embodiment is a semiconductor material, so the initial welding point can be regarded as a wafer dot of the to-be-welded component, and the final welding point can be regarded as an electrode pin point, and the welding wire arc generated in this embodiment is a supporting wire between the wafer dot and the electrode pin point. Generally, the abscissa and the ordinate of the initial welding coordinate of the initial welding point are set to 0, and the end welding coordinate of the end welding point can be calculated and generated according to the distance mapping between the wafer and the electrode pin.
S30: and determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information.
It is to be understood that in the above description it is pointed out that the arc making requirement information comprises material information. The different material information may be different in the number of the line arc bending nodes connected to the finally generated welding line arc, and since the line arc spans or the line arc widths of the welding line arcs required to be made of the parts to be welded made of different materials are different, the number of the line arc bending nodes required to be set for the different parts to be welded is different, and then the number of the intermediate connection nodes in the line arc bending nodes corresponding to the parts to be welded can be determined according to the material information. Further, tail welding information is also included in the wire arc formulation requirement information, the tail welding information is used for representing whether the material to be welded has the requirement that the tail of the welding wire arc needs to be obviously attached to the ground, and if the tail welding information represents that the material to be welded has the requirement that the tail of the welding wire arc needs to be obviously attached to the ground, a tail connection node is also included in the wire arc bending node; and if the tail welding information indicates that the material to be welded does not have the requirement that the tail of the welding arc needs to be obviously attached to the ground, the tail connecting node is not included in the wire arc bending node.
Furthermore, because the initial welding point, the end welding point and the wire arc bending node all have three-dimensional coordinates, the middle connecting node and the tail connecting node in the wire arc bending node are both arranged between the initial welding point and the end welding point, and the tail connecting node is arranged between the last middle connecting node and the end welding point, namely the tail connecting node is arranged at one end close to the end welding point; each intermediate node sets gradually between originated welding point and terminal point welding point, if there is the afterbody connected node, then each intermediate node sets gradually between originated welding point and afterbody connected node.
S40: acquiring a preset arc parameter set, and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate; the welding wire loop connects the initial welding point, each wire loop bending node and the final welding point.
The preset arc parameter set may include, but is not limited to, a line length parameter (the line length parameter represents a linear distance from a start welding point to an end welding point), a line arc height parameter (the line arc height parameter refers to a height difference between a set first intermediate connection node and the start welding point), a node connection parameter (the node connection parameter is a set angle value required to be bent at each arc bending node), or a welding point drop value.
Specifically, after determining the arc bending node corresponding to the to-be-welded part according to the arc setting demand information, acquiring a preset arc parameter set, determining the demand information, a starting welding coordinate and an end point welding coordinate according to the preset arc parameter set, the arc, and determining the coordinate information corresponding to each arc bending node, so as to generate a welding arc according to the starting welding coordinate, the coordinate information corresponding to each arc bending node and the end point welding coordinate, that is, the starting welding point, the arc bending node and the end point welding point are connected through the welding arc.
Further, a start welding point and an end welding point may be regarded as a group of welding point groups to be welded, and if there are multiple groups of welding point groups to be welded, the welding arc corresponding to each welding point group to be welded may be determined through the above steps, so as to determine all welding arcs in the welding part to be welded. Further, the parameters in the preset arc parameter group except for the line length parameter set in the embodiment can be fixed, and the welding arcs are determined only by setting the demand information and the preset arc parameter group according to the determined number of the arc bending nodes and the determined arcs, so that the arc top height of each welding arc in the part to be welded is consistent, the arc shape of the welding line is consistent, and the accuracy of generating the welding arcs is improved.
In this embodiment, establish demand information through the arc that corresponds with treating the welding piece and determine the arc bending node, the arc of welding is established to the quantity of the arc bending node and the arc that rethread fixed preset arc parameter group, the arc of determining and demand information and determines the welding arc, so can guarantee to treat that the arc top height of each welding arc is unanimous in the welding piece, and then makes the welding arc shape reach unanimity, has improved the accuracy that the welding arc generated.
In an embodiment, in step S30, that is, the determining the curve bending node corresponding to the to-be-welded part according to the curve formulation requirement information includes:
and analyzing the wire arc formulation requirement information to determine material information and tail welding information corresponding to the to-be-welded parts.
It can be understood that the analysis of the wire arc formulation requirement information mainly includes text analysis of the wire arc formulation requirement information, so that material information (for example, a manner of identifying a material entity) and tail welding information (the tail welding information is substantially a numerical value, and further, analysis and identification can be performed in a numerical detection manner, for example) in the wire arc formulation requirement information are identified.
And determining an intermediate connecting node according to the material information, and determining whether a tail connecting node exists according to the tail welding information.
Specifically, requirement information is formulated to the wire arc, after material information and tail welding information corresponding to the to-be-welded parts are determined, the analyzed material information can be obtained, and because wire arc spans or wire arc widths of welding wire arcs, which need to be made, of the to-be-welded parts of different materials are different, the number of middle connection nodes, which need to be set, of the to-be-welded parts is different, and then the number of the middle connection nodes in the wire arc bending nodes corresponding to the to-be-welded parts can be determined according to the material information, namely, the number of the middle connection nodes can be one or two.
Further, performing numerical value identification on the tail welding information, and determining whether a tail connection node exists according to a numerical value obtained through identification, for example, when the numerical value information (defined as the length of the tail of the welding arc of the to-be-welded member required to be obviously attached to the ground) included in the tail welding information is detected to be not zero, the existence of the tail connection node is represented; when the numerical information (the numerical information defines the length of the tail part of the welding arc to be welded which needs to be obviously attached) contained in the tail part welding information is detected to be zero, the tail part connecting node is represented to be absent.
And when the existence of the tail connecting node is determined according to the tail welding information, recording all the middle connecting nodes and the tail connecting node as the line arc bending node.
And recording all the intermediate connection nodes as the wire arc bending nodes when determining that no tail connection nodes exist according to the tail welding information.
Specifically, in the above description, when it is detected that the numerical information included in the tail information is not zero, it may be determined that the tail connection node exists, and then all the intermediate connection nodes and the tail connection node may be recorded together as the line arc bending node; when the numerical information contained in the tail information is detected to be zero, it is determined that no tail connection node exists, and all the intermediate connection nodes can be recorded as the line arc bending nodes.
In this embodiment, establish demand information according to the line arc and determine corresponding material information and afterbody welding information, confirm the quantity of concrete intermediate junction node to and whether there is afterbody welding node, provide accurate line arc bending node for the follow-up welding arc that generates, and then improved the accuracy that welding line arc generated.
In an embodiment, the welding wire loop comprises a first wire loop; in step S40, that is, generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the start welding coordinate, and the end welding coordinate includes:
and detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes.
It will be appreciated that in the above description it is indicated that the wire arc bending nodes include intermediate connection nodes and possibly tail connection nodes. It is thus possible to directly detect the number of intermediate connection nodes contained in the wire arc bending node, and whether or not there are tail connection nodes.
And when the wire arc bending node only comprises one middle connecting node and does not comprise a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter group.
Specifically, in the above description, it is pointed out that the intermediate connection node provided in the present embodiment may be one, or two or more, and when there is no intermediate connection node, it may be that the distance between the start welding point and the end welding point is too close, and it is temporarily out of the scope of the present embodiment. Therefore, after detecting the number of intermediate connection nodes and the number of tail connection nodes contained in the wire arc bending nodes, if the wire arc bending nodes only contain one intermediate connection node and do not contain a tail connection node, the requirement that the tail of the to-be-welded part is attached to the ground does not exist, and then the wire length parameter, the wire arc height parameter, the node connection parameter and the welding point drop value in the preset wire arc parameter group are directly obtained. Illustratively, as shown in fig. 3, fig. 3 is an example of a first wire loop having only one intermediate connection node 3 between a wafer 1 having a start pad a1 and an electrode pin 2 having a finish pad a 2.
And determining the coordinates of the previous nodes corresponding to the intermediate connection nodes according to the line arc height parameters and the node connection parameters.
The node connection parameters include a node connection height parameter (the node connection height parameter is used for representing the height difference between the initial welding point and the intermediate connection node) and a node bending angle parameter (the node bending angle parameter is used for representing the angle of the welding arc needing to be bent when passing through the first intermediate connection node). Illustratively, the former node coordinates are the coordinates of the intermediate connection node 3 of the first arc shown in fig. 3.
Specifically, the preceding node coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa is the initial welding coordinate;is the ordinate of the initial welding coordinate;a node connection height parameter (the height difference from the initial solder point a1 on wafer 1 to the intermediate connection node 3 of the first wire loop as shown in fig. 3);by a percentage value of a parameter of the height of the node connection, e.g.When the value of (A) is 120um, theCan be made of50% of the total amount is 60 um;is a nodal bend angle parameter.
And determining a first ring top coordinate according to the previous node coordinate, the line length parameter, the line arc height parameter and the welding point drop value.
Further, the first vertex coordinates substantially refer to the length of the wire arc between the intermediate connection node and the end point weld.
Specifically, the first ring vertex coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the first ring vertex coordinate;is the ordinate of the first ring vertex coordinate;namely, the method for opening the root number;is a linear length parameter;is a linear arc height parameter;is characterized by the difference in welding point drop, i.e. the difference in height between different welding points.
And generating the first line arc according to the initial welding coordinate, the previous node coordinate, the first ring top coordinate and the terminal welding coordinate.
Specifically, after the coordinates of the preceding node and the first ring top coordinate are determined, a first arc may be generated according to the initial welding coordinate, the coordinates of the preceding node, the first ring top coordinate, and the end point welding coordinate, that is, the nodes corresponding to the initial welding coordinate, the coordinates of the preceding node, the first ring top coordinate, and the end point welding coordinate are all connected by the first arc.
In an embodiment, the welding wire loop comprises a second wire loop; in step S40, that is, generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the start welding coordinate, and the end welding coordinate includes:
and detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes.
It will be appreciated that in the above description it is indicated that the wire arc bending nodes include intermediate connection nodes and possibly tail connection nodes. It is thus possible to directly detect the number of intermediate connection nodes contained in the wire arc bending node, and whether or not there are tail connection nodes.
When the wire arc bending node comprises at least two intermediate connecting nodes and does not comprise a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter group;
specifically, after detecting the number of intermediate connection nodes and the number of tail connection nodes included in the wire arc bending node, if the wire arc bending node includes at least two intermediate connection nodes and does not include a tail connection node, the requirement that the tail of the to-be-welded part is not attached to the ground is represented, and then a wire length parameter, a wire arc height parameter, a node connection parameter and a welding point drop value in a preset wire arc parameter set are directly obtained. Illustratively, as shown in fig. 4, fig. 4 is an example of a second wire arc having two intermediate connection nodes, one intermediate connection node 3 and another intermediate connection node 4, between wafer 1 having a start pad a1 and electrode pin 2 having a finish pad a 2.
And determining the coordinates of the previous nodes corresponding to the intermediate connection nodes according to the line arc height parameters and the node connection parameters.
Specifically, the preceding node coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa is the initial welding coordinate;is the ordinate of the initial welding coordinate;refers to a node connection height parameter;by a percentage value of a parameter of the height of the node connection, e.g.When the value of (A) is 120um, theCan be made of50% of the total amount is 60 um;is a nodal bend angle parameter.
Recording the intermediate connection nodes corresponding to the coordinates of the previous nodes as previous connection nodes, and recording the intermediate connection nodes except the previous connection nodes as residual connection nodes.
Specifically, after determining the coordinates of the preceding nodes corresponding to the intermediate connection nodes, since the intermediate connection nodes in this embodiment have two or more coordinates, the intermediate connection node corresponding to the coordinates of the preceding node is recorded as the preceding connection node, that is, the preceding connection node is one of all the intermediate connection nodes that is closest to the initial welding point, and then the intermediate connection nodes except the preceding connection node are recorded as the remaining connection nodes. Illustratively, as shown in fig. 4, the intermediate connection node 3 of the second arc shown in fig. 4 is a preceding connection node, and the intermediate connection node 4 is a succeeding connection node.
And acquiring node connection parameters, and determining residual connection coordinates corresponding to the residual connection nodes according to the previous node coordinates, the line length parameters and the node connection parameters.
It will be appreciated that the above description indicates that the nodal connection parameters include a nodal connection height parameter (which is used to characterize the height difference between the initial weld and the intermediate connection node) and a nodal bending angle parameter (which is used to characterize the angle at which the weld arc is required to bend as it passes through the first intermediate connection node).
Further, the remaining connection coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa of the remaining connected coordinates;is the ordinate of the remaining connection coordinate;the abscissa is the initial welding coordinate;the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa of the initial welding coordinate is taken as the abscissa;refers to smoothness;is a percentage value of a line length parameter, for example a line length parameter of 700um,can be 20% of the line length parameter, thenThe value is 140.
Further, the above is only an example, that is, the calculated remaining connection coordinates of the second intermediate connection node is the remaining connection coordinates of the second intermediate connection node, if there is still a third intermediate connection node, the previous node coordinates may still be replaced with the remaining connection coordinates of the second intermediate connection node (that is, the above-mentioned expression is referred to), still referring to the above-mentioned expressionAnd) That is, the same can be done in the same way, and the description is omitted here.
And recording the residual connecting node closest to the end point welding point as a rear connecting node, and determining a second ring top coordinate according to the residual connecting coordinate of the rear connecting node.
It can be understood that, since there are two or more intermediate connection nodes in this embodiment, assuming that the to-be-welded piece corresponds to two intermediate connection nodes, another intermediate connection node except the preceding connection node is the succeeding connection node; and determining the intermediate connecting node which is positioned at the last and is closest to the end point welding point as a rear connecting node, assuming that more than two intermediate connecting nodes exist in the part to be welded. Further, the second ring top coordinate substantially determines a distance between the rear connection node to the end point weld.
Further, the second ring top coordinate may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the second ring vertex coordinate;is the ordinate of the second ring vertex coordinate;the last Z-axis movement to the topmost position, e.g. in fig. 4, the final second ring vertex coordinate is substantially the distance between the rear connection node 4 and the end point weld 2Namely the Z-axis movement value of the preceding connecting node in the process of moving to the following connecting node.
And generating the second arc according to the initial welding coordinate, the previous node coordinate, all the residual connection coordinates, the second ring top coordinate and the end point welding coordinate.
Specifically, after the coordinates of the preceding node, the remaining connection coordinates, and the second loop top coordinate are determined, the second line arc may be generated according to the initial welding coordinate, the coordinates of the preceding node, all the remaining connection coordinates, the second loop top coordinate, and the end point welding coordinate, that is, the nodes corresponding to the initial welding coordinate, the coordinates of the preceding node, the remaining connection coordinates, the second loop top coordinate, and the end point welding coordinate are all connected by the second line arc.
In an embodiment, the welding wire loop comprises a third wire loop; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
and detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes.
It will be appreciated that in the above description it is indicated that the wire arc bending nodes include intermediate connection nodes and possibly tail connection nodes. It is thus possible to directly detect the number of intermediate connection nodes contained in the wire arc bending node, and whether or not there are tail connection nodes.
And when the wire arc bending node only comprises one intermediate connecting node and a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter group.
Specifically, in the above description, it is indicated that the number of the intermediate connection nodes provided in this embodiment may be one, or is greater than or equal to two, and after detecting the number of the intermediate connection nodes and the number of the tail connection nodes included in the wire arc bending node, if the wire arc bending node only includes one intermediate connection node and includes a tail connection node, it indicates that there is a requirement for the tail of the to-be-welded component to be attached to the ground, and further directly obtains the wire length parameter, the wire arc height parameter, the node connection parameter, and the welding point drop value in the preset wire arc parameter set. Illustratively, as shown in fig. 5, i.e., fig. 5 is an example of a third wire loop having an intermediate connection node 3 and a tail connection node 5 between wafer 1 having a start pad a1 and electrode pin 2 having a finish pad a 2.
And determining the coordinates of the previous nodes corresponding to the intermediate connection nodes according to the line arc height parameters and the node connection parameters.
The node connection parameters include a node connection height parameter (the node connection height parameter is used for representing the height difference between the initial welding point and the intermediate connection node) and a node bending angle parameter (the node bending angle parameter is used for representing the angle of the welding wire arc needing to be bent when passing through the first intermediate connection node).
Specifically, the preceding node coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa is the initial welding coordinate;is the ordinate of the initial welding coordinate;refers to a node connection height parameter;by a percentage value of a parameter of the height of the node connection, e.g.When the value of (A) is 120um, theCan be made of50% of the total amount is 60 um;is a nodal bend angle parameter.
And determining a first tail coordinate of the tail connecting node according to the node connecting parameter, the line length parameter and the previous node coordinate.
Specifically, the first tail coordinate may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the first tail coordinate;is the ordinate of the first tail coordinate;is a percentage value of the line length parameter, for example, when the line length parameter is 700umCan be 50 percent of the line length parameter, namely 350 um;means to anotherA node connection height parameter, theAnd the aboveThe values of (A) are different, and can be set or adjusted according to requirements;refers to sharpness.
And acquiring tail welding information from the wire arc formulation requirement information, and determining a third ring top coordinate according to the tail welding information and the first tail coordinate.
It will be understood that in the above description, it is indicated that when the numerical information included in the tail welding information (the numerical information defines the length to which the tail of the welding arc of the member to be welded needs to be clearly attached) is detected to be not zero, that is, the tail connecting node exists, and therefore the tail welding information is a numerical value, which represents the length between the tail connecting node and the end point welding point (exemplarily, as shown in fig. 5, the tail welding information of the third arc shown in fig. 5 represents the distance between the tail connecting node 5 and the end point welding point a 2), and therefore the third vertex coordinates in this place is substantially the distance value between the intermediate connecting node and the tail connecting node (for example, in fig. 5, the interval length between the intermediate connecting node 3 and the tail connecting node 5 of the third arc shown in fig. 5), and in both cases, the distance value between the intermediate connecting node and the end point, for example, the first ring vertex coordinate refers to a distance value between the intermediate connection node and the terminal welding point; the second ring top coordinate is a distance value between the rear connection node and the finish weld joint.
Further, the third ring vertex coordinate may be determined by the following expression:
wherein the content of the first and second substances,the abscissa is the third ring vertex coordinate;is the ordinate of the third ring vertex coordinate;the method refers to a distance value between a tail connecting node and a final welding point represented in tail welding information.
And generating the third arc according to the initial welding coordinate, the front node coordinate, the first tail coordinate, the third ring top coordinate and the end point welding coordinate.
Specifically, after the coordinates of the leading node, the first trailing coordinate, and the third ring top coordinate are determined, a third arc may be generated according to the initial welding coordinate, the coordinates of the leading node, the first trailing coordinate, the third ring top coordinate, and the end point welding coordinate, that is, the nodes corresponding to the initial welding coordinate, the coordinates of the leading node, the first trailing coordinate, the third ring top coordinate, and the end point welding coordinate are all connected by the third arc.
In an embodiment, the welding wire loop comprises a fourth wire loop; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
and detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes.
It will be appreciated that in the above description it is indicated that the wire arc bending nodes include intermediate connection nodes and possibly tail connection nodes. It is thus possible to directly detect the number of intermediate connection nodes contained in the wire arc bending node, and whether or not there are tail connection nodes.
And when the wire arc bending node comprises at least two intermediate connecting nodes and a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter group.
Specifically, in the above description, it is indicated that the number of the intermediate connection nodes provided in the present embodiment may be one, or greater than or equal to two. Therefore, after detecting the number of the intermediate connection nodes and the number of the tail connection nodes contained in the line arc bending nodes, if more than two intermediate connection nodes exist in the line arc bending nodes and the tail connection nodes are contained, the requirement that the tail of the to-be-welded part is attached to the ground is represented, and at least two intermediate connection nodes exist, so that the line length parameter, the line arc height parameter, the node connection parameter and the welding point fall-off value in the preset line arc parameter group are directly obtained. Illustratively, as shown in fig. 6, i.e., fig. 6 is an example of a fourth wire arc having one intermediate connection node 3, one intermediate connection node 4, and one tail connection node 5 between wafer 1 having start pad a1 and electrode pin 2 having end pad a 2.
And determining the coordinates of the previous nodes corresponding to the intermediate connection nodes according to the line arc height parameters and the node connection parameters.
The node connection parameters include a node connection height parameter (the node connection height parameter is used for representing the height difference between the initial welding point and the intermediate connection node) and a node bending angle parameter (the node bending angle parameter is used for representing the angle of the welding arc needing to be bent when passing through the first intermediate connection node).
Specifically, the preceding node coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa of the initial welding coordinate is taken as the abscissa;is the ordinate of the initial welding coordinate;refers to a node connection height parameter;by percentage value of a parameter of the height of the node connection, e.g.When the value of (A) is 120um, theCan be that50% of the total amount is 60 um;is a nodal bend angle parameter.
Recording the intermediate connection nodes corresponding to the coordinates of the previous nodes as previous connection nodes, and recording the intermediate connection nodes except the previous connection nodes as residual connection nodes.
Specifically, after determining the coordinates of the preceding nodes corresponding to the intermediate connection nodes, since the intermediate connection nodes in this embodiment have two or more coordinates, the intermediate connection node corresponding to the coordinates of the preceding node is recorded as the preceding connection node, that is, the preceding connection node is one of all the intermediate connection nodes that is closest to the initial welding point, and then the intermediate connection nodes except the preceding connection node are recorded as the remaining connection nodes. Illustratively, the intermediate connection node 3 of the fourth arc shown in fig. 6 is the preceding connection node, and the intermediate connection node 4 is the following connection node.
And determining the residual connection coordinates corresponding to the residual connection nodes according to the previous node coordinates, the line length parameters and the node connection parameters.
It will be appreciated that the above description indicates that the nodal connection parameters include a nodal connection height parameter (which is used to characterize the height difference between the initial weld and the intermediate connection node) and a nodal bending angle parameter (which is used to characterize the angle at which the weld arc is required to bend as it passes through the first intermediate connection node).
Further, the remaining connection coordinates may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa of the remaining connected coordinates;is the ordinate of the remaining connection coordinate;the abscissa is the initial welding coordinate;the abscissa is the coordinate of the preceding node;is the ordinate of the preceding node coordinate;the abscissa is the initial welding coordinate;refers to smoothness;is a percentage value of a line length parameter, for example a line length parameter of 700um,can be 20% of the line length parameter, thenThe value is 140.
Recording the residual connecting node closest to the end point welding point as a rear connecting node, and determining a second tail coordinate of the tail connecting node according to the node connecting parameter, the line length parameter and the residual connecting coordinate corresponding to the rear connecting node.
Specifically, the second tail coordinate may be determined according to the following expression:
wherein the content of the first and second substances,the abscissa is the second tail coordinate;the ordinate is the ordinate of the second tail coordinate;the percentage value of the wire length parameter is referred, for example, when the wire length parameter is 700um, the percentage value can be 50% of the wire length parameter, namely 350 um;is another node connection height parameter, theAnd the aboveThe values of (A) are different, and can be set or adjusted according to requirements;refers to sharpness.
And acquiring tail welding information from the wire arc formulation requirement information, and determining a fourth annular top coordinate according to the tail welding information and the second tail coordinate.
It is to be understood that, in the above description, it is pointed out that when the numerical information included in the tail welding information (the numerical information defines the length to which the tail of the welding arc to be welded needs to be obviously attached) is detected to be not zero, that is, the tail connection node exists, and therefore, the tail welding information is a numerical value which represents the length between the tail connection node and the end welding point (for example, the distance between the tail connection node 5 and the end welding point 2 in fig. 6), so that the fourth loop top coordinate here is substantially a distance value calculated between the rear connection node and the tail connection node (for example, the distance between the rear connection node 4 and the tail connection node 5 in the fourth wire arc shown in fig. 6).
Further, the third ring vertex coordinate may be determined by the following expression:
wherein, the first and the second end of the pipe are connected with each other,the abscissa is the third ring vertex coordinate;is the ordinate of the third ring vertex coordinate;the method refers to a distance value between a tail connecting node and a final welding point represented in tail welding information.
And generating the fourth arc according to the initial welding coordinate, the previous node coordinate, all the remaining connection coordinates, the second tail coordinate, the fourth vertex coordinate and the end point welding coordinate.
Specifically, after the coordinates of the leading node, the remaining connection coordinates, the second tail coordinates, and the fourth ring top coordinate are determined, a fourth arc may be generated according to the initial welding coordinates, the coordinates of the leading node, the remaining connection coordinates, the second tail coordinates, the fourth ring top coordinate, and the end point welding coordinates, that is, the nodes corresponding to the initial welding coordinates, the coordinates of the leading node, the remaining connection coordinates, the second tail coordinates, the fourth ring top coordinate, and the end point welding coordinates are all connected by the third arc.
It should be understood that, the sequence numbers of the steps in the foregoing embodiments do not imply an execution sequence, and the execution sequence of each process should be determined by its function and inherent logic, and should not constitute any limitation to the implementation process of the embodiments of the present invention.
In one embodiment, there is provided an automatic welding wire arc generation device, which corresponds to the automatic welding wire arc generation method in the above-described embodiments one to one. As shown in fig. 7, the automatic welding wire arc generating apparatus includes an instruction receiving module 10, a coordinate acquiring module 20, a connecting node determining module 30, and a welding wire arc generating module 40. The functional modules are explained in detail as follows:
the instruction receiving module 10 is used for receiving an automatic generation instruction of the welding wire arc; the welding arc automatic generation instruction comprises the arc making requirement information corresponding to the piece to be welded;
a coordinate obtaining module 20, configured to obtain a start welding coordinate of a start welding point and an end welding coordinate of an end welding point corresponding to the to-be-welded part;
the connection node determining module 30 is configured to determine, according to the wire arc formulation requirement information, a wire arc bending node corresponding to the to-be-welded part;
the welding arc generation module 40 is configured to obtain a preset arc parameter set, and generate a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate, and the end welding coordinate; the initial welding point, the line arc bending node and the final welding point are connected through the welding line arc.
Preferably, the connection node determination module includes:
the information analysis unit is used for analyzing the wire arc formulation requirement information so as to determine material information and tail welding information corresponding to the to-be-welded part;
the node detection unit is used for determining an intermediate connecting node according to the material information and determining whether a tail connecting node exists according to the tail welding information;
the first node recording unit is used for recording all the intermediate connection nodes and the tail connection nodes as the line arc bending nodes when the tail connection nodes are determined to exist according to the tail welding information;
and the second node recording unit is used for recording all the intermediate connection nodes as the wire arc bending nodes when the tail connection nodes are determined to be absent according to the tail welding information.
Preferably, the welding wire arc generation module 40 includes:
a node number detection unit configured to detect the number of intermediate connection nodes and the number of tail connection nodes included in the wire arc bending node;
a first parameter obtaining unit, configured to obtain a line length parameter, a line arc height parameter, a node connection parameter, and a welding point drop value in the preset line arc parameter set when only one intermediate connection node is included in the line arc bending node and a tail connection node is not included;
the first coordinate determination unit is used for determining a previous node coordinate corresponding to the middle connection node according to the line arc height parameter and the node connection parameter;
the first ring top coordinate determination unit is used for determining a first ring top coordinate according to the previous node coordinate, the line length parameter, the line arc height parameter and the welding point drop value;
and the first arc generating unit is used for generating the first arc according to the initial welding coordinate, the previous node coordinate, the first ring top coordinate and the terminal welding coordinate.
Preferably, the welding wire arc generation module 40 includes:
a node number detection unit configured to detect the number of intermediate connection nodes and the number of tail connection nodes included in the wire arc bending node;
a second parameter obtaining unit, configured to obtain, when the wire arc bending node includes at least two intermediate connection nodes and does not include a tail connection node, a wire length parameter, a wire arc height parameter, a node connection parameter, and a welding point drop value in the preset wire arc parameter set;
the second coordinate determination unit is used for determining a previous node coordinate corresponding to the middle connection node according to the line arc height parameter and the node connection parameter;
a first connection node recording unit configured to record an intermediate connection node corresponding to the previous node coordinate as a previous connection node, and record intermediate connection nodes other than the previous connection node as remaining connection nodes;
the first residual connection coordinate determination unit is used for acquiring a node connection parameter and determining residual connection coordinates corresponding to the residual connection nodes according to the previous node coordinates, the line length parameters and the node connection parameters;
the second ring top coordinate determining unit is used for recording the residual connecting node closest to the end point welding point as a rear connecting node and determining a second ring top coordinate according to the residual connecting coordinate of the rear connecting node;
and the second arc generating unit is used for generating the second arc according to the initial welding coordinate, the previous node coordinate, all the residual connecting coordinates, the second ring top coordinate and the end point welding coordinate.
Preferably, the welding wire arc generating module 40 includes:
a node number detection unit configured to detect the number of intermediate connection nodes and the number of tail connection nodes included in the wire arc bending node;
a third parameter obtaining unit, configured to obtain, when the wire arc bending node includes only one intermediate connection node and a tail connection node, a wire length parameter, a wire arc height parameter, a node connection parameter, and a welding point drop value in the preset wire arc parameter set;
a third coordinate determination unit, configured to determine, according to the line arc height parameter and the node connection parameter, a previous node coordinate corresponding to the intermediate connection node;
a first tail coordinate determination unit, configured to determine a first tail coordinate of the tail connection node according to the node connection parameter, the line length parameter, and the previous node coordinate;
the third ring top coordinate determining unit is used for acquiring tail welding information from the line arc formulation requirement information and determining a third ring top coordinate according to the tail welding information and the first tail coordinate;
and the third arc generating unit is used for generating the third arc according to the initial welding coordinate, the previous node coordinate, the first tail coordinate, the third ring top coordinate and the final welding coordinate.
Preferably, the welding wire arc generation module 40 includes:
a node number detection unit configured to detect the number of intermediate connection nodes and the number of tail connection nodes included in the wire arc bending node;
a fourth parameter obtaining unit, configured to obtain, when the wire arc bending node includes at least two intermediate connection nodes and a tail connection node, a wire length parameter, a wire arc height parameter, a node connection parameter, and a welding point drop value in the preset wire arc parameter set;
a fourth coordinate determination unit, configured to determine, according to the line arc height parameter and the node connection parameter, a previous node coordinate corresponding to the intermediate connection node;
a second connection node recording unit configured to record an intermediate connection node corresponding to the previous node coordinate as a previous connection node, and record intermediate connection nodes other than the previous connection node as remaining connection nodes;
a second remaining connection coordinate determination unit, configured to determine remaining connection coordinates corresponding to the remaining connection nodes according to the previous node coordinate, the line length parameter, and the node connection parameter;
a second tail coordinate determination unit, configured to record a remaining connection node closest to the end point welding point as a subsequent connection node, and determine a second tail coordinate of the tail connection node according to the node connection parameter, the line length parameter, and a remaining connection coordinate corresponding to the subsequent connection node;
a fourth annular top coordinate determination unit, configured to obtain tail welding information from the line arc formulation requirement information, and determine a fourth annular top coordinate according to the tail welding information and the second tail coordinate;
and the fourth arc generating unit is used for generating the fourth arc according to the initial welding coordinate, the previous node coordinate, all the remaining connecting coordinates, the second tail coordinate, the fourth annular top coordinate and the terminal welding coordinate.
For specific limitations of the welding wire arc automatic generation device, reference may be made to the above limitations of the welding wire arc automatic generation method, which are not described herein again. The modules in the welding wire arc automatic generation device can be wholly or partially realized by software, hardware and a combination thereof. The modules can be embedded in a hardware form or independent from a processor in the computer device, and can also be stored in a memory in the computer device in a software form, so that the processor can call and execute operations corresponding to the modules.
In an embodiment, the automatic generation method of the welding wire arc may be integrated in different processing modules, and further integrated in an automatic wire bonding machine software through the different processing modules, so as to implement the automatic generation method of the welding wire arc.
Further, the automatic wire bonder software may include:
the mode column is a primary menu of automatic wire bonding machine software, and is used for setting and displaying relevant binding parameters of the wire bonding machine by a user, and comprises modes such as automation, program, setting, maintenance, diagnosis, system and the like;
a welding wire information and program information display area for displaying the currently generated welding wire arc, program information (namely, a program for representing the automatic welding wire arc generation method), the current wire number (representing the number of the currently formed welding wire arc), the number of buses, the number of rows, the number of columns, the number of templates and other information in real time;
a prompt alarm area, wherein when the software has prompt or alarm information in the running process of the software of the automatic wire bonder, the prompt information, the fault information, the relief steps of the operation process and the like related to the software system are displayed; an image display window for displaying images of a wafer captured by a CCD (Charge Coupled Device) camera in real time and a screen crosshair representing the center of the lens;
a menu page, which displays each level of menu pages in the corresponding mode for the user to set and view parameters (for example, the arc setting requirement information or the preset arc parameter set, etc.);
the shortcut bar system commonly uses the shortcut bar, so that a user can directly access a related menu or realize a corresponding action through a keyboard; a stop key, which is used for stopping and clearing the error state of the user after the software has an error;
user login: the wire bonding machine is used for controlling users with different levels and authorities to use and set the wire bonding machine; an exit system for exiting the current software program;
a system status bar: the display device is used for displaying the normal working or fault state of the wire bonding machine; a system status light: corresponding to the three-color lighthouse of the wire bonding machine, the red, green and yellow indicator lamps of the software interface are used for displaying the current operating state of the wire bonding machine, such as a fault, an operation or a pause state;
the temperature of the welding line: the temperature of the preheating area, the welding line area and the post-welding area is displayed through a software interface, so that the temperature condition can be observed in real time;
x, Y, Z coordinate axes: and displaying the current X/Y-Table coordinates and Z-axis encoder coordinates for debugging and observation by a user (for example, displaying the initial welding coordinates, the final welding coordinates, the coordinates of the previous node and the like).
Help button: video presentations and descriptions are provided to assist the user when problems are encountered during operation.
In one embodiment, a computer device is provided, which may be a server, and its internal structure diagram may be as shown in fig. 8. The computer device includes a processor, a memory, a network interface, and a database connected by a system bus. Wherein the processor of the computer device is configured to provide computing and control capabilities. The memory of the computer device comprises a nonvolatile storage medium and an internal memory. The non-volatile storage medium stores an operating system, a computer program, and a database. The internal memory provides an environment for the operation of an operating system and computer programs in the non-volatile storage medium. The database of the computer device is used for storing data used in the welding wire arc automatic generation method. The network interface of the computer device is used for communicating with an external terminal through a network connection. The computer program is executed by a processor to implement a method of automatic generation of welding wire arcs.
In one embodiment, a computer device is provided, which includes a memory, a processor, and a computer program stored on the memory and executable on the processor, and the processor implements the automatic generation method of the welding wire arc in the above embodiments when executing the computer program.
In one embodiment, a computer-readable storage medium is provided, on which a computer program is stored, which, when being executed by a processor, implements the welding wire arc automatic generation method in the above-described embodiments.
It will be understood by those skilled in the art that all or part of the processes of the methods of the embodiments described above can be implemented by hardware instructions of a computer program, which can be stored in a non-volatile computer-readable storage medium, and when executed, can include the processes of the embodiments of the methods described above. Any reference to memory, storage, database, or other medium used in the embodiments provided herein may include non-volatile and/or volatile memory, among others. Non-volatile memory can include read-only memory (ROM), Programmable ROM (PROM), Electrically Programmable ROM (EPROM), Electrically Erasable Programmable ROM (EEPROM), or flash memory. Volatile memory can include Random Access Memory (RAM) or external cache memory. By way of illustration and not limitation, RAM is available in a variety of forms such as Static RAM (SRAM), Dynamic RAM (DRAM), Synchronous DRAM (SDRAM), Double Data Rate SDRAM (DDRSDRAM), Enhanced SDRAM (ESDRAM), Synchronous Link DRAM (SLDRAM), Rambus Direct RAM (RDRAM), direct bus dynamic RAM (DRDRAM), and memory bus dynamic RAM (RDRAM).
It will be apparent to those skilled in the art that, for convenience and brevity of description, only the above-mentioned division of the functional units and modules is illustrated, and in practical applications, the above-mentioned function distribution may be performed by different functional units and modules according to needs, that is, the internal structure of the apparatus is divided into different functional units or modules to perform all or part of the above-mentioned functions.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not substantially depart from the spirit and scope of the embodiments of the present invention, and are intended to be included within the scope of the present invention.
Claims (9)
1. A method for automatically generating a welding wire arc is characterized by comprising the following steps:
receiving an automatic generation instruction of a welding arc; the welding arc automatic generation instruction comprises the arc making requirement information corresponding to the piece to be welded;
acquiring a starting welding coordinate of a starting welding point and an end point welding coordinate of an end point welding point corresponding to the to-be-welded part;
determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information;
acquiring a preset arc parameter set, and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate; the initial welding point, the line arc bending node and the terminal welding point are connected through the welding line arc;
the welding wire loop comprises a first wire loop; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes;
when the wire arc bending node only comprises one intermediate connection node and does not comprise a tail connection node, acquiring a wire length parameter, a wire arc height parameter, a node connection parameter and a welding point drop value in the preset wire arc parameter group;
determining a previous node coordinate corresponding to the intermediate connection node according to the line arc height parameter and the node connection parameter;
determining a first ring top coordinate according to the previous node coordinate, the line length parameter, the line arc height parameter and the welding point drop difference value;
and generating the first line arc according to the initial welding coordinate, the previous node coordinate, the first ring top coordinate and the end point welding coordinate.
2. The method of automatic generation of a welding wire arc as set forth in claim 1, wherein said determining a wire arc bending node corresponding to the part to be welded from the wire arc planning requirement information comprises:
analyzing the wire arc formulation requirement information to determine material information and tail welding information corresponding to the to-be-welded part;
determining an intermediate connecting node according to the material information, and determining whether a tail connecting node exists according to the tail welding information;
when the existence of the tail connecting node is determined according to the tail welding information, recording all the middle connecting nodes and the tail connecting node as the line arc bending node;
and recording all the intermediate connection nodes as the wire arc bending nodes when determining that no tail connection nodes exist according to the tail welding information.
3. The method of automatic generation of welding wire arcs of claim 1 wherein the welding wire arc comprises a second wire arc; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes;
when the wire arc bending node comprises at least two middle connecting nodes and does not comprise a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter set;
determining a previous node coordinate corresponding to the intermediate connection node according to the line arc height parameter and the node connection parameter;
recording intermediate connection nodes corresponding to the previous node coordinates as previous connection nodes, and recording intermediate connection nodes except the previous connection nodes as residual connection nodes;
acquiring node connection parameters, and determining residual connection coordinates corresponding to the residual connection nodes according to the previous node coordinates, the line length parameters and the node connection parameters;
recording the residual connecting node closest to the end point welding point as a rear connecting node, and determining a second ring top coordinate according to the residual connecting coordinate of the rear connecting node;
and generating the second arc according to the initial welding coordinate, the previous node coordinate, all the residual connection coordinates, the second ring top coordinate and the end point welding coordinate.
4. The method of automatic generation of welding wire arcs of claim 1 wherein the welding wire arcs include a third wire arc; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the wire arc bending nodes;
when the wire arc bending node only comprises one intermediate connection node and a tail connection node, acquiring a wire length parameter, a wire arc height parameter, a node connection parameter and a welding point drop value in the preset wire arc parameter group;
determining a previous node coordinate corresponding to the intermediate connection node according to the line arc height parameter and the node connection parameter;
determining a first tail coordinate of the tail connecting node according to the node connecting parameter, the line length parameter and the previous node coordinate;
tail welding information is obtained from the wire arc formulation requirement information, and a third ring top coordinate is determined according to the tail welding information and the first tail coordinate;
and generating the third line arc according to the initial welding coordinate, the previous node coordinate, the first tail coordinate, the third ring top coordinate and the end point welding coordinate.
5. The method of automatic generation of welding wire arcs of claim 1 wherein the welding wire arcs include a fourth wire arc; generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end point welding coordinate, and comprising the following steps:
detecting the number of middle connecting nodes and the number of tail connecting nodes contained in the line arc bending nodes;
when the wire arc bending node comprises at least two intermediate connecting nodes and a tail connecting node, acquiring a wire length parameter, a wire arc height parameter, a node connecting parameter and a welding point drop value in the preset wire arc parameter group;
determining a previous node coordinate corresponding to the intermediate connection node according to the line arc height parameter and the node connection parameter;
recording intermediate connection nodes corresponding to the previous node coordinates as previous connection nodes, and recording intermediate connection nodes except the previous connection nodes as residual connection nodes;
determining the residual connection coordinates corresponding to the residual connection nodes according to the previous node coordinates, the line length parameters and the node connection parameters;
recording the residual connecting node closest to the end point welding point as a rear connecting node, and determining a second tail coordinate of the tail connecting node according to the node connecting parameter, the wire length parameter and the residual connecting coordinate corresponding to the rear connecting node;
tail welding information is obtained from the wire arc formulation requirement information, and a fourth ring top coordinate is determined according to the tail welding information and the second tail coordinate;
and generating the fourth arc according to the initial welding coordinate, the coordinates of the front node, all the remaining connection coordinates, the second tail coordinate, the fourth ring top coordinate and the end point welding coordinate.
6. An automatic generation device of a welding wire arc, characterized by comprising:
the instruction receiving module is used for receiving an automatic generation instruction of the welding arc; the welding arc automatic generation instruction comprises the arc making requirement information corresponding to the piece to be welded;
the coordinate acquisition module is used for acquiring a starting welding coordinate of a starting welding point and an end welding coordinate of an end welding point corresponding to the to-be-welded part;
the connection node determining module is used for determining a line arc bending node corresponding to the to-be-welded part according to the line arc formulation requirement information;
the welding arc generation module is used for acquiring a preset arc parameter set and generating a welding arc corresponding to the to-be-welded part according to the preset arc parameter set, the arc formulation requirement information, the initial welding coordinate and the end welding coordinate; the initial welding point, the line arc bending node and the terminal welding point are connected through the welding line arc;
the welding wire arc generation module includes:
a node number detection unit configured to detect the number of intermediate connection nodes and the number of tail connection nodes included in the line arc bending node;
a first parameter obtaining unit, configured to obtain a line length parameter, a line arc height parameter, a node connection parameter, and a welding point drop value in the preset line arc parameter set when only one intermediate connection node is included in the line arc bending node and a tail connection node is not included;
the first coordinate determination unit is used for determining a previous node coordinate corresponding to the middle connection node according to the line arc height parameter and the node connection parameter;
the first ring top coordinate determination unit is used for determining a first ring top coordinate according to the previous node coordinate, the line length parameter, the line arc height parameter and the welding point drop value;
and the first arc generating unit is used for generating the first arc according to the initial welding coordinate, the previous node coordinate, the first ring top coordinate and the terminal welding coordinate.
7. The welding wire arc automatic generation apparatus of claim 6, wherein the connecting node determination module comprises:
the information analysis unit is used for analyzing the wire arc formulation requirement information so as to determine material information and tail welding information corresponding to the to-be-welded part;
the node detection unit is used for determining an intermediate connecting node according to the material information and determining whether a tail connecting node exists according to the tail welding information;
the first node recording unit is used for recording all the intermediate connection nodes and the tail connection nodes as the line arc bending nodes when the tail connection nodes are determined to exist according to the tail welding information;
and the second node recording unit is used for recording all the intermediate connection nodes as the wire arc bending nodes when the tail connection nodes are determined to be absent according to the tail welding information.
8. A computer device comprising a memory, a processor, and a computer program stored in the memory and executable on the processor, wherein the processor implements the automatic generation method of welding wire arcs as set forth in any one of claims 1 to 5 when executing the computer program.
9. A computer-readable storage medium storing a computer program, wherein the computer program, when executed by a processor, implements the method for automatic generation of welding wire arcs according to any one of claims 1 to 5.
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