CN114231978A - Laser cladding system with closed-loop control - Google Patents
Laser cladding system with closed-loop control Download PDFInfo
- Publication number
- CN114231978A CN114231978A CN202111346056.9A CN202111346056A CN114231978A CN 114231978 A CN114231978 A CN 114231978A CN 202111346056 A CN202111346056 A CN 202111346056A CN 114231978 A CN114231978 A CN 114231978A
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- laser cladding
- temperature
- laser
- closed
- loop control
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- 238000004372 laser cladding Methods 0.000 title claims abstract description 59
- 238000012544 monitoring process Methods 0.000 claims abstract description 15
- 230000010365 information processing Effects 0.000 claims description 4
- 230000003287 optical effect Effects 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 19
- 238000005253 cladding Methods 0.000 description 8
- 238000000034 method Methods 0.000 description 7
- 239000000758 substrate Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 5
- 230000004048 modification Effects 0.000 description 3
- 238000012986 modification Methods 0.000 description 3
- 238000010790 dilution Methods 0.000 description 2
- 239000012895 dilution Substances 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009713 electroplating Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000004381 surface treatment Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000007751 thermal spraying Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C26/00—Coating not provided for in groups C23C2/00 - C23C24/00
- C23C26/02—Coating not provided for in groups C23C2/00 - C23C24/00 applying molten material to the substrate
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01K—MEASURING TEMPERATURE; MEASURING QUANTITY OF HEAT; THERMALLY-SENSITIVE ELEMENTS NOT OTHERWISE PROVIDED FOR
- G01K1/00—Details of thermometers not specially adapted for particular types of thermometer
- G01K1/14—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations
- G01K1/143—Supports; Fastening devices; Arrangements for mounting thermometers in particular locations for measuring surface temperatures
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a laser cladding system with closed-loop control, which comprises a workbench for placing a workpiece, wherein a laser cladding device for generating three beams is arranged above the workbench, the laser cladding device comprises a triple prism positioned below incident laser, focusing mirrors are respectively arranged on three projection light paths of the triple prism, the incident laser is split by the triple prism and then is projected to a molten pool of the workpiece by the three focusing mirrors, the laser cladding system also comprises a light path adjusting system for adjusting the angle position of the focusing mirrors, a temperature monitoring system for monitoring the temperature of the triple prism and the focusing mirrors, and a horizontal adjusting system for adjusting the positions of the laser cladding device and the workbench. The system can automatically realize the adjustment of the positions of the laser cladding device and the workpiece, the adjustment of the positions of laser beam projection spots and the monitoring of the temperature of each optical lens, and can give an alarm when the temperature is too high.
Description
Technical Field
The invention belongs to the technical field of laser cladding, and particularly relates to a laser cladding system.
Background
Laser cladding (also known as laser cladding or laser cladding) is a new surface modification technique. The method is characterized in that a cladding material is added on the surface of a base material, and the cladding material and a thin layer on the surface of the base material are fused together by utilizing a laser beam with high energy density, so that a metallurgically bonded cladding layer is formed on the surface of a base layer.
The laser cladding characteristic is as follows: the cladding layer has low dilution degree but strong binding force, is metallurgically bonded with the substrate, and can obviously improve the wear-resisting, corrosion-resisting, heat-resisting, oxidation-resisting or electrical characteristics of the surface of the substrate material, thereby achieving the purpose of surface modification or repair, meeting the specific performance requirements of the surface of the material and saving a large amount of material cost. Compared with traditional surface treatment technologies such as surfacing, thermal spraying, electroplating and the like, the method has the advantages of wide applicable material system, controllable dilution rate of the cladding layer, metallurgical bonding of the cladding layer and the substrate, small thermal deformation of the substrate, easy realization of automation of the process and the like.
From the current application of laser cladding, it is mainly applied to three aspects: 1. the surface of the material is modified, such as gas turbine blades, rollers, gears and the like. 2. Repairing the surface of the product, such as a rotor, a mold and the like. 3. And laser additive manufacturing, namely performing layer-by-layer laser cladding in a synchronous powder feeding or wire feeding mode to further obtain the part with the three-dimensional structure. Since the 80 s in the 20 th century, laser cladding technology has gained wide attention at home and abroad and has been applied in various industrial fields.
The existing laser cladding system comprises a laser cladding device, the positions of a workpiece and the positions of laser beam projection spots are manually adjusted, and the precision and the efficiency are very low. The specific situation is as follows: 1) the perpendicularity between a wire feeding nozzle of a laser cladding device and a workpiece is very important, in the prior art, the spray head and the spatial angle of the workpiece need to be manually adjusted by an independent level gauge, the adjusting method has multiple operation steps and low precision, and the working efficiency is very influenced; 2) the position relation between a laser beam spot projected by a laser cladding device and a wire material is very important, in the prior art, a mechanical fine adjustment structure needs to be added, and the position precision of the spot and the wire material needs to be ensured through manual adjustment.
In addition, current laser cladding system is because long-time work, and each optical lens surface can deposit the dust to influence the reflection efficiency of lens, lead to the lens to absorb the heat of laser beam higher, simultaneously, optical lens inner passage leads to the water-cooled in-process for a long time, because the influence of water impurity, can lead to the inside water-cooling of lens insufficient, also can aggravate the heat increase. The high temperature can cause lens burning loss, which can cause the laser cladding system to be out of work and even cause potential safety hazard. In addition, the lenses are precision components, which are expensive and very costly to maintain.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention aims to provide a laser cladding system with closed-loop control, which can automatically realize the adjustment of the positions of a laser cladding device and a workpiece, the adjustment of the position of a laser beam projection spot and the monitoring of the temperature of each optical lens, and send out an alarm when the temperature is too high.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a laser cladding system with closed-loop control, includes a workstation that is used for placing the work piece, the workstation top is a laser cladding device that is used for producing three light beams, the laser cladding device is including the prism that is located the incident laser below, focusing mirror has been arranged respectively on the three light path of throwing of prism, incident laser passes through behind the prism beam splitting, it is respectively through three focusing mirror projects three light beams the molten bath department of work piece, it still includes a light path governing system, a temperature monitoring system that is used for monitoring prism and focusing mirror temperature that is used for adjusting focusing mirror angular position and a horizontal governing system that is used for adjusting cladding laser device and workstation position.
Furthermore, the light path adjusting system is connected with a CCD camera and three driving motors, the focusing mirror is rotatably arranged in the laser cladding device through a rotating shaft, and an output shaft of the driving motor is connected with the rotating shaft.
The CCD camera is mainly used for observing the position relation between light spots formed by laser beams and wires, extracting the position relation between the wires and the light spots in real time according to the size requirements of the given wires and the light spots, sending an instruction signal to the driving motor through the light path adjusting system, and driving the focusing mirror to rotate by the driving motor, so that the wires are uniformly enveloped by the light spots, and the precise coupling of the light wires is ensured.
Furthermore, the temperature monitoring system is connected with a temperature information feedback device, the temperature information feedback device is connected with four temperature sensors, and the four temperature sensors are respectively connected to the triangular prism and the three focusing lens.
The temperature sensor is used for detecting the surface temperature of the triple prism and the focusing mirror in real time and transmitting temperature data to the temperature information feedback device in time, and the temperature information feedback device displays related results or gives out sound/light alarm.
Furthermore, the horizontal adjusting system is connected with a first angle detector and a second angle detector, the first angle detector is arranged on the laser cladding device, the second angle detector is arranged on the workpiece, the horizontal adjusting system is further connected with a manipulator moving device, and the manipulator moving device is connected with the laser cladding device and the workbench.
The horizontal adjusting system automatically adjusts the set angle of the laser cladding device and the position relation of the horizontal adjusting system and the workbench through the manipulator moving device according to the angle data of the space between the laser cladding device and the workbench, which is acquired by the first angle detector and the second angle detector, so that the upper surface of the laser cladding device is parallel to the surface of the workpiece, namely, the wire is always vertical to the surface of the substrate, and the scanning directionality of the wire and light spots is effectively ensured.
Compared with the prior art, the invention has the following beneficial effects:
1. the laser cladding system with the closed-loop control realizes a closed-loop control means, realizes linkage through the horizontal adjusting system and the manipulator moving device by acquiring the space angles of the first angle detector and the second angle detector, and ensures that the upper surface of the laser cladding device is always parallel to the surface of a workpiece, thereby effectively ensuring the vertical relation between a wire material and a substrate, further effectively ensuring the scanning directivity and improving the forming precision of parts.
2. According to the laser cladding system with the closed-loop control, a closed-loop control means is realized, the position relation between light spots and wires is acquired through the CCD camera, when the position precision of the wires and the light spots cannot meet a preset requirement, the rotation of the focusing mirror is realized through the driving motor, and the adjustment is carried out until the position precision of the light spots and the wires meets the requirement, so that the intelligent control is realized, the working efficiency is improved, meanwhile, the real-time observation of the position relation between the light spots and the wires in the working process is ensured, and the cladding and forming precision is improved.
3. According to the laser cladding system with the closed-loop control, the temperature sensor is fixed on the optical lens, and when the temperature of the lens is too high, relevant information is sent out in time to remind a user of cleaning substances on the surface of the lens and dirt of a water channel in the lens in time, so that the surface of the lens is clean and free of dust, the water channel is smooth, the service cycle of the lens is effectively prolonged, and the maintenance cost is reduced.
Drawings
Fig. 1 is a schematic diagram of a system architecture of a laser cladding system with closed-loop control according to the present invention.
Fig. 2 is a schematic view of the arrangement position structure of the driving motor of the present invention.
FIG. 3 is a schematic diagram showing the relationship between light spots and wires according to the present invention; FIG. 3 (a) shows a schematic diagram of a spot of non-uniformly enveloped filaments, and FIG. 3 (b) shows a schematic diagram of a spot of uniformly encompassed filaments; in the diagram, the solid circle in the middle represents the wire, and the open circle in the outer circle represents the light spot.
Fig. 4 is a schematic view of the arrangement position structure of the temperature sensor of the present invention.
Fig. 5 is a schematic view of the arrangement position structure of the angle detector of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance, and furthermore, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1, a laser cladding system with closed-loop control comprises a workbench 2 for placing a workpiece 1, a laser cladding device 3 for generating three beams is arranged above the workbench 2, the laser cladding device 3 comprises a triple prism 301 located below incident laser, focusing mirrors 302 are respectively arranged on three projection light paths of the triple prism 301, the incident laser is split by the triple prism 301 and then projects the three beams to a molten pool of the workpiece 1 by the three focusing mirrors 302, and the laser cladding system further comprises a light path adjusting system 4 for adjusting the angle position of the focusing mirrors, a temperature monitoring system 5 for monitoring the temperature of the triple prism and the focusing mirrors, and a horizontal adjusting system 6 for adjusting the position of the laser cladding device and the workbench.
Further, referring to fig. 2, the optical path adjusting system 4 is connected to a CCD camera 401 and three driving motors 402, the focusing mirror 302 is rotatably disposed in the laser cladding device 3 through a rotating shaft, and an output shaft of the driving motor 402 is connected to the rotating shaft.
As shown in fig. 3 (a), due to the existence of manufacturing errors, the light spot may not be able to be uniformly enveloped in the wire material accurately after the focusing mirror 302 reflects the light beam to the surface of the substrate. In this implementation, observe the position relation of silk material and facula through CCD camera 401, gather the data information of facula and silk material, through with set for the target value and contrast, exceed the position precision of target facula and silk material, just can give through light path governing system 4 driving motor 402 lets driving motor 402 drives focusing mirror 302 rotates, adjusts the position precision of facula and silk material, forms closed-loop control, and the position precision of light spot and silk material reaches the requirement of predetermineeing until the facula reaches, as shown in fig. 3 (b), the silk material can evenly be enveloped by the even envelope of facula.
Further, referring to fig. 4, the temperature monitoring system 5 is connected to a temperature information feedback device 501, the temperature information feedback device 501 is connected to four temperature sensors 502, and the four temperature sensors 502 are respectively connected to the triangular prism 301 and the three focusing mirrors 302.
After the temperature sensor 502 monitors the temperatures of the surfaces of the triangular prism 301 and the focusing mirror 302 in real time, the temperature data and the temperature information feedback device 501 are sent back, and the temperature information feedback device 501 can conduct buzzing or red light flashing by setting an alarm threshold value, for example, sending an alarm when the temperature exceeds 60 ℃, so as to remind an operator.
Further, as shown in fig. 5, the horizontal adjustment system 6 is connected to a first angle detector 601 and a second angle detector 602, the first angle detector 601 is disposed on the laser cladding apparatus 3, the second angle detector 602 is disposed on the workpiece 1, and the horizontal adjustment system 6 is further connected to a manipulator moving apparatus, which is connected to the laser cladding apparatus 3 and the working table 2.
Preferably, the light path adjusting system 4, the temperature monitoring system 5 and the level adjusting system 6 are connected and integrated into an information processing and control center 7, and the information processing and control center 7 is connected with a display device, an input device, an alarm and a plurality of input/output expansion interfaces.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.
Claims (5)
1. The utility model provides a laser cladding system with closed loop control, includes a workstation (2) that is used for placing work piece (1), workstation (2) top is a laser cladding device (3) that is used for producing three light beams, laser cladding device (3) are including prism (301) that are located the incident laser below, focusing mirror (302) have been arranged respectively on the three light path of throwing of prism (301), the incident laser passes through prism (301) beam splitting back, respectively through three focusing mirror (302) with three light beams are thrown molten bath department of work piece (1), its characterized in that: the laser cladding device further comprises a light path adjusting system (4) for adjusting the angle position of the focusing mirror, a temperature monitoring system (5) for monitoring the temperature of the triple prism and the focusing mirror, and a horizontal adjusting system (6) for adjusting the positions of the laser cladding device and the workbench.
2. The laser cladding system with closed-loop control of claim 1, wherein: the light path adjusting system (4) is connected with a CCD camera (401) and three driving motors (402), the focusing mirror (302) is rotatably arranged in the laser cladding device (3) through a rotating shaft, and an output shaft of the driving motor (402) is connected with the rotating shaft.
3. The laser cladding system with closed-loop control of claim 1, wherein: the temperature monitoring system (5) is connected with a temperature information feedback device (501), the temperature information feedback device (501) is connected with four temperature sensors (502), and the four temperature sensors (502) are respectively connected to the triangular prism (301) and the three focusing mirror (302).
4. The laser cladding system with closed-loop control of claim 1, wherein: horizontal adjustment system (6) are connected with first angle detector (601) and second angle detector (602), first angle detector (601) set up on laser cladding device (3), second angle detector (602) set up on work piece (1), horizontal adjustment system (6) still are connected with manipulator mobile device, manipulator mobile device connects laser cladding device (3) with workstation (2).
5. Laser cladding system with closed-loop control according to any of claims 1 to 4, characterized in that: the light path adjusting system (4), the temperature monitoring system (5) and the horizontal adjusting system (6) are connected and integrated into an information processing and control center (7), and the information processing and control center (7) is connected with a display device, an input device, an alarm and a plurality of input and output expansion interfaces.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111346056.9A CN114231978A (en) | 2021-11-15 | 2021-11-15 | Laser cladding system with closed-loop control |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111346056.9A CN114231978A (en) | 2021-11-15 | 2021-11-15 | Laser cladding system with closed-loop control |
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| Publication Number | Publication Date |
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| CN114231978A true CN114231978A (en) | 2022-03-25 |
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| CN202111346056.9A Pending CN114231978A (en) | 2021-11-15 | 2021-11-15 | Laser cladding system with closed-loop control |
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Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009039753A1 (en) * | 2007-09-14 | 2009-04-02 | Suzhou University | Method for feeding wire in laser and cladding and in-laser wire feeder |
| WO2011082582A1 (en) * | 2010-01-09 | 2011-07-14 | 苏州大学 | Wire and powder feeding composite laser cladding forming method and device |
| CN206052154U (en) * | 2016-10-12 | 2017-03-29 | 山东省科学院激光研究所 | Laser cladding process bath temperature detection means |
| CN206356731U (en) * | 2016-11-01 | 2017-07-28 | 苏州大学 | Laser melting coating feed device |
| CN207143334U (en) * | 2017-08-04 | 2018-03-27 | 苏州大学 | Laser cladding apparatus |
| CN113102781A (en) * | 2021-04-21 | 2021-07-13 | 苏州工业职业技术学院 | Three-beam wire powder mixed laser cladding system |
| CN113215562A (en) * | 2021-04-21 | 2021-08-06 | 苏州工业职业技术学院 | Three-beam wire powder mixed laser cladding nozzle |
| CN217351535U (en) * | 2021-11-15 | 2022-09-02 | 苏州工业职业技术学院 | Laser cladding system with closed-loop control |
-
2021
- 2021-11-15 CN CN202111346056.9A patent/CN114231978A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2009039753A1 (en) * | 2007-09-14 | 2009-04-02 | Suzhou University | Method for feeding wire in laser and cladding and in-laser wire feeder |
| WO2011082582A1 (en) * | 2010-01-09 | 2011-07-14 | 苏州大学 | Wire and powder feeding composite laser cladding forming method and device |
| CN206052154U (en) * | 2016-10-12 | 2017-03-29 | 山东省科学院激光研究所 | Laser cladding process bath temperature detection means |
| CN206356731U (en) * | 2016-11-01 | 2017-07-28 | 苏州大学 | Laser melting coating feed device |
| CN207143334U (en) * | 2017-08-04 | 2018-03-27 | 苏州大学 | Laser cladding apparatus |
| CN113102781A (en) * | 2021-04-21 | 2021-07-13 | 苏州工业职业技术学院 | Three-beam wire powder mixed laser cladding system |
| CN113215562A (en) * | 2021-04-21 | 2021-08-06 | 苏州工业职业技术学院 | Three-beam wire powder mixed laser cladding nozzle |
| CN217351535U (en) * | 2021-11-15 | 2022-09-02 | 苏州工业职业技术学院 | Laser cladding system with closed-loop control |
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Application publication date: 20220325 |