CN114227430B - Automatic deburring device for metal pipe fittings - Google Patents
Automatic deburring device for metal pipe fittings Download PDFInfo
- Publication number
- CN114227430B CN114227430B CN202111417778.9A CN202111417778A CN114227430B CN 114227430 B CN114227430 B CN 114227430B CN 202111417778 A CN202111417778 A CN 202111417778A CN 114227430 B CN114227430 B CN 114227430B
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- Prior art keywords
- metal pipe
- hydraulic cylinder
- push plate
- pipe fitting
- chuck
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/02—Frames; Beds; Carriages
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/067—Work supports, e.g. adjustable steadies radially supporting workpieces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/10—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
- B24B47/12—Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B47/00—Drives or gearings; Equipment therefor
- B24B47/22—Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention belongs to the technical field of metal pipe machining, and particularly relates to an automatic deburring device for a metal pipe fitting and a control method thereof, wherein the automatic deburring device comprises the following steps: a work table; the deburring component is arranged on the workbench and used for removing burrs at the end part of the metal pipe fitting; the clamping assembly is arranged on the workbench in a sliding manner and is used for clamping or loosening the metal pipe fitting; the first driving assembly is used for driving the clamping assembly to move close to or away from the deburring assembly; the deburring device comprises a workbench, a clamping assembly, a first driving assembly, a first deburring assembly, a second driving assembly and a second deburring assembly, wherein the workbench is provided with a sliding rail arranged along the direction of the deburring assembly, the sliding rail is provided with a sliding seat, the clamping assembly is arranged on the sliding seat, the first driving assembly comprises a first hydraulic cylinder, and the end part of a piston rod of the first hydraulic cylinder is connected with the sliding seat and used for driving the sliding seat to be close to or far away from the deburring assembly. The device degree of automation is high, can be automatic go up the unloading to the work piece to automatic deburring to the work piece, it is very convenient, effectual its machining efficiency that has improved.
Description
Technical Field
The invention belongs to the technical field of metal pipe machining, and particularly relates to an automatic deburring device for a metal pipe fitting.
Background
Metal pipe material need saw cut in the course of working to satisfy the needs of size, nevertheless there is the burr at the back port of saw cutting, if the burr does not carry out polishing treatment, can seriously influence the quality of product. Some deburring machines on the existing market usually deburr the metalwork one by one through the manual work, for example, the chinese utility model patent with publication number CN201922368236.1, this kind of manual deburring method, not only intensity of labour is big, inefficiency, moreover because of adopting the emery wheel to polish the tubular product, still has the problem that inside some burrs of tubular product can not get rid of completely.
Disclosure of Invention
The invention aims to solve the technical problems, and provides the automatic deburring device for the metal pipe fittings, which has high automation degree, can automatically feed and discharge a workpiece and automatically remove burrs of the workpiece, is very convenient, and effectively improves the processing efficiency; the deburring component can effectively remove burrs at the end part of the metal pipe.
In view of this, the present invention provides an automatic deburring apparatus for metal pipes, comprising:
a work table;
the deburring component is arranged on the workbench and used for removing burrs at the end part of the metal pipe fitting;
the clamping assembly is arranged on the workbench in a sliding manner and is used for clamping or loosening the metal pipe fitting;
the first driving assembly is used for driving the clamping assembly to move close to or away from the deburring assembly;
the deburring device comprises a workbench, a clamping assembly, a first driving assembly, a first deburring assembly, a second driving assembly and a second deburring assembly, wherein the workbench is provided with a sliding rail arranged along the direction of the deburring assembly, the sliding rail is provided with a sliding seat, the clamping assembly is arranged on the sliding seat, the first driving assembly comprises a first hydraulic cylinder, and the end part of a piston rod of the first hydraulic cylinder is connected with the sliding seat and used for driving the sliding seat to be close to or far away from the deburring assembly.
In this technical scheme, when the deburring is got rid of to metal pipe spare, place metal pipe spare on the centre gripping subassembly earlier, press from both sides it tightly by the centre gripping subassembly, start first pneumatic cylinder afterwards, first pneumatic cylinder can drive the sliding seat and slide on the slide rail on the workstation to make the metal pipe spare on the centre gripping subassembly be close to the burring subassembly, the burring subassembly is polished to metal pipe spare's tip afterwards, in order to get rid of the burr.
In the above technical solution, further, the deburring assembly includes:
a motor;
the grinding cylinder is divided into an outer cylinder and an inner cylinder arranged in the outer cylinder, a cavity is formed in the inner cylinder, the motor is arranged on the outer cylinder, a rotating shaft of the motor penetrates through the outer cylinder and then is connected with one end of the inner cylinder, an opening communicated with the cavity in the inner cylinder is formed in the other end of the inner cylinder, and the opening penetrates through the outer cylinder;
the grinding material is filled in the cavity of the inner barrel and is used for grinding the end part of the metal pipe fitting entering the cavity of the inner barrel when the inner barrel rotates;
the conical sleeve is arranged on the inner port of the opening and used for sealing the opening;
wherein, the conical sleeve comprises an annular seat which is arranged on the inner port of the opening; the three blocking pieces are circumferentially arranged on the annular seat, and the blocking pieces are rotatably arranged on the annular seat; the elastic ring is sleeved on the three retaining pieces;
under normal state, the elastic ring drives one end of the baffle plate far away from the annular seat to approach to the axial lead of the annular seat, so that the three baffle plates are polymerized, an inner cavity formed by the polymerized three baffle plates forms a channel for inserting the metal pipe fitting, and the channel is gradually reduced from outside to inside and is closed; in the process that the metal pipe fitting moves towards the cavity, the metal pipe fitting gradually contacts the separation blade and pushes the separation blade to move towards the axial lead far away from the annular seat, and the closed end of the channel is gradually opened.
In the technical scheme, most of the existing equipment for deburring components adopts a grinding wheel with a steel wire to polish, and because the caliber of a metal pipe fitting is small, partial burrs inside the metal pipe fitting cannot be removed;
the grinding barrel is divided into an outer barrel and an inner barrel, wherein the outer barrel is fixed and plays a role of protection, the inner barrel is rotatable and is driven to rotate by a second motor, grinding materials in the inner barrel rotate in the inner barrel in the rotating process, the end part of a metal pipe fitting inserted into the inner barrel is ground, the outer wall and the inner wall of the metal pipe fitting are both ground, the grinding machine is very practical and has a good grinding effect, and most importantly, burrs of the ground metal pipe fitting cannot splash everywhere;
certainly, in the rotating process of the inner cylinder, in order to prevent the grinding materials from flowing out of the opening in the inner cylinder, a conical sleeve is further arranged for preventing the grinding materials from flowing out of the opening in the inner cylinder, the conical sleeve is formed by combining an annular seat, a blocking piece and an elastic ring, and in a normal state, the elastic ring drives one end, far away from the annular seat, of the blocking piece to be close to the axial lead of the annular seat, so that the three blocking pieces are polymerized, and the opening of the inner cylinder is closed; in the process that the metal pipe fitting moves towards the inner cylinder, the metal pipe fitting gradually contacts the blocking piece and pushes the blocking piece to move towards the axial lead far away from the annular seat, so that the metal pipe fitting can stretch into the inner cylinder, the opening of the inner cylinder is sealed under the action of the blocking piece and the metal pipe fitting, and the abrasive material in the inner cylinder cannot flow out.
In any of the above technical solutions, further, a notch is formed in one end of the blocking piece away from the annular seat in the vertical direction, and after the three blocking pieces are polymerized, the closed end of the channel is opened, and a small port is formed;
a connecting shaft is arranged in a cavity of the grinding cylinder, the connecting shaft is communicated with the small port, and a sealing plug for sealing the small port is further arranged at the end part of the connecting shaft.
In the technical scheme, in the test process, the abrasive material flows into the metal pipe fitting, and the abrasive material in the metal pipe fitting can be taken out after the metal pipe fitting is separated from the inner cylinder.
In any of the above technical solutions, further, an extension portion is disposed at an end of the blocking piece away from the annular seat, the extension portion is tightly attached to an outer wall of the sealing plug, a first magnet piece is disposed on an end surface of the extension portion contacting the sealing plug, a second magnet piece opposite to the first magnet piece is disposed on the sealing plug, and the first magnet piece and the second magnet piece attract each other.
In the technical scheme, the three blocking pieces are limited by the elastic ring, so that the stress of the elastic ring is large, and the elastic ring is easy to lose elasticity after a long time.
In any of the above technical solutions, further, the clamping assembly includes a first clamp, a second hydraulic cylinder, a third hydraulic cylinder, an oil tank, an oil pump, and a controller;
the first chuck and the second chuck are symmetrically arranged on the sliding seat, a piston rod on the second hydraulic cylinder is connected with the first chuck, a piston rod on the third hydraulic cylinder is connected with the second chuck, an oil inlet end of the oil pump is connected with the oil tank through a pipeline, an oil outlet end of the oil pump is respectively connected with oil inlet ports of the second hydraulic cylinder and the third hydraulic cylinder through pipelines, and oil return ports of the second hydraulic cylinder and the third hydraulic cylinder are connected to the oil tank; the controller is used for controlling the running states of the oil pump, the first hydraulic cylinder and the second hydraulic cylinder and driving the first hydraulic cylinder and the second hydraulic cylinder to synchronously work so that the first chuck and the second chuck move in the opposite direction to clamp the metal pipe fitting or move in the opposite direction to loosen the metal pipe fitting.
In the technical scheme, in order to clamp the metal pipe fitting, the clamping assembly comprises a first clamping head, a second hydraulic cylinder, a third hydraulic cylinder, an oil tank, an oil pump and a controller; the second hydraulic cylinder, the third hydraulic cylinder and the oil pump are controlled by the controller, so that the first chuck and the second chuck can move simultaneously, the metal pipe fitting is clamped or loosened, and the device is very convenient.
In any of the above technical solutions, further, the first chuck and the second chuck are provided with a first pressure sensor on one end surface for clamping the metal pipe; flow rate regulating valves are arranged on pipelines of the oil pump connected with the second hydraulic cylinder and the third hydraulic cylinder;
when the oil pump works and the first pressure sensor does not detect a pressure value, the controller disconnects the flow rate regulating valve to increase the oil inlet amount of the first hydraulic cylinder and the second hydraulic cylinder;
after the first pressure sensor detects the pressure value, the controller opens the flow speed regulating valve to reduce the oil inlet amount of the second hydraulic cylinder and the third hydraulic cylinder;
after the pressure values detected by the two first pressure sensors respectively gradually reach preset threshold values, the controller closes the oil pump.
In the technical scheme, the metal pipe fitting is easy to bend and deform after being subjected to a large external force, so that the metal pipe fitting can be clamped and can be undamaged, and a first pressure sensor and a flow speed regulating valve are arranged on the metal pipe fitting; in the process that the first chuck and the second chuck move in the opposite direction, namely in the process of clamping the metal pipe fitting, when the first pressure sensor does not detect a pressure value, the first chuck and the second chuck are not in contact with the metal pipe fitting at the moment, and in order to enable the first chuck and the second chuck to move rapidly at the moment, the flow rate regulating valve is disconnected, so that the oil quantity entering the second hydraulic cylinder and the third hydraulic cylinder is increased;
when the first pressure sensor detects a pressure value, the first chuck and the second chuck are indicated to be in contact with the metal pipe fitting, in the process of gradually clamping the metal pipe fitting, the flow rate regulating valve is opened to avoid overlarge external pressure on the metal pipe fitting, so that the oil quantity entering the second hydraulic cylinder and the third hydraulic cylinder is reduced, the pressure acting on the metal pipe fitting is slowly increased until the pressure value detected by the first pressure sensor reaches a preset threshold value, and the metal pipe fitting is indicated to be completely clamped.
In any of the above technical solutions, further, an installation cavity is provided below the workbench, a feeding port which is provided along a vertical direction and is communicated with the installation cavity after penetrating through the workbench is provided on the sliding seat, and the feeding port is located at a position below the middle of the first chuck and the second chuck;
the burr device also comprises a transferring assembly used for conveying the metal pipe fitting to be processed to the middle positions of the first chuck and the second chuck from bottom to top through the feeding port.
In this technical scheme, for can be to the automatic unloading of going up of tubular metal resonator to improve its work efficiency, be provided with the subassembly that transfers that is located the workstation below to this, will treat the tubular metal resonator of processing through transferring the subassembly and carry to the intermediate position of first chuck, second chuck from lower to upper through the pay-off mouth, and will process the tubular metal resonator after and carry to the discharge box.
In any of the above technical solutions, further, the transfer assembly includes:
the material box is internally provided with a first push plate, a guide plate and a second push plate which are arranged side by side along the horizontal direction, the first push plate and the second push plate are arranged in a vertical sliding mode, the guide plate is fixedly arranged, and the upper end surfaces of the first push plate, the guide plate and the second push plate are all guide inclined surfaces which are arranged in an inclined mode; when the first push plate and the second push plate move downwards to the lowest positions, the upper end face of the guide plate is higher than the upper end face of the second push plate, and the upper end face of the second push plate is higher than the upper end face of the first push plate; when the first push plate and the second push plate move to the highest positions, the upper end surfaces of the first push plate and the second push plate are higher than the upper end surface of the guide plate; the material box is also internally provided with a fourth hydraulic cylinder which is used for driving the first push plate and the second push plate to move up and down along the vertical direction simultaneously so as to convey the metal pipe fittings on the first push plate to the guide plate and convey the metal pipe fittings on the second push plate to the outside of the material box;
the material receiving plate is arranged on the material seat and is used for bearing the metal pipe fitting sliding out of the second push plate; the second pressure sensor is arranged on the material receiving plate and used for detecting the pressure value borne by the material receiving plate; the material seat is also provided with a fifth hydraulic cylinder which is used for driving the material receiving plate to move along the vertical direction so as to convey the metal pipe fittings on the material receiving plate upwards to the middle positions of the first chuck and the second chuck or convey the metal pipe fittings falling from the first chuck and the second chuck downwards; and the sixth hydraulic cylinder is used for pushing out the machined metal pipe fittings on the material receiving plate and transferring the metal pipe fittings to the discharge box, and the fourth hydraulic cylinder, the fifth hydraulic cylinder and the sixth hydraulic cylinder are all controlled by the controller.
In the technical scheme, for feeding, most of the existing feeding devices are realized by adopting inclined sliding grooves, metal pipe fittings are sequentially placed into the sliding grooves and sequentially flow to the clamping assemblies one by one under the action of gravity, and the method has some problems, such as large size of the whole equipment due to long sliding grooves, occupation of a large amount of space, and inconvenience caused by manual alignment of the metal pipe fittings between the first clamping head and the second clamping head by workers; therefore, the automatic feeding and discharging device improves feeding, changes the traditional horizontal conveying into vertical conveying, and not only can realize automatic feeding and discharging, but also can reduce the volume of the whole equipment and reduce the occupied space.
The material box is a box body used for bearing metal pipe fittings, workers only need to place the metal pipe fittings in the material box at one time, wherein the metal pipe fittings are horizontally placed, the stacking height of the metal pipe fittings is between the first push plate and the guide plate, when the materials are loaded, as the first push plate, the second push plate and the guide plate are provided with inclined guide inclined planes, after the metal pipe fittings are placed in the material box, the metal pipe fittings are embedded in the guide inclined planes of the first push plate, when the fourth hydraulic cylinder is started, the metal pipe fittings on the first push plate can move upwards along the side walls of the guide plate, when the first push plate is gradually higher than the guide plate, the metal pipe fittings on the first push plate can flow to the guide plate and are limited by the second push plate, after the fourth hydraulic cylinder drives the first push plate and the second push plate to reset, the metal pipe fittings on the guide plate flow to the second push plate and are limited by the inner wall of the material box, after the fourth hydraulic cylinder drives the first push plate and the second push plate to move upwards again, the metal pipe fittings on the first push plate flow to the guide plate, and the metal pipe fittings on the second push plate flow to the material receiving plate; after the second pressure sensor detects the pressure value, the fact that the metal pipe fitting falls onto the material receiving plate is indicated, at the moment, the controller controls the fifth hydraulic cylinder to work, the material receiving plate and the metal pipe fitting on the material receiving plate move upwards and move to a position between the first chuck and the second chuck, and therefore feeding is achieved.
After the metal pipe fitting is machined, unloading is needed, a sixth hydraulic cylinder is further arranged, after the metal pipe fitting is machined, and the sliding seat is moved to the original position, namely, after the sliding seat is reset, the controller controls the second hydraulic cylinder and the third hydraulic cylinder to work, so that the first chuck and the second chuck loosen the metal pipe fitting, the loosened metal pipe fitting can directly fall on the material receiving plate, after the pressure sensor on the material receiving plate detects a pressure value again, the fifth hydraulic cylinder drives the material receiving plate to reset, after the reset point is reached, the push plate on the piston rod of the sixth hydraulic cylinder can push the metal pipe fitting on the material receiving plate out, the pushed metal pipe fitting can directly flow to a rear discharge chute, and then the sixth hydraulic cylinder resets, so that automatic unloading is achieved.
In any of the above technical solutions, further, the sliding seat is provided with a first displacement sensor for detecting a distance between the sliding seat and the upper end surface of the material receiving plate and sending information to the controller; the second displacement sensor is used for detecting the distance between the second displacement sensor and the top of the metal pipe fitting on the material receiving plate and sending information to the controller; the controller controls the upward movement amount of the fifth hydraulic cylinder according to the information sent by the first displacement sensor and the second displacement sensor, so that the metal pipe fittings on the material receiving plate are aligned to the opening on the inner cylinder.
In the technical scheme, when in processing, the metal pipe fittings with different outer diameters need to be adjusted according to corresponding programs, namely the elongation of the fifth hydraulic cylinder needs to be adjusted, so that the metal pipe fittings can be aligned, however, under the conditions of more batches and less batches, the program needs to be adjusted at any time, which is very troublesome.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic view of a portion of the construction of the cone-shaped sleeve of the present invention;
FIG. 4 is a cross-sectional view taken at B-B of FIG. 1;
FIG. 5 is a schematic view of a portion of the transfer assembly of the present invention;
FIG. 6 is a block diagram of the connections of the hydraulic system of the present invention;
the reference numbers in the figures are: 100. a work table; 110. a slide rail; 120. a sliding seat; 121. a first displacement sensor; 122. a second displacement sensor; 130. a feed port; 200. a deburring component; 210. a motor; 220. polishing the barrel; 221. an outer cylinder; 222. an inner barrel; 230. an abrasive; 240. a conical sleeve; 241. an annular seat; 2411. a chute; 242. a baffle plate; 243. an elastic ring; 244. a connecting shaft; 245. a sealing plug; 246. an extension portion; 247. a first magnet piece; 248. a second magnet piece; 300. a clamping assembly; 310. a first chuck; 311. a first pressure sensor; 320. a second chuck; 330. a second hydraulic cylinder; 340. a third hydraulic cylinder; 350. an oil pump; 351. a flow rate regulating valve; 370. a controller; 400. a first drive assembly; 410. a first hydraulic cylinder; 500. a transfer assembly; 510. a material box; 511. a first push plate; 512. a baffle; 5121. a protrusion; 513. a second push plate; 514. a fourth hydraulic cylinder; 520. a material seat; 521. a material receiving plate; 522. a second pressure sensor; 523. a fifth hydraulic cylinder; 524. a sixth hydraulic cylinder; 525. and a baffle plate.
Detailed Description
The technical solutions in the embodiments of the present application will be described clearly below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are some embodiments of the present application, but not all embodiments. All other embodiments, which can be derived from the embodiments in the present application by a person skilled in the art, are within the scope of protection of the present application.
In the description of the present application, it is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of exemplary embodiments according to the present application. For convenience of description, the dimensions of the various features shown in the drawings are not necessarily drawn to scale. Techniques, methods, and apparatus known to one of ordinary skill in the relevant art may not be discussed in detail, but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.
It should be noted that the terms "first," "second," and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It will be appreciated that the data so used may be interchanged under appropriate circumstances such that embodiments of the application are capable of operation in sequences other than those illustrated or described herein, and that the terms "first," "second," etc. are generally used in a generic sense and do not limit the number of terms, e.g., a first term can be one or more than one. In addition, "and/or" in the specification and claims means at least one of connected objects, a character "/" generally means that a preceding and succeeding related objects are in an "or" relationship.
It should be noted that in the description of the present application, the orientation or positional relationship indicated by the terms such as "front, back, up, down, left, right", "lateral, vertical, horizontal" and "top, bottom" and the like are generally based on the orientation or positional relationship shown in the drawings for convenience of description and simplicity of description only, and in the case of not making a reverse description, these orientation terms do not indicate and imply that the device or element being referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore, should not be construed as limiting the scope of the present application; the terms "inner and outer" refer to the inner and outer relative to the profile of the respective component itself.
It should be noted that, in the present application, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrases "comprising a component of' 8230; \8230;" does not exclude the presence of another like element in a process, method, article, or apparatus that comprises the element. Further, it should be noted that the scope of the methods and apparatuses in the embodiments of the present application is not limited to performing the functions in the order illustrated or discussed, but may include performing the functions in a substantially simultaneous manner or in a reverse order based on the functions recited, e.g., the described methods may be performed in an order different from that described, and various steps may be added, omitted, or combined. In addition, features described with reference to certain examples may be combined in other examples.
Example 1:
as shown in fig. 1, the present embodiment provides an automatic deburring device for metal pipes, which includes: a work table 100; the deburring component 200 is arranged on the workbench 100 and used for removing burrs at the end parts of the metal pipe fittings; a clamping assembly 300 slidably disposed on the worktable 100 for clamping or unclamping the metal pipe; a first driving assembly 400 for driving the clamping assembly 300 to approach or depart from the deburring assembly 200;
the workbench 100 is provided with a slide rail 110 arranged along the direction of the deburring component 200, the slide rail 110 is provided with a sliding seat 120, the clamping component 300 is arranged on the sliding seat 120, the first driving component 400 comprises a first hydraulic cylinder 410, and the end part of a piston rod of the first hydraulic cylinder 410 is connected with the sliding seat 120 and used for driving the sliding seat 120 to be close to or far away from the deburring component 200.
In this technical scheme, when the metal pipe fitting deburring, place the metal pipe fitting on centre gripping subassembly 300 earlier, press from both sides it by centre gripping subassembly 300 tightly, start first pneumatic cylinder 410 afterwards, first pneumatic cylinder 410 can drive sliding seat 120 and slide on slide rail 110 on workstation 100 to make the metal pipe fitting on the centre gripping subassembly 300 be close to burring subassembly 200, burring subassembly 200 is polished to the tip of metal pipe fitting afterwards, in order to remove the burr.
As shown in fig. 1, 2 and 3, in the present embodiment, the deburring assembly 200 includes:
a motor 210; the grinding cylinder 220 is divided into an outer cylinder 221 and an inner cylinder 222 arranged inside the outer cylinder 221, a cavity is formed inside the inner cylinder 222, the motor 210 is arranged on the outer cylinder 221, a rotating shaft of the motor penetrates through the outer cylinder 221 and then is connected with one end of the inner cylinder 222, an opening communicated with the cavity inside the inner cylinder 222 is formed in the other end of the inner cylinder 222, and the opening penetrates through the outer cylinder 221; an abrasive 230 filled in the cavity of the inner cylinder 222 for polishing an end of the metal pipe inserted into the cavity of the inner cylinder 222 when the inner cylinder 222 rotates; and a tapered sleeve 240 disposed on the inner port of the opening for sealing the opening;
wherein the conical sleeve 240 includes an annular seat 241 disposed on the open inner port; the three blocking pieces 242 are circumferentially arranged on the annular seat 241, and the blocking pieces 242 are rotatably arranged on the annular seat 241; and an elastic ring 243 sleeved on the three retaining pieces 242;
under normal state, the elastic ring 243 drives one end of the baffle 242 far away from the annular seat 241 to approach the axial lead of the annular seat 241, so that the three baffles 242 are converged, an inner cavity formed by the converged three baffles 242 forms a channel for inserting a metal pipe fitting, and the channel is gradually reduced from outside to inside and is closed; in the process that the metal pipe moves into the cavity, the metal pipe gradually contacts the baffle piece 242 and pushes the baffle piece 242 to move away from the axial lead of the annular seat 241, and the closed end of the passage is gradually opened.
In the technical scheme, most of the existing devices for the deburring component 200 are ground by using grinding wheels with steel wires, and as the caliber of a metal pipe is smaller, partial burrs inside the metal pipe cannot be removed, so that the deburring component 200 is improved by the invention and comprises a second motor 210, a grinding cylinder 220, an abrasive 230 and a conical sleeve 240;
the grinding cylinder 220 is divided into an outer cylinder 221 and an inner cylinder 222, wherein the outer cylinder 221 is fixed and plays a role of protection, the inner cylinder 222 is rotatable and is driven to rotate by the second motor 210, in the rotating process, the grinding materials 230 in the inner cylinder 222 rotate in the inner cylinder 222 and grind the end part of the metal pipe inserted into the inner cylinder 222, the outer wall and the inner wall of the metal pipe are ground, the grinding machine is very practical and has a good grinding effect, and most importantly, burrs of the ground metal pipe cannot splash around;
certainly, in the rotation process of the inner cylinder 222, in order to prevent the abrasive 230 from flowing out from the opening on the inner cylinder 222, a conical sleeve 240 is further provided for this purpose, the conical sleeve 240 is formed by combining an annular seat 241, a baffle 242 and an elastic ring 243, and in a normal state, the elastic ring 243 drives one end, away from the annular seat 241, of the baffle 242 to approach the axial line of the annular seat 241, so that the three baffles 242 converge, and the opening of the inner cylinder 222 is closed; in the process of moving the metal pipe into the inner cylinder 222, the metal pipe gradually contacts the baffle 242 and pushes the baffle 242 to move toward the axial line away from the annular seat 241, so that the metal pipe can extend into the inner cylinder 222, and at this time, the opening of the inner cylinder 222 is closed under the action of the baffle 242 and the metal pipe, so that the abrasive 230 in the inner cylinder 222 cannot flow out.
Because the metal pipe is embedded in the inner cylinder 222, the baffle 242 can be tightly abutted against the metal pipe, so as to prevent the inner cylinder 222 from rotating while driving the annular seat 241 and the baffle 242 to rotate, thereby rubbing the metal pipe, and the annular seat 241 can be rotatably arranged on the opening of the inner cylinder 222, thereby preventing the baffle 242 from rubbing the metal pipe.
Example 2:
the embodiment provides an automatic deburring device for metal pipes, which comprises the technical scheme of the embodiment and also has the following technical characteristics.
As shown in fig. 1, fig. 2 and fig. 3, in this embodiment, one end of the blocking piece 242 away from the annular seat 241 has a notch opened along the vertical direction, and after the three blocking pieces 242 converge, the closed end of the passage is opened and a small port is formed;
a connecting shaft 244 is arranged in the cavity of the grinding cylinder 220, the connecting shaft 244 leads to the small port, and a sealing plug 245 for sealing the small port is further arranged at the end part of the connecting shaft 244.
In the technical scheme, in the test process, it is found that the abrasive 230 flows into the metal pipe, and after the metal pipe is separated from the inner cylinder 222, the abrasive 230 in the metal pipe is taken out, so the invention is further provided with the connecting shaft 244 and the sealing plug 245 positioned on the connecting shaft 244, and in the process that the metal pipe is inserted into the inner cylinder 222, the sealing plug 245 is inserted into the metal pipe, so the abrasive 230 flowing into the metal pipe is only blocked at the port of the metal pipe by the sealing plug 245, so that the abrasive 230 cannot flow into the metal pipe deeper, and when the metal pipe is extracted from the inner cylinder 222, the sealing plug 245 stops the abrasive 230 at the port of the metal pipe, so that the abrasive 230 returns into the inner cylinder 222 again, and the waste of the abrasive 230 is avoided.
Example 3:
the embodiment provides an automatic deburring device for metal pipes, which comprises the technical scheme of the embodiment and also has the following technical characteristics.
As shown in fig. 2, in this embodiment, an extension 246 is provided at an end of the blocking piece 242 away from the annular seat 241, the extension 246 is closely attached to an outer wall of the sealing plug 245, a first magnet piece 247 is provided on an end surface of the extension 246 contacting the sealing plug 245, a second magnet piece 248 opposite to the first magnet piece 247 is provided on the sealing plug 245, and the first magnet piece 247 and the second magnet piece 248 attract each other.
In the technical scheme, because the three blocking pieces 242 are limited by the elastic ring 243, the elastic ring 243 is stressed greatly, and is easy to lose elasticity after a long time, therefore, the invention is further provided with the first magnet piece 247 and the second magnet piece 248, the sealing plug 245 has a larger magnetic attraction force on the blocking pieces 242 along the magnetic force direction, namely along the radial direction of the sealing plug 245, so that the blocking pieces 242 are stably adsorbed on the sealing plug 245, certainly, because the contact area between the blocking pieces 242 and the sealing plug 245 is very small, the extension portion 246 is arranged, the contact area between the blocking pieces 242 and the sealing plug 245 is increased through the extension portion 246, and the adsorption strength between the first magnet piece 247 and the second magnet piece 248 can be further improved.
However, after the attraction between the blocking piece 242 and the sealing plug 245 is increased, another problem may be caused, because the blocking piece 242 is rotatably disposed on the annular seat 241, the magnetic attraction between the blocking piece 242 and the sealing plug 245 needs to be overcome, for this reason, a larger external force is needed to push the blocking piece 242 open through the metal pipe, for the metal pipe with a larger wall thickness and higher strength, it is not necessary to consider that the end of the metal pipe is deformed by being pressed, and for some metal pipes with a thinner wall thickness and relatively lower strength, it is necessary to consider whether the metal pipe is deformed, for this reason, in order to adapt to metal pipes with different types and different strengths, as shown in fig. 3, a sliding groove 2411 is disposed on the annular seat 241, the connecting end of the blocking piece 242 can be slidably disposed in the sliding groove 2411 along the axial direction, during the movement of the metal pipe into the inner cylinder 222, the metal pipe gradually approaches the blocking piece 242 and pushes the blocking piece 242, the blocking piece 242 can move along the axial direction, the first magnet piece on the extending portion 246 thereof slides along the horizontal direction and is separated from the second magnet portion, and the second magnet piece 242 can be inserted into the inner cylinder 2411, and the metal pipe 242 can be easily removed from the sealing plug 247, and the metal pipe 2411, and the metal pipe 242 can be easily removed, and the metal pipe is finally, and the metal pipe 242 can be easily removed from the sealing plug 247.
Example 4:
the embodiment provides an automatic deburring device for metal pipes, which comprises the technical scheme of the embodiment and also has the following technical characteristics.
As shown in fig. 4, in the present embodiment, the clamping assembly 300 includes a first clamp 310, a second clamp 320, a second hydraulic cylinder 330, a third hydraulic cylinder 340, an oil tank, an oil pump 350, and a controller 370;
the first chuck 310 and the second chuck 320 are symmetrically arranged on the sliding seat 120, a piston rod on the second hydraulic cylinder 330 is connected with the first chuck 310, a piston rod on the third hydraulic cylinder 340 is connected with the second chuck 320, an oil inlet end of the oil pump 350 is connected with an oil tank through a pipeline, an oil outlet end is respectively connected with oil inlet ports of the second hydraulic cylinder 330 and the third hydraulic cylinder 340 through pipelines, and oil return ports of the second hydraulic cylinder 330 and the third hydraulic cylinder 340 are connected to the oil tank; the controller 370 is used for controlling the operation states of the oil pump 350 and the first and second hydraulic cylinders 410, 330, and for driving the first and second hydraulic cylinders 410, 330 to work synchronously, so that the first and second clamps 310, 320 move toward each other to clamp the metal pipe, or move away from each other to loosen the metal pipe.
In the present embodiment, in order to clamp the metal pipe, the clamping assembly 300 of the present invention includes a first clamping head 310, a second clamping head 320, a second hydraulic cylinder 330, a third hydraulic cylinder 340, an oil tank, an oil pump 350, and a controller 370; the second hydraulic cylinder 330, the third hydraulic cylinder 340 and the oil pump 350 are controlled by the controller 370, so that the first collet 310 and the second collet 320 can be moved simultaneously and the metal pipe can be clamped or loosened, which is very convenient.
The first chuck 310 and the second chuck 320 can be made of rubber rods, and the clamping end surfaces of the first chuck 310 and the second chuck 320 are arc end surfaces to prevent slipping;
in order to accurately control the second hydraulic cylinder 330 and the third hydraulic cylinder 340, a three-position four-way reversing valve can be adopted for regulation and control, the three-position four-way reversing valve is provided with a working oil port A, a working oil port B, an oil inlet P and an oil return port T, and has three working conditions, and when the three-position four-way reversing valve is in a left position, the oil inlet P is communicated with the working oil port A; when the switch is in the middle position, the switch is switched off; when the oil inlet P is positioned at the right position, the oil inlet P is communicated with the working oil port B; in order to control the second hydraulic cylinder 330 and the third hydraulic cylinder 340 simultaneously, the second hydraulic cylinder 330 and the third hydraulic cylinder 340 are connected to a three-position four-way directional valve, oil inlets and oil outlets of the second hydraulic cylinder 330 and the third hydraulic cylinder 340 are connected to a working oil port a and a working oil port B of the respective three-position four-way directional valve, an oil inlet P of the three-position four-way directional valve is connected to the oil pump 350, and an oil return port T is connected to the oil tank, so that the controller 370 can control the states of the three-position four-way directional valve to control the second hydraulic cylinder 330 and the third hydraulic cylinder 340 to operate.
Example 5:
the embodiment provides an automatic deburring device for metal pipes, which comprises the technical scheme of the embodiment and also has the following technical characteristics.
As shown in fig. 4 and fig. 6, in the present embodiment, a first pressure sensor 311 is disposed on each of the end surfaces of the first chuck 310 and the second chuck 320 for clamping the metal pipe; the pipelines of the oil pump 350, the second hydraulic cylinder 330 and the third hydraulic cylinder 340 are provided with flow rate regulating valves 351;
when the oil pump 350 is operated and the first pressure sensor 311 does not detect a pressure value, the controller 370 disconnects the flow rate regulating valve 351 to increase the oil intake amount of the first hydraulic cylinder 410 and the second hydraulic cylinder 330;
after the first pressure sensor 311 detects the pressure value, the controller 370 opens the flow rate adjustment valve 351 to reduce the oil inlet amount of the second hydraulic cylinder 330 and the third hydraulic cylinder 340;
after the pressure values detected by the two first pressure sensors 311 gradually reach the preset threshold values, respectively, the controller 370 turns off the oil pump 350.
In the technical scheme, the metal pipe fitting is easy to bend and deform after being subjected to a large external force, and the first pressure sensor 311 and the flow rate regulating valve 351 are arranged on the metal pipe fitting so as to clamp the metal pipe fitting and ensure that the metal pipe fitting is intact; in the process that the first chuck 310 and the second chuck 320 move in the opposite direction, that is, in the process that the metal pipe is clamped, when the first pressure sensor 311 does not detect a pressure value, it indicates that neither the first chuck 310 nor the second chuck 320 is in contact with the metal pipe, at this time, in order to enable the first chuck 310 and the second chuck 320 to move rapidly, the flow rate adjusting valve 351 is disconnected, so that the amount of oil entering the second hydraulic cylinder 330 and the third hydraulic cylinder 340 is increased;
when the first pressure sensor 311 detects a pressure value, it indicates that the first chuck 310 and the second chuck 320 have contacted the metal pipe, and in the process of gradually clamping the metal pipe, in order to avoid the metal pipe from being subjected to an excessive external pressure, the flow rate adjusting valve 351 is opened to reduce the oil amount entering the second hydraulic cylinder 330 and the third hydraulic cylinder 340, so that the pressure acting on the metal pipe is slowly increased until the pressure value detected by the first pressure sensor 311 reaches a preset threshold value, which indicates that the metal pipe has been completely clamped.
The flow rate adjusting valve 351 can be formed by connecting a throttle valve and an electromagnetic on-off valve in parallel, when the controller 370 controls the electromagnetic on-off valve to be opened, most of the hydraulic oil flows to the second hydraulic cylinder 330 and the third hydraulic cylinder 340 from the electromagnetic on-off valve, and a small part of the hydraulic oil flows to the second hydraulic cylinder 330 and the third hydraulic cylinder 340 from the throttle valve, so that the expansion speed of the second hydraulic cylinder 330 and the third hydraulic cylinder 340 is increased; when the controller 370 controls the solenoid on/off valve to be opened, only a small amount of hydraulic oil flows from the throttle valve to the second and third hydraulic cylinders 330 and 340, and the extension and contraction speeds of the second and third hydraulic cylinders 330 and 340 are reduced.
Example 6:
the embodiment provides an automatic deburring device for metal pipes, which comprises the technical scheme of the embodiment and also has the following technical characteristics.
As shown in fig. 4, in this embodiment, a mounting cavity is provided below the worktable 100, a feeding port 130 is provided on the sliding seat 120 along the vertical direction and penetrates through the worktable 100 to communicate with the mounting cavity, and the feeding port 130 is located at a position below the middle of the first chuck 310 and the second chuck 320;
the deburring device further comprises a transfer assembly 500, which is used for conveying the metal pipe fitting to be machined from bottom to top to the middle position of the first chuck 310 and the second chuck 320 through the feed port 130.
In this technical scheme, for can be to the automatic unloading of going up of tubular metal resonator to improve its work efficiency, be provided with the transfer assembly 500 that is located workstation 100 below to this, will treat the tubular metal resonator of processing through transfer assembly 500 from bottom to top through pay-off mouth 130 to the intermediate position of first chuck 310, second chuck 320 transport, and will process the tubular metal resonator after and carry to the discharge box.
As shown in fig. 4 and 5, in the present embodiment, the transfer assembly 500 preferably includes:
the material box 510 is internally provided with a first push plate 511, a guide plate 512 and a second push plate 513 which are arranged side by side along the horizontal direction, the first push plate 511 and the second push plate 513 are arranged in a vertical sliding manner, the guide plate 512 is fixedly arranged, and the upper end surfaces of the first push plate 511, the guide plate 512 and the second push plate 513 are all inclined guide inclined surfaces; when the first push plate 511 and the second push plate 513 move downwards to the lowest positions, the upper end surface of the guide plate 512 is higher than the upper end surface of the second push plate 513, and the upper end surface of the second push plate 513 is higher than the upper end surface of the first push plate 511; when the first pushing plate 511 and the second pushing plate 513 move up to the highest positions, the upper end surfaces of the first pushing plate 511 and the second pushing plate 513 are higher than the upper end surface of the guide plate 512; the material tank 510 is further provided with a fourth hydraulic cylinder 514, which is used for driving the first push plate 511 and the second push plate 513 to move up and down along the vertical direction at the same time, so as to convey the metal pipe fittings on the first push plate 511 to the guide plate 512 and convey the metal pipe fittings on the second push plate 513 to the outside of the material tank 510;
a material receiving plate 521 is arranged on the material seat 520 and used for bearing the metal pipe fitting sliding out of the second push plate 513; the second pressure sensor 522 is arranged on the material receiving plate 521 and used for detecting a pressure value borne by the material receiving plate 521; the material seat 520 is further provided with a fifth hydraulic cylinder 523, which is used for driving the material receiving plate 521 to move in the vertical direction, so as to convey the metal pipe fittings on the material receiving plate 521 upwards to the middle positions of the first chuck 310 and the second chuck 320, or convey the metal pipe fittings dropped from the first chuck 310 and the second chuck 320 downwards; and a sixth hydraulic cylinder 524 for pushing out the metal pipe processed on the receiving plate 521 and transferring the metal pipe to a discharge box, wherein the fourth hydraulic cylinder 514, the fifth hydraulic cylinder 523, and the sixth hydraulic cylinder 524 are controlled by the controller 370.
In the technical scheme, for feeding, most of the existing feeding devices are realized by adopting inclined sliding grooves, metal pipe fittings are sequentially placed into the sliding grooves and sequentially flow to the clamping assemblies 300 under the action of gravity, and the method has some problems, such as large size of the whole equipment due to long sliding grooves, occupation of a large amount of space, and inconvenience caused by manual alignment of the metal pipe fittings between the first clamping head 310 and the second clamping head 320; therefore, the automatic feeding and discharging device improves feeding, converts the traditional conveying along the horizontal direction into the conveying along the vertical direction, not only can realize automatic feeding and discharging, but also can reduce the volume of the whole device and reduce the occupied space.
The material box 510 is a box body for bearing metal pipe fittings, workers only need to place the metal pipe fittings in the material box 510 at one time, wherein the metal pipe fittings are placed horizontally, the stacking height of the metal pipe fittings is between the first push plate 511 and the guide plate 512, when loading is performed, because the first push plate 511, the second push plate 513 and the guide plate 512 are all provided with inclined guide inclined planes, after the metal pipe fittings are placed in the material box 510, the metal pipe fittings are embedded in the guide inclined planes of the first push plate 511, when the fourth hydraulic cylinder 514 is started, the metal pipe fittings on the first push plate 511 move upwards along the side walls of the guide plate 512, when the first push plate 511 is gradually higher than the guide plate 512, the metal pipe fittings on the first push plate 511 flow towards the guide plate 512 and are limited by the second push plate 513, after the fourth hydraulic cylinder 514 drives the first push plate 511 and the second push plate 513 to reset, the metal pipe fittings on the guide plate 512 flow towards the second push plate 513 and are limited by the inner wall 514 of the material box 510, and after the fourth hydraulic cylinder drives the first push plate 511 and the second push plate 513 to move upwards, the metal pipe fittings on the second push plate 512 and the guide plate 521 are connected to the material seat of the metal pipe fittings 521; after the second pressure sensor 522 detects a pressure value, which indicates that the metal pipe falls onto the receiving plate 521, the controller 370 controls the fifth hydraulic cylinder 523 to operate, so that the receiving plate 521 and the metal pipe thereon move upwards and move between the first chuck 310 and the second chuck 320, thereby realizing the loading.
In the feeding process, when the first pushing plate 511 moves down to the lowest point, in order to enable the metal pipe fitting at the bottom layer in the material box 510 to smoothly flow to the guiding inclined plane of the first pushing plate 511, for this reason, a limiting plate is arranged at the bottom of the material box 510, the limiting plate is horizontally arranged, when the first pushing plate 511 moves down to the lowest point, the uppermost end of the guiding inclined plane of the first pushing plate 511 is flush with the limiting plate, the upper end surface of the limiting plate is arranged in an inclined shape, and the inclined direction of the limiting plate is consistent with the inclined direction of the guiding inclined plane of the first pushing plate 511.
After working for a period of time, it is found that two metal pipes are easily stacked on the first push plate 511, so that two metal pipes flow to the second push plate 513 through the guide plate 512 and finally flow to the material receiving plate 521 at one time, which is a problem because the two metal pipes are stacked up and down and then stably move during the upward movement of the first push plate 511, for this reason, a plurality of protrusions 5121 are uniformly distributed on the sidewall of the guide plate 512, and during the upward movement of the first push plate 511, the metal pipes can move on the protrusions 5121, and because the metal pipe below the first push plate 511 is blocked, the metal pipe below the first push plate 511 cannot be separated from the first push plate 511, and the metal pipe above the metal pipe which is not blocked can be separated from the first push plate 511 under the action of the protrusions 5121, which is very practical.
To connecing flitch 521, can be the concave arc surface with its up end setting to carry on spacingly to metal pipe spare, still be provided with the baffle 525 that is located the both sides of connecing flitch 521 on the material seat 520, when in order to avoid metal pipe spare to slide down to connecing flitch 521 on, because of the speed is too fast, lead to metal pipe spare to break away from and connect flitch 521, consequently metal pipe spare sets up baffle 525 and comes to carry on spacingly to metal pipe spare.
Certainly, after the metal pipe fitting is machined, unloading is needed, and a sixth hydraulic cylinder 524 is further provided for the invention, after the metal pipe fitting is machined, and after the sliding seat 120 has moved to the original position, that is, after the sliding seat is reset, the controller 370 controls the second hydraulic cylinder 330 and the third hydraulic cylinder 340 to work, so that the first chuck 310 and the second chuck 320 loosen the metal pipe fitting, the loosened metal pipe fitting directly falls on the material receiving plate 521, after the pressure sensor on the material receiving plate 521 detects the pressure value again, the fifth hydraulic cylinder 523 drives the material receiving plate 521 to reset, after the reset point is reached, the push plate on the piston rod of the sixth hydraulic cylinder 524 pushes out the metal pipe fitting on the material receiving plate 521, the pushed metal pipe fitting directly flows to the rear discharge chute, and then the sixth hydraulic cylinder 524 resets, which is very convenient, so that automatic unloading is achieved.
As shown in fig. 4 and 6, in the present embodiment, it is optimized that the sliding seat 120 is provided with a first displacement sensor 121 for detecting a distance between the first displacement sensor and the upper end surface of the material receiving plate 521 and sending information to the controller 370; the second displacement sensor 122 is used for detecting the distance between the second displacement sensor and the top of the metal pipe fitting on the material receiving plate 521, and sending information to the controller 370; the controller 370 controls the upward movement of the fifth hydraulic cylinder 523 according to the information sent by the first displacement sensor 121 and the second displacement sensor 122, so that the metal pipe on the material receiving plate 521 is aligned with the opening on the inner cylinder 222.
In the technical scheme, during processing, for metal pipes with different outer diameters, corresponding programs need to be adjusted, that is, the elongation of the fifth hydraulic cylinder 523 needs to be adjusted, so that the metal pipes can be aligned, however, under the conditions of a large number of batches and a small number of batches, the program needs to be adjusted at any time, which is very troublesome.
The invention also provides a control method for the automatic deburring device for the metal pipe fitting, so as to improve the machining efficiency of the metal pipe fitting, wherein the control method comprises the following specific steps:
feeding:
1) A plurality of metal pipe fittings to be processed are loaded into the material box 510 and are stacked at least until the first push plate 511 is covered;
2) The fourth hydraulic cylinder 514 is started, the fourth hydraulic cylinder 514 drives the first push plate 511 and the second push plate 513 to move upwards at the same time, in the moving upwards process, the metal pipe fittings on the first push plate 511 flow to the guide plate 512, after moving downwards and resetting, the metal pipe fittings in the material box 510 flow to the first push plate 511, the metal pipe fittings on the guide plate 512 flow to the second push plate 513, and after the fourth hydraulic cylinder 514 reciprocates for the second time, the metal pipe fittings on the second push plate 513 are separated from the material box 510 and flow to the material receiving plate 521;
3) After the second pressure sensor detects the pressure value, the second pressure sensor sends the pressure signal to the controller 370, the controller 370 closes the fourth hydraulic cylinder 514, starts the fifth hydraulic cylinder 523, the fifth hydraulic cylinder 523 pushes the material receiving plate 521 to move upwards, and the metal pipe fittings on the material receiving plate 521 are moved to the middle positions of the first chuck 310 and the second chuck 320;
4) The controller 370 simultaneously starts the second hydraulic cylinder 330 and the third hydraulic cylinder 340, and the second hydraulic cylinder 330 and the third hydraulic cylinder 340 simultaneously push the first chuck 310 and the second chuck 320 to move in the opposite direction and clamp the metal pipe; after the first pressure sensors 311 detect the pressure values, the controller 370 opens the flow rate adjusting valve 351, so that the oil inlet amount of the second hydraulic cylinder 330 and the third hydraulic cylinder 340 is reduced, the first clamp 310 and the second clamp 320 slowly move in opposite directions, after the pressure values detected by the two first pressure sensors 311 respectively gradually reach preset threshold values, it indicates that the metal pipe is clamped, and at this time, the controller 370 closes the second hydraulic cylinder 330 and the third hydraulic cylinder 340;
polishing:
5) The controller 370 controls the first hydraulic cylinder 410 to operate, so that the metal pipe fittings on the first chuck 310 and the second chuck 320 approach the grinding cylinder 220 on the deburring component 200, after the metal pipe fittings extend into the inner cylinder 222 of the grinding cylinder 220, the motor 210 drives the inner cylinder 222 to rotate, the grinding materials 230 in the inner cylinder 222 grind and deburr the end parts of the metal pipe fittings, and after grinding is finished, the first hydraulic cylinder 410 is reset;
blanking:
6) After the first hydraulic cylinder 410 is reset, the controller 370 controls the second hydraulic cylinder 330 and the third hydraulic cylinder 340 to retract, so that the first chuck 310 and the second chuck 320 face away from each other, and the processed metal pipe fitting falls onto the material receiving plate 521;
7) After the second pressure sensor on the receiving plate 521 detects the pressure value, the second pressure sensor sends the pressure signal to the controller 370, the controller 370 drives the fifth hydraulic cylinder 523 to move downwards, after the reset point is reached, the controller 370 controls the sixth hydraulic cylinder 524 to operate, and the push plate on the piston rod of the sixth hydraulic cylinder 524 pushes the metal pipe out of the receiving plate 521 along the length direction of the metal pipe, so that the metal pipe slides to the outer discharge chute and resets, and the step 2 is returned.
While the embodiments of the present application have been described in connection with the drawings, the embodiments and features of the embodiments of the present application can be combined with each other without conflict and the present application is not limited to the above-mentioned embodiments, which are only illustrative and not restrictive, and many modifications may be made by one skilled in the art without departing from the spirit and scope of the present application as claimed.
Claims (6)
1. An automatic burring device of tubular metal resonator spare which characterized in that includes:
a table (100);
the deburring component (200) is arranged on the workbench (100) and is used for removing burrs at the end parts of the metal pipe fittings;
the clamping assembly (300) is arranged on the workbench (100) in a sliding mode and is used for clamping or loosening the metal pipe fitting;
a first driving assembly (400) for driving the clamping assembly (300) to approach or move away from the deburring assembly (200);
the deburring device comprises a workbench (100), a slide rail (110) arranged along the direction of a deburring component (200), a sliding seat (120) is arranged on the slide rail (110), a clamping component (300) is arranged on the sliding seat (120), a first driving component (400) comprises a first hydraulic cylinder (410), and the end part of a piston rod of the first hydraulic cylinder (410) is connected with the sliding seat (120) and used for driving the sliding seat (120) to be close to or far away from the deburring component (200);
the deburring assembly (200) comprises:
a motor (210);
the grinding cylinder (220) is divided into an outer cylinder (221) and an inner cylinder (222) arranged in the outer cylinder (221), a cavity is formed in the inner cylinder (222), the motor (210) is arranged on the outer cylinder (221), a rotating shaft of the motor penetrates through the outer cylinder (221) and then is connected with one end of the inner cylinder (222), an opening communicated with the cavity in the inner cylinder is formed in the other end of the inner cylinder (222), and the opening penetrates through the outer cylinder (221);
the grinding material (230) is filled in the cavity of the inner cylinder (222) and is used for grinding the end part of the metal pipe fitting entering the cavity of the inner cylinder (222) when the inner cylinder (222) rotates;
and a tapered sleeve (240) disposed over the inner port of the opening for sealing the opening;
wherein the conical sleeve (240) comprises an annular seat (241) disposed on the open inner port; the three blocking pieces (242) are arranged on the annular seat (241) in the circumferential direction, and the blocking pieces (242) are rotatably arranged on the annular seat (241); and an elastic ring (243) sleeved on the three blocking pieces (242);
under normal state, the elastic ring (243) drives one end, far away from the annular seat (241), of the baffle plate (242) to approach to the axial lead of the annular seat (241), so that the three baffle plates (242) are polymerized, an inner cavity formed by the polymerized three baffle plates (242) forms a channel for inserting a metal pipe fitting, and the channel is gradually reduced from outside to inside and is closed; in the process that the metal pipe fitting moves into the cavity, the metal pipe fitting gradually contacts the blocking piece (242) and pushes the blocking piece (242) to move towards the axis line far away from the annular seat (241), and the closed end of the channel is gradually opened;
one end of each baffle sheet (242) far away from the annular seat (241) is provided with a notch which is formed in the vertical direction, and after the three baffle sheets (242) are polymerized, the closed end of the channel is opened to form a small port;
a connecting shaft (244) is arranged in a cavity of the grinding cylinder (220), the connecting shaft (244) leads to the small port, and a sealing plug (245) for sealing the small port is further arranged at the end part of the connecting shaft (244);
an extension part (246) is arranged at one end, away from the annular seat (241), of the blocking piece (242), the extension part (246) is tightly attached to the outer wall of the sealing plug (245), a first magnet piece (247) is arranged on one end face, contacting the sealing plug (245), of the extension part (246), a second magnet piece (248) opposite to the first magnet piece (247) is arranged on the sealing plug (245), and the first magnet piece (247) and the second magnet piece (248) attract each other.
2. The automatic deburring device for metal pipes as claimed in claim 1, wherein: the clamping assembly (300) comprises a first clamping head (310), a second clamping head (320), a second hydraulic cylinder (330), a third hydraulic cylinder (340), an oil tank, an oil pump (350) and a controller (370);
the first clamping head (310) and the second clamping head (320) are symmetrically arranged on the sliding seat (120), a piston rod on the second hydraulic cylinder (330) is connected with the first clamping head (310), a piston rod on the third hydraulic cylinder (340) is connected with the second clamping head (320), an oil inlet end of the oil pump (350) is connected with the oil tank through a pipeline, an oil outlet end of the oil pump is respectively connected with oil inlet ports of the second hydraulic cylinder (330) and the third hydraulic cylinder (340) through pipelines, and oil return ports of the second hydraulic cylinder (330) and the third hydraulic cylinder (340) are connected to the oil tank; the controller (370) is used for controlling the operating states of the oil pump (350), the first hydraulic cylinder (410) and the second hydraulic cylinder (330) and driving the first hydraulic cylinder (410) and the second hydraulic cylinder (330) to synchronously work, so that the first chuck (310) and the second chuck (320) move in a same direction to clamp the metal pipe fitting or move in a back-to-back direction to loosen the metal pipe fitting.
3. The automatic deburring device for metal pipes as claimed in claim 2, wherein: the first pressure sensor (311) is arranged on each of the end faces of the first clamping head (310) and the second clamping head (320) for clamping the metal pipe fitting; flow rate regulating valves (351) are arranged on pipelines connected with the oil pump (350), the second hydraulic cylinder (330) and the third hydraulic cylinder (340);
when the oil pump (350) works and the first pressure sensor (311) does not detect a pressure value, the controller (370) disconnects the flow rate regulating valve (351) to increase the oil inlet amount of the first hydraulic cylinder (410) and the second hydraulic cylinder (330);
after the first pressure sensor (311) detects the pressure value, the controller (370) opens the flow rate regulating valve (351) to reduce the oil inlet amount of the second hydraulic cylinder (330) and the third hydraulic cylinder (340);
after the pressure values detected by the two first pressure sensors (311) respectively and gradually reach preset threshold values, the controller (370) closes the oil pump (350).
4. The automatic deburring device for metal pipes as claimed in claim 3, wherein: an installation cavity is formed below the workbench (100), a feeding port (130) which is formed in the vertical direction and penetrates through the workbench (100) and then is communicated with the installation cavity is formed in the sliding seat (120), and the feeding port (130) is located at the position below the middle of the first chuck (310) and the second chuck (320);
the deburring device further comprises a transferring assembly (500) which is used for conveying the metal pipe fitting to be machined from bottom to top to the middle positions of the first chuck (310) and the second chuck (320) through the feeding port (130).
5. The automatic deburring device for metal pipes as claimed in claim 4, wherein: the transfer assembly (500) comprises:
the material box (510) is internally provided with a first push plate (511), a guide plate (512) and a second push plate (513) which are arranged side by side along the horizontal direction, the first push plate (511) and the second push plate (513) are arranged in a vertical sliding manner, the guide plate (512) is fixedly arranged, and the upper end surfaces of the first push plate (511), the guide plate (512) and the second push plate (513) are all inclined guide inclined surfaces; when the first push plate (511) and the second push plate (513) move downwards to the lowest position, the upper end face of the guide plate (512) is higher than the upper end face of the second push plate (513), and the upper end face of the second push plate (513) is higher than the upper end face of the first push plate (511); when the first push plate (511) and the second push plate (513) move upwards to the highest positions, the upper end surfaces of the first push plate (511) and the second push plate (513) are higher than the upper end surface of the guide plate (512); the material tank (510) is also internally provided with a fourth hydraulic cylinder (514) which is used for driving the first push plate (511) and the second push plate (513) to move up and down along the vertical direction simultaneously so as to convey the metal pipe fittings on the first push plate (511) to the guide plate (512) and convey the metal pipe fittings on the second push plate (513) to the outside of the material tank (510);
the material seat (520) is provided with a material receiving plate (521) and is used for bearing the metal pipe fitting sliding out of the second push plate (513); the second pressure sensor (522) is arranged on the material receiving plate (521) and is used for detecting the pressure value borne by the material receiving plate (521); the material seat (520) is also provided with a fifth hydraulic cylinder (523) for driving the material receiving plate (521) to move in the vertical direction so as to convey the metal pipe fittings on the material receiving plate (521) upwards to the middle positions of the first chuck (310) and the second chuck (320) or convey the metal pipe fittings dropped from the first chuck (310) and the second chuck (320) downwards; and a sixth hydraulic cylinder (524) for pushing out the metal pipe fitting machined on the receiving plate (521) and transferring the metal pipe fitting to a discharge box, wherein the fourth hydraulic cylinder (514), the fifth hydraulic cylinder (523) and the sixth hydraulic cylinder (524) are all controlled by the controller (370).
6. The automatic deburring device for metal pipes as claimed in claim 5, wherein: the sliding seat (120) is provided with a first displacement sensor (121) which is used for detecting the distance between the sliding seat and the upper end surface of the material receiving plate (521) and sending information to the controller (370); the second displacement sensor (122) is used for detecting the distance between the second displacement sensor and the top of the metal pipe fitting on the material receiving plate (521) and sending information to the controller (370); the controller (370) controls the upward movement amount of the fifth hydraulic cylinder (523) according to the information sent by the first displacement sensor (121) and the second displacement sensor (122), so that the metal pipe fittings on the material receiving plate (521) are aligned with the opening on the inner cylinder (222).
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202111417778.9A CN114227430B (en) | 2021-11-26 | 2021-11-26 | Automatic deburring device for metal pipe fittings |
Applications Claiming Priority (1)
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EP1170091A2 (en) * | 2000-07-05 | 2002-01-09 | WENDT GmbH | Chamfering tool |
CN206200713U (en) * | 2016-11-30 | 2017-05-31 | 重庆渝泰玻璃有限公司 | A kind of sander of glass fibre reinforced plastics rockbolts |
CN212918801U (en) * | 2020-05-26 | 2021-04-09 | 山东冠通管业有限公司 | Non-metal pipe fitting external diameter taper grinding head device |
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KR100391200B1 (en) * | 2000-08-02 | 2003-07-12 | 기아자동차주식회사 | a deburring machine for work |
JP5838044B2 (en) * | 2011-05-31 | 2015-12-24 | 日立オートモティブシステムズ株式会社 | Deburring apparatus and cylinder manufacturing method using the same |
CN106624969B (en) * | 2016-12-13 | 2019-03-19 | 湖南三泰新材料股份有限公司 | Automatic loading/unloading equipment for rod-shaped workpiece |
CN107263185A (en) * | 2017-06-26 | 2017-10-20 | 潍坊学院 | A kind of bar elevator |
CN109926861A (en) * | 2019-02-21 | 2019-06-25 | 河北工程大学 | A kind of flexible adjustment feeding device |
CN111113250B (en) * | 2019-12-26 | 2020-12-08 | 灵璧县浩翔信息科技有限公司 | Large-size metal pipe surface sanding device and sanding method thereof |
CN111999099A (en) * | 2020-08-07 | 2020-11-27 | 深圳大学 | Moon-based fidelity coring device and in-situ self-healing sealing method |
CN213702802U (en) * | 2020-10-16 | 2021-07-16 | 天津市盛通机械制造有限公司 | A inside burring device for axle sleeve production |
CN112676960A (en) * | 2020-12-25 | 2021-04-20 | 许巧珍 | Cutting port deburring school circle equipment of nonrust steel pipe |
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EP1170091A2 (en) * | 2000-07-05 | 2002-01-09 | WENDT GmbH | Chamfering tool |
CN206200713U (en) * | 2016-11-30 | 2017-05-31 | 重庆渝泰玻璃有限公司 | A kind of sander of glass fibre reinforced plastics rockbolts |
CN212918801U (en) * | 2020-05-26 | 2021-04-09 | 山东冠通管业有限公司 | Non-metal pipe fitting external diameter taper grinding head device |
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