Nitrogen heat-carrying sulfur vaporization device and process thereof
Technical Field
The invention relates to a nitrogen heat-carrying sulfur vaporization device and a process thereof.
Background
The sulfur paste purification method is various, wherein the most stable and reliable method is to heat the sulfur paste into liquid state, then carry out distillation, vaporization and condensation to obtain a sulfur product with stable quality.
In the process of distilling the sulfur, the sulfur is directly heated, for example, coal gas, natural gas or electricity is used as a heat source, and the temperature of the kettle wall is often overheated due to poor heat conductivity of the sulfur, so that the performances such as strength, corrosion resistance and the like of equipment are poor, the service life of the equipment is short, and the equipment is corroded and penetrated generally within 6 months. In addition, because the equipment is vulcanized, the welding repair is easy to embrittle and crack, the repair value is not high, the rejection frequency is high, and the operation cost is high;
if an indirect heating mode is selected, the temperature resistance of the commonly used heat conducting oil is generally below 350 ℃, and the vaporization boiling point of the vulcanization is 444.6 ℃, which cannot be met; the method is characterized in that molten salt is selected, the temperature can reach more than 400 ℃, but the molten salt is owner nitrate, sulfur contains organic matters such as tar and the like, carbon is separated out through high-temperature carbonization, sulfur, carbon and nitrate belong to explosives at high temperature, and once the molten salt leaks into the sulfur, the carbon and the nitrate are very dangerous; if superheated steam is used, high-pressure steam is required, and the safety requirement of the equipment is extremely high.
Disclosure of Invention
The invention aims to provide a nitrogen heat-carrying sulfur vaporization device and a process thereof, and aims to solve the problems in the background technology.
The invention discloses a sulfur paste reduced pressure vaporization extraction sulfur device, which comprises a vaporizing furnace, a nitrogen balance tank, a heat exchanger and a gas hot blast stove, wherein the vaporizing furnace is used for heating and vaporizing liquid waste sulfur, a carrier for heat exchange in the vaporizing furnace is nitrogen, a high-temperature nitrogen inlet and a low-temperature nitrogen outlet are arranged on a furnace body of the vaporizing furnace, the low-temperature nitrogen outlet is communicated with the balance tank, the balance tank is connected with a fan, the nitrogen in the balance tank enters the heat exchanger through a circulating fan to be heated into high-temperature nitrogen which enters the vaporizing furnace as a heat exchange carrier, the gas hot blast stove is arranged outside the heat exchanger, the gas hot blast stove is connected with the heat exchanger through a hot blast outlet pipe, and high-temperature smoke in the hot blast outlet pipe heats the nitrogen blown in by the circulating fan.
Preferably, a plurality of rows of finned heat exchange tubes which are symmetrically arranged are arranged in the gasification furnace.
The invention also aims to provide a method for extracting sulfur by vaporizing sulfur paste, which applies the nitrogen heat-carrying sulfur vaporizing device, and firstly heats nitrogen to the required temperature by using fuel gas, natural gas or electricity; sending high-temperature nitrogen into a heat exchanger through a fan, carrying out heat exchange with sulfur, and distilling and vaporizing the sulfur; the temperature-reduced nitrogen after the heat is absorbed returns to the nitrogen balancing tank; and (4) sending the nitrogen in the balance tank to be heated through a fan, and repeatedly circulating to realize normal operation of production.
Compared with the prior art, the invention has the advantages that: the heated nitrogen is used as a heat carrier, so that the energy consumption is reduced, the service life of equipment is prolonged, and the safety is higher.
The gasification furnace adopting the structure of the invention has high safety, does not cause the danger of combustion or explosion of sulfur, has cheap and easily obtained heat carrier and stable operation.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, rather than all embodiments, and all other embodiments obtained by a person of ordinary skill in the art without any creative work based on the embodiments of the present invention belong to the protection scope of the present invention.
Example one
The utility model provides a nitrogen gas carries hot heat vaporization sulphur device, see figure 1, including the gasifier, nitrogen gas balance tank, a heat exchanger, gas hot-blast furnace, the gasifier is used for the heating vaporization of liquid useless sulphur, the carrier of heat exchange in the gasifier is nitrogen gas, set up high temperature nitrogen gas entry and low temperature nitrogen gas export on the gasifier furnace body, low temperature nitrogen gas export intercommunication balance tank, the fan is connected to the balance tank, nitrogen gas in the balance tank gets into the heat exchanger through circulating fan and heats into high temperature nitrogen gas, gets into in the gasifier as the heat exchange carrier, be provided with the gas hot-blast furnace outside the heat exchanger, be connected through hot-blast exit tube between gas hot-blast furnace and the heat exchanger, the high temperature flue gas heating in the hot-blast exit tube is through the nitrogen gas that circulating fan blowed in.
The gasification furnace of the embodiment is internally provided with a plurality of rows of finned heat exchange tubes which are symmetrically arranged.
In the embodiment, a gas hot blast stove is used for heating nitrogen to the required temperature;
sending high-temperature nitrogen into a heat exchanger through a fan, carrying out heat exchange with sulfur, and distilling and vaporizing the sulfur;
the temperature-reduced nitrogen after the heat is absorbed returns to a nitrogen transfer balancing tank which is also connected with a nitrogen source;
and (4) sending the nitrogen in the balance tank to be heated through a fan, and repeatedly circulating to realize normal operation of production.
The gasification furnace adopting the structure of the invention has high safety, does not cause the danger of combustion or explosion of sulfur, has cheap and easily obtained heat carrier and stable operation.
Example two
A method for extracting sulfur by vaporizing sulfur paste applies the nitrogen heat-carrying sulfur vaporizing device, and firstly, gas, natural gas or electricity is used for heating nitrogen to the required temperature; sending high-temperature nitrogen into a heat exchanger through a fan, carrying out heat exchange with sulfur, and distilling and vaporizing the sulfur; the temperature-reduced nitrogen after the heat is absorbed returns to the nitrogen balancing tank; the nitrogen in the balance tank is sent to be heated by a fan and is repeatedly circulated to realize normal operation of production, liquid waste sulfur enters a sulfur vaporization furnace, is heated and vaporized by the nitrogen heated to 650 ℃ by flue gas, enters a sulfur condenser from the top of the vaporization furnace for purification, nitrogen subjected to heat exchange is transferred to the balance tank at 445 ℃, the flue gas at 950 ℃ is discharged from a hot air outlet of a gas hot blast stove, and is recycled to a waste heat boiler at 650 ℃ after being subjected to heat exchange with the nitrogen.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.