CN114220593A - High-salt-spray corrosion-resistant light woven wave-proof sleeve and preparation process thereof - Google Patents
High-salt-spray corrosion-resistant light woven wave-proof sleeve and preparation process thereof Download PDFInfo
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- CN114220593A CN114220593A CN202111550813.4A CN202111550813A CN114220593A CN 114220593 A CN114220593 A CN 114220593A CN 202111550813 A CN202111550813 A CN 202111550813A CN 114220593 A CN114220593 A CN 114220593A
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- rotary table
- salt
- winding column
- proof sleeve
- installation
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- 238000005260 corrosion Methods 0.000 title claims abstract description 34
- 230000007797 corrosion Effects 0.000 title claims abstract description 34
- 238000002360 preparation method Methods 0.000 title claims abstract description 23
- 239000007921 spray Substances 0.000 title claims description 21
- 238000009434 installation Methods 0.000 claims abstract description 88
- 238000004804 winding Methods 0.000 claims abstract description 81
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract description 31
- 238000009941 weaving Methods 0.000 claims abstract description 19
- 239000003595 mist Substances 0.000 claims abstract description 11
- 238000004519 manufacturing process Methods 0.000 claims abstract description 8
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 13
- 229910052802 copper Inorganic materials 0.000 claims description 10
- 239000010949 copper Substances 0.000 claims description 10
- 230000000694 effects Effects 0.000 abstract description 15
- 238000000034 method Methods 0.000 abstract description 4
- 230000008569 process Effects 0.000 abstract description 4
- 150000003839 salts Chemical class 0.000 description 5
- 238000009713 electroplating Methods 0.000 description 4
- 238000010618 wire wrap Methods 0.000 description 4
- AFVFQIVMOAPDHO-UHFFFAOYSA-N Methanesulfonic acid Chemical compound CS(O)(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-N 0.000 description 3
- 238000000137 annealing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- BKGQJPNIZQLVGQ-UHFFFAOYSA-L S(O)(O)(=O)=O.[N+](=O)(O)[O-].[Cr](=O)(=O)(O)O Chemical compound S(O)(O)(=O)=O.[N+](=O)(O)[O-].[Cr](=O)(=O)(O)O BKGQJPNIZQLVGQ-UHFFFAOYSA-L 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 description 2
- 238000009954 braiding Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000003344 environmental pollutant Substances 0.000 description 2
- 239000007789 gas Substances 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000006386 neutralization reaction Methods 0.000 description 2
- 238000002161 passivation Methods 0.000 description 2
- 238000007747 plating Methods 0.000 description 2
- 231100000719 pollutant Toxicity 0.000 description 2
- KMUONIBRACKNSN-UHFFFAOYSA-N potassium dichromate Chemical compound [K+].[K+].[O-][Cr](=O)(=O)O[Cr]([O-])(=O)=O KMUONIBRACKNSN-UHFFFAOYSA-N 0.000 description 2
- 239000001488 sodium phosphate Substances 0.000 description 2
- 229910000162 sodium phosphate Inorganic materials 0.000 description 2
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 2
- AFVFQIVMOAPDHO-UHFFFAOYSA-M Methanesulfonate Chemical compound CS([O-])(=O)=O AFVFQIVMOAPDHO-UHFFFAOYSA-M 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000001133 acceleration Effects 0.000 description 1
- 230000004913 activation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- JALQQBGHJJURDQ-UHFFFAOYSA-L bis(methylsulfonyloxy)tin Chemical compound [Sn+2].CS([O-])(=O)=O.CS([O-])(=O)=O JALQQBGHJJURDQ-UHFFFAOYSA-L 0.000 description 1
- KRVSOGSZCMJSLX-UHFFFAOYSA-L chromic acid Substances O[Cr](O)(=O)=O KRVSOGSZCMJSLX-UHFFFAOYSA-L 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000008021 deposition Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- AWJWCTOOIBYHON-UHFFFAOYSA-N furo[3,4-b]pyrazine-5,7-dione Chemical compound C1=CN=C2C(=O)OC(=O)C2=N1 AWJWCTOOIBYHON-UHFFFAOYSA-N 0.000 description 1
- 239000003112 inhibitor Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229940098779 methanesulfonic acid Drugs 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 239000013535 sea water Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/22—Metal wires or tapes, e.g. made of steel
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F27/00—Making wire network, i.e. wire nets
- B21F27/02—Making wire network, i.e. wire nets without additional connecting elements or material at crossings, e.g. connected by knitting
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2606—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by braiding
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K9/00—Screening of apparatus or components against electric or magnetic fields
Landscapes
- Engineering & Computer Science (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Manufacturing & Machinery (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
- Woven Fabrics (AREA)
Abstract
The invention relates to the field of manufacturing of wave-proof sleeves, in particular to a high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve and a preparation process thereof. It is through installing the installation piece on the carousel, and install the installation module the same with copper wire quantity according to required winding copper wire quantity, make its can adapt to the ripples cover establishment process of preventing of different density, later make a plurality of installation modules can evenly distributed inside first spout through set up the elastic component between every close installation module, prevent that the spindle from answering the position relation influence establishment effect, later make it establish on the kinking post through being connected the one end with the kinking post of copper wire, make carousel and kinking post pivot carry out the counter-rotation through power module simultaneously and accelerate the speed of weaving.
Description
Technical Field
The invention relates to the field of manufacturing of wave-proof sleeves, in particular to a high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve and a preparation process of the high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve.
Background
With the rapid development of the current scientific technology and the urgent need of the development and construction of national defense modernization, the military industry is developing towards high technology and high speed. Due to its particular deployment location, the onboard equipment experiences greatly different environmental conditions over its lifetime than a land-based environment. Due to the capacity limit of the hangar and the requirement of the combat mission that the carrier-based aircraft is parked on the flight deck for most of the time (more than 90%), the aircraft is seriously influenced by the marine climate environment. The measured data show that the salt content in the ocean atmosphere is 50-100 times that in inland regions, even higher, and besides the influence of the salt fog environment formed by the splashing of seawater, the shipborne equipment can also be influenced by the combustion waste gas discharged by an aircraft carrier power device and the tail gas such as SO discharged by the take-off and landing of a shipborne aircraft2、NO2Under the influence of highly water-soluble pollutants, when the highly polluted gas meets the marine atmosphere with high humidity and high salt mist, a salt mist atmosphere with locally enriched pollutants is formed, and the obvious characteristics of high salt mist and high corrosion are presented. Practice proves thatThe corrosion inhibitor has strong corrosion acceleration on airborne instruments and meters and electrical circuits.
The cable braiding machine disclosed in patent number CN201821755774.5 is provided with a chute on a tray and a plurality of slots inside the chute, so that it is convenient to install a plurality of spindles to prevent the breakage of the yarn, but it cannot increase the number of spindles exceeding the number of slots and cannot enhance the braiding speed.
Disclosure of Invention
Based on this, it is necessary to provide a high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve in order to solve the problems in the prior art.
In order to solve the problems of the prior art, the invention adopts the technical scheme that:
a high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve is formed by weaving a plurality of copper wires by a winding device, the winding device comprises a rack, a wire winding column, a rotary table and a power module, the wire winding column can be rotatably arranged on the rack around the axis of the wire winding column, the rotary table can be rotatably arranged on the rack around the axis of the rotary table, the rotary table is coaxially sleeved on the outer side of the wire winding column, and the power module is used for driving the wire winding column and the rotary table to rotate reversely; the turntable is provided with a first sliding groove around the axis of the turntable, a plurality of slidable installation modules are arranged in the first sliding groove, elastic pieces are arranged between the adjacent installation modules, the elastic pieces are embedded in the first sliding groove, a spindle is installed on each installation module, the length direction of the spindle is parallel to the axis of the winding column, and a copper wire penetrates through the spindle and is wound on the winding column.
The invention also adopts a preparation process of the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve.
The preparation process is executed through winding equipment, the winding equipment comprises a rack, a winding column, a turntable and a power module, the winding column can be rotatably arranged on the rack around the axis of the winding column, the turntable can be rotatably arranged on the rack around the axis of the turntable, the turntable is coaxially sleeved on the outer side of the winding column, and the power module is used for driving the winding column and the turntable to rotate reversely; the turntable is provided with a first chute surrounding the axis of the turntable, a plurality of slidable installation modules are arranged in the first chute, elastic pieces are arranged between the adjacent installation modules, the elastic pieces are embedded in the first chute, each installation module is provided with a spindle, the length direction of each spindle is parallel to the axis of the winding column, and a copper wire penetrates through the spindles and is wound on the winding column; the preparation process comprises the following steps:
inserting installation modules with the same number as the copper wires into the first sliding groove;
arranging an elastic piece between the adjacent installation modules to ensure that the distances between the adjacent installation modules are equal;
a spindle is arranged on each mounting module;
and (4) winding the copper wire on the winding post through a spindle.
Preferably, an opening is formed in one end of the first sliding groove, the first sliding groove is in a convex shape, and the bottom end of the installation module is in a convex shape corresponding to the first sliding groove.
Preferably, an annular first bolt is further arranged inside the first sliding groove, the top end of the first bolt is a sphere, and a first slot corresponding to the first bolt is formed in the bottom end of the installation module.
Preferably, each elastic part both ends all are provided with a push pedal, the both ends of elastic part respectively with the one end fixed connection of the push pedal of one, the other end and the installation module of push pedal are connected, still be provided with on the carousel with the corresponding second spout in push pedal both ends, the one end and the opening intercommunication of second spout, the other end is provided with closed baffle.
Preferably, the push plate is provided with a second bolt protruding outwards, the second bolt is in a cross shape, and the two ends of the installation module and the closed baffle are provided with second slots corresponding to the second bolt.
Preferably, the upper end of the push plate is provided with a protruding part, and the protruding part is provided with a grabbing hole.
Preferably, the turntable is further provided with a third slot, the third slot is provided with a cover plate, and the cover plate is provided with clamping jaws which are the same in number as the spindles and correspond to the spindles in a one-to-one mode and threaded holes which are evenly distributed.
Preferably, the power module comprises a first connecting shaft, a transmission shaft, a second connecting shaft, a first motor, a first straight gear, a synchronizing wheel and a synchronizing belt, the first connecting shaft and the wire winding column are coaxially arranged on the rack, and the first connecting shaft is connected with the wire winding column; the transmission shaft is arranged on the rack, and a second connecting shaft and the wire winding column which are positioned on one side of the first connecting shaft are coaxially arranged on the turntable; the first motor is arranged in the rack, and the output end of the first motor is coaxially and fixedly connected with the first connecting shaft; the first straight gear is arranged on the first connecting shaft; the second straight gear is arranged on the transmission shaft and is meshed with the first straight gear; the synchronizing wheel and the second straight gear are coaxially arranged on the transmission shaft; the synchronous belt is sleeved on the synchronous wheel and the second connecting shaft.
Preferably, a bearing is arranged between the turntable and the wire wrapping column, and two ends of the bearing are respectively connected with the wire wrapping column and the turntable.
Compared with the prior art, the beneficial effect of this application is:
1. according to the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve, the tinned copper wire is connected with the winding equipment for weaving, so that the weaving tension can be effectively controlled, and the weaving capacity is improved.
2. The invention provides a preparation process of a high-salt-mist corrosion-resistant light woven wave-proof sleeve, which is characterized in that an installation block is installed on a rotary table, installation modules with the same number as that of copper wires are installed according to the number of the copper wires to be wound, so that the installation modules can adapt to weaving processes of wave-proof sleeves with different densities, then an elastic piece is arranged between each adjacent installation module to enable a plurality of installation modules to be uniformly distributed in a first sliding groove, the weaving effect is prevented from being influenced by the position relation of a spindle, then one end of each copper wire is connected with a winding column to weave the installation modules on the winding column, and meanwhile, the rotary table and a rotating shaft of the winding column rotate reversely through a power module to accelerate the weaving speed.
3. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the opening is formed in one end of the first sliding groove, so that the installation module can be conveniently inserted, and the uniform convex shapes of the first sliding groove and the bottom end of the installation module are used for preventing the installation module from being directly slid out from the upper end of the rotary disc due to the fact that the installation module can be blocked by the rotary disc.
4. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the installation module is inserted from the opening end, the first inserting groove is inserted into the first inserting pin, the fixing effect is enhanced, and meanwhile, the fixing effect can be enhanced again by setting the bottom end of the first inserting pin to be a sphere, so that the installation module is prevented from sliding out of the opening.
5. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the push plates at the two ends are pushed through the elastic piece, so that the push plates connected with the installation modules exert force on the installation modules, the installation modules are uniformly distributed, and meanwhile, the situation that the two ends of the elastic piece are inconvenient to install and disassemble when being connected with the installation modules is avoided, and when the installation is needed, only one end of the push plate needs to be pushed into the second chute from the opening so as to be fixed.
6. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the second plug pin is inserted into the second slot to strengthen the connection effect of the push plate and the installation module, and meanwhile, the second slot on the closed baffle is used for preventing the installation module from being affected by the fact that one end of the baffle cannot be fixed when the installation module is odd.
7. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the raised parts are arranged on the baffle, and the baffle is convenient to adjust by inserting the external iron wires or hooks into the grabbing holes so as to take out the baffle or install the module.
8. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the cover plate is inserted into the third slot, the clamping jaw is located above the installation module, then the cover plate and the rotary table are connected through the external screw to enhance the fixing effect, and finally the spindle and the installation module are connected to fix the spindle to prevent the spindle from rotating.
9. According to the preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve, the first motor drives the first connecting shaft and the first straight gear to rotate, the first straight gear drives the second straight gear and the synchronous gear to move in the same direction as the first straight gear in the same speed, and then the synchronous belt drives the second shaft to move in the same direction as the synchronous gear.
10. The invention provides a preparation process of a high-salt-spray corrosion-resistant light woven wave-proof sleeve, which reduces the friction force between a turntable and a winding column through a rotating shaft.
Drawings
FIG. 1 is a perspective view of the present application;
fig. 2 is a partial enlarged view at a of fig. 1;
fig. 3 is a partial enlarged view at B of fig. 1;
FIG. 4 is a top view of the present application;
FIG. 5 is a cross-sectional view at section C-C of FIG. 4;
FIG. 6 is a rear view of the present application;
FIG. 7 is a cross-sectional view taken at D-D of FIG. 6;
FIG. 8 is a partial exploded perspective view of the present application;
fig. 9 is a partial enlarged view at E of fig. 8;
fig. 10 is a partial enlarged view at F of fig. 8;
the reference numbers in the figures are:
1-a frame;
2-winding a silk column; 2 a-a bearing;
3, rotating the disc; 3 a-a first chute; 3a 1-opening; 3a 2-first latch; 3 b-mounting the module; 3b 1-spindle; 3b2 — first slot; 3 c-an elastic member; 3c 1-push plate; 3c 2-second latch; 3c 3-boss; 3c 4-grab hole; 3 d-a second chute; 3d 1-second slot; 3 e-a third slot; 3e 1-cover plate; 3e 2-jaws; 3e 3-threaded hole;
4-a power module; 4 a-a first connecting shaft; 4 b-a drive shaft; 4 c-a second connecting shaft; 4 d-a first motor; 4 e-a first straight gear; 4 f-a second spur gear; 4 g-a synchronizing wheel; 4 h-synchronous belt.
Detailed Description
For further understanding of the features and technical means of the present invention, as well as the specific objects and functions attained by the present invention, the present invention will be described in further detail with reference to the accompanying drawings and detailed description.
As shown in fig. 1 to 10, the present application provides:
a high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve is formed by weaving a plurality of copper wires by winding equipment, the winding equipment comprises a rack 1, a wire winding column 2, a rotary table 3 and a power module 4, the wire winding column 2 can be rotatably arranged on the rack 1 around the axis of the wire winding column, the rotary table 3 is coaxially sleeved on the outer side of the wire winding column 2, and the power module 4 is used for driving the wire winding column 2 and the rotary table 3 to rotate reversely; the rotary table 3 is provided with a first sliding groove 3a surrounding the axis of the rotary table 3, a plurality of slidable installation modules 3b are arranged in the first sliding groove 3a, elastic pieces 3c are arranged between the adjacent installation modules 3b, the elastic pieces 3c are embedded in the first sliding groove 3a, each installation module 3b is provided with a spindle 3b1, the length direction of the spindle 3b1 is parallel to the axis of the winding column 2, and a copper wire penetrates through the spindle 3b1 and is wound on the winding column 2.
Based on the above embodiments, the technical problem that the present application intends to solve is how to make the wave-proof sleeve. Therefore, the tinned copper wire and the winding equipment are woven, so that the weaving tension can be effectively controlled, and the weaving productivity is improved. It should be noted that the weaving density is the most important index of the wave-proof sleeve. The index determines the shielding coefficient of a product, the higher the density is, the better the shielding effect is, the better the signal transmission performance of a matched product is, when the weaving density of the wave-proof sleeve is not less than 90%, the shielding efficiency is more excellent under the same frequency, and the copper wire needs to be subjected to weak corrosion activation treatment on an oxygen-free copper wire by a sulfuric acid-nitric acid-chromic acid solution, then after polarization treatment, a tinning solution is preferably selected from a methyl sulfonate electrotinning for electroplating, then sodium phosphate solution is used for neutralization drawing, annealing and passivation treatment, wherein the ratio of the sulfuric acid-nitric acid-chromic acid solution is 2% +/-1%, the ratio of nitric acid is 3% +/-1%, the ratio of chromic acid is 15% +/-2%, the soaking time is 2-3 seconds, the solution temperature is 50-60 ℃, the ratio of the electroplating solution is 80-100 g/L of stannous methanesulfonate, and 130-150 g/L of methanesulfonic acid, 40-50 ml/L of brightener and 2.0A/dm of cathode current2The temperature range is as follows: 20-26 ℃; the quality of the methane sulfonate tinning near-far cathode before electroplating is as follows3.6g to 4.0g, the mass of the far and near cathodes is increased by 0.4g to 0.5g after tin electroplating, the uniform plating performance is excellent, and the deposition speed of the plating solution is 120 mu m.h-1～140μm·h-1The neutralization solution is prepared from 5-10% of sodium phosphate, and the temperature is as follows: the temperature is 60-70 ℃ and the time is 1-2 min, so that the corrosion resistance of the tin coating is enhanced. The electrolytic tinned copper wire is drawn to form a tinned copper wire with the thickness of 0.08mm, 0.10mm and 0.12mm, the annealing voltage is 15V-19V, the annealing current is 60A-80A, the passivation solution is 6 g/L-10 g/L of potassium dichromate, 18 g/L-20 g/L of sodium carbonate, and the temperature is as follows: 20-30 ℃, time: 2min to 4 min.
Further:
the preparation process is carried out through winding equipment, the winding equipment comprises a rack 1, a winding column 2, a rotary table 3 and a power module 4, the winding column 2 can be rotationally arranged on the rack 1 around the axis of the winding column, the rotary table 3 can be rotationally arranged on the rack 1 around the axis of the rotary table, the rotary table 3 is coaxially sleeved on the outer side of the winding column 2, and the power module 4 is used for driving the winding column 2 and the rotary table 3 to rotate reversely; the rotary table 3 is provided with a first sliding groove 3a surrounding the axis of the rotary table 3, a plurality of slidable installation modules 3b are arranged in the first sliding groove 3a, elastic pieces 3c are arranged between every two adjacent installation modules 3b, the elastic pieces 3c are embedded in the first sliding groove 3a, each installation module 3b is provided with a spindle 3b1, the length direction of each spindle 3b1 is parallel to the axis of the winding column 2, and a copper wire penetrates through the spindles 3b1 and is wound on the winding column 2; the preparation process comprises the following steps:
inserting the installation modules 3b with the same number as the copper wires into the first chute 3 a;
an elastic member 3c is provided between the adjacent installation modules 3b so that the distances between the adjacent installation modules 3b are equal;
mounting a spindle 3b1 on each mounting module 3 b;
the copper wire is wound on the winding post 2 through the spindle 3b 1.
Based on the above embodiments, the technical problem that the present application intends to solve is how to prevent the copper wire from breaking during the weaving process. Therefore, the installation blocks are installed on the rotary table 3, the installation modules 3b with the same number as the copper wires are installed according to the number of the copper wires to be wound, the installation modules can adapt to the weaving process of the anti-wave sleeves with different densities, then the installation modules 3b can be uniformly distributed in the first sliding groove 3a by arranging the elastic piece 3c between every two adjacent installation modules 3b, the weaving effect of the spindles 3b1 is prevented from being influenced by the position relation, then one end of the copper wire is connected with the winding column 2 to be woven on the winding column 2, meanwhile, the rotating shaft of the rotating disc 3 and the rotating shaft of the winding post 2 rotate reversely through the power module 4 to accelerate the weaving speed, and it is required to explain that only one side of the winding post 2 on the winding device is provided with a pushing assembly to prevent weaving at one position, and the pushing assembly is not shown in the drawing because of the prior art.
Further:
an opening 3a1 is provided at one end of the first chute 3a, the first chute 3a is in a shape of a letter "convex", and the bottom end of the installation module 3b is in a shape of a letter "convex" corresponding to the first chute 3 a.
Based on the above-described embodiments, the technical problem that the present application intends to solve is how to mount the mounting module 3 b. For this reason, the present application provides an opening 3a1 at one end of the first sliding slot 3a to facilitate the insertion of the installation module 3b, and the uniform convex shape at the bottom end of the first sliding slot 3a and the installation module 3b is to make the installation module 3b be blocked by the turntable 3 to prevent the installation module from directly sliding out from the upper end of the turntable 3.
Further:
an annular first bolt 3a2 is further arranged inside the first sliding groove 3a, the top end of the first bolt 3a2 is a sphere, and the bottom end of the installation module 3b is provided with a first slot 3b2 corresponding to the first bolt 3a 2.
Based on the above-described embodiments, the technical problem to be solved by the present application is how to enhance the fixing effect of the installation module 3 b. For this reason, the present application enhances the fixing effect by inserting the installation module 3b into the opening 3a1 and then inserting the first insertion groove 3b2 into the first pin 3a2, and at the same time, the fixing effect can be enhanced again by setting the bottom end of the first pin 3a2 as a ball to prevent the installation module 3b from sliding out of the opening 3a 1.
Further:
both ends of each elastic piece 3c are provided with a push plate 3c1, both ends of each elastic piece 3c are respectively fixedly connected with one end of one push plate 3c1, the other end of the push plate 3c1 is connected with the installation module 3b, the turntable 3 is further provided with a second sliding groove 3d corresponding to both ends of the push plate 3c1, one end of the second sliding groove 3d is communicated with the opening 3a1, and the other end of the second sliding groove 3d is provided with a closed baffle.
Based on the above embodiments, the technical problem that the present application intends to solve is how to facilitate the detachment of the elastic member 3c from the mounting module 3 b. Therefore, the pushing plates 3c1 at two ends are pushed by the elastic pieces 3c, so that the pushing plates 3c1 connected with the installation modules 3b act on the installation modules 3b, the installation modules 3b are uniformly distributed, and meanwhile, the situation that the installation and the disassembly are inconvenient when the two ends of the elastic pieces 3c are connected with the installation modules 3b is avoided, and when the installation is needed, only one end of the pushing plate 3c1 needs to be pushed into the second sliding groove 3d from the opening 3a1 so as to be fixed is solved.
Further:
the push plate 3c1 is provided with a second pin 3c2 protruding outwards, the second pin 3c2 is cross-shaped, and the two ends of the installation module 3b and the closing baffle are provided with second slots 3d1 corresponding to the second pin 3c 2.
Based on the above-described embodiment, the technical problem that the present application intends to solve is how to prevent the push plate 3c1 from sliding. Therefore, the second pin 3c2 is inserted into the second slot 3d1 to enhance the connection effect between the baffle and the installation module 3b, and the second slot 3d1 of the closing baffle is to prevent the baffle at one end from being unable to be fixed when the installation module 3b is odd number, thereby affecting the sharing effect.
Further:
the upper end of the push plate 3c1 is provided with a convex part 3c3, and the convex part 3c3 is provided with a grabbing hole 3c 4.
Based on the above-described embodiments, the technical problem that the present application intends to solve is how to facilitate the removal of the push plate 3c 1. To this end, the present application provides a protrusion 3c3 on the push plate 3c1, which facilitates adjustment of the push plate 3c1 by inserting an outsert wire or hook into the catch hole 3c4 to remove the push plate 3c1 or mount the module 3 b.
Further:
the rotating disc 3 is further provided with a third slot 3e, the third slot 3e is provided with a cover plate 3e1, and the cover plate 3e1 is provided with clamping jaws 3e2 which are the same in number as the spindles 3b1 and correspond to the spindles one by one and a plurality of threaded holes 3e3 which are uniformly distributed.
Based on the above-described embodiments, the technical problem that the present application intends to solve is how to prevent the mounting module 3b from being detached by rotation. For this purpose, the present application inserts the cover plate 3e1 into the third slot 3e, so that the clamping jaw 3e2 is located above the installation module 3b, then connects the cover plate 3e1 with the rotary disc 3 by external screws to enhance the fixing effect, and finally connects the spindle 3b1 with the installation module 3b to fix the spindle 3b1 and prevent it from rotating, it should be noted that the spindle 3b1 is detachably connected with the installation module 3b, which is shown in the comparison document, and the bottom end of the spindle 3b1 will not be circular arc shape to facilitate the fixing of the clamping jaw 3e 2.
Further:
the power module 4 comprises a first connecting shaft 4a, a transmission shaft 4b, a second connecting shaft 4c, a first motor 4d, a first straight gear 4e, a synchronous wheel 4g and a synchronous belt 4h, the first connecting shaft 4a and the winding column 2 are coaxially arranged on the rack 1, and the first connecting shaft 4a is connected with the winding column 2; the transmission shaft 4b is arranged on the frame 1, and a second connecting shaft 4c positioned on one side of the first connecting shaft 4a and the winding column 2 are coaxially arranged on the turntable 3; the first motor 4d is arranged in the rack 1, and the output end of the first motor 4d is coaxially and fixedly connected with the first connecting shaft 4 a; the first straight gear 4e is provided on the first connecting shaft 4 a; the second spur gear 4f is provided on the transmission shaft 4b and is meshed with the first spur gear 4 e; the synchronizing wheel 4g and the second straight gear 4f are coaxially arranged on the transmission shaft 4 b; the synchronous belt 4h is sleeved on the synchronous wheel 4g and the second connecting shaft 4 c.
Based on the above embodiments, the technical problem to be solved by the present application is how to rotate the turntable 3 in the opposite direction to the rotation axis. Therefore, the first connecting shaft 4a and the first straight gear 4e are driven to rotate by the first motor 4d, the first straight gear 4e drives the second straight gear 4f and the synchronizing wheel 4g to move in the same speed and the opposite direction of the first straight gear 4e, then the second shaft is driven to move in the same direction of the synchronizing wheel 4g by the synchronous belt 4h, and the synchronous wheel 4g, the synchronous belt 4h and the second connecting shaft 4c are all provided with tooth surfaces or racks, so that the transmission effect is enhanced.
Further:
a bearing 2a is arranged between the turntable 3 and the wire wrapping column 2, and two ends of the bearing 2a are respectively connected with the wire wrapping column 2 and the turntable 3.
Based on the above embodiments, the technical problem that the present application intends to solve is how to reduce the friction between the rotating disc 3 and the winding post 2. For this reason, this application reduces the frictional force between carousel 3 and kinking post 2 through the pivot.
The above examples, which are intended to represent only one or more embodiments of the present invention, are described in greater detail and with greater particularity, and are not to be construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (10)
1. The high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve is characterized in that the wave-proof sleeve is formed by weaving a plurality of copper wires by a winding device, the winding device comprises a rack (1), a wire winding column (2), a rotary table (3) and a power module (4), the wire winding column (2) can be rotatably arranged on the rack (1) around the axis of the wire winding column, the rotary table (3) is coaxially sleeved on the outer side of the wire winding column (2), and the power module (4) is used for driving the wire winding column (2) and the rotary table (3) to reversely rotate; be provided with first spout (3a) around carousel (3) axis on carousel (3), be provided with a plurality of slidable installation module (3b) in first spout (3a), all be provided with elastic component (3c) between adjacent installation module (3b), elastic component (3c) inlay and establish in first spout (3a), all install a spindle (3b1) on every installation module (3b), the length direction of spindle (3b1) is on a parallel with the axis of twining silk post (2), the copper wire passes spindle (3b1) and twines on twining silk post (2).
2. The preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve is characterized in that the preparation process is carried out through a winding device, the winding device comprises a rack (1), a wire winding column (2), a rotary table (3) and a power module (4), the wire winding column (2) is rotatably arranged on the rack (1) around the axis of the wire winding column, the rotary table (3) is rotatably arranged on the rack (1) around the axis of the rotary table, the rotary table (3) is coaxially sleeved on the outer side of the wire winding column (2), and the power module (4) is used for driving the wire winding column (2) and the rotary table (3) to rotate reversely; the rotary table (3) is provided with a first sliding groove (3a) surrounding the axis of the rotary table (3), a plurality of slidable installation modules (3b) are arranged in the first sliding groove (3a), an elastic piece (3c) is arranged between every two adjacent installation modules (3b), the elastic piece (3c) is embedded in the first sliding groove (3a), each installation module (3b) is provided with a spindle (3b1), the length direction of each spindle (3b1) is parallel to the axis of the winding column (2), and a copper wire penetrates through the spindles (3b1) and is wound on the winding column (2); the preparation process comprises the following steps:
inserting installation modules (3b) with the same number as the copper wires into the first sliding groove (3 a);
arranging an elastic member (3c) between the adjacent installation modules (3b) so that the distances between the adjacent installation modules (3b) are equal;
mounting a spindle (3b1) on each mounting module (3 b);
the copper wire is wound on the winding post (2) through the spindle (3b 1).
3. The process for preparing the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 2, wherein an opening (3a1) is formed at one end of the first sliding chute (3a), the first sliding chute (3a) is in a convex shape, and the bottom end of the installation module (3b) is in a convex shape corresponding to the first sliding chute (3 a).
4. The process for preparing the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 3, wherein the first sliding groove (3a) is internally provided with a first annular plug pin (3a2), the top end of the first plug pin (3a2) is a sphere, and the bottom end of the installation module (3b) is provided with a first slot (3b2) corresponding to the first plug pin (3a 2).
5. The preparation process of the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 2, wherein two ends of each elastic member (3c) are respectively provided with a push plate (3c1), two ends of each elastic member (3c) are respectively fixedly connected with one end of one push plate (3c1), the other end of each push plate (3c1) is connected with the installation module (3b), the rotary table (3) is further provided with second sliding grooves (3d) corresponding to two ends of each push plate (3c1), one ends of the second sliding grooves (3d) are communicated with the openings (3a1), and the other ends of the second sliding grooves (3d) are provided with the closing baffles.
6. The process for preparing the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 5, wherein the push plate (3c1) is provided with a second pin (3c2) protruding outwards, the second pin (3c2) is in a cross shape, and both ends of the installation module (3b) and the closing baffle are provided with second slots (3d1) corresponding to the second pin (3c 2).
7. The process for preparing the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 1, wherein a boss (3c3) is arranged at the upper end of the push plate (3c1), and a grabbing hole (3c4) is arranged on the boss (3c 3).
8. The preparation process of the high-salt-spray corrosion-resistant light woven wave-proof sleeve as claimed in claim 1, wherein a third slot (3e) is further formed in the rotary table (3), a cover plate (3e1) is arranged on the third slot (3e), and clamping jaws (3e2) which are the same in number and correspond to the spindles (3b1) in one-to-one correspondence are arranged on the cover plate (3e1), and a plurality of threaded holes (3e3) are evenly distributed.
9. The process for preparing the high-salt-mist corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 2, wherein the power module (4) comprises a first connecting shaft (4a), a transmission shaft (4b), a second connecting shaft (4c), a first motor (4d), a first straight gear (4e), a second straight gear (4f), a synchronous wheel (4g) and a synchronous belt (4h), the first connecting shaft (4a) and the winding post (2) are coaxially arranged on the frame (1), and the first connecting shaft (4a) is connected with the winding post (2); the transmission shaft (4b) is arranged on the rack (1), and a second connecting shaft (4c) which is positioned on one side of the first connecting shaft (4a) and the winding column (2) are coaxially arranged on the turntable (3); the first motor (4d) is arranged in the rack (1), and the output end of the first motor (4d) is coaxially and fixedly connected with the first connecting shaft (4 a); the first straight gear (4e) is arranged on the first connecting shaft (4 a); the second straight gear (4f) is arranged on the transmission shaft (4b) and is meshed with the first straight gear (4 e); the synchronous wheel (4g) and the second straight gear (4f) are coaxially arranged on the transmission shaft (4 b); the synchronous belt (4h) is sleeved on the synchronous wheel (4g) and the second connecting shaft (4 c).
10. The process for preparing the high-salt-spray corrosion-resistant light-weight woven wave-proof sleeve as claimed in claim 9, wherein a bearing (2a) is arranged between the rotary table (3) and the winding column (2), and two ends of the bearing (2a) are respectively connected with the winding column (2) and the rotary table (3).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111550813.4A CN114220593B (en) | 2021-12-17 | 2021-12-17 | High-salt-fog corrosion-resistant light woven wave-proof sleeve and preparation process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111550813.4A CN114220593B (en) | 2021-12-17 | 2021-12-17 | High-salt-fog corrosion-resistant light woven wave-proof sleeve and preparation process thereof |
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| CN114220593A true CN114220593A (en) | 2022-03-22 |
| CN114220593B CN114220593B (en) | 2024-05-24 |
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| CN117198652A (en) * | 2023-11-06 | 2023-12-08 | 永力三羊线缆科技有限公司 | Copper wire shielding machine for cable processing |
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| CN114220593B (en) | 2024-05-24 |
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