CN114214787A - Sizing device and operating system for in-situ polymerization of needled non-woven fabric - Google Patents
Sizing device and operating system for in-situ polymerization of needled non-woven fabric Download PDFInfo
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- CN114214787A CN114214787A CN202111540322.1A CN202111540322A CN114214787A CN 114214787 A CN114214787 A CN 114214787A CN 202111540322 A CN202111540322 A CN 202111540322A CN 114214787 A CN114214787 A CN 114214787A
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- roller
- frame
- woven fabric
- groups
- colloid
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/58—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives
- D04H1/64—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by applying, incorporating or activating chemical or thermoplastic bonding agents, e.g. adhesives the bonding agent being applied in wet state, e.g. chemical agents in dispersions or solutions
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
- B05B15/50—Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/14—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/04—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases
- B05D3/0406—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by exposure to gases the gas being air
Abstract
The invention discloses a gluing device for in-situ polymerization of needle-punched non-woven fabrics and an operating system, which belong to the field of non-woven fabric processing and comprise a bottom frame, a feeding roller is fixedly arranged on one side of the underframe, a first material dredging roller is fixedly arranged at the upper end of one side of the underframe close to the feeding roller, a second material dredging roller is fixedly arranged on one side of the top end of the bottom frame far away from the first material dredging roller, a protective frame is fixedly arranged on one side of the top end of the bottom frame near the second material dredging roller, and a mixing mechanism is fixedly inserted in the middle of the top end of the protective frame, the mixing mechanism is arranged and the driving assembly is matched for use, so that the outer stirring rods and the inner stirring rods of a plurality of groups are driven to synchronously rotate in the opposite direction, the colloid raw materials are effectively stirred and mixed, the colloid raw materials are prevented from being precipitated to influence the glue injection quality, and synchronously drive a plurality of groups of scrapers to clean the inner wall of the mechanism outer frame by the scrapers, thereby preventing the mixed colloid from adhering to the inner wall of the mechanism outer frame.
Description
Technical Field
The invention relates to the technical field of non-woven fabric processing, in particular to a sizing device for in-situ polymerization of a needle-punched non-woven fabric and an operating system.
Background
The needle-punched non-woven fabric is one of dry non-woven fabrics, short fibers are loosened, carded and paved into a fiber net, then the fiber net is reinforced into the fabric through needles, the needles are barbed, the fiber net is repeatedly pierced, hook belt fibers are reinforced to form the needle-punched non-woven fabric, the non-woven fabric has no warp and weft, the fibers of the finished fabric are disordered, and the performance difference of warp and weft is small;
the needle-punched non-woven fabric is used as the cloth which is essential in the life nowadays, and has good density, smooth surfaces on two sides and good air permeability; need carry out the rubberizing operation to the surface of non-woven fabrics in the course of working that carries out the acupuncture non-woven fabrics, however current rubberizing device, when using, need make the back alone with the colloid and input into rubberizing operation in the rubberizing device, when carrying out the rubberizing, the colloid produces the rubberizing quality that deposits the influence non-woven fabrics easily, secondly, can't be in step effectively carry out periodic ration to the non-woven fabrics and attach the glue, cause the colloid extravagant easily, for this reason, we propose a rubberizing device and operating system that acupuncture non-woven fabrics in situ polymerization and be used for solving above-mentioned problem.
Disclosure of Invention
The present invention is directed to a sizing apparatus and an operation system for in-situ polymerization of a needle-punched non-woven fabric, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a rubberizing device of needle-punched non-woven fabrics normal position polymerization, includes the chassis, one side fixed mounting of chassis has the feed roller, one side upper end fixed mounting that the chassis is close to the feed roller has first sparse material roller, one side fixed mounting that first sparse material roller was kept away from on the chassis top has second sparse material roller, one side fixed mounting that the chassis top is close to second sparse material roller has the protection frame, the top middle part fixed of protection frame is inserted and is equipped with mixing mechanism, mixing mechanism's bottom is equipped with the binder removal mechanism who corresponds with second sparse material roller, one side that the protection frame was kept away from on the chassis top is equipped with drying assembly, one side of protection frame is equipped with drive assembly, one side fixed mounting that the feed roller was kept away from to the chassis has the roll material roller, one side upper end fixed mounting that the chassis is close to the roll material roller has the third to dredge the material roller.
Preferably, the mixing mechanism comprises a mechanism outer frame and side frames, a liquid inlet frame is fixedly inserted into the top end of the mechanism outer frame, the side frames are provided with two groups which are symmetrically distributed, the two groups of side frames are respectively rotatably clamped on two sides of the inner wall of the mechanism outer frame, a plurality of groups of connecting frames which are distributed in an annular array are fixedly installed between the two groups of side frames, the opposite ends of the plurality of groups of connecting frames are respectively and fixedly provided with a plurality of groups of outer stirring rods which are distributed equidistantly, one side of one group of side frames, which is far away from the connecting frames, is fixedly provided with a rotating column, one side of the rotating column, which is far away from the side frames, is rotatably installed on the mechanism outer frame through a bearing, the middle part of the rotating column is rotatably inserted with a middle shaft, one side of the middle shaft extends into the mechanism outer frame and is fixedly connected with a plurality of groups of inner stirring rods which are distributed equidistantly, and the mixing mechanism is fixedly clamped on the top of the protection frame through the liquid inlet frame, and a liquid inlet pipe is fixedly inserted at the top end of the liquid inlet frame.
Preferably, the outer stirring rods and the inner stirring rods are distributed in a staggered mode.
Preferably, one side of the scraper far away from the connecting frame is contacted with the inner wall of the mechanism outer frame.
Preferably, the binder removal mechanism comprises a connecting frame, the connecting frame is fixedly inserted in the bottom of the mechanism outer frame, a material control column is arranged in the connecting frame in a rotating and clamping mode, the outer wall of the material control column is in contact with the inner wall of the connecting frame, a plurality of groups of material control grooves distributed in an annular array mode are formed in the outer wall of the material control column, a driving shaft is fixedly installed at one end of the material control column, the driving shaft is rotatably installed on the connecting frame, the binder removal frame is fixedly inserted in the bottom of the connecting frame, a plurality of groups of binder removal penetrating grooves distributed equidistantly are formed in the bottom of the binder removal frame, sealing grooves are formed in the binder removal penetrating grooves at positions on two sides, and sealing blocks are arranged in the sealing grooves in a movable clamping mode.
Preferably, the drying assembly comprises an assembly outer frame, the assembly outer frame is fixedly installed on an underframe, sealing plates are fixedly clamped on two sides of the assembly outer frame, bottom plates are fixedly installed at the bottoms of the two groups of sealing plates, two groups of first roller frames are fixedly installed on one side of the top end of each bottom plate, heating rollers are rotatably installed in the middle of the two groups of first roller frames, material conveying press rollers are rotatably installed on the upper portions of the two groups of first roller frames, a glue scraping plate matched with the material conveying press rollers for use is fixedly installed between the two groups of first roller frames, and gears connected with each other are fixedly installed on one side of each heating roller and one side of each material conveying press roller;
the roller assembly comprises a base plate, a first roller frame, two groups of second roller frames, exhaust rollers, gears, an air inlet pipe and an air outlet pipe, wherein the two groups of second roller frames are fixedly arranged on one side, far away from the first roller frame, of the top end of the base plate;
defeated material compression roller and the fixed cover of one side that defeated material roller kept away from the gear are equipped with the sprocket group, defeated material compression roller keeps away from one side fixedly connected with auxiliary shaft of gear, auxiliary shaft activity runs through the subassembly frame.
Preferably, drive assembly includes motor, first side tooth and second side tooth are the symmetric distribution structure, one side of rotary column is passed the protection frame and is connected with first side tooth fixed connection, centraxonial one side is passed the protection frame and is connected with second side tooth fixed connection, motor fixed mounting is in one side of protection frame, the drive end fixed mounting of motor has the drive tooth of being connected with first side tooth, second side tooth meshing, the drive shaft is kept away from one side of accuse material post and is passed the protection frame and with the rotary column between fixed cover be equipped with first belt pulley transmission group, fixed cover be equipped with second belt pulley transmission group between axis and the auxiliary shaft.
An operation system of a sizing device for in-situ polymerization of a needle-punched non-woven fabric comprises the following steps:
step one, dredging of non-woven fabric
Sleeving a non-woven fabric to be glued on a feeding roller, sequentially placing the end parts of the non-woven fabric on the surfaces of a first material dispersing roller and a second material dispersing roller, penetrating the end parts of the non-woven fabric through a sealing plate, placing the non-woven fabric between a heating roller and a material conveying pressing roller and between the material conveying roller and an exhaust roller, then placing the non-woven fabric on the surface of a third material dispersing roller, and winding the non-woven fabric on a material winding roller;
step two, effective mixing of the colloid
Colloid raw materials are input into the mechanism outer frame through the liquid inlet pipe, the starting motor drives the driving teeth to rotate, so that the first side teeth and the second side teeth are synchronously driven to reversely rotate, the rotating column and the central shaft are further controlled to synchronously reversely rotate, and the multiple groups of outer stirring rods and the multiple groups of inner stirring rods are driven to synchronously reversely rotate, so that the colloid raw materials are effectively stirred and mixed, the multiple groups of scraping plates are synchronously driven to perform scraping plate cleaning on the inner wall of the mechanism outer frame, and mixed colloid is prevented from being adhered to the inner wall of the mechanism outer frame;
step three, synchronous glue discharging of the glue body
The rotating column rotates to drive the driving shaft to synchronously rotate, so that the material control column is driven to rotate, colloid quantitatively stored in the material control groove can be quantitatively discharged into the bottom of the connecting frame, the colloid quantitatively discharged into the bottom of the connecting frame is discharged through a plurality of groups of glue discharging through grooves, and the non-woven fabric at the position of the second material dispersing roller is adhered, so that the periodic quantitative adhesive attachment of the non-woven fabric is realized, and the gluing efficiency of the non-woven fabric is improved;
step four, drying the non-woven fabric surface colloid
Carry out the pressfitting through the colloid of defeated material compression roller to the non-woven fabrics upper surface, make colloid evenly distributed, and carry out heat treatment through the warming mill to the lower surface of non-woven fabrics, so that the evaporation of moisture in the follow-up colloid, open the air intake pump simultaneously, the air current of using dry passes through the intake pipe and inputs to the exhaust roller in and through the blowout of multiunit exhaust hole, thereby dry to the non-woven fabrics of locating between defeated material roller and the exhaust roller, effectively get rid of moisture in the colloid, make the colloid glue assist the surface at the non-woven fabrics, the rubberizing effect of non-woven fabrics has been improved.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, the mixing mechanism is arranged and the driving assembly is matched for use, so that the outer stirring rods and the inner stirring rods are driven to synchronously and reversely rotate, colloid raw materials are effectively stirred and mixed, the colloid raw materials are prevented from precipitating to influence the glue injection quality, the scrapers are synchronously driven to perform scraper cleaning on the inner wall of the mechanism outer frame, and the mixed colloid is prevented from being adhered to the inner wall of the mechanism outer frame.
2. Through setting up the binder removal mechanism, through the rotation of rotary column, drive the drive shaft and rotate in step to the drive control stock column rotates, thereby can make the ration deposit in the bottom of the colloid ration income link frame of accuse silo in, the colloid of the bottom of the link frame is gone into to the ration is crossed the groove and is discharged through multiunit binder removal, glues the non-woven fabrics of assisting in the second and dredges material roller position department, thereby realizes that the periodic ration of non-woven fabrics attaches glue, has promoted the rubberizing efficiency of non-woven fabrics.
3. Through setting up dry subassembly, carry out the pressfitting through the colloid of defeated material compression roller to the non-woven fabrics upper surface, make colloid evenly distributed, and carry out heat treatment through the lower surface of warming mill to the non-woven fabrics, so that the evaporation of moisture in the follow-up colloid, open the air intake pump simultaneously, the air current of using dry passes through the intake pipe and inputs to the exhaust roller in and spout through multiunit exhaust hole, thereby dry to the non-woven fabrics of placing between defeated material roller and the exhaust roller, effectively get rid of moisture in the colloid, make the colloid glue and assist the surface at the non-woven fabrics, the rubberizing effect of non-woven fabrics has been improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the structure of the present invention.
FIG. 2 is a schematic structural diagram of the protection frame, the mixing mechanism and the glue discharging mechanism of the present invention.
Fig. 3 is an enlarged view of the invention at a in fig. 2.
Fig. 4 is an enlarged view of the invention at B in fig. 2.
Fig. 5 is a schematic view showing the structural connection of the drying module according to the present invention.
Fig. 6 is a schematic view showing a connection of a part of the structure of the drying module according to the present invention.
Fig. 7 is a schematic structural diagram of a driving assembly according to the present invention.
In the figure: 1. a chassis; 2. a feed roll; 21. a first material dredging roller; 22. a second material dredging roller; 3. a protective frame; 4. a mixing mechanism; 5. a glue discharging mechanism; 6. a drying assembly; 7. a drive assembly; 8. a material rolling roller; 81. a third material dredging roller; 41. a mechanism outer frame; 42. a liquid inlet frame; 43. a side frame; 44. a connecting frame; 441. a squeegee; 45. turning the column; 46. a middle shaft; 47. an outer stirring rod; 48. an inner stirring rod; 49. a liquid inlet pipe; 51. a connecting frame; 52. a material control column; 521. a material control groove; 53. a drive shaft; 54. arranging a rubber frame; 541. removing glue and penetrating a groove; 542. sealing the groove; 55. sealing blocks; 61. a module outer frame; 62. a first roll stand; 63. a second roll stand; 64. a heating roller; 65. a material conveying press roller; 66. a delivery roller; 67. an exhaust roller; 671. an exhaust hole; 672. sealing the bearing; 673. an air inlet pipe; 68. closing the plate; 681. a base plate; 69. a gear; 610. a sprocket set; 611. an auxiliary shaft; 612. scraping a rubber plate; 71. a motor; 72. a first side tooth; 73. a second side tooth; 74. a drive tooth; 75. a first pulley drive set; 76. and the second belt pulley transmission set.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1 to 7, the present invention provides a technical solution: a gluing device for in-situ polymerization of needle-punched non-woven fabrics comprises a chassis 1, a feed roller 2 is fixedly installed on one side of the chassis 1, the same as a sleeve for conveying non-woven fabrics to be glued, a first material dispersing roller 21 is fixedly installed at the upper end of one side of the chassis 1 close to the feed roller 2, a second material dispersing roller 22 is fixedly installed on one side of the top end of the chassis 1 far away from the first material dispersing roller 21, the first material dispersing roller 21 and the second material dispersing roller 22 are used for dispersing the non-woven fabrics, a protective frame 3 is fixedly installed on one side of the top end of the chassis 1 close to the second material dispersing roller 22, a mixing mechanism 4 is fixedly inserted in the middle of the top end of the protective frame 3, a glue discharging mechanism 5 corresponding to the second material dispersing roller 22 is arranged at the bottom end of the mixing mechanism 4, a drying component 6 is arranged on one side of the top end of the chassis 1 far away from the protective frame 3, a driving component 7 matched with the mixing mechanism 4, the glue discharging mechanism 5 and the drying component 6, one side fixed mounting that feed roller 2 was kept away from to chassis 1 has a roll material roller 8 for the rolling of rubberizing back non-woven fabrics, and chassis 1 is close to one side upper end fixed mounting of roll material roller 8 has third sparse material roller 81 for the mediation of rubberizing back non-woven fabrics.
The mixing mechanism 4 comprises a mechanism outer frame 41 and side frames 43, a liquid inlet frame 42 is fixedly inserted at the top end of the mechanism outer frame 41, two groups of symmetrically distributed side frames 43 are arranged on the side frames 43, the two groups of side frames 43 are respectively rotationally clamped at two sides of the inner wall of the mechanism outer frame 41, a plurality of groups of connecting frames 44 distributed in an annular array are fixedly arranged between the two groups of side frames 43, scraping plates 441 are fixedly arranged at the opposite ends of the plurality of groups of connecting frames 44, a plurality of groups of outer stirring rods 47 distributed at equal intervals are fixedly arranged at the opposite ends of the plurality of groups of connecting frames 44, one side of the scraping plates 441 far away from the connecting frames 44 is contacted with the inner wall of the mechanism outer frame 41, the plurality of groups of connecting frames 44 and the outer stirring rods 47 are driven to rotate by driving the two groups of side frames 43, colloid raw materials in the mechanism outer frame 41 are mixed and stirred, the colloid raw materials are prevented from being precipitated and influencing the glue injection quality, and the plurality of groups of scraping plates 441 are synchronously driven to perform scraper cleaning on the inner wall of the mechanism outer frame 41, the mixed colloid is prevented from being adhered to the inner wall of the mechanism outer frame 41;
one side of one group of side frames 43, which is far away from the connecting frame 44, is fixedly provided with a rotating column 45, one side of the rotating column 45, which is far away from the side frames 43, is rotatably arranged on the mechanism outer frame 41 through a bearing, the rotating column 45 is driven to rotate, so that the two groups of side frames 43 can be synchronously driven to rotate, the middle part of the rotating column 45 is rotatably inserted with a middle shaft 46, the middle shaft 46 can rotate on the rotating column 45, one side of the middle shaft 46 extends into the mechanism outer frame 41 and is fixedly connected with a plurality of groups of inner stirring rods 48 which are distributed equidistantly, and the outer stirring rods 47 and the inner stirring rods 48 are distributed in a staggered manner; rotate through drive axis 46, puddler 48 rotates in can the synchronous drive multiunit, and the colloid raw materials to in the mechanism frame 41 further mixes the stirring, has promoted the mixing efficiency of colloid raw materials, and mixing mechanism 4 is fixed the joint at the top of protection frame 3 through feed liquor frame 42, and the top of feed liquor frame 42 is fixed to be inserted and is equipped with feed liquor pipe 49, inputs the colloid raw materials through feed liquor pipe 49 in to mechanism frame 41 and stirs the mixture.
The glue discharging mechanism 5 comprises a connecting frame 51, the connecting frame 51 is fixedly inserted at the bottom of the mechanism outer frame 41 to realize the communication between the glue discharging mechanism 5 and the mixing mechanism 4, a material control column 52 is rotatably clamped in the connecting frame 51, the outer wall of the material control column 52 is contacted with the inner wall of the connecting frame 51 to seal the glue on the upper part of the connecting frame 51, a plurality of groups of material control grooves 521 distributed in an annular array are formed in the outer wall of the material control column 52 and used for quantitatively storing the glue so as to ensure the quantitative discharge of the subsequent glue and prevent the waste caused by more glue output, a driving shaft 53 is fixedly installed at one end of the material control column 52, the driving shaft 53 is rotatably installed on the connecting frame 51 and is driven to rotate by driving the driving shaft 53, so that the glue stored in the quantitative material control groove 521 can be quantitatively discharged into the bottom of the connecting frame 51, a glue discharging frame 54 is fixedly inserted at the bottom of the connecting frame 51, arrange the bottom of gluing frame 54 and offer the multiunit row that is the equidistance and distribute and glue groove 541, and all seted up a groove 542 in the row of gluing groove 541 of both sides position department, the colloid of the bottom of connection frame 51 is discharged to the ration passes through multiunit row and glues groove 541 and discharges, glue and assist the non-woven fabrics of second sparse material roller 22 position department, thereby realize that the periodic ration of non-woven fabrics attaches glue, the rubberizing efficiency of non-woven fabrics has been promoted, and the activity card is equipped with the seal block 55 in the groove 542, be equipped with the seal block 55 through activity card in the groove 542, wear the groove 541 to carry out the shutoff to the row of gluing that corresponds, thereby the overall width of control row of gluing, so as to adapt to the non-woven fabrics of different width.
The drying component 6 comprises a component outer frame 61, the component outer frame 61 is fixedly arranged on the chassis 1, sealing plates 68 are fixedly clamped on two sides of the component outer frame 61, grooves capable of inserting non-woven fabrics are formed in the sealing plates 68, a bottom plate 681 is fixedly arranged at the bottom ends of the two groups of sealing plates 68, two groups of first roller frames 62 are fixedly arranged on one side of the top end of the bottom plate 681, heating rollers 64 are rotatably arranged in the middle of the two groups of first roller frames 62, material conveying press rollers 65 are rotatably arranged on the upper portions of the two groups of first roller frames 62, a glue scraping plate 612 matched with the material conveying press rollers 65 is fixedly arranged between the two groups of first roller frames 62, the end portions of the glue scraping plate 612 are in surface contact with the material conveying press rollers 65, so that glue adhered to the surface of the material conveying press rollers 65 can be scraped, the scraped glue is attached to the surface of the non-woven fabrics, gears 69 connected with each other are fixedly arranged on one side of the heating rollers 64 and the material conveying press rollers 65, and the material conveying press rollers 65 are driven to rotate, the heating roller 64 is driven to synchronously rotate reversely, so that the non-woven fabric arranged between the heating roller 64 and the material conveying press roller 65 is conveyed, the colloid on the upper surface of the non-woven fabric is pressed through the material conveying press roller 65, the colloid is uniformly distributed, and the lower surface of the non-woven fabric is heated through the heating roller 64, so that the moisture in the subsequent colloid is evaporated;
two groups of second roller frames 63 are fixedly installed on one side of the top end of the bottom plate 681 far away from the first roller frame 62, material conveying rollers 66 are rotatably installed on the upper portions of the two groups of second roller frames 63, exhaust rollers 67 are rotatably installed in the middle portions of the two groups of second roller frames 63, gears 69 connected with each other are fixedly installed on one sides of the material conveying rollers 66 and the exhaust rollers 67, the exhaust rollers 67 are of a hollow structure, exhaust holes 671 are formed in the outer walls of the exhaust rollers 67, sealing bearings 672 are fixedly clamped on one sides of the exhaust rollers 67 far away from the gears 69, air inlet pipes 673 are fixedly inserted in the middle portions of the sealing bearings 672, the air inlet pipes 673 are fixedly inserted in the module outer frame 61, air inlet pumps are fixedly connected to the end portions of the air inlet pipes 673, and air flow for drying is input into the exhaust rollers 67 through the air inlet pipes 673 and is sprayed out through the multiple groups of exhaust holes 671, so that the non-woven fabric between the roller 66 and the exhaust rollers 67 is dried, effectively removing water in the colloid, so that the colloid is adhered to the surface of the non-woven fabric;
defeated material compression roller 65 and defeated material roller 66 keep away from the fixed cover in one side of gear 69 and are equipped with chain wheel group 610, wherein, chain wheel group 610 includes two sets of sprockets and the drive chain of meshing in two sets of sprocket outsides, two sets of sprockets respectively with defeated material compression roller 65, defeated material roller 66 fixed connection, defeated material compression roller 65 rotates through the drive, the chain among the drive chain wheel group 610 drives, thereby synchronous drive defeated material roller 66 rotates, defeated material compression roller 65 keeps away from one side fixedly connected with auxiliary shaft 611 of gear 69, auxiliary shaft 611 activity runs through subassembly frame 61.
The driving assembly 7 comprises a motor 71, a first side tooth 72 and a second side tooth 73, the first side tooth 72 and the second side tooth 73 are symmetrically distributed, one side of the rotary column 45 penetrates through the protection frame 3 and is fixedly connected with the first side tooth 72, one side of the middle shaft 46 penetrates through the protection frame 3 and is fixedly connected with the second side tooth 73, the motor 71 is fixedly installed at one side of the protection frame 3, a driving tooth 74 meshed and connected with the first side tooth 72 and the second side tooth 73 is fixedly installed at the driving end of the motor 71, the driving tooth 74 is driven to rotate by starting the motor 71, so that the first side tooth 72 and the second side tooth 73 are synchronously driven to reversely rotate, the rotary column 45 and the middle shaft 46 are controlled to synchronously reversely rotate, and therefore a plurality of groups of outer stirring rods 47 and inner stirring rods 48 are driven to synchronously reversely rotate, colloid raw materials are effectively stirred and mixed, and the mixing efficiency of the colloid raw materials is improved;
one side of the driving shaft 53 far away from the material control column 52 penetrates through the protective frame 3 and is fixedly sleeved with a first belt pulley transmission group 75 between the driving shaft 53 and the rotary column 45, wherein the first belt pulley transmission group 75 comprises two groups of belt pulleys and a belt movably sleeved on the outer sides of the two groups of belt pulleys, the two groups of belt pulleys are fixedly sleeved on the driving shaft 53 and the rotary column 45 respectively, the driving shaft 53 can be driven to synchronously rotate through the rotation of the rotary column 45, a second belt pulley transmission group 76 is fixedly sleeved between the middle shaft 46 and the auxiliary shaft 611, the second belt pulley transmission group 76 and the first belt pulley transmission group 75 are identical in structure, the auxiliary shaft 611 can be driven to synchronously rotate through the rotation of the middle shaft 46, and therefore the material conveying press roller 65 is driven to rotate.
An operation system of a sizing device for in-situ polymerization of a needle-punched non-woven fabric comprises the following steps:
step one, dredging of non-woven fabric
Sleeving the non-woven fabric to be glued on the feeding roller 2, sequentially placing the end parts of the non-woven fabric on the surfaces of the first material-dispersing roller 21 and the second material-dispersing roller 22, penetrating the end parts of the non-woven fabric through the sealing plate 68, arranging the non-woven fabric between the heating roller 64 and the material conveying and pressing roller 65 and between the material conveying roller 66 and the air exhaust roller 67, then arranging the non-woven fabric on the surface of the third material-dispersing roller 81, and winding the non-woven fabric on the material winding roller 8;
step two, effective mixing of the colloid
Colloid raw materials are input into the mechanism outer frame 41 through the liquid inlet pipe 49, the starting motor 71 drives the driving teeth 74 to rotate, so that the first side teeth 72 and the second side teeth 73 are driven to rotate reversely synchronously, the rotating column 45 and the middle shaft 46 are controlled to rotate reversely synchronously, the outer stirring rods 47 and the inner stirring rods 48 are driven to rotate reversely synchronously, the colloid raw materials are effectively stirred and mixed, the scraping plates 441 are synchronously driven to clean the inner wall of the mechanism outer frame 41, and the mixed colloid is prevented from being adhered to the inner wall of the mechanism outer frame 41;
step three, synchronous glue discharging of the glue body
The rotating column 45 rotates to drive the driving shaft 53 to synchronously rotate, so that the material control column 52 is driven to rotate, colloid quantitatively stored in the material control groove 521 is quantitatively discharged into the bottom of the connecting frame 51, the colloid quantitatively discharged into the bottom of the connecting frame 51 is discharged through the plurality of groups of glue discharging penetrating grooves 541, and the non-woven fabric at the position of the second material thinning roller 22 is adhered and assisted, so that periodic quantitative adhesive attachment of the non-woven fabric is realized, and the gluing efficiency of the non-woven fabric is improved;
step four, drying the non-woven fabric surface colloid
Carry out the pressfitting through defeated material compression roller 65 to the colloid of non-woven fabrics upper surface, make colloid evenly distributed, and heat treatment is carried out to the lower surface of non-woven fabrics through warming mill 64, so that the evaporation of moisture in the follow-up colloid, open the air intake pump simultaneously, the air current of using dry is inputed to exhaust roller 67 through intake pipe 673 and is spout through multiunit exhaust hole 671, thereby dry the non-woven fabrics of placing between defeated material roller 66 and exhaust roller 67, effectively get rid of moisture in the colloid, make the colloid glue assist the surface at the non-woven fabrics, the rubberizing effect of non-woven fabrics has been improved.
It will be apparent to those skilled in the art that various changes and modifications may be made in the present invention without departing from the spirit and scope of the invention. Thus, if such modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include such modifications and variations.
Claims (8)
1. The utility model provides a rubberizing device of needle-punched non-woven fabrics in situ polymerization, includes chassis (1), its characterized in that: the automatic material-distributing device is characterized in that a feeding roller (2) is fixedly mounted on one side of the bottom frame (1), a first material-distributing roller (21) is fixedly mounted at the upper end of one side, close to the feeding roller (2), of the bottom frame (1), a second material-distributing roller (22) is fixedly mounted on one side, far away from the first material-distributing roller (21), of the top end of the bottom frame (1), a protective frame (3) is fixedly mounted on one side, close to the second material-distributing roller (22), of the top end of the bottom frame (1), a mixing mechanism (4) is fixedly inserted in the middle of the top end of the protective frame (3), a glue-discharging mechanism (5) corresponding to the second material-distributing roller (22) is arranged at the bottom end of the mixing mechanism (4), a drying assembly (6) is arranged on one side, far away from the protective frame (3), of the protective frame (3) is provided with a driving assembly (7), a material-rolling roller (8) is fixedly mounted on one side, far away from the feeding roller (2), of the bottom frame (1), and a third material dredging roller (81) is fixedly mounted at the upper end of one side of the underframe (1) close to the material rolling roller (8).
2. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 1, wherein: mixing mechanism (4) includes mechanism frame (41) and side bearer (43), the top of mechanism frame (41) is fixed to be inserted and is equipped with feed liquor frame (42), side bearer (43) are equipped with two sets of that are the symmetric distribution, and are two sets of side bearer (43) rotate the joint respectively in the inner wall both sides of mechanism frame (41), and are two sets of fixed mounting has multiunit link (44) that is the ring array and distributes between side bearer (43), multiunit the equal fixed mounting in the back of the body end of link (44) has scraper blade (441), multiunit the equal fixed mounting in the looks opposite ends of link (44) has multiunit outer puddler (47) that is the equidistance and distributes, one of them is a set of one side fixed mounting that link (44) were kept away from to side bearer (43) has rotary column (45), rotary column (45) are kept away from one side of side bearer (43) and are installed on mechanism frame (41) through the bearing rotation, the middle part of the rotary column (45) is rotated and inserted with a center shaft (46), one side of the center shaft (46) extends into the mechanism outer frame (41) and is fixedly connected with a plurality of groups of inner stirring rods (48) which are distributed at equal intervals, the mixing mechanism (4) is fixedly clamped at the top of the protection frame (3) through a liquid inlet frame (42), and a liquid inlet pipe (49) is fixedly inserted at the top end of the liquid inlet frame (42).
3. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 2, characterized in that: the outer stirring rods (47) and the inner stirring rods (48) are distributed in a staggered mode.
4. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 2, characterized in that: the side of the scraper (441) far away from the connecting frame (44) is contacted with the inner wall of the mechanism outer frame (41).
5. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 2, characterized in that: the glue discharging mechanism (5) comprises a connecting frame (51), the connecting frame (51) is fixedly inserted at the bottom of the mechanism outer frame (41), the connecting frame (51) is rotatably clamped with a material control column (52), the outer wall of the material control column (52) is contacted with the inner wall of the connecting frame (51), the outer wall of the material control column (52) is provided with a plurality of groups of material control grooves (521) distributed in an annular array, one end of the material control column (52) is fixedly provided with a driving shaft (53), the driving shaft (53) is rotatably arranged on the connecting frame (51), the bottom of the connecting frame (51) is fixedly inserted with a glue discharging frame (54), the bottom end of the glue discharging frame (54) is provided with a plurality of groups of glue discharging penetrating grooves (541) which are distributed at equal intervals, and the glue discharging penetrating grooves (541) at the positions of the two sides are both provided with sealing grooves (542), and the sealing blocks (55) are movably clamped in the sealing grooves (542).
6. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 5, wherein: the drying assembly (6) comprises an assembly outer frame (61), the assembly outer frame (61) is fixedly installed on the bottom frame (1), sealing plates (68) are fixedly clamped on two sides of the assembly outer frame (61), a bottom plate (681) is fixedly installed at the bottom ends of the two groups of sealing plates (68), two groups of first roller frames (62) are fixedly installed on one side of the top end of the bottom plate (681), heating rollers (64) are rotatably installed in the middles of the two groups of first roller frames (62), material conveying press rollers (65) are rotatably installed on the upper portions of the two groups of first roller frames (62), glue scraping plates (612) matched with the material conveying press rollers (65) in use are fixedly installed between the two groups of first roller frames (62), and gears (69) connected with each other are fixedly installed on one side of the heating rollers (64) and the material conveying press rollers (65);
one side, far away from the first roller frame (62), of the top end of the bottom plate (681) is fixedly provided with two groups of second roller frames (63), the upper portions of the two groups of second roller frames (63) are rotatably provided with material conveying rollers (66), the middle portions of the two groups of second roller frames (63) are rotatably provided with exhaust rollers (67), one sides of the material conveying rollers (66) and the exhaust rollers (67) are fixedly provided with gears (69) which are connected with each other, each exhaust roller (67) is of a hollow structure, the outer wall of each exhaust roller (67) is provided with an exhaust hole (671), one side, far away from the gears (69), of each exhaust roller (67) is fixedly clamped with a seal bearing (672), the middle portion of each seal bearing (672) is fixedly inserted with an air inlet pipe (673), and the air inlet pipe (673) is fixedly inserted on the assembly outer frame (61);
defeated material compression roller (65) and defeated material roller (66) keep away from one side fixed cover of gear (69) and are equipped with sprocket group (610), defeated material compression roller (65) keep away from one side fixedly connected with auxiliary shaft (611) of gear (69), auxiliary shaft (611) activity runs through subassembly frame (61).
7. The sizing device for in-situ polymerization of the needle-punched non-woven fabric according to claim 6, wherein: the drive assembly (7) comprises a motor (71), a first side tooth (72) and a second side tooth (73), the first side teeth (72) and the second side teeth (73) are in a symmetrical distribution structure, one side of the rotating column (45) penetrates through the protective frame (3) and is fixedly connected with the first side teeth (72), one side of the middle shaft (46) passes through the protective frame (3) and is fixedly connected with the second side teeth (73), the motor (71) is fixedly arranged at one side of the protection frame (3), the driving end of the motor (71) is fixedly provided with a driving tooth (74) which is meshed and connected with the first side tooth (72) and the second side tooth (73), one side of the driving shaft (53) far away from the material control column (52) penetrates through the protective frame (3) and is fixedly sleeved with a first belt pulley transmission set (75) between the driving shaft and the rotating column (45), a second belt pulley transmission set (76) is fixedly sleeved between the middle shaft (46) and the auxiliary shaft (611).
8. An operation system of a sizing device for in-situ polymerization of a needle-punched non-woven fabric is characterized by comprising the following steps:
step one, dredging of non-woven fabric
Sleeving a non-woven fabric to be glued on a feeding roller (2), sequentially placing the end parts of the non-woven fabric on the surfaces of a first material dispersing roller (21) and a second material dispersing roller (22), penetrating the end parts of the non-woven fabric through a sealing plate (68), arranging the non-woven fabric between a heating roller (64) and a material conveying pressing roller (65) and between a material conveying roller (66) and an air exhaust roller (67), then placing the non-woven fabric on the surface of a third material dispersing roller (81), and winding the non-woven fabric on a material winding roller (8);
step two, effective mixing of the colloid
Colloid raw materials are input into the mechanism outer frame (41) through the liquid inlet pipe (49), the starting motor (71) drives the driving teeth (74) to rotate, so that the first side teeth (72) and the second side teeth (73) are synchronously driven to rotate reversely, the rotating column (45) and the middle shaft (46) are further controlled to synchronously rotate reversely, and therefore multiple groups of outer stirring rods (47) and multiple groups of inner stirring rods (48) are driven to synchronously rotate reversely, the colloid raw materials are effectively stirred and mixed, multiple groups of scraping plates (441) are synchronously driven to perform scraping plate cleaning on the inner wall of the mechanism outer frame (41), and mixed colloid is prevented from being adhered to the inner wall of the mechanism outer frame (41);
step three, synchronous glue discharging of the glue body
The rotating column (45) rotates to drive the driving shaft (53) to synchronously rotate, so that the material control column (52) is driven to rotate, colloid which is quantitatively stored in the material control groove (521) is quantitatively discharged into the bottom of the connecting frame (51), the colloid which is quantitatively discharged into the bottom of the connecting frame (51) is discharged through a plurality of groups of glue discharge penetrating grooves (541), and the non-woven fabric at the position of the second material dispersing roller (22) is adhered, so that the periodic quantitative adhesive attachment of the non-woven fabric is realized, and the gluing efficiency of the non-woven fabric is improved;
step four, drying the non-woven fabric surface colloid
Carry out the pressfitting through defeated material compression roller (65) to the colloid of non-woven fabrics upper surface, make colloid evenly distributed, and heat treatment is carried out to the lower surface of non-woven fabrics through warming mill (64), so that the evaporation of moisture in the follow-up colloid, open the air intake pump simultaneously, the air current of using dry is inputed to exhaust roller (67) and is spout through multiunit exhaust hole (671) through intake pipe (673), thereby dry the non-woven fabrics of placing between defeated material roller (66) and exhaust roller (67), effectively get rid of moisture in the colloid, make the colloid glue assist the surface at the non-woven fabrics, the rubberizing effect of non-woven fabrics has been improved.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111540322.1A CN114214787A (en) | 2021-12-16 | 2021-12-16 | Sizing device and operating system for in-situ polymerization of needled non-woven fabric |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111540322.1A CN114214787A (en) | 2021-12-16 | 2021-12-16 | Sizing device and operating system for in-situ polymerization of needled non-woven fabric |
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| DE102006025668A1 (en) * | 2006-06-01 | 2007-12-06 | Wacker Chemie Ag | organosilicone copolymers |
| CN103111404A (en) * | 2013-01-29 | 2013-05-22 | 山东大学 | In-situ polymerization composite surface sizing system and surface sizing craft for needle punching non-woven fabrics |
| CN209139024U (en) * | 2018-11-30 | 2019-07-23 | 福建蓝月亮家居用品有限公司 | A kind of carpet brush coating drying equipment |
| CN213408447U (en) * | 2020-09-29 | 2021-06-11 | 徐州中捷环保科技有限公司 | High-performance anticorrosive material mixing equipment |
| CN113529305A (en) * | 2021-07-22 | 2021-10-22 | 江苏蓝丝羽家用纺织品有限公司 | PCM phase-change temperature-control fiber preparation process and preparation device thereof |
| CN214469760U (en) * | 2021-04-02 | 2021-10-22 | 上海海皋科技有限公司 | Drying oven for tacky solids |
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2021
- 2021-12-16 CN CN202111540322.1A patent/CN114214787A/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102006025668A1 (en) * | 2006-06-01 | 2007-12-06 | Wacker Chemie Ag | organosilicone copolymers |
| CN103111404A (en) * | 2013-01-29 | 2013-05-22 | 山东大学 | In-situ polymerization composite surface sizing system and surface sizing craft for needle punching non-woven fabrics |
| CN209139024U (en) * | 2018-11-30 | 2019-07-23 | 福建蓝月亮家居用品有限公司 | A kind of carpet brush coating drying equipment |
| CN213408447U (en) * | 2020-09-29 | 2021-06-11 | 徐州中捷环保科技有限公司 | High-performance anticorrosive material mixing equipment |
| CN214469760U (en) * | 2021-04-02 | 2021-10-22 | 上海海皋科技有限公司 | Drying oven for tacky solids |
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Application publication date: 20220322 |