Disclosure of Invention
The invention aims to solve the technical problem that the stainless steel for the high-toughness antibacterial cutter and the preparation method thereof are made of a new stainless steel material, can effectively improve the toughness and the antibacterial service life, and have better antibacterial effect and longer service life.
The invention is realized by the following technical scheme: the stainless steel for the high-strength and high-toughness antibacterial cutter comprises an antibacterial substrate layer made of austenitic antibacterial stainless steel, wherein a filling cavity is formed in the antibacterial substrate layer from top to bottom, a core layer with toughness is filled in the filling cavity, more than one thinning groove is vertically formed in two outer sides of the antibacterial substrate layer, and antibacterial coating layers are sprayed on two sides of the antibacterial substrate layer and in the thinning grooves, so that antibacterial surfaces are formed on two sides of the antibacterial substrate layer respectively.
As a preferred technical scheme, the core layer is made of a high-toughness metal material, and the upper end face of the core layer is flush with the upper end face of the antibacterial substrate layer.
A preparation method of stainless steel for a high-toughness antibacterial cutter comprises the following steps:
s1, selecting austenitic antibacterial stainless steel as an antibacterial substrate layer, polishing to a required thickness and size by using polishing equipment, and forming a filling cavity on the top of the antibacterial substrate layer by using a grooving machine;
s2, processing the core layer with the elastic performance into the same volume as the filling cavity, driving the core layer into the filling cavity by using mechanical equipment, enabling the core layer to be tightly matched and connected with the antibacterial substrate layer, and polishing the tops of the core layer and the antibacterial substrate layer to be smooth;
s3, preparing an antibacterial coating layer;
and S4, spraying the antibacterial coating layer on two sides of the antibacterial base layer by using external equipment, and finally filling the antibacterial coating layer in the thinning grooves on the two sides of the antibacterial base layer until the two sides of the antibacterial base layer are flush.
As a preferred technical scheme, the preparation process of the antibacterial coating layer is as follows:
heating Cu, Ag and rare earth elements to form a mixed solution, adding a binder into the mixed solution, and fully and uniformly stirring;
smelting the raw materials in a smelting crucible, and preparing the smelted molten steel into spherical powder with the particle size of 1-30 microns through high-pressure supersonic nitrogen atomization;
step three, powder reduction annealing: under the protection of hydrogen, reducing and annealing the powder to control the oxygen content in the powder to be below 0.4 wt%, wherein the annealing temperature is 200-500 ℃;
spraying the powder on the surface of the carbon steel layer substrate to prepare a contact interface between the carbon steel substrate and the antibacterial stainless steel coating, wherein the spraying driving gas is a mixed gas of nitrogen, hydrogen and helium;
fifthly, heating the steel plate by adopting electromagnetic waves above 350kHz at 1050-1200 ℃;
heating the surface of the antibacterial substrate layer in the last step to 600 ℃ and 800 ℃ by adopting 20-50kHz electromagnetic waves, and carrying out air cooling after heat preservation;
and step seven, cold rolling to obtain a finished product.
The invention has the beneficial effects that: according to the stainless steel, the elastic core layer is filled in the stainless steel, and the vertical thinning groove on the outer side is matched, so that the stainless steel has very good toughness, and meanwhile, the antibacterial base layer and the sprayed antibacterial coating layer are met, so that the prepared cutter has a very good antibacterial effect, and the antibacterial service life is greatly prolonged.
Detailed Description
All of the features disclosed in this specification, or all of the steps in any method or process so disclosed, may be combined in any combination, except combinations of features and/or steps that are mutually exclusive.
Any feature disclosed in this specification (including any accompanying claims, abstract and drawings), may be replaced by alternative features serving equivalent or similar purposes, unless expressly stated otherwise. That is, unless expressly stated otherwise, each feature is only an example of a generic series of equivalent or similar features.
In the description of the present invention, it is to be understood that the terms "one end", "the other end", "outside", "upper", "inside", "horizontal", "coaxial", "central", "end", "length", "outer end", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention.
Further, in the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
The use of terms such as "upper," "above," "lower," "below," and the like in describing relative spatial positions herein is for the purpose of facilitating description to describe one element or feature's relationship to another element or feature as illustrated in the figures. The spatially relative positional terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as "below" or "beneath" other elements or features would then be oriented "above" the other elements or features. Thus, the exemplary term "below" can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly
In the present invention, unless otherwise explicitly specified or limited, the terms "disposed," "sleeved," "connected," "penetrating," "plugged," and the like are to be construed broadly, e.g., as a fixed connection, a detachable connection, or an integral part; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in figure 1, the stainless steel for the high-toughness antibacterial cutter and the preparation method thereof comprise an antibacterial substrate layer 1 made of austenitic antibacterial stainless steel, wherein a filling cavity is formed in the antibacterial substrate layer from top to bottom, a core layer 3 with toughness is filled in the filling cavity, more than one thinning groove 2 is vertically formed in two outer sides of the antibacterial substrate layer, and antibacterial coating layers are sprayed on two sides of the antibacterial substrate layer and in the thinning grooves, so that antibacterial surfaces are respectively formed on two sides of the antibacterial substrate layer, the core layer is made of a metal material with high toughness, and the upper end surface of the core layer is flush with the upper end surface of the antibacterial substrate layer.
The method comprises the following steps:
s1, selecting austenitic antibacterial stainless steel as an antibacterial substrate layer, polishing to a required thickness and size by using polishing equipment, and forming a filling cavity on the top of the antibacterial substrate layer by using a grooving machine;
s2, processing the core layer with the elastic performance into the same volume as the filling cavity, driving the core layer into the filling cavity by using mechanical equipment, enabling the core layer to be tightly matched and connected with the antibacterial substrate layer, and polishing the tops of the core layer and the antibacterial substrate layer to be smooth;
s3, preparing an antibacterial coating layer;
and S4, spraying the antibacterial coating layer on two sides of the antibacterial base layer by using external equipment, and finally filling the antibacterial coating layer in the thinning grooves on the two sides of the antibacterial base layer until the two sides of the antibacterial base layer are flush.
The preparation process of the antibacterial coating layer is as follows: heating Cu, Ag and rare earth elements to form a mixed solution, adding a binder into the mixed solution, and fully and uniformly stirring; smelting the raw materials in a smelting crucible, and preparing the smelted molten steel into spherical powder with the particle size of 1-30 microns through high-pressure supersonic nitrogen atomization; powder reduction annealing: under the protection of hydrogen, reducing and annealing the powder to control the oxygen content in the powder to be below 0.4 wt%, wherein the annealing temperature is 200-500 ℃; spraying the powder on the surface of the carbon steel layer substrate to prepare a contact interface between the carbon steel substrate and the antibacterial stainless steel coating, wherein the spraying driving gas is a mixed gas of nitrogen, hydrogen and helium; heating the glass by adopting electromagnetic waves above 350kHz, wherein the heating temperature is 1050-1200 ℃; heating the surface of the antibacterial substrate layer in the last step to 600-800 ℃ by adopting electromagnetic waves of 20-50kHz, and carrying out air cooling after heat preservation; and (5) cold rolling to obtain a finished product.
The invention has the beneficial effects that: according to the stainless steel, the elastic core layer is filled in the stainless steel, and the vertical thinning groove on the outer side is matched, so that the stainless steel has very good toughness, and meanwhile, the antibacterial base layer and the sprayed antibacterial coating layer are met, so that the prepared cutter has a very good antibacterial effect, and the antibacterial service life is greatly prolonged.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.