CN114192320B

CN114192320B - Production facility of 5G basic station communication spare

Info

Publication number: CN114192320B
Application number: CN202111370749.1A
Authority: CN
Inventors: 李丰茂; 王小培
Original assignee: Xuzhou Qifeng Intelligent Technology Co ltd
Current assignee: Xuzhou Qifeng Intelligent Technology Co ltd
Priority date: 2021-11-18
Filing date: 2021-11-18
Publication date: 2023-03-24
Anticipated expiration: 2041-11-18
Also published as: CN114192320A

Abstract

The invention discloses production equipment of a 5G base station communication piece, which comprises PCB spraying equipment for the communication piece, wherein the PCB spraying equipment for the communication piece comprises a conveyor, a PCB double-sided cleaner, a turnover mechanism, a lifting type spraying container, a spraying device and a cleaning system, the PCB double-sided cleaner comprises a first cleaner and a second cleaner which are matched for use, the first cleaner and the second cleaner are respectively positioned in front and at back of the turnover mechanism, two ends of the turnover mechanism are arranged on the conveyor, the lifting type spraying container is arranged at the tail part of the conveyor and consists of a protective outer cover, a driving mechanism, an exhaust pipeline and a lifter, an electric push rod is vertically arranged at the top of the protective outer cover, and the electric push rod is fixed under the spraying device. The PCB production spraying equipment special for the communication piece adopts a full-automatic operation mode, and the whole process is controlled to operate through the controller, so that the spraying treatment of the PCB can be efficiently finished, and the spraying production efficiency of the equipment is greatly improved.

Description

Production facility of 5G basic station communication spare

Technical Field

The invention relates to the technical field of production of communication pieces of 5G base stations, in particular to production equipment of communication pieces of 5G base stations.

Background

The 5G base station is a core device of the 5G network, provides wireless coverage, and realizes wireless signal transmission between a wired communication network and a wireless terminal. The architecture and morphology of the base station directly affect how the 5G network is deployed. The higher the frequency is, the greater the attenuation in the signal propagation process is, the higher the base station density of the 5G network will be, and the 5G base station construction networking mostly adopts a mixed hierarchical network, so that the easy management, the expandability and the high reliability of the 5G network can be ensured, and the high-speed data transmission service of the 5G base station can be met. Meanwhile, as 5G mainly realizes data service transmission, the 5G base station needs to adapt to complex application environments of high-rise buildings, rivers, lakes and canyons, in order to ensure the construction goodness and completeness of the 5G base station, the key technology of the 5G base station is briefly introduced below, a large amount of communication piece equipment is needed for the construction of the 5G base station, a special processing chip is generally arranged in the communication piece, and a matched PCB (printed circuit board) is firstly required to be manufactured in the production of the 5G base station communication piece, so that the subsequent processing requirement is facilitated.

However, the existing PCB board for 5G base station communication member has the following problems in the process of production and painting: (1) In order to ensure that the PCB is normally used, the surface of a common board body needs to be subjected to special spraying treatment, the existing spraying mode for the PCB for the 5G base station communication piece is more conventional, the automation and intelligence degree of spraying equipment is lower, and the spraying efficiency is influenced; (2) In addition, the pretreatment of the PCB and the spraying mode of the front surface and the back surface are more traditional, the flexibility is poorer, and the spraying processing period is influenced. For this reason, a corresponding technical scheme needs to be designed to solve the existing technical problems.

Disclosure of Invention

The invention aims to provide production equipment for a 5G base station communication piece, which solves the technical problem that the spraying efficiency is influenced because the existing spraying mode for the PCB used for the 5G base station communication piece is more conventional and the automation and intellectualization degree of the spraying equipment is lower in order to ensure that the surface of a common board body is required to be subjected to special spraying treatment when the PCB is normally used.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a production facility of 5G basic station communication spare, includes PCB board spraying equipment for the communication spare, PCB board spraying equipment for the communication spare includes conveyer, the two-sided cleaner of PCB board, tilting mechanism, over-and-under type spraying container, spraying device and clean system, the two-sided cleaner of PCB board includes first cleaner and the second cleaner that the cooperation was used, first cleaner and second cleaner are located tilting mechanism's front and back respectively, tilting mechanism's both ends are installed on the conveyer, over-and-under type spraying container installs in the afterbody of conveyer and comprises protection dustcoat, actuating mechanism, exhaust duct and raiser, electric putter is installed perpendicularly at the top of protection dustcoat, electric putter is fixed in under the spraying device, actuating mechanism branch is equipped with two sets ofly and symmetry and installs in the protection dustcoat, one side in the protection dustcoat is installed to exhaust duct's one end, the introducing port has all been seted up to the front and back both sides of protection dustcoat, the raiser is installed in the inside of protection dustcoat, spraying device includes the support frame and installs the shower nozzle on the support frame, the rotation type shower nozzle is connected with spraying liquid container through the rotation type pipeline, clean system is including symmetry set up in the exhaust duct and the exhaust duct of conveyer and the exhaust duct is installed in the even for the exhaust duct surface of the spraying control of a plurality of PLC exhaust duct, the exhaust duct is connected with the drain is connected with the surface of the PLC board.

In a preferred embodiment of the present invention, the first cleaner includes a support column vertically installed and a cleaning nozzle installed at a distal end of the support column, the cleaning nozzle is connected to a blower through a pipe and has a lower end facing the conveyor, and the second cleaner and the first cleaner have the same structure.

As a preferred embodiment of the present invention, the turnover mechanism comprises two sets of side plates, a cross bar, a shovel plate and a driving motor, the two sets of side plates are symmetrically installed on two sides of the conveyor, two ends of the cross bar are movably inserted between the two sets of side plates, and the middle portion of the cross bar is connected with the shovel plate, the driving motor is installed on one set of side plates, and the power output end of the driving motor is connected with the cross bar.

As a preferred embodiment of the present invention, the shovel plate is disposed in a downward inclined manner, and the end of the shovel plate is in a flat structure, and the middle of the shovel plate is provided with an overturning notch.

As a preferred embodiment of the present invention, the upper left corner of the protective outer cover is provided with a docking notch used in cooperation with the rotary sprinkler, and the docking notch is communicated with the inner cavity of the protective outer cover.

In a preferred embodiment of the present invention, the driving mechanism includes a micro motor mounted on a side surface of the protective housing and two sets of manipulators mounted on the micro motor, and the two sets of manipulators are used in cooperation.

As a preferred embodiment of the invention, the lifter comprises a conveyor belt arranged at the guide inlet and an arc-surface support block positioned at the tail end of the conveyor belt, wherein the arc-surface support block is positioned right below the manipulator, and the middle part of the arc-surface support block is provided with an outer discharge port.

As a preferred embodiment of the present invention, the rotary spray head comprises a main disc, a plurality of groups of spray heads, a servo motor, a hydraulic cylinder and connecting spring columns, wherein the main disc is in a circular truncated cone-shaped structure, the spray heads are uniformly arranged on the periphery of the main disc, the servo motor is arranged on a support frame, the power output end of the servo motor is connected with the main disc, the hydraulic cylinder is positioned right above the main disc, the power output end of the hydraulic cylinder is connected with the main disc, and the connecting spring columns are arranged in two groups and symmetrically arranged on two sides of the main disc.

Compared with the prior art, the invention has the following beneficial effects:

1. the invention designs PCB production equipment special for a 5G base station communication piece, which is mainly designed for spraying treatment of a PCB, and mainly comprises a conveyor, a PCB double-sided cleaner, a turnover mechanism, a lifting type spraying container, a spraying device and a cleaning system, wherein the PCB to be sprayed is conveyed by the conveyor, the PCB can be overturned and cleaned by the front and rear independent cleaning devices in the PCB double-sided cleaner, the entering PCB can be accommodated by the lifting type spraying container and is matched with the spraying device for spraying treatment, the spraying container adopts a closed structure, the outward scattering of spraying smell can be reduced in the spraying process, the safety of the device in the spraying process of the PCB is improved, and in addition, the PCB spraying equipment is provided with a set of cleaning system, and harmful gas generated in the spraying process can be removed.

2. The PCB production spraying equipment special for the communication piece adopts a full-automatic operation mode, and the whole process is controlled to operate through the controller, so that the spraying treatment of the PCB can be efficiently finished, and the spraying production efficiency of the equipment is greatly improved.

Drawings

FIG. 1 is an overall block diagram of the present invention;

fig. 2 is a structural view of the conveyor of the present invention;

FIG. 3 is a view showing the construction of a first cleaner according to the present invention;

FIG. 4 is a schematic view of the lift spray container of the present invention;

FIG. 5 is a structural view of the rotary sprayer according to the present invention.

In the figure, 1, a conveyor; 2. a first cleaner; 3. a second cleaner; 4. a protective outer cover; 5. a drive mechanism; 6. an exhaust duct; 7. a lifter; 8. an electric push rod; 9. an inlet port; 10. a support frame; 11. a rotary sprinkler; 12. a container for spraying liquid; 13. an air exhaust pipe; 14. an air pump; 15. an air extraction opening; 16. a sewage storage tank; 17. a PLC controller; 18. a support pillar; 19. cleaning the spray head; 20. a blower; 21. a side plate; 22. a cross bar; 23. a shovel plate; 24. a drive motor; 25. turning over the notch; 26. a notch is butted; 27. a micro motor; 28. a manipulator; 29. a conveyor belt; 30. a cambered surface supporting block; 31. an outer discharge port; 32. a master disk; 33. a spray head; 34. a servo motor; 35. a hydraulic cylinder; 36. and connecting the spring columns.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Example 1: referring to fig. 1-5, the present invention provides a technical solution: the utility model provides a production facility of 5G basic station communication spare, including PCB board spraying equipment for the communication spare, PCB board spraying equipment for the communication spare includes transmitter 1, the two-sided cleaner of PCB board, tilting mechanism, over-and-under type spraying container, spraying device and cleaning system, the two-sided cleaner of PCB board is including first cleaner 2 and the second cleaner 3 that the cooperation was used, first cleaner 2 and second cleaner 3 are located tilting mechanism's front and back respectively, the both ends of tilting mechanism are installed on transmitter 1, over-and-under type spraying container installs in the afterbody of transmitter 1 and by protection dustcoat 4, actuating mechanism 5, exhaust duct 6 and lifting ware 7 constitute, electric putter 8 is installed perpendicularly at the top of protection dustcoat 4, electric putter 8 is fixed in under the spraying device, actuating mechanism 5 divides to be equipped with two sets ofly and the symmetry and installs in protection dustcoat 4, the one end of exhaust duct 6 is installed in one side of protection dustcoat 4, the introducing port 9 has all been seted up to both sides around protection dustcoat 4, lifting ware 7 installs in the inside of protection dustcoat 4, spraying device includes support frame 10 and the rotary sprayer 11 on support frame 10, rotary sprayer 11 has through pipe connection with the pipeline connection has 12, the both sides of air extractor 13 sets up the even air suction pipe of transmission system and the air exhaust pipe 13 of the even for the spraying device is connected with the air exhaust pipe of a plurality of PLC 13, the even for the spraying device, the air exhaust pipe 13, the end of the spraying control of the spraying device is connected with the air exhaust pipe 13, the air exhaust pipe 13 of the PLC 13, the even spraying device is connected with the air exhaust pipe for the air exhaust pipe 13 of the PLC 20, the spraying device, the end of the two sets up, the air exhaust pipe 13, the end of the even spraying device is connected with the air pump for the PLC system, the air exhaust pipe for the PLC, the air pump, the air exhaust pipe for the spraying device, the air exhaust pipe 13, the air exhaust pipe for the spraying device, the end is connected with the air exhaust pipe of the PLC 20.

Embodiment 2, as shown in fig. 3, the technical solution of this embodiment is a first cleaner 2 installed on the PCB spraying apparatus for communication parts, the first cleaner 2 includes a support column 18 vertically installed and a cleaning nozzle 19 installed at the end of the support column 18, the cleaning nozzle 19 is connected with an air blower 20 through a pipe and the lower end of the cleaning nozzle faces the conveyor 1, the second cleaner 3 and the first cleaner 2 have the same structure, the air blower 20 is used to guide the air flow to the cleaning nozzle 19, and the PCB is cleaned by the cleaning nozzle 19.

Embodiment 3, as shown in fig. 2, the technical scheme of this embodiment is a turnover mechanism installed on the above-mentioned PCB spraying equipment for communication components, the turnover mechanism is composed of side plates 21, a cross rod 22, shovel plates 23 and a driving motor 24, the side plates 21 are respectively provided with two sets of and are symmetrically installed on two sides of the conveyor 1, two ends of the cross rod 22 are movably inserted between the two sets of side plates 21, and the middle part of the cross rod is connected with the shovel plates 23, the driving motor 24 is installed on one set of side plates 21, and an east-west output end of the driving motor 24 is connected with the cross rod 22, the driving motor 24 is used for driving the cross rod 22 to rotate and driving the shovel plates 23 to synchronously rotate, and turnover processing is performed on the shoveled PCB.

Shovel board 23 is the slope form downwards and sets up and the end is the platykurtic structure, and upset notch 25 has been seted up at the middle part of shovel board 23, and such design is convenient for carry out leading-in upset processing to the PCB board with PCB board leading-in to shovel board 23 on and utilize upset notch 25.

Embodiment 4, as shown in fig. 4, in the technical scheme of this embodiment, for the lifting type spraying container installed on the PCB spraying apparatus for communication components, the upper left corner of the protective housing 4 is provided with a docking notch 26 used in cooperation with the rotary sprayer 11, and the docking notch 26 is communicated with the inner cavity of the protective housing 4, so that the rotary sprayer 11 can be conveniently turned and clamped into the protective housing 4 for spraying treatment.

The driving mechanism 5 comprises a micro motor 27 arranged on the side surface of the protective housing 4 and a manipulator 28 arranged on the micro motor 27, the two groups of manipulators 28 are matched for use, the manipulator 28 is driven to rotate by the micro motor 27, and the manipulator 28 is used for clamping and rotating the PCB.

The lifter 7 comprises a conveyor belt 29 arranged at the introducing port 9 and an arc-shaped support block 30 positioned at the tail end of the conveyor belt 29, the arc-shaped support block 30 is positioned under the manipulator 28, an outer discharging port 31 is formed in the middle of the arc-shaped support block 30, and the PCB is conveyed to the arc-shaped support block 30 through the conveyor belt 29, so that the subsequent manipulator 28 can be clamped, turned and sprayed conveniently.

Embodiment 5, as shown in fig. 5, the technical solution of this embodiment is a rotary spray head 11 installed on the PCB spraying apparatus for communication components, the rotary spray head 11 is composed of a main disc 32, a spray head 33, a servo motor 34, a hydraulic cylinder 35 and a connecting spring column 36, the main disc 32 is a circular truncated cone-shaped structure, the spray head 33 is divided into a plurality of groups and is uniformly installed on the periphery of the main disc 32, the servo motor 34 is installed on the support frame 10, and the power output end is connected with the main disc 32, the hydraulic cylinder 35 is located right above the main disc 32, and the power output end is connected with the main disc 32, the connecting spring column 36 is divided into two groups and is symmetrically installed on two sides of the main disc 32, the spray head 33 of the main disc 32 is driven by the servo motor 34 to perform rotary spraying, and the hydraulic cylinder 35 is used to perform angle adjustment, and the purpose of resetting can be achieved by using the connecting spring column 36.

When in use: the invention designs PCB production equipment special for a 5G base station communication piece, which is mainly designed for spraying treatment of a PCB, and mainly comprises a conveyor 1, a PCB double-sided cleaner, a turnover mechanism, a lifting type spraying container, a spraying device and a cleaning system, wherein the PCB to be sprayed is conveyed by the conveyor, the PCB can be overturned and cleaned by the front and rear independent cleaning devices in the PCB double-sided cleaner, the entering PCB can be accommodated by the lifting type spraying container and is matched with the spraying device for spraying treatment, the spraying container adopts a closed structure, the outward dispersion of spraying smell can be reduced in the spraying process, the safety of the device in the spraying process of the PCB is improved, and in addition, the PCB spraying equipment is provided with a set of cleaning system, and harmful gas generated in the spraying process can be removed.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides a production facility of 5G basic station communication spare, includes PCB board spraying equipment for the communication spare, its characterized in that: PCB board spraying equipment for communication spare includes conveyer (1), the two-sided cleaner of PCB board, tilting mechanism, over-and-under type spraying container, spraying device and clean system, the two-sided cleaner of PCB board is including first cleaner (2) and second cleaner (3) that the cooperation was used, first cleaner (2) and second cleaner (3) are located tilting mechanism's front and back respectively, tilting mechanism's both ends are installed on conveyer (1), over-and-under type spraying container is installed in the afterbody of conveyer (1) and is just by protection dustcoat (4), actuating mechanism (5), exhaust duct (6) and raiser (7) are constituteed, electric putter (8) are installed perpendicularly at the top of protection dustcoat (4), electric putter (8) are fixed in under spraying device, actuating mechanism (5) branch is equipped with two sets of and symmetry and installs in protection dustcoat (4), one end of exhaust duct (6) is installed in one side of protection dustcoat (4), both sides have all seted up introducing port (9) around protection dustcoat (4), install in the inside of protector (4), spraying device (10) are including spraying device (10) and spraying device (11) are installed in the both sides through the rotation type spraying device (11) and spraying device (10), spraying device both sides are connected with spraying system's support frame (11) through the symmetry spray nozzle (11), the support frame (11) is connected with the both sides 13 The device comprises an air suction pipe (13) and an air suction pump (14) arranged at the tail end of the air suction pipe (13), wherein a plurality of groups of air suction ports (15) are uniformly formed in the surfaces of two groups of air suction pipes (13), an air outlet end of the air suction pump (14) is connected with a dirt storage box (16), a PCB (printed circuit board) spraying device for communication parts is connected with a PLC (programmable logic controller) through a circuit, the turnover mechanism consists of side plates (21), a cross rod (22), a shovel plate (23) and a driving motor (24), the side plates (21) are respectively provided with two groups and symmetrically arranged on two sides of a conveyor (1), two ends of the cross rod (22) are movably inserted between the two groups of side plates (21) and the middle part of the cross rod is connected with the shovel plate (23), the driving motor (24) is arranged on one group of the side plates (21), an output end of the driving motor is connected with the cross rod (22), the shovel plate (23) is arranged downwards in an inclined structure, a flat structure is formed at the tail end of the shovel plate, a turnover notch (25) is formed in the middle part of the shovel plate (23), a notch (26) matched with a rotary type spray nozzle (11) is formed in the upper left corner of a protection outer cover (4), the protection mechanism is arranged on the side surface of the protection cover (27) and comprises a micro motor (27) and a micro motor (27), two sets of manipulator (28) cooperation is used, lifter (7) are including installing in conveyer belt (29) of introducing port (9) department and being located conveyer belt (29) terminal cambered surface tray (30), outer row mouth (31) have been seted up in cambered surface tray (30) under and the middle part that is located manipulator (28), rotatory nozzle (11) comprise main disc (32), spraying head (33), servo motor (34), pneumatic cylinder (35) and connecting spring post (36), main disc (32) are round platform column structure, spraying head (33) branch is equipped with a plurality of groups and evenly installs in the periphery of main disc (32), servo motor (34) are installed on support frame (10) and power take off end is connected with main disc (32), pneumatic cylinder (35) are located main disc (32) directly over and power take off end is connected with main disc (32), connecting spring post (36) divide two sets of and the symmetry and install in the both sides of main disc (32).

2. The apparatus for manufacturing a 5G base station communication member as claimed in claim 1, wherein: the first cleaner (2) comprises a vertically-installed supporting column (18) and a cleaning spray head (19) installed at the tail end of the supporting column (18), the cleaning spray head (19) is connected with an air blower (20) through a pipeline, the lower end of the cleaning spray head is opposite to the conveyor (1), and the second cleaner (3) and the first cleaner (2) are identical in structure.