CN114188150A

CN114188150A - Winding assembling machine

Info

Publication number: CN114188150A
Application number: CN202111372624.2A
Authority: CN
Inventors: 龙祖浩; 龙德明; 潘文龙
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-11-18
Filing date: 2021-11-18
Publication date: 2022-03-15
Anticipated expiration: 2041-11-18
Also published as: CN114188150B

Abstract

The invention provides a winding assembling machine which comprises a base, a wire feeding mechanical arm, a winding device, a coil assembling device, a positioning jig and a driving device, wherein the driving device, the wire feeding mechanical arm, the winding device and the coil assembling device are all arranged on the base, the wire feeding mechanical arm is positioned beside the winding device, the winding device is positioned beside the coil assembling device, the coil assembling device is positioned beside the positioning jig, the positioning jig is arranged on the driving device, and the driving device drives the positioning jig to move. The invention has high automation degree, can automatically complete the production process of the iron core winding, has high working efficiency and can improve the economic benefit of enterprises.

Description

Winding assembling machine

Technical Field

The invention relates to the field of winding production equipment, in particular to a winding assembling machine.

Background

The stator of motor includes the iron core winding, it includes cavity iron core and a plurality of coil, be equipped with a plurality of coil suit seats that are the circumference array and distribute on the internal perisporium of cavity iron core, a plurality of coils are established respectively on a plurality of coil suit seats, among the prior art, the coil on the coil suit seat is obtained through the artifical mode with copper line winding on the coil suit seat, when a plurality of coils all establish on a plurality of coil suit seats, accomplish the production process of iron core winding promptly, the shortcoming of this production process of manual operation is that production efficiency is low, be difficult to provide the economic benefits of enterprise.

Disclosure of Invention

The present invention is directed to a winding assembly machine to solve the above problems.

In order to achieve the purpose, the invention provides the following technical scheme:

the utility model provides a wire winding kludge, includes the frame, send line manipulator, winding device, coil assembly device, positioning jig and drive arrangement, send line manipulator, winding device and coil assembly device all install on the frame, send the line manipulator to be located winding device's side, winding device is located coil assembly device's side, coil assembly device is located positioning jig's side, positioning jig installs on drive arrangement, drive arrangement drive positioning jig moves.

Further, positioning jig holds seat, locating piece and guiding mechanism including cavity, cavity holds the seat and installs on drive arrangement, cavity holds and sets up the counter sink on the seat, the locating piece is installed on cavity holds the seat, it is protruding to be equipped with pointer shape on the locating piece, guiding mechanism includes base and axis body, the pedestal mounting is on drive arrangement, the axis body is installed perpendicularly on the base, set up vertical recess and vertical slot hole on the axis body, vertical slot hole symmetry sets up and all communicates with vertical recess.

Further, send line manipulator to include X axial actuating mechanism one and thread clamping mechanism, thread clamping mechanism installs on X axial actuating mechanism one, X axial actuating mechanism one drives thread clamping mechanism along X axial motion, thread clamping mechanism is the motion of opening and shutting along the Y axial.

Further, the wire clamping mechanism comprises a support, a fixed clamp assembly, a movable clamp assembly and a first Y-axis driving assembly, wherein the fixed clamp assembly and the first Y-axis driving assembly are both mounted on the support, the movable clamp assembly is in driving connection with the first Y-axis driving assembly and is arranged opposite to the fixed clamp assembly, and the movable clamp assembly is driven by the first Y-axis driving assembly to move along the Y axis.

Further, still include blade holder and tool bit, the blade holder is installed on the activity presss from both sides the subassembly, the tool bit is installed on the fixed clamp subassembly and sets up with the blade holder is relative.

Further, the winding device comprises an X axial driving mechanism II, a rotating mechanism I, a hollow winding block, an upper supporting mechanism and a lower supporting mechanism, wherein the rotating mechanism I is installed on the X axial driving mechanism II, the hollow winding block is detachably connected to the rotating mechanism I, the first driving rotating mechanism of the X axial driving mechanism drives the hollow winding block to move along the X axial direction, the first driving hollow winding block of the rotating mechanism is in rotating motion, the upper supporting mechanism and the lower supporting mechanism are both installed on the first rotating mechanism, and the upper supporting mechanism and the lower supporting mechanism synchronously drive the hollow winding block to move along the X axial direction.

Furthermore, the rotating mechanism comprises a power assembly and a positioning assembly, the positioning assembly is mounted on the power assembly, and the power assembly drives the positioning assembly to rotate.

Furthermore, the positioning assembly comprises a plug and a hollow clamping seat, the plug is mounted at the output end of the power assembly, the hollow clamping seat is mounted on the plug, the hollow winding block is matched with the hollow clamping seat, a jack is formed in the hollow winding block, and the jack is matched with the plug.

Further, the coil assembling device comprises a lifting traction mechanism and a coil separation mechanism, the lifting traction mechanism is installed on the base and is arranged opposite to the winding device, and the coil separation mechanism is installed on the base and is arranged opposite to the positioning jig.

Furthermore, the lifting traction mechanism comprises a portal frame, a lifting driving assembly, a sliding block and a groove-shaped guide rail, wherein the lifting driving assembly and the groove-shaped guide rail are both installed on the portal frame, the sliding block is provided with a positioning pin, the sliding block is installed between the lifting driving assembly and the groove-shaped guide rail, the sliding block is fixedly connected with the lifting driving assembly, the sliding block is slidably connected with the groove-shaped guide rail, and the lifting driving assembly drives the sliding block to do lifting motion.

The invention has the beneficial effects that:

the coil assembling device comprises a coil assembling device, a coil conveying manipulator, a driving device, a positioning jig, a coil assembling device, a coil sleeving seat, a coil assembling device and a coil assembling device. After a plurality of working cycles, the coils are respectively sleeved on the coil sleeving seats, so that the production process of the iron core winding is completed.

Compared with the prior art, the automatic winding machine has high automation degree, can automatically complete the production process of the iron core winding, has high working efficiency, and can improve the economic benefit of enterprises.

Drawings

FIG. 1: a perspective view of a winding assembly machine.

FIG. 2: a three-dimensional schematic diagram of a base of a winding assembly machine.

FIG. 3: an assembly three-dimensional schematic diagram of a positioning jig and a driving device of a winding assembly machine.

FIG. 4: a three-dimensional schematic diagram of a wire feeding manipulator of a wire winding assembly machine.

FIG. 5: a schematic plan view of a positioning fixture of a winding assembly machine is provided.

FIG. 6: a three-dimensional schematic diagram of a guide mechanism of a winding assembly machine.

FIG. 7: a front view of a winding device of a winding assembly machine is disclosed.

FIG. 8: a front view of a hollow winding block of a winding assembly machine is provided.

FIG. 9: a plug of a wire winding assembly machine is a perspective view.

FIG. 10: a left-side view schematic diagram of a hollow clamping seat of a winding assembling machine.

FIG. 11: a three-dimensional schematic diagram of a coil assembling device of a winding assembling machine.

FIG. 12: schematic top view of a hollow core.

Detailed Description

The invention is further described below with reference to the accompanying drawings:

referring to fig. 1, a winding assembly machine includes a base 1, a positioning fixture 2, a driving device 3, a wire feeding manipulator 4, a winding device 5 and a coil assembly device 6, wherein the driving device 3, the wire feeding manipulator 4, the winding device 5 and the coil assembly device 6 are all installed on the base 1, the wire feeding manipulator 4 is located beside the winding device 5, the winding device 5 is located beside the coil assembly device 6, the coil assembly device 6 is located beside the positioning fixture 2, the positioning fixture 2 is installed on the driving device 3, the driving device 3 can drive the positioning fixture 2 to move along an X axis, and the driving device 3 can also drive the positioning fixture 2 to rotate.

Referring to fig. 1 and 2, the base 1 includes a lower frame 11 and an upper frame 12, the driving device 3 is mounted on the lower frame 11, and the wire feeding robot 4, the winding device 5, and the coil assembling device 6 are mounted on the upper frame 12.

Referring to fig. 3 to 5, the positioning fixture 2 includes a hollow accommodating seat 21, a positioning block 22 and a guiding mechanism 23, the hollow accommodating seat 21 is installed on the driving device 3, a counter bore 211 is formed in the hollow accommodating seat 21, the positioning block 22 is installed on the hollow accommodating seat 21, a pointer-shaped protrusion is formed on the positioning block 22, the guiding mechanism 23 includes a base 231 and a shaft body 232, the base 231 is installed on the driving device 3, the shaft body 232 is vertically installed on the base, a vertical groove 2321 and a vertical long hole 2322 are formed in the shaft body 232, and the vertical long holes 2322 are symmetrically arranged and are communicated with the vertical groove 2321.

Referring to fig. 3, the driving device 3 includes a third X-axis driving mechanism 31 and a hollow rotating platform 32, the hollow rotating platform 32 is installed on the third X-axis driving mechanism 31, the hollow accommodating seat 21 is installed on the hollow rotating platform 32, the guiding mechanism 23 is vertically installed on the third X-axis driving mechanism 31 and upwardly penetrates through the hollow rotating platform 32 and the hollow accommodating seat 21, the third X-axis driving mechanism 31 drives the guiding mechanism 23 to move along the X-axis direction, meanwhile, the third X-axis driving mechanism 31 also drives the hollow rotating platform 32 to drive the hollow accommodating seat 21 to move along the X-axis direction, and the hollow rotating platform 32 drives the positioning fixture 2 to rotate.

Referring to fig. 6, the wire feeding manipulator 4 includes a first X-axis driving mechanism 41 and a wire clamping mechanism, the wire clamping mechanism is mounted on the first X-axis driving mechanism 41, the first X-axis driving mechanism 41 drives the wire clamping mechanism to move along the X-axis, and the wire clamping mechanism performs an opening and closing movement along the Y-axis.

Referring to fig. 6, the wire clamping mechanism includes a support 421, a fixed clamp assembly 422, a movable clamp assembly 423, and a first Y-axis driving assembly 424, the fixed clamp assembly 422 and the first Y-axis driving assembly 424 are both mounted on the support 421, the movable clamp assembly 423 is drivingly connected with the first Y-axis driving assembly 424 and is disposed opposite to the fixed clamp assembly 422, and the first Y-axis driving assembly 424 drives the movable clamp assembly 423 to move along the Y-axis direction, so that the movable clamp assembly 423 and the fixed clamp assembly 422 are combined or separated.

Referring to fig. 6, the fixing clip assembly 422 includes a guide sleeve 4221 and a fixed clip 4222, the fixed clip 4222 is mounted on the guide sleeve 4221, and the guide sleeve 4221 is mounted on the support 421.

Referring to fig. 6, the movable clamp assembly 423 includes a sliding rod 4231 and a movable clamp 4232, the movable clamp 4232 is mounted on the sliding rod 4231, the sliding rod 4231 is drivingly connected to the first Y-axis driving assembly 424 and slidably connected to the guide sleeve 4221, and the first Y-axis driving assembly 424 drives the sliding rod 4231 to drive the movable clamp 4232 to move along the Y-axis direction.

Referring to fig. 7, the winding device 5 includes a second X-axis driving mechanism 51, a first rotating mechanism 52, a hollow winding block 53, an upper holding mechanism 54 and a lower holding mechanism 55, the first rotating mechanism 52 is installed on the second X-axis driving mechanism 51, the hollow winding block 53 is detachably connected to the first rotating mechanism 52, the second X-axis driving mechanism 51 drives the first rotating mechanism 52 to drive the hollow winding block 53 to move along the X-axis direction, the first rotating mechanism 52 drives the hollow winding block 53 to move rotationally, the upper holding mechanism 54 and the lower holding mechanism 55 are both installed on the first rotating mechanism 52, and the upper holding mechanism 54 and the lower holding mechanism 55 can synchronously drive the hollow winding block 53 to move along the X-axis direction.

Referring to fig. 7, the first rotating mechanism 52 includes a vertical base, a power assembly 521 and a positioning assembly 522, the upper supporting mechanism 54, the lower supporting mechanism 55 and the power assembly 521 are all installed on the vertical base, the positioning assembly 522 is installed on the power assembly 521, and the power assembly 521 drives the positioning assembly 522 to rotate.

Referring to fig. 7 to 9, the positioning assembly 522 includes a plug 5221 and a hollow socket 5222, the plug 5221 includes a shaft sleeve structure 5221-1 and a polygonal protrusion 5221-2 which are integrally formed, the shaft sleeve structure 5221-1 is sleeved on the output end of the power assembly 521, the polygonal protrusion 5221-2 passes through the hollow socket 5222 and is engaged with the insertion hole 533 of the hollow winding block 53, the left and right sides of the hollow socket 5222 are respectively provided with an accommodating groove 5222-1 and an accommodating hole 5222-2, the accommodating groove 5222-1 is engaged with the hollow winding block 53, the accommodating groove 5222-1 is provided with a magnet 5222-3 for attracting the hollow winding block 53, the accommodating hole 5222-2 is communicated with the accommodating groove 5222-1, the accommodating hole 5222-2 is sleeved on the shaft sleeve structure 5221-1, and the polygonal protrusion 5221-2 passes through the accommodating hole 5222-2 and is engaged with the hollow winding block 53.

Referring to fig. 10, the hollow winding block 53 is provided with an upper ear block 531, the upper ear block 531 is provided with a through hole 532, and the hollow winding block 53 is provided with a jack 533 and a hook groove 534.

The receptacle 533 is fitted with the polygonal protrusion 5221-2.

The upper holding mechanism 54 and the lower holding mechanism 55 have the same structure, and the upper holding mechanism 54 includes a ball plunger and a driving member, and the ball plunger is mounted on the vertical seat through the driving member.

Referring to fig. 11, the coil assembling device 6 includes a lifting and pulling mechanism 61 and a coil separating mechanism 62, the lifting and pulling mechanism 61 is mounted on the base 1 and disposed opposite to the winding device 5, and the coil separating mechanism 62 is mounted on the base 1 and disposed opposite to the positioning fixture 2.

Referring to fig. 11, the lifting traction mechanism 61 includes a gantry 611, a lifting driving assembly 612, a slider 613, and a groove-shaped guide rail 616, wherein the lifting driving assembly 612 and the groove-shaped guide rail 616 are both installed on the gantry 611, a positioning pin is disposed on the slider 613, the slider 613 is disposed between the lifting driving assembly 612 and the groove-shaped guide rail, the slider 613 and the lifting driving assembly 612 are fixedly connected, the slider 613 and the groove-shaped guide rail are slidably connected, and the lifting driving assembly 612 drives the slider 613 to move up and down.

Referring to fig. 11, the coil disengaging mechanism 62 includes an X-axis component 621 and a material-pushing sheet metal component 622, the material-pushing sheet metal component 622 is mounted on the X-axis component 621, and the X-axis component 621 drives the material-pushing sheet metal component 622 to move along the X-axis.

Referring to fig. 11, the pushing sheet metal component 622 includes a concave piece 6221 and an L-shaped piece 6222, the concave piece 6221 is mounted on the X-axis component 621, and the L-shaped pieces 6222 are symmetrically disposed on the concave piece 6221.

The symmetrically arranged L-shaped pieces 6222 are slidably connected to the symmetrically arranged vertical long holes 2322, respectively.

Referring to fig. 12, the inner peripheral wall of the hollow core a1 is provided with a plurality of coil set seats a11 distributed in a circumferential array, the outer peripheral wall of the hollow core a1 is provided with a V-shaped groove a12 penetrating in the vertical direction,

the working principle of the invention is as follows:

1. the material taking manipulator puts the hollow iron core A1 on the hollow accommodating seat 21, the hollow iron core A1 is accommodated and supported through a counter bore 211 of the hollow accommodating seat 21, a pointer-shaped protrusion of the positioning block 22 is matched with a V-shaped groove A12 to position the hollow iron core A1, at the moment, the shaft body 232 and the hollow iron core A1 are coaxial and are positioned in the hollow iron core A1, and the vertical groove 2321 is opposite to a coil sleeving seat A11 of a coil to be assembled;

2. the third X-axis driving mechanism 31 drives the hollow rotating platform 32 to drive the hollow iron core A1 to move rightwards to a specific position through the hollow accommodating seat 21, a copper wire guide pipeline is installed on the machine base 1, a copper wire on the copper wire disk is conveyed through the guide of the copper wire guide pipeline, the clamping mechanism clamps the copper wire guided out of the copper wire guide pipeline, the first X-axis driving mechanism 41 drives the clamping mechanism to drive the copper wire to move rightwards to a wire hooking groove 534 of the hollow winding block 53, at the moment, the copper wire is in a shape penetrating through the wire hooking groove along the X-axis direction, the power assembly 521 drives the positioning assembly 522 to drive the hollow winding block 53 to rotate, so that the hollow winding block 53 drives the copper wire to take up, and the copper wire is wound on the winding block to form a coil;

3. the second X-axis driving mechanism 51 drives the first rotating mechanism 52 to drive the coil to move leftward through the hollow winding block 53 until the hollow winding block 53 is matched with the groove-shaped guide rail 616, meanwhile, the through hole 532 of the upper lug block 531 is matched with the positioning pin of the slider 613, then the upper jacking mechanism 54 and the lower jacking mechanism 55 synchronously drive the hollow winding block 53 leftward to keep pressed on the groove-shaped guide rail 616, and the second X-axis driving mechanism 51 drives the first rotating mechanism 52 to move rightward to separate the hollow winding block 53 from the positioning component 522;

4. the lifting driving assembly 612 drives the sliding block 613 to drive the hollow winding block 53 to link the coil to move downwards through the positioning pin, the hollow winding block 53 and the coil both enter the vertical groove 2321 downwards, the X axial assembly 621 drives the pushing sheet metal part 622 to move leftwards, in the process, the symmetrically arranged L-shaped pieces 6222 respectively penetrate through the symmetrically arranged vertical long holes 2322 to enter the vertical groove 232 so as to drive the coil on the hollow winding block 53 to move leftwards, so that the coil is separated from the hollow winding block 53, and finally the coil is sleeved on the coil sleeving seat a12, so that the assembly work of a group of coils and the coil sleeving seat a12 is completed;

5. the X-axis component 621 drives the material pushing sheet metal part 622 to perform rightwards resetting movement, the lifting driving component 612 drives the sliding block 613 to drive the hollow winding block 53 to perform upwards resetting movement through the positioning pin, the upper jacking mechanism 54 and the lower jacking mechanism 55 perform rightwards resetting movement synchronously, the X-axis driving mechanism II 51 drives the rotating mechanism I52 to perform leftwards movement so that the positioning component 522 is matched with the hollow winding block 53, the hollow winding block 53 is installed on the rotating mechanism I52 again, and the X-axis driving mechanism II 51 drives the rotating mechanism I52 to drive the hollow winding block 53 to perform rightwards resetting movement;

6. the hollow rotating platform 32 drives the hollow accommodating seat 21 to drive the positioning block 22 to link the hollow iron core A1 to rotate for a certain angle, so that the coil sleeving seat A12 of the next coil to be assembled moves to a position opposite to the vertical groove 2321, and finally a working cycle is completed;

after a plurality of working cycles, the plurality of coils are respectively sleeved on the plurality of coil sleeving seats A11 to finally obtain the iron core winding, and finally the third X axial driving mechanism 31 drives the second rotating mechanism 32 to drive the iron core winding to move leftwards through the hollow accommodating seat 21, so that the third X axial driving mechanism 31 is reset, and the iron core winding is taken out by the material taking manipulator.

The technical scope of the present invention is not limited to the above embodiments, and any modifications, equivalent variations and modifications made to the above embodiments according to the technical spirit of the present invention still fall within the technical scope of the present invention.

Claims

1. The utility model provides a wire winding kludge which characterized in that: the wire winding machine comprises a machine base, a wire feeding mechanical arm, a wire winding device, a coil assembling device, a positioning jig and a driving device, wherein the driving device, the wire feeding mechanical arm, the wire winding device and the coil assembling device are all installed on the machine base, the wire feeding mechanical arm is located on the side of the wire winding device, the wire winding device is located on the side of the coil assembling device, the coil assembling device is located on the side of the positioning jig, the positioning jig is installed on the driving device, and the driving device drives the positioning jig to move.

2. A winding assembly machine according to claim 1, characterized in that: the positioning jig comprises a hollow accommodating seat, a positioning block and a guide mechanism, wherein the hollow accommodating seat is installed on a driving device, a counter bore is formed in the hollow accommodating seat, the positioning block is installed on the hollow accommodating seat, a pointer-shaped protrusion is arranged on the positioning block, the guide mechanism comprises a base and a shaft body, the base is installed on the driving device, the shaft body is vertically installed on the base, a vertical groove and a vertical long hole are formed in the shaft body, and the vertical long hole is symmetrically arranged and communicated with the vertical groove.

3. A winding assembly machine according to claim 1, characterized in that: send line manipulator to include X axial actuating mechanism one and thread clamping mechanism, thread clamping mechanism installs on X axial actuating mechanism one, X axial actuating mechanism one drive thread clamping mechanism is along X axial motion, thread clamping mechanism is along the Y axial and is the motion of opening and shutting.

4. A winding assembly machine according to claim 3, characterized in that: the wire clamping mechanism comprises a support, a fixed clamp assembly, a movable clamp assembly and a Y axial driving assembly I, wherein the fixed clamp assembly and the Y axial driving assembly I are both installed on the support, the movable clamp assembly is in driving connection with the Y axial driving assembly I and is arranged opposite to the fixed clamp assembly I, and the Y axial driving assembly drives the movable clamp assembly to move along the Y axial direction.

5. A wire winding assembly machine according to claim 4, wherein: still include blade holder and tool bit, the blade holder is installed on the activity presss from both sides the subassembly, the tool bit is installed on the fixation clamp subassembly and sets up with the blade holder is relative.

6. A winding assembly machine according to claim 1, characterized in that: the winding device comprises an X axial driving mechanism II, a rotating mechanism I, a hollow winding block, an upper jacking mechanism and a lower jacking mechanism, wherein the rotating mechanism I is installed on the X axial driving mechanism II, the hollow winding block is detachably connected onto the rotating mechanism I, the first driving rotating mechanism of the X axial driving mechanism drives the hollow winding block to do X axial motion, the first driving hollow winding block of the rotating mechanism is in rotary motion, the upper jacking mechanism and the lower jacking mechanism are both installed on the first rotating mechanism, and the upper jacking mechanism and the lower jacking mechanism synchronously drive the hollow winding block to do X axial motion.

7. A winding assembly machine according to claim 6, characterized in that: the first rotating mechanism comprises a power assembly and a positioning assembly, the positioning assembly is mounted on the power assembly, and the power assembly drives the positioning assembly to rotate.

8. A winding assembly machine according to claim 7, characterized in that: the positioning assembly comprises a plug and a hollow clamping seat, the plug is mounted at the output end of the power assembly, the hollow clamping seat is mounted on the plug, the hollow winding block is matched with the hollow clamping seat, a jack is formed in the hollow winding block, and the jack is matched with the plug.

9. A winding assembly machine according to claim 1, characterized in that: the coil assembling device comprises a lifting traction mechanism and a coil separation mechanism, the lifting traction mechanism is installed on the base and is arranged opposite to the winding device, and the coil separation mechanism is installed on the base and is arranged opposite to the positioning jig.

10. A winding assembly machine according to claim 9, characterized in that: the lifting traction mechanism comprises a portal frame, a lifting driving assembly, a sliding block and a groove-shaped guide rail, wherein the lifting driving assembly and the groove-shaped guide rail are both installed on the portal frame, a positioning pin is arranged on the sliding block, the sliding block is installed between the lifting driving assembly and the groove-shaped guide rail, the sliding block is fixedly connected with the lifting driving assembly, the sliding block is slidably connected with the groove-shaped guide rail, and the lifting driving assembly drives the sliding block to do lifting motion.