CN114182792A - Inclined surface connection type under-table hand basin and manufacturing method thereof - Google Patents
Inclined surface connection type under-table hand basin and manufacturing method thereof Download PDFInfo
- Publication number
- CN114182792A CN114182792A CN202210011401.1A CN202210011401A CN114182792A CN 114182792 A CN114182792 A CN 114182792A CN 202210011401 A CN202210011401 A CN 202210011401A CN 114182792 A CN114182792 A CN 114182792A
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- Prior art keywords
- ceramic
- basin
- blank
- stone panel
- pot body
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- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/18—Sinks, whether or not connected to the waste-pipe
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/26—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor
- B28B1/265—Producing shaped prefabricated articles from the material by slip-casting, i.e. by casting a suspension or dispersion of the material in a liquid-absorbent or porous mould, the liquid being allowed to soak into or pass through the walls of the mould; Moulds therefor ; specially for manufacturing articles starting from a ceramic slip; Moulds therefor pressure being applied on the slip in the filled mould or on the moulded article in the mould, e.g. pneumatically, by compressing slip in a closed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/243—Setting, e.g. drying, dehydrating or firing ceramic articles
-
- E—FIXED CONSTRUCTIONS
- E03—WATER SUPPLY; SEWERAGE
- E03C—DOMESTIC PLUMBING INSTALLATIONS FOR FRESH WATER OR WASTE WATER; SINKS
- E03C1/00—Domestic plumbing installations for fresh water or waste water; Sinks
- E03C1/12—Plumbing installations for waste water; Basins or fountains connected thereto; Sinks
- E03C1/18—Sinks, whether or not connected to the waste-pipe
- E03C1/186—Separate partition walls, lids, protecting borders, or the like, for sinks
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Hydrology & Water Resources (AREA)
- Public Health (AREA)
- Water Supply & Treatment (AREA)
- Health & Medical Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The invention provides an inclined plane connection type under-table hand basin and a manufacturing method thereof, wherein the inclined plane connection type under-table hand basin comprises a ceramic basin body and a stone panel, wherein the periphery of a basin opening of the ceramic basin body is made into an inclined plane, a supporting seat is arranged on the periphery of the outer side of the basin opening, and the longitudinal section of the supporting seat is a convex ring which is approximately in an L shape; the inner side surface of the mounting groove of the stone panel is cut into a chamfer plane, the chamfer plane and the chamfer plane are fixedly adhered by using an adhesive, and the joint is filled by using a joint mixture and is ground into a small circular arc for smooth transition. The manufacturing method comprises the following steps: manufacturing a ceramic pot body blank; making a firing blank support of the blank; placing the blank body upside down on a firing blank holder for firing; manufacturing a stone panel; and (6) assembling and connecting. The invention has the following beneficial effects: the use of bonding glue can be reduced by adopting an inclined surface connection mode, and the small circular arc smooth transition mode is adopted, so that the washing basin is easy to clean and clean, convenient to use, more environment-friendly, safe and sanitary, and solves the defects and hidden dangers of the traditional washing basin; the sintering blank support is adopted during sintering, so that the bevel sharp corner of the basin mouth of the blank body cannot generate deformation and cracks, and the flatness and the sintering qualification rate are improved.
Description
Technical Field
The invention relates to sanitary ware and a manufacturing method thereof, in particular to an inclined surface connection type under-table hand basin and a manufacturing method thereof.
Background
The basin under traditional platform mostly cuts out the hole on the deck plate, then bond the basin body below the deck plate with the bonding glue, because deck plate and basin body are the right angle and are connected, need use more bonding glue, and form a thicker joint line below the deck plate, the bonding glue also overflows from the joint line easily during bonding, and the basin is the cleaners and polishes that people used for washing one's face and rinsing one's mouth, in the long-term humid environment in-process of use, dirty containing of such joint line easily, breed the bacterium, and be difficult to wash, cause the health hidden danger, influence people's the healthy. On the other hand, if the basin mouth is made into an inclined plane with a certain angle, because the ceramic is sintered at a high temperature of about 1230 ℃, the internal stress generated by the difference of the thickness can be unbalanced, so that the sharp angle of the inclined plane of the basin mouth of the blank body is easy to deform and crack in the firing process of the kiln, the flatness is influenced, the firing yield is reduced, and the production cost is increased.
Disclosure of Invention
The invention aims to overcome the defects and provide an inclined surface connection type under-counter hand basin which has a small connecting seam, is easy to clean and reduces the use of adhesive and a manufacturing method thereof.
The technical scheme adopted by the invention for solving the technical problems is as follows: an inclined surface connection type under-table hand basin comprises a ceramic basin body and a stone panel, wherein the inner side of the ceramic basin body is an inwards concave basin cavity, the bottom of the basin cavity is provided with a drain hole, the stone panel is provided with a mounting groove matched with the basin cavity of the ceramic basin body, and the rear side of the stone panel is provided with a faucet mounting hole; the method is characterized in that: the outer periphery of the pot opening of the ceramic pot body is made into an inclined plane, the periphery of the upper part of the outer side of the ceramic pot body is provided with a supporting seat, the supporting seat is a convex ring with a longitudinal section approximately in an L shape, the highest point of the L-shaped convex ring is as high as the lowest point of the inclined plane, and the inner side of the L-shaped convex ring and the outer side of the pot body form a groove; the inner side surface of the mounting groove formed in the stone panel is cut into inclined planes matched with the inclined planes, and the inclined planes on the inner side of the stone panel are fixedly connected with the inclined planes on the periphery of the ceramic pot body.
The stone panel is a natural stone plate, a marble plate or a ceramic tile.
A manufacturing method of an inclined surface connection type under-table hand basin comprises the following steps:
(1) manufacturing a ceramic pot body blank: manufacturing a ceramic pot body and a support seat mold, wherein the ceramic pot body and the support seat are of an integrated structure, obtaining a ceramic pot body blank through pressure grouting molding, naturally drying at room temperature for 2-3 days, and glazing the dried blank;
(2) manufacturing a firing blank holder of the ceramic pot body blank: the firing blank support is in a rectangular disc shape, a convex ring matched with the pot opening of the ceramic pot body and the supporting seat is arranged in the rectangular disc, and the blank support is made of ceramic materials;
(3) placing the glazed ceramic pot body blank body on a firing blank support upside down, and firing in a firing kiln according to a conventional firing process;
(4) manufacturing a stone panel: the stone panel is provided with an installation groove, and the inner side surface of the installation groove is cut into a bevel cutting surface matched with the inclined surface of the ceramic pot body;
(5) assembling and connecting: coating adhesive on the oblique cut surface of the inner side of the stone panel and the oblique surface of the periphery of the ceramic basin body, adhering and fixing the ceramic basin body and the stone panel through the adhesive, and filling and grinding the joint of the ceramic basin body and the stone panel into small circular arcs for smooth transition by using gap filling agent.
Compared with the prior art, the invention has the following beneficial effects: the invention adopts an inclined plane connection mode, the connecting seam is smaller, the use of adhesive can be reduced, the adhesive can be remained in the middle groove without overflowing from the connecting seam if a small amount of adhesive overflows during the bonding, the connecting seam is filled by using an environment-friendly gap filler, the connecting seam adopts small circular arc smooth transition, and the basin is easy to clean and clean, convenient for people to use, more environment-friendly, safe, sanitary and beautiful, solves the defects and hidden troubles of the traditional basin, and is beneficial to the health of people; and because the sintered blank holder made of the same material is adopted during sintering, the internal stress is balanced, the inclined plane sharp corner of the blank basin mouth cannot generate deformation and cracks, the flatness is improved, the sintering qualification rate is improved, and the production cost is reduced.
Drawings
FIG. 1 is a schematic perspective view of the bevel connection type under-counter sink of the present invention;
FIG. 2 is a schematic cross-sectional view of FIG. 1;
FIG. 3 is a perspective view of the basin body of the bevel connection under-counter sink of FIG. 1;
FIG. 4 is a schematic perspective view of a baked blank holder of the bevel connection type under-counter sink of the present invention;
FIG. 5 is a schematic sectional view of the bevel connection type under-counter sink and the baked blank holder of the present invention in a baked state.
Detailed Description
The structural principle and the manufacturing method of the present invention are further explained in detail with reference to the attached drawings as follows:
as shown in fig. 1-3: an inclined surface connection type under-table hand basin comprises a ceramic basin body 1 and a marble panel 2, wherein the inner side of the ceramic basin body is an inward concave basin cavity 11, the bottom of the basin cavity 11 is provided with a water drainage hole 12, the marble panel 2 is provided with a mounting groove 21 matched with the basin cavity of the ceramic basin body, and the rear side of the marble panel is provided with a faucet mounting hole 22; the periphery of the pot mouth of the ceramic pot body is manufactured into a 45-degree inclined plane 13, the periphery of the upper part of the outer side of the ceramic pot body is provided with a supporting seat, the supporting seat is a convex ring 14 with a vertical section approximately in an L shape, the highest point 15 of the L-shaped convex ring is as high as the lowest point 16 of the inclined plane 13, and the inner side of the L-shaped convex ring and the outer side of the pot body form a groove 17; the inner side surface of the mounting groove 21 formed in the marble panel is cut into a 45-degree oblique plane 23 matched with the oblique plane 13, and the oblique plane 23 on the inner side of the stone panel and the oblique plane 13 on the outer periphery of the ceramic basin body are bonded and fixed through adhesive.
The manufacturing method of the inclined surface connection type under-table hand basin comprises the following steps:
(1) manufacturing a ceramic pot body blank: manufacturing a ceramic pot body and a support seat mold, wherein the ceramic pot body and the support seat are of an integrated structure, obtaining a ceramic pot body blank through pressure grouting molding, naturally drying at room temperature for 2-3 days, and glazing the dried blank;
(2) manufacturing a firing blank holder of the ceramic pot body blank: as shown in fig. 4, the firing blank holder 3 is in the shape of a rectangular disk, a convex ring 31 matched with the pot mouth and the supporting seat of the ceramic pot body is arranged in the rectangular disk, and the firing blank holder 3 is made of ceramic material;
(3) placing the glazed ceramic pot body blank body on a firing blank support upside down, and firing in a firing kiln according to a conventional firing process as shown in figure 5;
(4) manufacturing a stone panel: the marble panel is provided with a mounting groove 21, and the inner side surface of the mounting groove 21 is cut into a 45-degree angle chamfer 23 matched with the inclined surface of the ceramic basin body;
(5) assembling and connecting: the chamfered surface 23 on the inner side of the marble panel and the inclined surface 13 on the outer periphery of the ceramic basin body are coated with adhesive, the ceramic basin body and the marble panel are adhered and fixed, and the joint of the ceramic basin body and the marble panel is filled with joint mixture and ground into a small arc for smooth transition.
The above is only one embodiment of the present invention, and it should be noted that general changes and substitutions by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention.
Claims (3)
1. An inclined surface connection type under-table hand basin comprises a ceramic basin body and a stone panel, wherein the inner side of the ceramic basin body is an inwards concave basin cavity, the bottom of the basin cavity is provided with a drain hole, the stone panel is provided with a mounting groove matched with the basin cavity of the ceramic basin body, and the rear side of the stone panel is provided with a faucet mounting hole; the method is characterized in that: the outer periphery of the pot opening of the ceramic pot body is made into an inclined plane, the periphery of the upper part of the outer side of the ceramic pot body is provided with a supporting seat, the supporting seat is a convex ring with a longitudinal section approximately in an L shape, the highest point of the L-shaped convex ring is as high as the lowest point of the inclined plane, and the inner side of the L-shaped convex ring and the outer side of the pot body form a groove; the inner side surface of the mounting groove formed in the stone panel is cut into inclined planes matched with the inclined planes, and the inclined planes on the inner side of the stone panel are fixedly connected with the inclined planes on the periphery of the ceramic pot body.
2. The bevel-connection under-counter sink of claim 1, wherein: the stone panel is a natural stone plate, a marble plate or a ceramic tile.
3. A manufacturing method of an inclined surface connection type under-table hand basin is characterized in that: the method comprises the following steps:
(1) manufacturing a ceramic pot body blank: manufacturing a ceramic pot body and a support seat mold, wherein the ceramic pot body and the support seat are of an integrated structure, obtaining a ceramic pot body blank through pressure grouting molding, naturally drying at room temperature for 2-3 days, and glazing the dried blank;
(2) manufacturing a firing blank holder of the ceramic pot body blank: the firing blank support is in a rectangular disc shape, a convex ring matched with the pot opening of the ceramic pot body and the supporting seat is arranged in the rectangular disc, and the blank support is made of ceramic materials;
(3) placing the glazed ceramic pot body blank body on a firing blank support upside down, and firing in a firing kiln according to a conventional firing process;
(4) manufacturing a stone panel: the stone panel is provided with an installation groove, and the inner side surface of the installation groove is cut into a bevel cutting surface matched with the inclined surface of the ceramic pot body;
(5) assembling and connecting: coating adhesive on the oblique cut surface of the inner side of the stone panel and the oblique surface of the periphery of the ceramic basin body, adhering and fixing the ceramic basin body and the stone panel through the adhesive, and filling and grinding the joint of the ceramic basin body and the stone panel into small circular arcs for smooth transition by using gap filling agent.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210011401.1A CN114182792A (en) | 2022-01-06 | 2022-01-06 | Inclined surface connection type under-table hand basin and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202210011401.1A CN114182792A (en) | 2022-01-06 | 2022-01-06 | Inclined surface connection type under-table hand basin and manufacturing method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114182792A true CN114182792A (en) | 2022-03-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202210011401.1A Pending CN114182792A (en) | 2022-01-06 | 2022-01-06 | Inclined surface connection type under-table hand basin and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114182792A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0953688A2 (en) * | 1998-04-30 | 1999-11-03 | Schwanekamp GmbH | Fitting method of at least one basin, preferably ceramic, to a plate and basin and plate device |
| FR2792345A1 (en) * | 1999-04-16 | 2000-10-20 | Fournier Freres Ets | Work/washing top with integrated sink for bathroom or kitchen involves seal glue placed in contact zone between sink and edge of panel, and structural glue placed in gap between walls |
| JP2002106013A (en) * | 2000-09-29 | 2002-04-10 | Yamaha Livingtec Corp | Sink mounting structure |
| FR2832440A1 (en) * | 2001-11-21 | 2003-05-23 | Sibo | Fitting procedure for washbasin or sink in supporting surface uses holes of different sizes in supporting surface core and laminate |
| CN202150838U (en) * | 2011-08-09 | 2012-02-22 | 铜陵市晶威特电子有限责任公司 | Gluing tool of quartz crystal resonator |
| CN103360032A (en) * | 2013-07-12 | 2013-10-23 | 陈奕煌 | Double integrated ceramic washbasins and preparation method thereof |
| CN207864620U (en) * | 2017-12-18 | 2018-09-14 | 浙江零跑科技有限公司 | A kind of motor end face gluing sealing and anti-leakage plastic structure |
| CN110919834A (en) * | 2019-12-10 | 2020-03-27 | 重庆国之四维卫浴有限公司 | Process for improving flatness of installation plane of basin under sanitary ceramic table and improving installation quality of product |
| CN112690677A (en) * | 2021-01-14 | 2021-04-23 | 台州蓝歌装饰材料有限公司 | Novel counter basin structure |
-
2022
- 2022-01-06 CN CN202210011401.1A patent/CN114182792A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0953688A2 (en) * | 1998-04-30 | 1999-11-03 | Schwanekamp GmbH | Fitting method of at least one basin, preferably ceramic, to a plate and basin and plate device |
| FR2792345A1 (en) * | 1999-04-16 | 2000-10-20 | Fournier Freres Ets | Work/washing top with integrated sink for bathroom or kitchen involves seal glue placed in contact zone between sink and edge of panel, and structural glue placed in gap between walls |
| JP2002106013A (en) * | 2000-09-29 | 2002-04-10 | Yamaha Livingtec Corp | Sink mounting structure |
| FR2832440A1 (en) * | 2001-11-21 | 2003-05-23 | Sibo | Fitting procedure for washbasin or sink in supporting surface uses holes of different sizes in supporting surface core and laminate |
| CN202150838U (en) * | 2011-08-09 | 2012-02-22 | 铜陵市晶威特电子有限责任公司 | Gluing tool of quartz crystal resonator |
| CN103360032A (en) * | 2013-07-12 | 2013-10-23 | 陈奕煌 | Double integrated ceramic washbasins and preparation method thereof |
| CN207864620U (en) * | 2017-12-18 | 2018-09-14 | 浙江零跑科技有限公司 | A kind of motor end face gluing sealing and anti-leakage plastic structure |
| CN110919834A (en) * | 2019-12-10 | 2020-03-27 | 重庆国之四维卫浴有限公司 | Process for improving flatness of installation plane of basin under sanitary ceramic table and improving installation quality of product |
| CN112690677A (en) * | 2021-01-14 | 2021-04-23 | 台州蓝歌装饰材料有限公司 | Novel counter basin structure |
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Application publication date: 20220315 |
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| RJ01 | Rejection of invention patent application after publication |