CN114178111A - Full-automatic coating production line - Google Patents
Full-automatic coating production line Download PDFInfo
- Publication number
- CN114178111A CN114178111A CN202111358016.6A CN202111358016A CN114178111A CN 114178111 A CN114178111 A CN 114178111A CN 202111358016 A CN202111358016 A CN 202111358016A CN 114178111 A CN114178111 A CN 114178111A
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- Prior art keywords
- spraying
- area module
- module
- track
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Links
- 238000000576 coating method Methods 0.000 title claims abstract description 22
- 239000011248 coating agent Substances 0.000 title claims abstract description 21
- 238000004519 manufacturing process Methods 0.000 title abstract description 13
- 238000005507 spraying Methods 0.000 claims abstract description 82
- 239000003973 paint Substances 0.000 claims abstract description 21
- 238000001035 drying Methods 0.000 claims abstract description 19
- 238000010422 painting Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 2
- 230000008676 import Effects 0.000 claims 1
- 238000007789 sealing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 206010022998 Irritability Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000007667 floating Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000032258 transport Effects 0.000 description 1
- 230000017105 transposition Effects 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/40—Construction elements specially adapted therefor, e.g. floors, walls or ceilings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
Landscapes
- Spray Control Apparatus (AREA)
Abstract
The invention discloses a full-automatic coating production line, which relates to the field of coating production lines and comprises an upper vehicle area module, an ash wiping area module, a paint spraying area module, a drying area module, a lower vehicle area module and an annular tool operation track, wherein the upper vehicle area module, the ash wiping area module, the paint spraying area module, the drying area module and the lower vehicle area module are connected end to end through the annular tool operation track; the spraying dolly includes the supporting seat, and the supporting seat upper end is used for installing the car frame, and the supporting seat lower extreme is equipped with the sliding seat, and annular frock orbit has seted up the slideway groove including the guide rail of establishing side by side on the guide rail inside wall, be equipped with on the sliding seat with slideway groove complex gyro wheel, be equipped with on the drive chain with sliding seat complex kicking block, possess degree of automation height, the efficient advantage of spraying.
Description
Technical Field
The invention relates to the technical field of coating equipment, in particular to a coating production line.
Background
At present, motor tricycles are widely used in cities and countryside in various regions as an economical and practical transportation tool, and the number of motor tricycles running on roads in cities and villages is more and more; the motor tricycle consists of a head control assembly, a carriage frame, a power mechanism and other connecting components; when the motor tricycle is installed, the components at the bottom of the carriage frame are assembled firstly, and then the components outside the carriage frame are installed, so that the installation is troublesome; in addition, in order to improve the corrosion resistance of the carriage frame and other parts, the carriage frame is often painted; the mode of the manual propelling movement of handcart is often adopted among the prior art, transports the carriage to the japanning room, and work efficiency is lower. Therefore, a coating line with high coating efficiency needs to be designed.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides a full-automatic coating production line which has the advantages of high automation degree and high spraying efficiency.
In order to achieve the purpose, the invention provides the following technical scheme:
a full-automatic coating production line comprises an upper vehicle area module, an ash wiping area module, a paint spraying area module, a drying area module, a lower vehicle area module and an annular tool operation track, wherein the upper vehicle area module, the ash wiping area module, the paint spraying area module, the drying area module and the lower vehicle area module are connected end to end through the annular tool operation track, a plurality of spraying trolleys used for placing a vehicle frame are movably arranged on the annular tool operation track, and a driving chain used for driving the spraying trolleys to move is arranged in the middle of the annular tool operation track; the spraying dolly includes the supporting seat, the supporting seat upper end is used for installing the frame, the supporting seat lower part is provided with a plurality of sliding seats, annular frock orbit is including the guide rail that sets up side by side, the slideway groove has been seted up on the guide rail inside wall, be provided with on the sliding seat with slideway groove complex gyro wheel, be provided with on the drive chain with the ejector pad of sliding seat complex.
In order to further optimize the present invention, the following technical solutions may be preferably selected:
preferably, the paint spraying area module and the drying area module are provided with sealing covers, and electric rolling doors are arranged at the inlet and the outlet of each sealing cover.
Preferably, the parallelly connected multiunit that is provided with of painting area module, annular frock orbit includes outer lane track and sets up the vice track of multiseriate spraying in outer lane track, the painting area module sets up respectively on outer lane track and the vice track of spraying, drive chain is provided with two sets ofly, and wherein a set of upper carriage district module, the ash zone module of wiping, the stoving district module of walking around on the outer lane track in proper order, the district module of getting off, a set of multiseriate spraying vice track of walking around in proper order in addition.
Preferably, be provided with a plurality of arresting gear that are used for controlling the spraying dolly and stop on the annular frock orbit, arresting gear includes and sets up the brake frame on the frock orbit through the pivot transposition, brake frame upper portion is provided with the jack catch, it drives actuating cylinder to correspond brake frame position on the annular frock orbit, the lower part of brake frame is connected to the drive end that drives actuating cylinder, spraying dolly bottom is provided with the kelly with jack catch complex.
Preferably, the supporting seat is C style of calligraphy, and the supporting seat bottom intermediate position has been seted up and has been worn the board clearance, the painting area module be provided with wear board clearance fit's striker plate.
Preferably, a turnout plate is hinged to the joint position of the outer ring track and the spraying auxiliary track.
Preferably, a ratchet plate for preventing the spraying trolley from backing up is arranged on the spraying auxiliary track at a position corresponding to the outlet.
Preferably, the sliding seat comprises a supporting sliding plate and a stacking sliding plate, the supporting sliding plate is provided with two front and rear ends which are respectively arranged under the supporting seat, and the stacking sliding plate is connected with the supporting sliding plate at the tail part of the supporting seat through a connecting rod.
Preferably, a roller is arranged on the support sliding plate at the front end of the support seat, and a stacking guide plate matched with the roller is arranged on the stacking sliding plate.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention integrates the cleaning step, the paint spraying step, the standing step and the drying arrangement related to the coating process into modules, and realizes the automation of the whole production line through the driving chain and the annular tool operation track.
2. According to the invention, a plurality of groups of modules in the paint spraying area are connected in parallel, the annular tool operation track comprises the outer ring track and a plurality of rows of spraying auxiliary tracks arranged in the outer ring track, and the spraying auxiliary tracks are matched with the outer ring track, so that the effect of simultaneous spraying of a plurality of groups can be realized, the defect of single spraying and single drying in the prior art is overcome, and the spraying efficiency is greatly improved.
Drawings
FIG. 1 is a layout view of a coating line;
FIG. 2 is a front view of the spray cart;
FIG. 3 is a side view of the paint cart;
FIG. 4 is an enlarged view of the structure at A;
FIG. 5 is a schematic view of the braking device;
fig. 6 is a drive chain layout.
Wherein, 1-loading area module, 2-ash wiping area module, 3-paint spraying area module, 4-drying area module, 5-unloading area module, 6-annular tool operation track, 7-drive chain set, 8-spraying trolley, 9-supporting seat, 10-sliding seat, 11-roller, 12-sliding channel, 13-drive chain box, 14-top block, 15-plate passing gap, 16-support sliding plate, 17-roller, 18-stack sliding plate, 19-connecting rod, 20-stack guiding plate, 21-spraying auxiliary track, 22-outer ring track, 23-turnout plate, 24-clamping rod, 25-inner drive chain, 26-outer drive chain, 27-winch and 28-drive cylinder, 29-claws, 30-brake brackets.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are used merely for convenience of description and for simplicity of description, and do not indicate or imply that the device or element so referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus should not be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; may be mechanically coupled, may be electrically coupled or may be in communication with each other; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
As shown in fig. 1-6, a full-automatic coating production line comprises an upper vehicle area module 1, an ash wiping area module 2, a paint spraying area module 3, a drying area module 4, a lower vehicle area module 5 and an annular tool operation track 6, wherein the upper vehicle area module is used as an inlet for hoisting a vehicle frame to be painted, the lower vehicle area module is used as an outlet for a finished vehicle frame to be painted, hoisting machines can be arranged for the upper vehicle area module and the lower vehicle area module to improve the transfer efficiency of the vehicle frame, the ash wiping area module is used as a process for vehicle frame painting pretreatment, floating dust and foreign matters on the surface of the vehicle frame are cleaned through wind power to prepare for subsequent painting, the paint spraying area module is used for spraying the surface of the vehicle frame, and the drying area module is used for drying and curing the vehicle frame after painting. The loading area module, the ash wiping area module, the paint spraying area module, the drying area module and the unloading area module are connected end to end through an annular tool operation track, a plurality of spraying trolleys 8 used for placing frames are movably mounted on the annular tool operation track, and a driving chain group 7 used for driving the spraying trolleys 8 to move is mounted in the middle of the annular tool operation track; the spraying trolley comprises a supporting seat 9, the upper end of the supporting seat is used for mounting a trolley frame, a plurality of sliding seats are mounted at the lower part of the supporting seat, an annular tooling operation track comprises guide rails mounted side by side, a slide way groove 12 is formed in the inner side wall of each guide rail, rollers 11 matched with the slide way groove are mounted on the sliding seats, a driving chain box 13 is mounted on a production line corresponding to the driving chain group, the driving chain group is mounted in the driving chain box 13, a jacking block 14 matched with the sliding seats is mounted on the driving chain group, and the jacking block extends out of the driving chain box 13; sliding seat 10 includes support sliding plate 16 and piles up the sliding plate, support sliding plate has two to install respectively under the supporting seat before, the rear end position, it links to each other with the support sliding plate of supporting seat afterbody through a connecting rod 19 to pile up the sliding plate, be located and install running roller 17 on the support sliding plate of supporting seat front end position, it installs on sliding plate 18 and piles up deflector 20 with the running roller complex, through piling up the piling up of deflector and the cooperation realization multiunit spraying dolly of running rail, this production line passes through drive chain and drives the spraying dolly along annular frock orbit motion, and then accomplish the operation of frame at whole spraying process. The multi-group spraying device is characterized in that the modules of the spraying areas are connected in parallel, the annular tool operation track comprises an outer ring track and a plurality of rows of spraying auxiliary tracks 21 arranged in the outer ring track 22, the modules of the spraying areas are respectively arranged on the outer ring track and the spraying auxiliary tracks 21, the driving chain group 7 is provided with two groups, the driving chain group is respectively an inner driving chain 25 and an outer driving chain 26, the inner driving chain 25 and the outer driving chain 26 are respectively connected with a winch 27, the outer driving chain 26 sequentially bypasses an upper vehicle area module on the outer ring track, an ash wiping area module, a drying area module and a lower vehicle area module, the plurality of rows of spraying auxiliary tracks are sequentially bypassed by the inner driving chain 25, the spraying auxiliary tracks and the outer ring track are matched, the effect of simultaneous spraying can be realized, the defect that the original single spraying and single drying are carried out is overcome, and the spraying efficiency is greatly improved.
The paint spraying area module and the drying area module are both provided with sealing covers, and electric rolling doors are arranged at the inlet and the outlet of each sealing cover; through the sealed cowling and the electric rolling shutter door that dispose the design of full seal structure improve sealed effect, further, the gas of painting zone module, the inside of drying zone module is taken outside waste gas combustion equipment through pipeline and fan and is handled, reduction exhaust emission that can be very big and the gaseous diffusion of irritability. The paint spraying area module adopts a paint spraying robot in the prior art to operate, and when the spraying trolley enters the paint spraying area module, the paint spraying robot operates; in order to protect the spraying dolly, wherein the supporting seat design molding is the C style of calligraphy, and supporting seat bottom intermediate position has been seted up and has been worn board clearance 15, and the district module that sprays paint installs and wears board clearance fit's striker plate, through the striker plate and wear board clearance fit, can guarantee the abundant spraying of frame on the one hand, avoids spraying material spraying in spraying dolly bottom simultaneously. In order to control and check the product quality in the production process, a plurality of braking devices for controlling the spraying trolley to stop are installed on the annular tool running track, each braking device comprises a braking frame 30 which is hinged on the tool running track through a rotating shaft, a clamping jaw is installed on the upper portion of each braking frame 30, a driving cylinder 28 is installed on the annular tool running track corresponding to the position of each braking frame, the driving end of each driving cylinder is connected with the lower portion of each braking frame, a clamping rod 24 matched with the clamping jaw is installed at the bottom of the spraying trolley, and the spraying trolley is stopped through the matching of the clamping rod and the clamping jaw 29. Meanwhile, the production line is provided with a turnout plate 23 at the joint position of the outer ring track and the spraying auxiliary track in a hinged mode, the switching of the spraying trolley between the outer ring track and the spraying auxiliary track is realized through the turnout plate, a ratchet plate used for preventing the spraying trolley from moving backwards is arranged at the position, corresponding to an outlet, of the spraying auxiliary track, and the spraying trolley is prevented from moving backwards on the spraying auxiliary track through the ratchet plate.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (9)
1. The utility model provides a full-automatic coating line which characterized in that: the device comprises an upper vehicle area module, an ash wiping area module, a paint spraying area module, a drying area module, a lower vehicle area module and an annular tool operation track, wherein the upper vehicle area module, the ash wiping area module, the paint spraying area module, the drying area module and the lower vehicle area module are connected end to end through the annular tool operation track; the spraying dolly includes the supporting seat, the supporting seat upper end is used for installing the frame, the supporting seat lower part is provided with a plurality of sliding seats, annular frock orbit is including the guide rail that sets up side by side, the slideway groove has been seted up on the guide rail inside wall, be provided with on the sliding seat with slideway groove complex gyro wheel, be provided with on the drive chain with the ejector pad of sliding seat complex.
2. The full-automatic coating line according to claim 1, characterized in that: the module of the area of spraying paint the module of drying area all is provided with the sealed cowling, the import of sealed cowling, exit position are provided with electric rolling shutter door.
3. The full-automatic coating line according to claim 1, characterized in that: the parallelly connected multiunit that is provided with of painting zone module, annular frock operation track includes outer lane track and sets up the vice track of multiseriate spraying in outer lane track, the painting zone module sets up respectively on outer lane track and the vice track of spraying, drive chain is provided with two sets ofly, and wherein a set of district module of getting on the bus, dust zone module, stoving district module, the district module of getting off on the outer lane track of walking around in proper order, and multiseriate spraying pair track is walked around in proper order to a set of in addition.
4. The full-automatic coating line according to claim 1, characterized in that: be provided with a plurality of arresting gear that are used for controlling the spraying dolly and stop on the annular frock orbit, arresting gear includes and sets up the braking frame on the frock orbit through the pivot hinge, braking frame upper portion is provided with the jack catch, it drives actuating cylinder to correspond braking frame position on the annular frock orbit, drive actuating cylinder's drive end connection braking frame's lower part, spraying dolly bottom is provided with the kelly with jack catch complex.
5. The full-automatic coating line according to claim 1, characterized in that: the supporting seat is C style of calligraphy, and supporting seat bottom intermediate position has been seted up and has been worn the board clearance, the painting area module be provided with wear board clearance fit's striker plate.
6. The full-automatic coating line according to claim 3, characterized in that: and a turnout plate is hinged at the joint position of the outer ring track and the spraying auxiliary track.
7. The full-automatic coating line according to claim 1, characterized in that: and a ratchet plate for preventing the spraying trolley from backing up is arranged at the position, corresponding to the outlet, on the spraying auxiliary track.
8. The full-automatic coating line according to claim 1, characterized in that: the sliding seat comprises a supporting sliding plate and a stacking sliding plate, the supporting sliding plate is provided with two front ends and two rear ends which are respectively arranged under the supporting seat, and the stacking sliding plate is connected with the supporting sliding plate at the tail part of the supporting seat through a connecting rod.
9. The full-automatic coating line according to claim 8, characterized in that: and the supporting sliding plate positioned at the front end of the supporting seat is provided with a roller, and the stacking sliding plate is provided with a stacking guide plate matched with the roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111358016.6A CN114178111A (en) | 2021-11-16 | 2021-11-16 | Full-automatic coating production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111358016.6A CN114178111A (en) | 2021-11-16 | 2021-11-16 | Full-automatic coating production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114178111A true CN114178111A (en) | 2022-03-15 |
Family
ID=80540198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111358016.6A Pending CN114178111A (en) | 2021-11-16 | 2021-11-16 | Full-automatic coating production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114178111A (en) |
Citations (13)
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| US6350491B1 (en) * | 2000-04-24 | 2002-02-26 | Adac Plasitis, Inc | Painting apparatus and method |
| CN202238445U (en) * | 2011-08-26 | 2012-05-30 | 长春轨道客车股份有限公司 | Coating line configuration structure of bogie parts |
| CN203308970U (en) * | 2013-06-25 | 2013-11-27 | 浙江荣晟环保纸业股份有限公司 | Pneumatic roller brake |
| CN104289344A (en) * | 2014-10-29 | 2015-01-21 | 重庆市永宏陈记实业有限公司 | Rail-mounted spraying production line for vehicle bumpers |
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-
2021
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Application publication date: 20220315 |