CN101318171A - Powder spraying system for external integral container - Google Patents
Powder spraying system for external integral container Download PDFInfo
- Publication number
- CN101318171A CN101318171A CNA2008100630335A CN200810063033A CN101318171A CN 101318171 A CN101318171 A CN 101318171A CN A2008100630335 A CNA2008100630335 A CN A2008100630335A CN 200810063033 A CN200810063033 A CN 200810063033A CN 101318171 A CN101318171 A CN 101318171A
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- Prior art keywords
- container
- powder
- powder recovery
- portal frame
- spraying system
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a whole powder coating system for the outside of containers, comprising a power spray room, a power mechanism and a powder recovering system. An inlet door and an outlet door, from which the container can pass through, are arranged at the front and back ends of the powder spray room; a portal frame supported outside the container is arranged in the powder spray room; a plurality of powder spray guns communicated with powder spray sources are distributed on the portal frame; a running system is connected with the bottom of the portal frame; the power mechanism is connected with the running system to drive the portal frame to do relative movement with the container; a container transporting rail is arranged on the ground in the power spray room; a power recovering groove is arranged on the ground at the two sides of the container transporting rail; the power recovering groove is connected with the power recovering system through a powder recovering pipe. The whole powder coating system has the advantages that: automatic powder coating on the outside the whole container can be realized; the system is compatible for spraying various standard containers and high containers; and over-sprayed power is prevented from floating outward and can be recovered and utilized.
Description
Technical field
The present invention relates to a kind of container spraying equipment, particularly relate to and a kind ofly realize that the outer powder of whole container case sprays automatically, and the paint finishing that can recycle over-spray powder.
Background technology
At present, container surface is coated with dual mode is housed: a kind of is conventional paint spraying, and a kind of is powder spraying to the container parts.
The outer paint spraying of the case of container often adopts hand spray and high-pressure airless to spray automatically, automatically the spray gun quantity of spraying is few, spraying rate is fast, the paint spraying amount is big, paint waste is big, pollution is big, useless lacquer can not be recycled, and needs to be equipped with coating cloud treating apparatus and huge waste gas, " triphen " treatment system.
The outer paint spraying equipment of the case of container container is relatively made two dimensional motion, and the operation span of rifle head is big.Its concrete grammar is: the rifle head of automatic paint-spraying machine is installed on the reciprocating engine, and reciprocating engine is the device that a cover moves along column or crossbeam.The spray gun that is arranged on door frame driving both sides can pump along two heel posts; The spray gun that is arranged on door frame driving top can move back and forth along about crossbeam.The relative container of the rifle head of automatic spray gun is done the motion of " Z " font, sprays inhomogeneous.
The device of container parts powder spraying is conventional powder spray-painting production line.The room that dusts is little, and workpiece is suspended on the chain of walking, and the spray gun of workpiece both sides is done motion up and down, and the relative workpiece of the rifle head of automatic spray gun is done the motion of " S " font.And over-spray powder flies away easily in air, and contaminated environment is not recovered utilization; Carry out the assembling of container after each container parts sprays again, operation is very complicated.
Summary of the invention
The present invention is directed to above-mentioned the deficiencies in the prior art, provide a kind of outer powder of whole container case of realizing to spray automatically, and can compatiblely spray various standard containers and high case, can prevent that over-spray powder from outwards flying away and the recyclable paint finishing of utilizing over-spray powder.
Technical scheme of the present invention is achieved in that powder spraying system for external integral container, this system comprises the room that dusts, actuating unit, powder recovery system, the rear and front end in this room that dusts be provided with can by container into and out of door, in the room that dusts, be provided with the portal frame that is erected at outside the container, on portal frame, be distributed with the podwer gun that several are communicated with the source of dusting, the bottom of portal frame is connected with advance system, actuating unit is connected with advance system, can drive portal frame and do relative motion with respect to container; Be provided with the container delivery track on the ground in the room that dusts, be equipped with the Powder Recovery groove on the ground, both sides of container delivery track, the Powder Recovery groove links to each other with powder recovery system by the Powder Recovery pipe.
As preferably, the cross sectional shape of described Powder Recovery groove is a del, is provided with a plurality of through holes at the bottom interval of Powder Recovery groove, and each through hole all is connected with the Powder Recovery pipe is airtight.
As preferably, described Powder Recovery groove is made of a plurality of side-by-side grooves continuously, and each groove all is back taper, and the bottom of each groove is equipped with through hole, and each through hole all is connected with the Powder Recovery pipe is airtight.
As preferably, described Powder Recovery pipe is arranged on the bottom of Powder Recovery groove, is arranged at intervals with the corresponding perforate of several positions, number and through hole on the tube wall of Powder Recovery pipe, and described through hole and each self-corresponding perforate are tightly connected.
As preferably, described advance system includes traveler car, walking guide rail, and the bottom of traveler car is provided with roller, and the portal frame bottom is fixed on the traveler car, and traveler car is walked on the walking guide rail by roller.
As preferably, between container delivery track and Powder Recovery groove, be provided with anti-pollution baffle plate and lift cylinder, the bottom-hinged of anti-pollution baffle plate on the ground, an end of lift cylinder is on the ground hinged, the other end of lift cylinder offsets with the top of anti-pollution baffle plate and is connected.
As preferably, portal frame includes two curb girder supports and an overarm brace, the side plate spray gun that two side plates are vertically arranged about being respectively equipped with corresponding to container on curb girder support and the overarm brace and corresponding to the transversely arranged top board spray gun of container roof plate, overarm brace is erected at the upper end of two curb girder supports, and can move up and down along the curb girder support.
As preferably, be positioned at side bracket and all be inclined upwardly with the lance head of side plate spray gun topmost bottom, the lance head that is positioned at the top board spray gun of top-support high order end and low order end all tilts to overarm brace is inboard.
As preferably, being positioned at the curb girder support is 30 °～60 ° with the acclivitous angle of lance head of side plate spray gun topmost bottom.
As preferably, being positioned at the angle that the lance head of the top board spray gun at two ends, the overarm brace left and right sides tilts is 30 °～60 °.
Adopted the principle of the present invention of technique scheme and the beneficial effect that has to be: actuating unit pulling traveler car is walked on the walking guide rail, make linear uniform motion, when the podwer gun vertical plane arrives an end of container, podwer gun begins to dust, the over-spray powder of Nian Fuing is not recovered under the suction function of powder recovery system, can not fly away to the room external; Anti-pollution baffle plate is in to both sides, the room opened state of dusting under off working state, in container enters the room that dusts and after arriving the precalculated position, baffle plate is close to the lower limb of container bottom side beams under the effect of lift cylinder, the powder that flies away when dusting can not entered in the container by the underframe gap of container, and the length of baffle plate is identical with the length of Powder Recovery groove.Leave the other end of container when podwer gun after, dusting stops, and podwer gun moves forward and sprays next container, realizes the powder spraying continuous productive process that the whole container case is outer, has the spray efficiency height, saves the advantage of cost.
Description of drawings
Fig. 1 is a spraying operation schematic diagram of the present invention;
Fig. 2 is the A portion enlarged drawing of Fig. 1;
Fig. 3 is the left view of Fig. 1.
The specific embodiment
The specific embodiment of the present invention is as follows:
Embodiment: as shown in Figure 1 and Figure 2, powder spraying system for external integral container, this system comprises dust room 1, actuating unit, powder recovery system, the room 1 that dusts is rectangular shape, this rear and front end of dusting room 1 be provided with can by container into and out of door, be provided with container delivery track 8 on the ground the room 1 that dusts in, the main application in the room 1 that dusts is to isolate spraying to distinguish, make over-spray powder be convenient to recycling, the environment around the powder that flies away does not pollute.Dust the room into and out of about the width big 100mm of width than container of door, exceed about 50mm into and out of the aspect ratio superelevation case of the door top during walking when the container delivery track, thereby both can make container when turnover not can with produce collision into and out of door, reduce the gap of case and door again, strengthen the effect of Powder Recovery.When the production standard case, rise about 355mm into and out of door height ratio container, thereby the compatibility that realizes high case and standard container sprays.
In the room 1 that dusts, be provided with the portal frame that is erected at outside the container 10 casees, on portal frame, be distributed with the podwer gun that several are communicated with the source of dusting, the bottom of portal frame is connected with advance system, described advance system includes traveler car 3, walking guide rail 4, the bottom of traveler car 3 is provided with roller 11, and the portal frame bottom is fixed on the traveler car 3, and traveler car 3 is by roller 11 walking on walking guide rail 4, actuating unit is connected with traveler car 3, can drive portal frame and do relative motion with respect to container 10.
Portal frame includes two curb girder supports 12 and an overarm brace 13, on curb girder support 12 and overarm brace 13, be respectively equipped with corresponding to the vertical side plate spray gun of arranging 14 of about 10 two side plates of container with corresponding to the transversely arranged top board spray gun 2 of container roof plate, overarm brace 13 is erected at the upper end of two curb girder supports 12 by crossbeam chuck 15, and can move up and down along curb girder support 12, to adapt to the spraying of high case and standard container.
Be the last bending edges of bottom side beams of spraying container 10, be positioned at curb girder support 12 bottom the lance head of side plate spray gun 14 be inclined upwardly, and the angle of inclination is 45 °; Be the last ripple welding bead of spraying container 10, the lance head that is positioned at curb girder support 4 two side plate spray guns 14 topmost is inclined upwardly, and the angle that tilts is 45 °.
For guaranteeing that vertical welding bead in container 10 tops and top beam of laterally side are sprayed onto, the lance head that is positioned at the top board spray gun 2 at two ends, overarm brace 13 left and right sides all tilts to overarm brace 13 inboards, and the angle that tilts is 45 °.
Between container delivery track 8 and walking guide rail 4, be provided with Powder Recovery groove 6, Powder Recovery groove 6 links to each other with powder recovery system by Powder Recovery pipe 7, powder recovery system comprises recover and air exhauster, air exhauster links to each other with Powder Recovery pipe 7 by recover, over-spray powder can be recycled in the recover.As shown in Figure 3, described Powder Recovery groove 6 is made of a plurality of side-by-side grooves 16 continuously, and in order to make over-spray powder by abundant fast Absorption, each groove 16 all is back taper, and the bottom of each groove 16 is equipped with through hole 17, each through hole 17 all with 7 airtight connections of Powder Recovery pipe.Described Powder Recovery pipe 7 is arranged on the bottom of Powder Recovery groove 6, is arranged at intervals with several positions, number and through hole 17 corresponding perforates 18 on the tube wall of Powder Recovery pipe 7, and described through hole 17 is tightly connected with each self-corresponding perforate 18.
Described Powder Recovery groove 6 also can be designed to a whole piece groove, in order to make over-spray powder drop down onto bottom land fast by fast Absorption, its cross sectional shape is a del, bottom interval at Powder Recovery groove 6 is provided with a plurality of through holes, Powder Recovery pipe 7 is arranged on the bottom of Powder Recovery groove 6 equally, be arranged at intervals with the corresponding perforate of several positions, number and through hole on the tube wall of Powder Recovery pipe 7, each through hole all is tightly connected with perforate.
Between container delivery track 8 and Powder Recovery groove 6, be provided with anti-pollution baffle plate 5 and lift cylinder 19, the bottom-hinged of anti-pollution baffle plate 5 on the ground, one end of lift cylinder 19 is on the ground hinged, and the other end of lift cylinder 19 offsets with the top of anti-pollution baffle plate 5 and is connected.Anti-pollution baffle plate 5 is under the effect of lift cylinder 19 to both sides, the room opened state of dusting under off working state, in container enters the room 1 that dusts and after arriving the precalculated position, anti-pollution baffle plate 5 is close to the lower limb of container bottom side beams under the effect of lift cylinder 19, the powder that flies away when dusting can not entered in the container by the underframe gap of container, and the length of anti-pollution baffle plate 5 is identical with the length of Powder Recovery groove 6.
As shown in Figure 3, dust and also be provided with the operative employee on the sidewall in room 1 and pass in and out actuating doors 20 in the room; For the ease of observing spraying effect, dust 1 two side, room and top all are provided with illuminating window 9.
Claims (10)
1, a kind of powder spraying system for external integral container, it is characterized in that: this system comprises the room that dusts, actuating unit, powder recovery system, the rear and front end in this room that dusts be provided with can by container into and out of door, in the room that dusts, be provided with the portal frame that is erected at outside the container, on portal frame, be distributed with the podwer gun that several are communicated with the source of dusting, the bottom of portal frame is connected with advance system, actuating unit is connected with advance system, can drive portal frame and do relative motion with respect to container; Be provided with the container delivery track on the ground in the room that dusts, be equipped with the Powder Recovery groove on the ground, both sides of container delivery track, the Powder Recovery groove links to each other with powder recovery system by the Powder Recovery pipe.
2, a kind of powder spraying system for external integral container according to claim 1, it is characterized in that: the cross sectional shape of described Powder Recovery groove is a del, bottom interval at the Powder Recovery groove is provided with a plurality of through holes, and each through hole all is connected with the Powder Recovery pipe is airtight.
3, a kind of powder spraying system for external integral container according to claim 1, it is characterized in that: described Powder Recovery groove is made of a plurality of side-by-side grooves continuously, each groove all is back taper, the bottom of each groove is equipped with through hole, and each through hole all is connected with the Powder Recovery pipe is airtight.
4, according to claim 1 or 2 or 3 described powder spraying system for external integral container, it is characterized in that: described Powder Recovery pipe is arranged on the bottom of Powder Recovery groove, be arranged at intervals with the corresponding perforate of several positions, number and through hole on the tube wall of Powder Recovery pipe, described through hole and each self-corresponding perforate are tightly connected.
5, a kind of powder spraying system for external integral container according to claim 1, it is characterized in that: described advance system includes traveler car, walking guide rail, the bottom of traveler car is provided with roller, and the portal frame bottom is fixed on the traveler car, and traveler car is walked on the walking guide rail by roller.
6, a kind of powder spraying system for external integral container according to claim 1, it is characterized in that: between container delivery track and Powder Recovery groove, be provided with anti-pollution baffle plate and lift cylinder, the bottom-hinged of anti-pollution baffle plate on the ground, one end of lift cylinder is on the ground hinged, and the other end of lift cylinder offsets with the top of anti-pollution baffle plate and is connected.
7, a kind of powder spraying system for external integral container according to claim 1, it is characterized in that: portal frame includes two curb girder supports and an overarm brace, the side plate spray gun that two side plates are vertically arranged about being respectively equipped with corresponding to container on curb girder support and the overarm brace and corresponding to the transversely arranged top board spray gun of container roof plate, overarm brace is erected at the upper end of two curb girder supports, and can move up and down along the curb girder support.
8, a kind of powder spraying system for external integral container according to claim 7, it is characterized in that: be positioned at side bracket and all be inclined upwardly with the lance head of topmost side plate spray gun bottom, the lance head that is positioned at the top board spray gun of top-support high order end and low order end all tilts to overarm brace is inboard.
9, a kind of powder spraying system for external integral container according to claim 8 is characterized in that: being positioned at the curb girder support is 30 °～60 ° with the acclivitous angle of lance head of topmost side plate spray gun bottom.
10, a kind of powder spraying system for external integral container according to claim 9 is characterized in that: being positioned at the angle that the lance head of the top board spray gun at two ends, the overarm brace left and right sides tilts is 30 °～60 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100630335A CN101318171A (en) | 2008-07-07 | 2008-07-07 | Powder spraying system for external integral container |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2008100630335A CN101318171A (en) | 2008-07-07 | 2008-07-07 | Powder spraying system for external integral container |
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| Publication Number | Publication Date |
|---|---|
| CN101318171A true CN101318171A (en) | 2008-12-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CNA2008100630335A Pending CN101318171A (en) | 2008-07-07 | 2008-07-07 | Powder spraying system for external integral container |
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| CN (1) | CN101318171A (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954328A (en) * | 2009-07-14 | 2011-01-26 | 鸿富锦精密工业（深圳）有限公司 | Three-dimensional spray printing device |
| CN104941883A (en) * | 2014-03-27 | 2015-09-30 | 广东兴发铝业有限公司 | Recycling device capable of recycling spray coatings |
| CN104998787A (en) * | 2014-12-31 | 2015-10-28 | 陈煜达 | Mobile spraying system |
| CN106475261A (en) * | 2016-11-01 | 2017-03-08 | 山东太平洋光纤光缆有限公司 | Optical cable steel band aluminium strip no mist of oil fibre cream flush coater |
| CN106513191A (en) * | 2014-12-06 | 2017-03-22 | 合肥智慧殿投资管理有限公司 | Electric hot plate temperature sensing and color changing spraying device for electric heater |
| CN108372062A (en) * | 2016-11-22 | 2018-08-07 | 震旦（中国）有限公司 | A kind of dusting device for powder body coating |
| CN108580120A (en) * | 2018-07-02 | 2018-09-28 | 佛山职业技术学院 | A kind of crane girder automatic spray apparatus |
| CN110639730A (en) * | 2019-09-24 | 2020-01-03 | 宋学博 | Foaming thermal insulation material spraying device and using method |
| CN114160351A (en) * | 2021-12-13 | 2022-03-11 | 邱双辉 | Environment-friendly furniture board spraying mechanism and using method thereof |
| CN114558707A (en) * | 2020-11-13 | 2022-05-31 | 山东贝格尔防护材料科技有限公司 | Electrophoresis production line portal type electrostatic powder automatic powder spraying device |
| CN114558706A (en) * | 2020-11-13 | 2022-05-31 | 山东贝格尔防护材料科技有限公司 | Electrophoresis workshop production line powder spraying device |
| CN114589043A (en) * | 2022-02-24 | 2022-06-07 | 滁州市朝友精密制造有限公司 | Industrial control cabinet surface paint spraying apparatus |
| CN114950794A (en) * | 2022-07-07 | 2022-08-30 | 广东景元设备有限公司 | Fixed suspension type cabinet inner cavity powder spraying machine |
| CN115921168A (en) * | 2023-02-10 | 2023-04-07 | 东莞市华纬涂装设备有限公司 | Multi-station spraying manipulator |
-
2008
- 2008-07-07 CN CNA2008100630335A patent/CN101318171A/en active Pending
Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101954328A (en) * | 2009-07-14 | 2011-01-26 | 鸿富锦精密工业（深圳）有限公司 | Three-dimensional spray printing device |
| CN104941883A (en) * | 2014-03-27 | 2015-09-30 | 广东兴发铝业有限公司 | Recycling device capable of recycling spray coatings |
| CN104941883B (en) * | 2014-03-27 | 2017-02-01 | 广东兴发铝业有限公司 | Recycling device capable of recycling spray coatings |
| CN106513191A (en) * | 2014-12-06 | 2017-03-22 | 合肥智慧殿投资管理有限公司 | Electric hot plate temperature sensing and color changing spraying device for electric heater |
| CN106513191B (en) * | 2014-12-06 | 2018-12-14 | 亳州市华标节能科技有限公司 | A kind of electric heater electric hot plate heat discoloration spray equipment |
| CN104998787A (en) * | 2014-12-31 | 2015-10-28 | 陈煜达 | Mobile spraying system |
| CN104998787B (en) * | 2014-12-31 | 2017-06-13 | 陈煜达 | Mobile paint finishing |
| CN106475261A (en) * | 2016-11-01 | 2017-03-08 | 山东太平洋光纤光缆有限公司 | Optical cable steel band aluminium strip no mist of oil fibre cream flush coater |
| CN108372062A (en) * | 2016-11-22 | 2018-08-07 | 震旦（中国）有限公司 | A kind of dusting device for powder body coating |
| CN108580120B (en) * | 2018-07-02 | 2023-09-19 | 佛山职业技术学院 | Automatic spraying device for main beam of crane |
| CN108580120A (en) * | 2018-07-02 | 2018-09-28 | 佛山职业技术学院 | A kind of crane girder automatic spray apparatus |
| CN110639730A (en) * | 2019-09-24 | 2020-01-03 | 宋学博 | Foaming thermal insulation material spraying device and using method |
| CN110639730B (en) * | 2019-09-24 | 2021-06-08 | 深圳市国日宏电子科技有限公司 | Foaming thermal insulation material spraying device and using method |
| CN114558707A (en) * | 2020-11-13 | 2022-05-31 | 山东贝格尔防护材料科技有限公司 | Electrophoresis production line portal type electrostatic powder automatic powder spraying device |
| CN114558706A (en) * | 2020-11-13 | 2022-05-31 | 山东贝格尔防护材料科技有限公司 | Electrophoresis workshop production line powder spraying device |
| CN114160351A (en) * | 2021-12-13 | 2022-03-11 | 邱双辉 | Environment-friendly furniture board spraying mechanism and using method thereof |
| CN114160351B (en) * | 2021-12-13 | 2023-08-25 | 广州泽亨实业有限公司 | Environment-friendly furniture plate spraying mechanism and application method thereof |
| CN114589043A (en) * | 2022-02-24 | 2022-06-07 | 滁州市朝友精密制造有限公司 | Industrial control cabinet surface paint spraying apparatus |
| CN114950794A (en) * | 2022-07-07 | 2022-08-30 | 广东景元设备有限公司 | Fixed suspension type cabinet inner cavity powder spraying machine |
| CN115921168A (en) * | 2023-02-10 | 2023-04-07 | 东莞市华纬涂装设备有限公司 | Multi-station spraying manipulator |
| CN115921168B (en) * | 2023-02-10 | 2023-10-03 | 东莞市华纬涂装设备有限公司 | Multi-station spraying manipulator |
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| C06 | Publication | ||
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| ASS | Succession or assignment of patent right |
Owner name: SINGAMAS CONTAINER R + D (SHANGHAI) CO., LTD. Free format text: FORMER OWNER: SHANGHAI SHENGSHI REFRIGERATION CONTAINER CO., LTD. Effective date: 20090821 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20090821 Address after: 14, building 3, 2020 Yang Yang Road, Shanghai, Baoshan District, China: 201900 Applicant after: Shenglion container technology R & D (Shanghai) Co., Ltd. Co-applicant after: Zhejiang Mingquan Industrial Coating Co., Ltd. Co-applicant after: Zhejiang Mingquan Industrial Coating Co., Ltd. Address before: 509, Jiaxing Road, Jiading District, Shanghai, zip code: 201821 Applicant before: Shanghai shenglion frozen container Co., Ltd. Co-applicant before: Zhejiang Mingquan Industrial Coating Co., Ltd. Co-applicant before: Zhejiang Mingquan Industrial Coating Co., Ltd. |
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| C02 | Deemed withdrawal of patent application after publication (patent law 2001) | ||
| WD01 | Invention patent application deemed withdrawn after publication |
Open date: 20081210 |