CN114178068A - Independent spraying device capable of spraying and coating on welding gun - Google Patents
Independent spraying device capable of spraying and coating on welding gun Download PDFInfo
- Publication number
- CN114178068A CN114178068A CN202111523509.0A CN202111523509A CN114178068A CN 114178068 A CN114178068 A CN 114178068A CN 202111523509 A CN202111523509 A CN 202111523509A CN 114178068 A CN114178068 A CN 114178068A
- Authority
- CN
- China
- Prior art keywords
- main body
- side wall
- body support
- welding gun
- spraying
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000005507 spraying Methods 0.000 title claims abstract description 45
- 238000003466 welding Methods 0.000 title claims abstract description 33
- 239000011248 coating agent Substances 0.000 title claims abstract description 8
- 238000000576 coating method Methods 0.000 title claims abstract description 8
- 239000007921 spray Substances 0.000 claims description 9
- 238000009434 installation Methods 0.000 abstract description 28
- 239000007788 liquid Substances 0.000 abstract description 5
- 230000008439 repair process Effects 0.000 abstract description 2
- 230000001681 protective effect Effects 0.000 description 8
- 238000005253 cladding Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000012423 maintenance Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000001960 triggered effect Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002360 explosive Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B7/00—Spraying apparatus for discharge of liquids or other fluent materials from two or more sources, e.g. of liquid and air, of powder and gas
- B05B7/02—Spray pistols; Apparatus for discharge
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/085—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to flow or pressure of liquid or other fluent material to be discharged
- B05B12/087—Flow or presssure regulators, i.e. non-electric unitary devices comprising a sensing element, e.g. a piston or a membrane, and a controlling element, e.g. a valve
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0278—Arrangement or mounting of spray heads
Landscapes
- Nozzles (AREA)
Abstract
The invention discloses an independent spraying device capable of spraying and coating a welding gun, belonging to the technical field of welding gun repair, and comprising a bottom plate, wherein the upper end of the bottom plate is provided with a mounting rack, the lower side wall of the mounting rack is fixedly connected with the upper side wall of the bottom plate, the upper end of the mounting rack is provided with a main body support, the left side wall of the main body support is fixedly provided with a nozzle seat, the upper side wall of the nozzle seat is provided with a screw cap, the front side wall of the main body support is fixedly provided with a first connector, the right side wall of the main body support is fixedly provided with a second connector, the upper end of the main body support is provided with a main body, the upper end of the main body is provided with a waveform gasket, the right end of the main body is provided with a machine control valve, the machine control valve is suitable for stations only needing spraying function, the required mounting space is small, the machine control valve can be mounted on a smaller station, the installation is simple and convenient, and only needs two mounting holes on the bottom plate, the disassembly and assembly are quick, the air pipe connector and the liquid connector leak, and the pipeline installation is convenient.
Description
Technical Field
The invention relates to the technical field of welding gun repair, in particular to an independent spraying device capable of spraying and coating a welding gun.
Background
The welding gun is a part for executing welding operation in the welding process, is a tool for gas welding, is shaped like a gun, is provided with a nozzle at the front end, is used for transmitting current and guiding a welding wire, is flexible to use, convenient and fast, and is simple in process, and the welding gun is one of main devices for hot air welding.
Welder adds the current-conducting nozzle by the rifle neck, the nozzle etc. is constituteed, there is air cooling welder according to its structure, liquid cooling welder, divide of automatic welder, after welder uses, welder front end nozzle, the cladding material on current-conducting nozzle surface can damage and the welding slag that splashes that appears among the adhesion welding process because self spun high temperature, thereby need cool off it through sprinkler, prevent the adhesion cladding material that splashes, if welder does not cool off the cladding material for a long time after using, the corrosion takes place easily, thereby life subtracts the weak point, but current sprinkler is when using, the volume of spraying is less, cladding material efficiency to the welder is lower, must the circular telegram use, the fault rate is big, it is inconvenient to use, and the use limitation is great.
Disclosure of Invention
The invention aims to provide an independent spraying device capable of spraying and coating a welding gun, and aims to solve the problems that the existing spraying device in the background art is small in spraying amount, low in coating efficiency of the welding gun, large in failure rate, inconvenient to use and large in use limitation due to the fact that the existing spraying device is powered on for use.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a can carry out independent sprinkler of spraying cladding material to butt welder, comprising a base plate, the upper end of bottom plate is provided with the mounting bracket, the lower lateral wall of mounting bracket with the last lateral wall fixed connection of bottom plate, the upper end of mounting bracket is provided with the main part support, the fixed nozzle holder that is provided with of left side wall of main part support, the last lateral wall of nozzle holder is provided with the nut, the fixed first joint that is provided with of preceding lateral wall of main part support, the fixed second that is provided with of right side wall of main part support connects, the upper end of main part support is provided with the main part, the upper end of main part is provided with the waveform gasket, the right-hand member of main part is provided with machine accuse valve, the upper end of main part is provided with outer safety cover, the upper end of outer safety cover is provided with the sleeve, the fixed sleeve guard shield that is provided with of telescopic outer wall.
Preferably, the main body support is fixedly connected with the mounting frame through a hand-screwed screw.
Preferably, the main body is fixedly connected with the upper side wall of the main body bracket through a first screw.
Preferably, the outer protective cover is fixedly connected with the side wall of the main body through a second screw.
Preferably, the sleeve shield is clamped at the upper end of the outer protective cover, and the sleeve shield is fixedly connected with the upper end of the outer wall of the outer protective cover through a third screw.
Compared with the prior art, the invention has the beneficial effects that:
the spray nozzle is mounted by the common matching of the sleeve, the sleeve shield, the outer protective cover, the waveform gasket, the main body, the mechanical control valve, the screw cap, the nozzle seat, the main body support, the mounting frame and the bottom plate, and can be suitable for stations only needing a spraying function; the required installation space is small, the installation can be carried out on a smaller station, the installation is simple and convenient, only two installation holes on the bottom plate are needed, the disassembly and the assembly are rapid, the air pipe connector and the liquid connector leak outwards, and the pipeline installation is convenient; in function, the spraying amount is large, the operation can be realized without power supply, the fault rate is low, and both a manual welding gun and a robot welding gun can be used; structurally, the full-internal pipeline has no external leakage pipeline, the stroke is fixed, the anti-falling is realized, the spraying amount can be quickly adjusted, the stroke is short, can quickly complete a spraying period, has quick response, short pipeline, can be triggered immediately after being triggered, has downward pipeline joint, can not bend, has smooth pipeline and unique spraying opening, can make and spray and assemble, the reinforcing volume of spraying, unique spraying nozzle, in operation, it connects to spray the oral area and be the plane with the welder front end, it connects to spray the oral area inboard and the welder excircle, the leakproofness is fabulous, the whole protection of removal is followed to the inside and outside safety cover of whole operation cycle, main part and mounting bracket arc surface contact installation, main part and mounting bracket are fixed a position with one heart when both can guaranteeing the installation, also can guarantee the concentric location of installation station and equipment, during the maintenance, the hand screw is loosened, main part and installation department part are detachable promptly, it is convenient to maintain.
Drawings
FIG. 1 is a schematic diagram of an explosive structure according to the present invention;
FIG. 2 is a schematic front view of the present invention;
FIG. 3 is a left side view of the structure of FIG. 1;
FIG. 4 is a schematic top view of the structure of FIG. 1;
FIG. 5 is a schematic view of the structure of the spray nozzle of the present invention.
In the figure: 1 sleeve, 2 sleeve shields, 3 outer protective covers, 4 wave gaskets, 5 main bodies, 6 mechanical control valves, 7 screw caps, 8 nozzle seats, 9 main body supports, 10 mounting frames, 11 bottom plates, 12 third screws, 13 first screws, 14 hand-screwed screws, 15 second screws, 16 second joints and 17 first joints.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example (b):
referring to fig. 1-5, the present invention provides a technical solution: an independent spraying device capable of spraying and coating a welding gun comprises a bottom plate 11, wherein an installation frame 10 is arranged at the upper end of the bottom plate 11, the lower side wall of the installation frame 10 is fixedly connected with the upper side wall of the bottom plate 11, a main body support 9 is arranged at the upper end of the installation frame 10, the main body support 9 and the installation frame 10 are installed in an arc surface contact manner, concentric positioning of the main body support and the installation frame during installation can be guaranteed, a nozzle seat 8 can also be fixedly arranged on the left side wall of the main body support 9 in a concentric positioning mode of an installation station and equipment, the main body support 9 is fixedly connected with the installation frame 10 through a hand-screwed screw 14, a nut 7 is arranged on the upper side wall of the nozzle seat 8, a first joint 17 is fixedly arranged on the front side wall of the main body support 9, a second joint 16 is fixedly arranged on the right side wall of the main body support 9, the first joint 17 and the second joint 16 are downward in pipeline joint, the pipeline cannot be bent, and is smooth, the upper end of a main body support 9 is provided with a main body 5, the upper end of the main body 5 is provided with a waveform gasket 4, the right end of the main body 5 is provided with a machine control valve 6, the main body 5 is fixedly connected with the upper side wall of the main body support 9 through a first screw 13, the upper end of the main body 5 is provided with an outer protection cover 3, the outer protection cover 3 is fixedly connected with the side wall of the main body 5 through a second screw 15, the upper end of the outer protection cover 3 is provided with a sleeve 1, the outer wall of the sleeve 1 is fixedly provided with a sleeve shield 2, the sleeve shield 2 is clamped at the upper end of the outer protection cover 3, the sleeve shield 2 is fixedly connected with the upper end of the outer wall of the outer protection cover 3 through a third screw 12, and in installation, the machine control valve is applicable to stations only needing spraying function; the required installation space is small, the installation can be carried out on a smaller station, the installation is simple and convenient, only two installation holes on the bottom plate 11 are needed, the disassembly and the assembly are rapid, the air pipe connector and the liquid connector leak outwards, and the pipeline installation is convenient; in function, the spraying amount is large, the operation can be realized without power supply, the fault rate is low, and both a manual welding gun and a robot welding gun can be used; structurally, the pipeline in the whole interior is free of leaking pipelines, the stroke is fixed, the anti-falling performance is realized, the spraying amount can be quickly adjusted, the stroke is short, a spraying period can be quickly completed, the reaction is quick, the pipeline is short and can be triggered at once, the pipeline joint is downward, the pipeline cannot be bent, the pipeline is smooth, the spraying is enabled to converge, the spraying amount is enhanced, the unique spraying opening is in contact with the arc surface of the mounting frame 10 during the whole operation period, the concentric positioning of the main body 5 and the mounting frame 10 during the installation can be ensured, the concentric positioning of an installation station and equipment can also be ensured, during maintenance, a hand-screw is loosened, the main body part and the installation part can be separated, and the maintenance is convenient.
The working principle is as follows: fixing two mounting holes of a bottom plate 11 by using hand-screwed screws 14, respectively connecting a second joint 16 and a first joint 17 into a gas pipeline and a liquid pipeline, enabling the front end of a welding gun to vertically enter a sleeve 1, then enabling the welding gun to downwards press the sleeve 1 to start spraying, after the spraying is finished, enabling the welding gun to leave, enabling the welding gun to vertically enter the sleeve 1 to downwards press, enabling the sleeve 1, a sleeve shield 2 and an outer protective cover 3 to downwards move, enabling the sleeve shield 2 and the outer protective cover 3 to be fixed by using third screws 12, compressing a waveform gasket 4 during moving, enabling the sleeve shield 2 to be in contact with a machine control valve 6, starting the spraying, enabling the welding gun to upwards leave after the spraying of the welding gun is finished, enabling the sleeve 1, the sleeve shield 2 and the outer protective cover 3 to upwards move, enabling the sleeve shield 2 to be out of contact with the machine control valve 6, stopping the spraying, and selecting different waveform gaskets, different power when satisfying the pushing down, the second connects 16 and first joint 17 can become the speed governing valve and connect, but the volume of spraying quick adjustment, and second screw 15 can prevent after spraying that the return is too much and drop, need not the power consumption, need not manual switch.
While there have been shown and described the fundamental principles and essential features of the invention and advantages thereof, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof; the present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein, and any reference signs in the claims are not intended to be construed as limiting the claim concerned.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. An independent spraying device capable of spraying and coating a welding gun comprises a bottom plate (11), and is characterized in that: the upper end of the bottom plate (11) is provided with a mounting rack (10), the lower side wall of the mounting rack (10) is fixedly connected with the upper side wall of the bottom plate (11), the upper end of the mounting rack (10) is provided with a main body support (9), the left side wall of the main body support (9) is fixedly provided with a nozzle seat (8), the upper side wall of the nozzle seat (8) is provided with a nut (7), the front side wall of the main body support (9) is fixedly provided with a first joint (17), the right side wall of the main body support (9) is fixedly provided with a second joint (16), the upper end of the main body support (9) is provided with a main body (5), the upper end of the main body (5) is provided with a waveform gasket (4), the right end of the main body (5) is provided with a machine control valve (6), the upper end of the main body (5) is provided with an outer protection cover (3), the upper end of the outer protection cover (3) is provided with a sleeve (1), the outer wall of the sleeve (1) is fixedly provided with a sleeve shield (2).
2. The stand-alone spray assembly for spray coating a butt-welding gun of claim 1, further comprising: the main body support (9) is fixedly connected with the mounting rack (10) through a hand-screwed screw (14).
3. The stand-alone spray assembly for spray coating a butt-welding gun of claim 1, further comprising: the main body (5) is fixedly connected with the upper side wall of the main body support (9) through a first screw (13).
4. The stand-alone spray assembly for spray coating a butt-welding gun of claim 1, further comprising: the outer protection cover (3) is fixedly connected with the side wall of the main body (5) through a second screw (15).
5. The stand-alone spray assembly for spray coating a butt-welding gun of claim 1, further comprising: sleeve guard shield (2) block is in the upper end of outer safety cover (3), sleeve guard shield (2) through third screw (12) with the upper end fixed connection of outer safety cover (3) outer wall.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523509.0A CN114178068A (en) | 2021-12-14 | 2021-12-14 | Independent spraying device capable of spraying and coating on welding gun |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111523509.0A CN114178068A (en) | 2021-12-14 | 2021-12-14 | Independent spraying device capable of spraying and coating on welding gun |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114178068A true CN114178068A (en) | 2022-03-15 |
Family
ID=80543589
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111523509.0A Pending CN114178068A (en) | 2021-12-14 | 2021-12-14 | Independent spraying device capable of spraying and coating on welding gun |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114178068A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101554673A (en) * | 2008-04-08 | 2009-10-14 | 日商极东电力科技公司 | Nozzle cleaner |
| CN203155592U (en) * | 2013-01-10 | 2013-08-28 | 成都环龙智能系统设备有限公司 | Gun-cleaning oil spraying device |
| KR101314257B1 (en) * | 2013-03-27 | 2013-10-02 | 김영수 | Nozzle cleaning device of torch of a welding robot |
| JP2016147299A (en) * | 2015-02-13 | 2016-08-18 | 株式会社チップマン | Welding torch placing stand |
| US20170129038A1 (en) * | 2015-11-06 | 2017-05-11 | Elco Enterprises, Inc. | Nozzle cleaner |
| CN206764114U (en) * | 2017-05-18 | 2017-12-19 | 广州阿比泰克焊接技术有限公司 | Welding gun cleaning plant |
| CN209363825U (en) * | 2018-12-04 | 2019-09-10 | 广州市大津环保材料科技发展有限公司 | A kind of vibration-type torch nozzle cleaning plant |
| CN112453663A (en) * | 2019-09-08 | 2021-03-09 | 武汉硕云科技有限公司 | Method and device for shot blasting gun |
-
2021
- 2021-12-14 CN CN202111523509.0A patent/CN114178068A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101554673A (en) * | 2008-04-08 | 2009-10-14 | 日商极东电力科技公司 | Nozzle cleaner |
| CN203155592U (en) * | 2013-01-10 | 2013-08-28 | 成都环龙智能系统设备有限公司 | Gun-cleaning oil spraying device |
| KR101314257B1 (en) * | 2013-03-27 | 2013-10-02 | 김영수 | Nozzle cleaning device of torch of a welding robot |
| JP2016147299A (en) * | 2015-02-13 | 2016-08-18 | 株式会社チップマン | Welding torch placing stand |
| US20170129038A1 (en) * | 2015-11-06 | 2017-05-11 | Elco Enterprises, Inc. | Nozzle cleaner |
| CN206764114U (en) * | 2017-05-18 | 2017-12-19 | 广州阿比泰克焊接技术有限公司 | Welding gun cleaning plant |
| CN209363825U (en) * | 2018-12-04 | 2019-09-10 | 广州市大津环保材料科技发展有限公司 | A kind of vibration-type torch nozzle cleaning plant |
| CN112453663A (en) * | 2019-09-08 | 2021-03-09 | 武汉硕云科技有限公司 | Method and device for shot blasting gun |
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| PB01 | Publication | ||
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20220315 |
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| RJ01 | Rejection of invention patent application after publication |