CN114171256A - Cable binding intelligent early warning method based on binding plate equipment - Google Patents
Cable binding intelligent early warning method based on binding plate equipment Download PDFInfo
- Publication number
- CN114171256A CN114171256A CN202111516744.5A CN202111516744A CN114171256A CN 114171256 A CN114171256 A CN 114171256A CN 202111516744 A CN202111516744 A CN 202111516744A CN 114171256 A CN114171256 A CN 114171256A
- Authority
- CN
- China
- Prior art keywords
- wire
- display
- color
- worker
- display interface
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000000034 method Methods 0.000 title claims abstract description 40
- 239000011521 glass Substances 0.000 claims abstract description 70
- 241000252254 Catostomidae Species 0.000 claims abstract description 39
- 238000009500 colour coating Methods 0.000 claims description 59
- 238000005507 spraying Methods 0.000 claims description 40
- 239000003086 colorant Substances 0.000 claims description 9
- 239000007921 spray Substances 0.000 claims description 8
- 230000008569 process Effects 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 6
- 238000001514 detection method Methods 0.000 claims description 4
- 239000004020 conductor Substances 0.000 description 13
- 230000003247 decreasing effect Effects 0.000 description 3
- 230000005611 electricity Effects 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 238000001266 bandaging Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B21/00—Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
- G08B21/18—Status alarms
- G08B21/24—Reminder alarms, e.g. anti-loss alarms
-
- G—PHYSICS
- G08—SIGNALLING
- G08B—SIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
- G08B3/00—Audible signalling systems; Audible personal calling systems
- G08B3/10—Audible signalling systems; Audible personal calling systems using electric transmission; using electromagnetic transmission
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Manufacturing & Machinery (AREA)
- Multimedia (AREA)
- Signal Processing (AREA)
- Business, Economics & Management (AREA)
- Emergency Management (AREA)
- Electromagnetism (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a cable bundling intelligent early warning method based on bundling plate equipment, which comprises the following steps: setting a unique color ID identification code for a wire when cutting the wire; displaying a plurality of pattern patterns of different types by utilizing a first display interface of a display according to the requirement required by a user; judging whether the suckers are correctly arranged on the positions of the suckers corresponding to the pattern of the transparent glass; judging the wire model of the wire by identifying the color ID identification code of the wire, and identifying the wire routing position of the wire by the wire model; judging whether the conducting wire selected by a worker is misplaced or not; if yes, continuously playing back the first video image which is operated by the error of the worker by using the display. Through the mode, the intelligent early warning system has an error early warning function, can generate early warning when the incorrect operation of a worker is detected, continuously plays back a video image of the incorrect operation of the worker, corrects errors in time, effectively plays a role in supervision and has an extremely low error rate.
Description
Technical Field
The invention relates to the technical field of cable manufacturing, in particular to a cable bundling intelligent early warning method based on bundling plate equipment.
Background
With the development of technology, electricity is an indispensable important energy source for modern life, daily production and life cannot be separated from electricity, and cables are the key of electricity transmission. Generally, a cable is generally a cord-like wire formed by stranding several or several groups of conductors, each group being insulated from the other, wrapped with a ribbon, and finally externally covered with a highly insulating covering.
Due to different requirements of an application provider, the conducting wires of each cable are different, so that in the cable production process, different types of conducting wires are selected for packaging and bundling according to the requirements of a pattern given by the application provider. Specifically, in the conventional method, the pattern of an application provider is printed in a paper manner, then the pattern paper is fixed on a panel by a nail, and then a lead and a binding tape are manually selected according to the requirement of the pattern paper for binding. However, this approach has a relatively large problem: according to the difference of pattern, all will print the pattern drawing at every turn, still need change the drawing on the panel simultaneously, the cost of labor is high, also extravagant paper, and because the manual work goes the operation, often can appear taking the phenomenon of wrong wire model, even the mistake appears, also can't in time obtain the early warning for the error rate is very big, seriously influences the quality of cable, can't satisfy manufacturer's high quality requirement.
Disclosure of Invention
The invention mainly solves the technical problem of providing an intelligent cable binding early warning method based on binding plate equipment, which can display different pattern patterns through a display, does not need to print pattern drawings, wastes paper, does not need to manually replace drawings on a panel, has low labor cost, can generate early warning when detecting that the operation of a worker is incorrect, can timely correct errors, effectively plays a role in supervision, has extremely low error rate, and can meet the high-quality requirement of manufacturers.
In order to solve the technical problems, the invention adopts a technical scheme that: the cable bundling intelligent early warning method based on bundling plate equipment is characterized by comprising a display, a plurality of cameras, a buzzer, a first supporting foot, a second supporting foot, transparent glass and a plurality of suckers, wherein the cameras are electrically connected with the display and are positioned at the top end of the display, the buzzer is electrically connected with the display, the first supporting foot is arranged at the bottom end of the display, the second supporting foot is arranged at the bottom end of the display, the transparent glass is transparent and smooth and is arranged in the display, the suckers are arranged on the transparent glass, the display comprises a first display interface and a second display interface, the first display interface is used for displaying different types of pattern patterns according to needs, the second display interface is used for replaying wrong operations, and the method comprises the following steps: when the wire is cut, a unique color ID identification code is arranged on the wire, wherein the color ID identification code is composed of a plurality of annular color coatings, and the colors of the color coatings are different from the colors of the wire; displaying a plurality of pattern patterns of different types by using a first display interface of a display according to requirements of users, wherein the pattern patterns are arranged at intervals along the vertical direction and comprise wire models, wire routing positions, sucking disc positions and ribbon positions; judging whether the suckers are correctly arranged on the positions of the suckers corresponding to the pattern of the transparent glass; if so, starting a wire placing step, judging the type of the wire by identifying the color ID identification code of the wire held by the hand of a worker, and identifying the wire routing position of the wire held by the hand of the worker by the type of the wire, so that the worker can hang the wire on the suction disc corresponding to the pattern of the transparent glass according to the wire routing position, and the worker can wrap the bandage on the corresponding bandage position according to the bandage position; the method comprises the steps that video images of all steps of placing a wire on transparent glass by a worker are shot in real time by a camera, whether the wire selected by the worker is misplaced or not is judged, and whether the position of a binding belt bound by the worker is wrong or not is judged, wherein the video images comprise a first video image of a process that the worker places the wire on a suction disc corresponding to the transparent glass and a second video image of a process that the worker binds the whole bundle of wires; if the conducting wire selected by the worker is determined to be the misplaced wire, intercepting a first video image of the whole misoperation of the worker on the misplaced wire, continuously playing back the first video image of the misoperation of the worker by using a second display interface of the display, simultaneously displaying a color ID identification code of the conducting wire at the misplaced wire in the second display interface of the display, and generating an alarm voice by using a buzzer; and if the position of the binding belt bound by the worker is determined to be wrong, intercepting a second video image of the binding belt bound by the worker with the wrong position, continuously playing back the second video image of the binding belt bound by the worker with the wrong position by utilizing a second display interface of the display, simultaneously displaying the sequence number of the binding belt at the wrong position in the second display interface of the display, and generating alarm voice by utilizing a buzzer, wherein each binding belt is provided with a corresponding unique sequence number.
Further, the transparent glass is rectangular, the display is rectangular, the length and the width of the transparent glass are equal to or slightly larger than those of the display, an extending portion is arranged on the side edge of the display in an extending mode, an accommodating groove used for accommodating the sucker is formed in the extending portion, a first vertical rod, a horizontal rod vertically connected with the first vertical rod and a second vertical rod vertically connected with the horizontal rod are arranged on the top of the display in the vertical direction, and the camera is arranged at the bottom end of the second vertical rod.
Further, the method further comprises: when the fact that the worker takes the lead from the wrong position and places the lead at the correct position is detected, the second display interface of the display stops playing back the first video image which is operated by the worker in a wrong mode, the color ID identification code of the lead at the wrong position is not displayed, and the buzzer stops playing the alarm voice; when the fact that the binding belt is taken away from the wrong position and placed at the correct position by a worker is detected, the second display interface of the display stops playing back a second video image with the error in the binding belt binding position bound by the worker, the serial number of the binding belt at the wrong position bound by the binding belt is not displayed, and the buzzer stops playing alarm voice.
Further, the display also comprises a third display interface for displaying a total device list of each pattern, a fourth display interface for displaying devices to be installed on the transparent glass and a fifth display interface for displaying installed devices installed on the transparent glass, wherein the total device list comprises the total number of wires, all types of wires, the total number of bands and the total number of suckers, the devices to be installed comprise the number of wires to be installed, the type of wires to be installed, the number of bands to be installed and the number of suckers to be installed, the installed devices comprise the number of installed wires, the type of installed wires, the number of bands to be installed and the number of suckers to be installed, the sum of the number of wires to be installed and the number of the installed wires is equal to the total number of wires, the sum of the number of bands to be installed and the number of bands to be installed is equal to the total number of bands, and the sum of the number of suckers to be installed and the number of suckers to be installed is equal to the total number of suckers, the method further comprises the following steps: when detecting that a new sucker is installed on the transparent glass, the quantity of suckers needing to be installed on the fourth display interface of the display is reduced by one, and the quantity of suckers installed on the fifth display interface of the display is increased by one; when detecting that a new wire is installed on the transparent glass, acquiring the wire model of the wire, reducing the number of the wires needing to be installed on a fourth display interface of the display by one, deleting the wire model corresponding to the directory of the wire model needing to be installed in the fourth display interface of the display, increasing the number of the wires installed on a fifth display interface of the display by one, and adding the wire model of the wire to the directory of the wire model installed in the fifth display interface of the display; when detecting that a new binding belt is installed on the transparent glass, the number of the binding belts needing to be installed on the fourth display interface of the display is reduced by one, and the number of the installed binding belts on the fifth display interface of the display is increased by one.
Further, the color ID code is composed of 8 adjacently disposed first color coatings and/or second color coatings, each of the first color coatings and the second color coatings has a color different from that of the wire, wherein the step of providing the wire with a unique color ID code when cutting the wire includes: cutting the wire according to a preset length by using a wire cutting machine, selecting a spraying area of the wire by using spraying equipment installed on the wire cutting machine after the wire is cut, and controlling a nozzle of the spraying equipment to surround the wire for one circle so as to spray 8 first color coatings and/or second color coatings which are annular and adjacently arranged in the spraying area to form a color ID identification code, wherein the spraying equipment is provided with a first nozzle for spraying the first color coatings and a second nozzle for spraying the second color coatings; after the color ID identification codes are sprayed on a certain spraying area, the cut wire is moved to select another spraying area, and a step of controlling a nozzle of spraying equipment to surround the wire for a circle so as to spray 8 first color coatings and/or second color coatings which are annular and adjacently arranged in the spraying area to form the color ID identification codes is carried out, so that a plurality of color ID identification codes are sprayed on the cut wire.
Further, before the step of selecting the spraying area of the wire by using the spraying equipment installed on the wire cutting machine, the method further comprises the following steps: the color of the wire is identified and two paints of different colors from the wire are selected as the paints of the first nozzle and the second nozzle.
Further, the step of determining the wire type of the wire by identifying the color ID of the wire held by the worker's hand includes: when detecting that a worker holds a wire to be close to the display, shooting the wire by using a camera to obtain a wire picture, and identifying a color ID identification code of the wire from the wire picture; identifying the quantity and the position relation of the first color coating and the second color coating in the color ID identification code; and establishing eight-bit ID codes by using the first color coating to represent 0 and using the second color coating to represent 1, and identifying the wire model corresponding to the ID codes in a database through the ID codes, wherein each ID code in the database corresponds to one wire model.
Further, the step of detecting that the worker has a wire close to the display includes: when a worker is detected in a preset distance range in an infrared detection mode, judging whether the worker holds the lead on the hand by comparing the lead outline, the lead length, the interfaces at the two ends of the lead and the shape mode of the interfaces, wherein the lead outline, the lead length, the interfaces at the two ends of the lead and the shape of the interfaces of the lead corresponding to each pattern are preset; if yes, the staff is determined to have a wire close to the display.
Further, the step of judging whether the plurality of suckers are correctly arranged at the positions of the suckers corresponding to the pattern of the transparent glass comprises the following steps: prompting the position of the sucker on a display interface of a display in a flashing mode; recognizing the position of a sucker by using a multi-axis manipulator, grabbing the sucker by using the multi-axis manipulator to remove the accommodating groove of the extension part, and placing the sucker on the position of the sucker of the pattern corresponding to the transparent glass; judging whether the position of each sucker arranged on the transparent glass has deviation with the position of the sucker corresponding to the pattern; if the position of the sucker arranged on the transparent glass is determined to have deviation from the position of the sucker corresponding to the pattern, a sucker deviation prompting instruction that the sucker is placed but not placed at the position is sent out in a prompting area of a display interface of the display, and the position of the sucker is moved to correct the deviation.
The invention has the beneficial effects that: different from the situation of the prior art, the cable binding intelligent early warning method based on the binding plate equipment disclosed by the invention can display different pattern patterns through the display, does not need to print pattern drawings, wastes no paper, and does not need to manually replace drawings on the panel, the labor cost is low, meanwhile, the method has an error early warning function, can generate early warning when the operation of a worker is detected to be incorrect, and continuously plays back a video image of the misoperation of the worker, so that the error can be timely corrected, the supervision effect is effectively achieved, the error rate is extremely low, and the high-quality requirement of a manufacturer can be met.
Drawings
Figure 1 is a schematic view of a first configuration of the wiring board apparatus of the present invention;
FIG. 2 is a second structural schematic of the tie plate apparatus of the present invention;
FIG. 3 is a schematic structural view of a support foot of the tie plate apparatus of the present invention;
FIG. 4 is a schematic flow chart of an intelligent early warning method for cable binding based on a wire binding plate device according to the present invention;
FIG. 5 is a schematic view of a sub-flow of step S101 in FIG. 4;
FIG. 6 is a schematic view of a sub-flow of step S103 in FIG. 4;
fig. 7 is a sub-flowchart of step S104 in fig. 4.
Detailed Description
Referring to fig. 1-3, the present invention discloses a wire-tying plate device, which includes a display 10, a plurality of cameras 15 electrically connected to the display 10 and located at the top end of the display 10, a buzzer electrically connected to the display 10, a first supporting leg 11 disposed at the bottom end of the display 10, a second supporting leg 12 disposed at the bottom end of the display 10, a transparent glass 13 in a transparent and smooth shape and disposed in the display 10, and a plurality of suckers 14 disposed on the transparent glass 13.
Preferably, the display 10 includes a first display interface for displaying different types of pattern patterns as needed and a second display interface for playing back an erroneous operation.
It should be understood that the display 10 of the present embodiment may display different types of patterns, and may be switched by a key or by a remote controller, and the display 10 may be connected to a control center to obtain the pattern, may also be inserted into a memory (usb disk) to input the pattern, and may also obtain the pattern by a wireless transmission method.
In this embodiment, the second supporting leg 12 is spaced apart from the first supporting leg 11. Preferably, the first and second support legs 11 and 12 are telescopically arranged so that the height of the display 10 can be adjusted according to actual needs.
In this embodiment, the first support leg 11 includes a first support plate 111, a first support rod 112 disposed on the first support plate 111, and a second support rod 113 telescopically disposed on the first support rod 112, wherein a top end of the second support rod 113 is disposed at a bottom end of the display 10.
Further, the first support rod 112 is provided with a plurality of first clamping holes 1121 at intervals along the length direction thereof, the second support rod 113 is provided with a plurality of second clamping holes 1131 corresponding to the plurality of first clamping holes 1121 at intervals along the length direction thereof, wherein the first clamping strips are detachably inserted into the second clamping holes 1131 and the first clamping holes 1121, so that the height adjustment can be realized by inserting the first clamping strips into different clamping holes according to the actual requirement.
In this embodiment, the second supporting foot 12 includes a second supporting plate 121, a third supporting rod 122 disposed on the second supporting plate 121, and a fourth supporting rod 123 telescopically disposed on the third supporting rod 122, wherein a top end of the fourth supporting rod 123 is disposed at a bottom end of the display 10.
Further, the third support rod 122 is provided with a plurality of third clamping holes 1221 along the length direction at intervals, the fourth support rod 123 is provided with a plurality of fourth clamping holes 1231 corresponding to the plurality of third clamping holes 1221 along the length direction at intervals, wherein the fourth clamping holes 1231 and the third clamping holes 1221 are detachably inserted with second clamping strips, so that the second clamping strips can be inserted into different clamping holes according to actual requirements, and the height adjustment can be realized.
In the present embodiment, one side of the transparent glass 13 is disposed in the display 10 to cover the display interface of the display 10. It should be understood that, since the display interface of the display 10 is used for displaying the pattern of the pattern, and the transparent glass 13 is transparent and smooth, the pattern displayed on the display interface of the display 10 can be displayed through the transparent glass 13.
In the present embodiment, the transparent glass 13 is rectangular, and the display 10 is rectangular, wherein the length and the width of the transparent glass 13 are equal to or slightly greater (e.g. 3 mm greater) than the length and the width of the display interface of the display 10.
A plurality of suction cups 14 are provided to be disposed at the other side of the transparent glass 13. It should be understood that the suction cup 14 is used for supporting the wires 20 of the pattern corresponding to the transparent glass 13, and in addition, the display interface of the display 10 is much larger than that of the suction cup 14, so that the suction cup 14 is sucked on the transparent glass 13 without affecting the display of the pattern. Alternatively, the suction cup 14 may be transparent.
It should be noted that the suction cup 14 of the present embodiment includes a suction cup body for being sucked on the other side surface of the transparent glass 13 (the suction force between the suction cup body and the transparent glass 13 is sufficiently large and stable), and a supporting column fixedly connected to the suction cup body, so that the wires 20 can be supported by the supporting column. It should be understood that, because the transparent glass 13 is transparent and smooth, the suction cups 14 can be stably adsorbed on the other side surface of the transparent glass 13 (a certain force is needed to pull the suction cups 14 out of the transparent glass 13), so that a plurality of suction cups 14 are arranged on the transparent glass 13 at intervals along the pattern, enough wires 20 can be supported, and the suction cups with different adsorption forces can be replaced according to actual conditions, so that a worker can place the wires 20 on the support frame formed by the suction cups 14 and use the binding tapes 21 for binding at corresponding positions.
In the present embodiment, the display 10 is extended from the side edge thereof with an extending portion 101, wherein the extending portion 101 is provided with a receiving groove 1011 for receiving the suction cup 14, so that the suction cup 14 is not disturbed.
It should be understood that, in the present embodiment, the top of the display 10 is provided with a first vertical rod 102, a horizontal rod 103 vertically connected to the first vertical rod 102, and a second vertical rod 104 vertically connected to the horizontal rod 103 in the vertical direction, and the camera 15 is provided at the bottom end of the second vertical rod 104.
Further referring to fig. 4, the intelligent cable binding early warning method based on the wire binding plate device includes the following steps:
step S101: a unique color ID identification code is provided to the wire 20 when the wire 20 is cut.
Preferably, the color ID is formed by a plurality of color coatings in a circular ring shape, that is, each cut wire 20 is provided with a unique color ID.
Further, the color of the color coating is different from the color of the wire 20, so that the color ID code is easily distinguished on the wire 20.
In the present embodiment, the color ID code is composed of 8 adjacently disposed first color coatings and/or second color coatings, wherein the colors of the first color coatings and the second color coatings are different from the color of the wire 20.
Further, as shown in fig. 5, the step of setting a unique color ID identification code to the wire at the time of cutting the wire in step S101 includes:
step S1011: and cutting the conducting wire according to the preset length by using a wire cutting machine.
Step S1012: after the wire 20 is cut, a spraying device installed on the wire cutting machine is used for selecting a spraying area of the wire 20, and a nozzle of the spraying device is controlled to surround the wire 20 for one circle so as to spray 8 annular first color coatings and/or second color coatings which are adjacently arranged in the spraying area to form a color ID identification code.
It should be appreciated that in some embodiments, the spray coating device is provided with a gripping mechanism for gripping the wire 20 and rotating the wire 20 after the wire 20 is cut so that the nozzle sprays the color coating in the spray area.
Preferably, the spraying device is provided with a first nozzle for spraying a first color coating and a second nozzle for spraying a second color coating. It should be understood that when the wire 20 is sprayed with color coatings, the color coatings are primarily sprayed in sequence, i.e., in the order from the first color coating to the eighth color coating.
Further, before the step of selecting a spraying area of the wire by using the spraying equipment installed on the wire cutting machine in step S1012, the cable bundling intelligent early warning method based on the bundling board equipment further includes: the color of the wire 20 is recognized and two paints of different colors from the wire 20 are selected as the paints of the first nozzle and the second nozzle.
Step S1013: after the color ID identification codes are sprayed on a certain spraying area, the cut wire 20 is moved to select another spraying area, and a step of controlling a nozzle of a spraying device to surround the wire for one circle so as to spray 8 annular first color coatings and/or second color coatings which are adjacently arranged in the spraying area to form the color ID identification codes is performed, so that a plurality of color ID identification codes are sprayed on the cut wire 20.
Step S102: a plurality of pattern patterns of different types are displayed using the first display interface of the display 10 according to the user's desire.
Preferably, the pattern includes a wire type, a wire routing location, a suction cup location, and a cable tie location. It should be understood that there are a plurality of types of pattern patterns, and the user can display different types of pattern patterns on the first display interface of the display 10 according to actual needs, that is, the different types of pattern patterns correspond to different wire models, different wire routing positions, different suction cup positions, and different ribbon positions.
Further, in order to save space and increase work efficiency, a plurality of pattern patterns are spaced apart in the vertical direction, that is, the first display interface of the display 10 may simultaneously display a plurality of different types of pattern patterns.
Step S103: and judging whether the suckers are correctly arranged on the positions of the suckers corresponding to the pattern of the transparent glass.
It should be understood that when the first display interface of the display 10 displays the pattern, the position of the suction cup 14 is predetermined, and thus, the suction cup 14 is only sucked at the predetermined suction cup position.
It is noted that, in step S103, when it is determined that the plurality of suction cups 14 are not properly disposed at the positions of the suction cups 14 corresponding to the pattern of the transparent glass 13, an alarm phenomenon or the like may occur.
Further, in some embodiments, the suction cups 14 may be disposed in the transparent glass 13 in an automated manner, and specifically, as shown in fig. 6, the step of determining whether the plurality of suction cups are correctly disposed on the positions of the suction cups corresponding to the pattern of the transparent glass in the step S103 includes:
step S1031: and prompting the position of the sucker on a display interface of the display in a flashing mode.
Step S1032: and recognizing the position of the sucker by using the multi-axis manipulator, grabbing the sucker by using the accommodating groove of the extension part of the multi-axis manipulator, and placing the sucker on the position of the sucker of the pattern corresponding to the transparent glass.
Step S1033: and judging whether the position of each sucking disc arranged on the transparent glass has deviation with the position of the sucking disc corresponding to the pattern.
Step S1034: if the position of the sucker arranged on the transparent glass is determined to have deviation from the position of the sucker corresponding to the pattern, a sucker deviation prompting instruction that the sucker is placed but not placed at the position is sent out in a prompting area of a display interface of the display, and the position of the sucker is moved to correct the deviation.
Step S104: if the wire is in the transparent glass pattern, the step of placing the wire is started, the wire model of the wire is judged by identifying the color ID identification code of the wire held by the hand of the worker, the wire routing position where the wire held by the hand of the worker is located is identified through the wire model, so that the worker can hang the wire on the suction cup corresponding to the pattern of the transparent glass according to the wire routing position, and the worker can wrap the binding belt on the corresponding binding belt position according to the binding belt position.
It should be understood that when the first display interface of the display 10 displays the pattern, the position of each of the wires 20 is predetermined, and thus, the wires 20 are simply placed at the predetermined suction cup positions.
Further, as shown in fig. 7, the step of determining the wire model of the wire by identifying the color ID of the wire held by the worker in step S104 includes:
step S1041: when detecting that the staff has the wire to be close to the display, utilize the camera to shoot the wire in order to obtain the wire picture to follow the wire picture and discern the colour ID identifying code of wire.
It should be appreciated that in step S1041, the step of detecting that the worker has a wire close to the display includes:
step B1: when a worker is detected in a preset distance range in an infrared detection mode, whether the worker holds the wire on the hand is judged by comparing the outline of the wire, the length of the wire, the interfaces at two ends of the wire and the shape mode of the interfaces.
It should be understood that the conductor outline, the conductor length, the interfaces at the two ends of the conductor, and the interface shape of the conductor corresponding to each pattern are preset. Specifically, the presence of the worker may be detected in an infrared detection manner within a preset distance range, that is, if the infrared ray is blocked to identify a person and the distance between the detected person and the display 10 is gradually decreased, it is determined that the worker has the lead 20 close to the display 10.
In addition, since the conductor profile, the conductor length, the interfaces at the two ends of the conductor, and the interface shapes of the conductor corresponding to each pattern are preset, it can be determined that the worker has the conductor 20 close to the display 10 by determining that the object held by the hand of the worker is the same or similar to the conductor profile, the conductor length, the interfaces at the two ends of the conductor, and the interface shapes.
Step B2: if yes, the staff is determined to have a wire close to the display.
It is to be understood that step S1042 is not performed if it is determined that the worker is not holding a wire on his/her head.
Step S1042: the number and the positional relationship of the first color coat and the second color coat in the color ID code are identified.
It should be understood that in step S1042, as long as the color different from the conductive wire is recognized and the plurality of color spaces are adjacently disposed, it is determined that the color ID identification code is not necessary to recognize the annular color coating, and the annular color coating is disposed for easy recognition.
Step S1043: and establishing an eight-bit ID code by using a first color coating to represent 0 and using a second color coating to represent 1, and identifying the wire model corresponding to the ID code in a database through the ID code.
Preferably, each ID code in the database corresponds to a wire model number.
For example, when the ID code of the wire model with a specific property in the database is 01001011, the color coating sequence in the color ID code is identified in step S1042 as follows: the first color coating, the second color coating, the first color coating, the second color coating, and the second color coating can obtain the ID code of the wire 20 as 01001011, and the wire corresponding to the ID code of 01001011 can be matched as a wire with a specific property by removing the ID code of 01001011 from the database for matching.
Step S105: the camera 15 is used for shooting video images of all steps of placing the wires 20 on the transparent glass 13 by the staff in real time, judging whether the wires 20 selected by the staff are misplaced or not and judging whether the positions of the binding belts 21 bound by the staff are wrong or not.
In the present embodiment, the camera 15 is rotatably disposed at the bottom end of the second vertical rod 104, when it is necessary to perform the step S1041 of taking the picture of the wire by using the camera 15, the camera 15 is controlled to face the worker and take the picture at the same time, and when it is necessary to perform the step S105 of taking the video image of all the steps of placing the wire on the transparent glass by using the camera 15 in real time, the camera 15 is controlled to rotate to face the display interface of the display 10 to take the video image.
Preferably, the video images comprise a first video image of the process of the worker placing the wire 20 on the suction cup 14 corresponding to the transparent glass 13 and a second video image of the process of the worker bandaging the whole bundle of wires 20 with the band 21.
Step S106: if it is determined that the wire 20 selected by the worker is a misplaced wire, a first video image of the entire wrong operation of the worker placing the wire 20 at the wrong position is intercepted, and the first video image of the wrong operation of the worker is continuously played back by using the second display interface of the display 10, while the color ID identification code of the misplaced wire 20 is displayed in the second display interface of the display 15, and an alarm voice is generated by using the buzzer.
It should be understood that when the conducting wire 20 is misplaced, the video continuously played back by the second display interface of the display 10 is a video segment with an erroneous operation, which is cut from the first video image, and is not the entire video of the first video image.
Step S107: if it is determined that the position of the band 21 wrapped by the worker is wrong, a second video image of the band 21 wrapped by the worker in the wrong position is intercepted, and the second video image of the band 21 wrapped by the worker in the wrong position is continuously played back by using the second display interface of the display 10, and meanwhile, the serial number of the band in the wrong position wrapped by the band 21 is displayed in the second display interface of the display 10, and an alarm voice is generated by using a buzzer.
Preferably, each tie 21 is provided with a corresponding unique serial number. It should be understood that when the position of the tie 21 is wrong, the video continuously played back by the second display interface of the display 10 has a video segment with wrong operation, which is cut from the second video image, and is not the whole video of the second video image.
Further, the cable bundling intelligent early warning method based on the bundling plate device further comprises the following steps:
step S108: when it is detected that the worker takes the wire 20 from the wrong position and places the wire in the correct position, the second display interface of the display 10 stops playing back the first video image operated by the worker by mistake, does not display the color ID identification code of the wire 20 in the wrong position, and stops playing the alarm voice by using the buzzer;
step S109: when it is detected that the worker takes the band 21 from the wrong position and places it in the correct position, the second display interface of the display 10 stops playing back the second video image with the wrong position of the band 21 bound by the worker, and also does not display the serial number of the band with the wrong position bound by the band 21, and the buzzer stops playing the alarm voice.
In this embodiment, the display 10 further includes a third display interface for displaying a total device list of each pattern, a fourth display interface for displaying devices to be mounted on the transparent glass 13, and a fifth display interface for displaying devices already mounted on the transparent glass 13. The total device list comprises the total number of the wires, all the types of the wires, the total number of the ribbons and the total number of the suckers, the required installation devices comprise the number of the wires required to be installed, the types of the wires required to be installed, the number of the ribbons required to be installed and the number of the suckers required to be installed, the installed devices comprise the number of the installed wires, the types of the installed wires, the number of the installed ribbons and the number of the suckers required to be installed, the sum of the number of the installed wires and the number of the installed ribbons is equal to the total number of the wires, the sum of the number of the installed ribbons and the number of the installed ribbons is equal to the total number of the bandages, and the sum of the number of the installed suckers and the number of the installed suckers required to be equal to the total number of the suckers.
Preferably, the length and the width of the first display interface of the display 10 are far greater than those of the second display interface, the third display interface, the fourth display interface and the fifth display interface, and the second display interface, the third display interface, the fourth display interface and the fifth display interface are arranged at intervals in the vertical direction.
Further, the cable bundling intelligent early warning method based on the bundling plate device further comprises the following steps:
step S110: when it is detected that a new suction cup 14 is mounted on the transparent glass 13, the number of suction cups to be mounted on the fourth display interface of the display 10 is reduced by one, and the number of mounted suction cups on the fifth display interface of the display 10 is increased by one.
That is, the fourth display interface of the display 10 is for displaying the number of suction cups 14 that need to be mounted, and the fifth display interface of the display 10 is for displaying the number of suction cups 15 that have already been mounted.
Step S111: when detecting that a new wire 20 is installed on the transparent glass 13, obtaining the wire model of the wire 20, decreasing the number of wires to be installed on the fourth display interface of the display 10 by one, deleting the corresponding wire model in the catalog of the wire model to be installed in the fourth display interface of the display 10, increasing the number of wires installed on the fifth display interface of the display 10 by one, and adding the wire model of the wire 20 to the catalog of the wire model installed in the fifth display interface of the display 10.
That is, the fourth display interface of the display 10 is for displaying the number of wires 20 that need to be installed and for displaying the wire model of the wires 20 that need to be installed, and the fifth display interface of the display 10 is for displaying the number of wires 20 that have already been installed and for displaying the wire model of the wires 20 that have already been installed.
Step S112: when it is detected that a new band 21 is mounted on the transparent glass 13, the number of bands to be mounted on the fourth display interface of the display 10 is decreased by one, and the number of bands mounted on the fifth display interface of the display 10 is increased by one.
That is, the fourth display interface of the display 10 is for displaying the number of straps 21 that need to be installed, and the fifth display interface of the display 10 is for displaying the number of straps 21 that have been installed.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (9)
1. The cable bundling intelligent early warning method based on bundling board equipment is characterized by comprising a display, a plurality of cameras, a buzzer, a first supporting leg, a second supporting leg, transparent glass and a plurality of suckers, wherein the cameras are electrically connected with the display and located at the top end of the display, the buzzer is electrically connected with the display, the first supporting leg is arranged at the bottom end of the display, the second supporting leg is arranged at the bottom end of the display, the transparent glass is transparent and smooth and is arranged in the display, the suckers are used for being arranged on the transparent glass, the display comprises a first display interface and a second display interface, the first display interface is used for displaying different types of pattern patterns according to needs, the second display interface is used for replaying wrong operation, and the method is characterized by comprising the following steps:
when the wire is cut, a unique color ID identification code is arranged on the wire, wherein the color ID identification code is composed of a plurality of annular color coatings, and the colors of the color coatings are different from the colors of the wire;
displaying a plurality of pattern patterns of different types by using a first display interface of a display according to requirements of users, wherein the pattern patterns are arranged at intervals along the vertical direction and comprise wire models, wire routing positions, sucking disc positions and ribbon positions;
judging whether the suckers are correctly arranged on the positions of the suckers corresponding to the pattern of the transparent glass;
if so, starting a wire placing step, judging the type of the wire by identifying the color ID identification code of the wire held by the hand of a worker, and identifying the wire routing position of the wire held by the hand of the worker by the type of the wire, so that the worker can hang the wire on the suction disc corresponding to the pattern of the transparent glass according to the wire routing position, and the worker can wrap the bandage on the corresponding bandage position according to the bandage position;
the method comprises the steps that video images of all steps of placing a wire on transparent glass by a worker are shot in real time by a camera, whether the wire selected by the worker is misplaced or not is judged, and whether the position of a binding belt bound by the worker is wrong or not is judged, wherein the video images comprise a first video image of a process that the worker places the wire on a suction disc corresponding to the transparent glass and a second video image of a process that the worker binds the whole bundle of wires;
if the conducting wire selected by the worker is determined to be the misplaced wire, intercepting a first video image of the whole misoperation of the worker on the misplaced wire, continuously playing back the first video image of the misoperation of the worker by using a second display interface of the display, simultaneously displaying a color ID identification code of the conducting wire at the misplaced wire in the second display interface of the display, and generating an alarm voice by using a buzzer;
and if the position of the binding belt bound by the worker is determined to be wrong, intercepting a second video image of the binding belt bound by the worker with the wrong position, continuously playing back the second video image of the binding belt bound by the worker with the wrong position by utilizing a second display interface of the display, simultaneously displaying the sequence number of the binding belt at the wrong position in the second display interface of the display, and generating alarm voice by utilizing a buzzer, wherein each binding belt is provided with a corresponding unique sequence number.
2. The intelligent early warning method for cable binding according to claim 1, wherein the transparent glass is rectangular, the display is rectangular, the length and width of the transparent glass are equal to or slightly greater than those of the display, an extending portion is provided on a side edge of the display in an extending manner, the extending portion is provided with a receiving groove for receiving the suction cup, a first vertical rod, a horizontal rod vertically connected with the first vertical rod, and a second vertical rod vertically connected with the horizontal rod are vertically provided on a top of the display along a vertical direction, and the camera is provided at a bottom end of the second vertical rod.
3. The intelligent early warning method for cable ties according to claim 2, characterized in that the method further comprises:
when the fact that the worker takes the lead from the wrong position and places the lead at the correct position is detected, the second display interface of the display stops playing back the first video image which is operated by the worker in a wrong mode, the color ID identification code of the lead at the wrong position is not displayed, and the buzzer stops playing the alarm voice;
when the fact that the binding belt is taken away from the wrong position and placed at the correct position by a worker is detected, the second display interface of the display stops playing back a second video image with the error in the binding belt binding position bound by the worker, the serial number of the binding belt at the wrong position bound by the binding belt is not displayed, and the buzzer stops playing alarm voice.
4. The intelligent early warning method for cable ties according to claim 3, wherein the display further comprises a third display interface for displaying a total device list of each pattern, a fourth display interface for displaying devices to be installed on the transparent glass, and a fifth display interface for displaying devices already installed to be installed on the transparent glass, wherein the total device list comprises the total number of wires, all the wire models, the total number of ties, and the total number of suckers, the devices to be installed comprise the number of wires to be installed, the number of ties to be installed, and the number of suckers to be installed, the devices already installed comprise the number of wires already installed, the number of ties already installed, and the number of suckers already installed, the sum of the number of wires to be installed and the number of wires already installed is equal to the total number of wires, the sum of ties to be installed and the number of ties already installed is equal to the total number of ties, the sum of the number of the suckers to be installed and the number of the suckers to be installed is equal to the total number of the suckers, and the method further comprises the following steps:
when detecting that a new sucker is installed on the transparent glass, the quantity of suckers needing to be installed on the fourth display interface of the display is reduced by one, and the quantity of suckers installed on the fifth display interface of the display is increased by one;
when detecting that a new wire is installed on the transparent glass, acquiring the wire model of the wire, reducing the number of the wires needing to be installed on a fourth display interface of the display by one, deleting the wire model corresponding to the directory of the wire model needing to be installed in the fourth display interface of the display, increasing the number of the wires installed on a fifth display interface of the display by one, and adding the wire model of the wire to the directory of the wire model installed in the fifth display interface of the display;
when detecting that a new binding belt is installed on the transparent glass, the number of the binding belts needing to be installed on the fourth display interface of the display is reduced by one, and the number of the installed binding belts on the fifth display interface of the display is increased by one.
5. The intelligent early warning method for cable binding according to claim 4, wherein the color ID code is composed of 8 adjacently disposed first color coatings and/or second color coatings, the colors of the first color coatings and the second color coatings are different from the color of the wire, wherein the step of setting the unique color ID code for the wire when cutting the wire comprises:
cutting the wire according to a preset length by using a wire cutting machine, selecting a spraying area of the wire by using spraying equipment installed on the wire cutting machine after the wire is cut, and controlling a nozzle of the spraying equipment to surround the wire for one circle so as to spray 8 first color coatings and/or second color coatings which are annular and adjacently arranged in the spraying area to form a color ID identification code, wherein the spraying equipment is provided with a first nozzle for spraying the first color coatings and a second nozzle for spraying the second color coatings;
after the color ID identification codes are sprayed on a certain spraying area, the cut wire is moved to select another spraying area, and a step of controlling a nozzle of spraying equipment to surround the wire for a circle so as to spray 8 first color coatings and/or second color coatings which are annular and adjacently arranged in the spraying area to form the color ID identification codes is carried out, so that a plurality of color ID identification codes are sprayed on the cut wire.
6. The intelligent cable tie warning method according to claim 5, wherein before the step of selecting the spraying area of the wire by using the spraying equipment installed on the wire cutting machine, the method further comprises:
the color of the wire is identified and two paints of different colors from the wire are selected as the paints of the first nozzle and the second nozzle.
7. The intelligent early warning method for cable binding according to claim 6, wherein the step of determining the type of the wire by identifying the color ID identification code of the wire held by the worker comprises:
when detecting that a worker holds a wire to be close to the display, shooting the wire by using a camera to obtain a wire picture, and identifying a color ID identification code of the wire from the wire picture;
identifying the quantity and the position relation of the first color coating and the second color coating in the color ID identification code;
and establishing eight-bit ID codes by using the first color coating to represent 0 and using the second color coating to represent 1, and identifying the wire model corresponding to the ID codes in a database through the ID codes, wherein each ID code in the database corresponds to one wire model.
8. The intelligent cable tie warning method of claim 7, wherein the step of detecting that a worker has a wire near the display comprises:
when a worker is detected in a preset distance range in an infrared detection mode, judging whether the worker holds the lead on the hand by comparing the lead outline, the lead length, the interfaces at the two ends of the lead and the shape mode of the interfaces, wherein the lead outline, the lead length, the interfaces at the two ends of the lead and the shape of the interfaces of the lead corresponding to each pattern are preset;
if yes, the staff is determined to have a wire close to the display.
9. The intelligent early warning method for cable binding according to claim 8, wherein the step of determining whether the plurality of suckers are correctly arranged at the positions of the suckers corresponding to the pattern of the transparent glass comprises:
prompting the position of the sucker on a display interface of a display in a flashing mode;
recognizing the position of a sucker by using a multi-axis manipulator, grabbing the sucker by using the multi-axis manipulator to remove the accommodating groove of the extension part, and placing the sucker on the position of the sucker of the pattern corresponding to the transparent glass;
judging whether the position of each sucker arranged on the transparent glass has deviation with the position of the sucker corresponding to the pattern;
if the position of the sucker arranged on the transparent glass is determined to have deviation from the position of the sucker corresponding to the pattern, a sucker deviation prompting instruction that the sucker is placed but not placed at the position is sent out in a prompting area of a display interface of the display, and the position of the sucker is moved to correct the deviation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111516744.5A CN114171256A (en) | 2021-12-13 | 2021-12-13 | Cable binding intelligent early warning method based on binding plate equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111516744.5A CN114171256A (en) | 2021-12-13 | 2021-12-13 | Cable binding intelligent early warning method based on binding plate equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114171256A true CN114171256A (en) | 2022-03-11 |
Family
ID=80486050
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111516744.5A Pending CN114171256A (en) | 2021-12-13 | 2021-12-13 | Cable binding intelligent early warning method based on binding plate equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN114171256A (en) |
Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090265923A1 (en) * | 2008-03-24 | 2009-10-29 | Maclean Greg A | Digital wire harness assembly system |
| CN104835582A (en) * | 2014-02-12 | 2015-08-12 | 泰科电子公司 | Cable with marked conductors for identification and sorting |
| CN105210160A (en) * | 2013-05-06 | 2015-12-30 | 拉瑟莱克公司 | Wiring harness production mounting |
| EP3065142A1 (en) * | 2015-03-03 | 2016-09-07 | Hitachi Metals, Ltd. | Method and equipment for manufacturing wire harness |
| CN108573781A (en) * | 2017-12-24 | 2018-09-25 | 镇江华尔科通信有限公司 | A kind of graphical display formula harness manufacturing equipment |
| CN110263436A (en) * | 2019-06-20 | 2019-09-20 | 合肥和安机械制造有限公司 | A kind of harness flexibility visual intelligent manufacturing process |
| CN111564086A (en) * | 2020-05-26 | 2020-08-21 | 江西电力职业技术学院 | Teaching dismouting device of pump |
-
2021
- 2021-12-13 CN CN202111516744.5A patent/CN114171256A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20090265923A1 (en) * | 2008-03-24 | 2009-10-29 | Maclean Greg A | Digital wire harness assembly system |
| CN105210160A (en) * | 2013-05-06 | 2015-12-30 | 拉瑟莱克公司 | Wiring harness production mounting |
| CN104835582A (en) * | 2014-02-12 | 2015-08-12 | 泰科电子公司 | Cable with marked conductors for identification and sorting |
| EP3065142A1 (en) * | 2015-03-03 | 2016-09-07 | Hitachi Metals, Ltd. | Method and equipment for manufacturing wire harness |
| CN108573781A (en) * | 2017-12-24 | 2018-09-25 | 镇江华尔科通信有限公司 | A kind of graphical display formula harness manufacturing equipment |
| CN110263436A (en) * | 2019-06-20 | 2019-09-20 | 合肥和安机械制造有限公司 | A kind of harness flexibility visual intelligent manufacturing process |
| CN111564086A (en) * | 2020-05-26 | 2020-08-21 | 江西电力职业技术学院 | Teaching dismouting device of pump |
Non-Patent Citations (1)
| Title |
|---|
| 邓朝晖，万林林，邓辉，张晓红，刘伟: "《智能制造技术基础》", 31 July 2017, 武汉市：华中科技大学出版社, pages: 283 - 293 * |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| US5153839A (en) | Wire harness manufacturing system | |
| EP3261203B1 (en) | Wire bundle processing system and method | |
| CN110712788A (en) | Self-service film sticking machine and film sticking method thereof | |
| JP2013222738A (en) | Tape feeder and display method of setting information in tape feeder | |
| CN114171256A (en) | Cable binding intelligent early warning method based on binding plate equipment | |
| CA2965979C (en) | System and method for processing wire bundles | |
| CN108620864A (en) | A kind of bead weldering circle automatic assembly equipment | |
| WO2013153730A1 (en) | Electronic component mounting device, and method for modifying setting information in electronic component mounting device | |
| WO2014066473A1 (en) | Wire separating method and system | |
| CN114188094A (en) | Cable bundling method based on intelligent wire bundling plate auxiliary device | |
| CN114188095A (en) | Intelligent early warning method based on intelligent cable wiring board | |
| CN114171261A (en) | Intelligent cable bundling method of intelligent cable bundling device | |
| EP0651270B1 (en) | Optical fiber routing method and apparatus | |
| JP2010135521A (en) | Component tape feeding method | |
| CN114267489A (en) | Intelligent cable binding system | |
| CN208298483U (en) | A kind of film face-plate mounting device | |
| CN208588322U (en) | FFC winding displacement dimension automatic detection device | |
| KR960011160B1 (en) | Coil part manufacturing method | |
| CN208946673U (en) | A kind of laminator is with cutting material stripping mechanism | |
| WO2004040961A3 (en) | Apparatus and method for mounting a device for displaying and preserving flower arrangements | |
| CN108213927A (en) | Host power supply erecting device and its installation method | |
| US5067399A (en) | Wire marking apparatus for marking selected codes onto any of a plurality of wires | |
| CN110649512A (en) | Wiring device | |
| US4933671A (en) | Cursor | |
| CN111916261A (en) | Wire harness manufacturing device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |