CN114166124A - Wheel set turntable and direction determining method thereof - Google Patents

Wheel set turntable and direction determining method thereof Download PDF

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Publication number
CN114166124A
CN114166124A CN202111473401.5A CN202111473401A CN114166124A CN 114166124 A CN114166124 A CN 114166124A CN 202111473401 A CN202111473401 A CN 202111473401A CN 114166124 A CN114166124 A CN 114166124A
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CN
China
Prior art keywords
throwing
turntable
wheel
end notch
guide groove
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Granted
Application number
CN202111473401.5A
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Chinese (zh)
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CN114166124B (en
Inventor
武昌壮
张景
翟大庆
石磊
莫泉湖
翟志余
王志刚
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CHN Energy Railway Equipment Co Ltd
Sichuan Guoruan Technology Group Co Ltd
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CHN Energy Railway Equipment Co Ltd
Sichuan Guoruan Technology Group Co Ltd
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Application filed by CHN Energy Railway Equipment Co Ltd, Sichuan Guoruan Technology Group Co Ltd filed Critical CHN Energy Railway Equipment Co Ltd
Priority to CN202111473401.5A priority Critical patent/CN114166124B/en
Publication of CN114166124A publication Critical patent/CN114166124A/en
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Publication of CN114166124B publication Critical patent/CN114166124B/en
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01BMEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
    • G01B11/00Measuring arrangements characterised by the use of optical techniques
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61JSHIFTING OR SHUNTING OF RAIL VEHICLES
    • B61J1/00Turntables; Traversers; Transporting rail vehicles on other rail vehicles or dollies
    • B61J1/02Turntables; Integral stops

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  • Engineering & Computer Science (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Vehicle Cleaning, Maintenance, Repair, Refitting, And Outriggers (AREA)

Abstract

The invention relates to a wheel-to-wheel turntable and an orientation determining method thereof. The wheel set turntable comprises a turntable body, a throwing mechanism and an orientation detection mechanism. The turntable body comprises a turntable surface, and the turntable body can rotate around the direction vertical to the turntable surface. The quotation is equipped with the guide way that is used for with the wheel pair adaptation, and the guide way includes relative first end notch and second end notch. The throwing mechanism is arranged corresponding to the guide groove and can throw the wheel pair to the first end notch and the second end notch respectively. The direction detection mechanism is used for detecting the direction of the guide groove in the rotating process of the turntable body; when the position detection mechanism detects that the first end notch or the second end notch is located at the same position as the track, the throwing mechanism is controlled to correspondingly throw the wheel pair to the first end notch or the second end notch. So, be convenient for control throwing mechanism and correspond to first end notch or second end notch throwing wheel pair, need not artifical definite position, avoid appearing the incident because of the position misjudgement, the accuracy and the reliability of position determination are high simultaneously.

Description

Wheel set turntable and direction determining method thereof
Technical Field
The invention relates to the technical field of railway vehicle wheel set transportation and maintenance, in particular to a wheel-to-wheel turntable and a direction determining method thereof.
Background
The wheel set is one of the important parts of rolling stock and is firmly pressed on the same axle by the left wheel and the right wheel. When the rolling stock runs, the wheels of the wheel set are in contact with the steel rail, bear all static and dynamic loads from the rolling stock, transmit the static and dynamic loads to the steel rail, and transmit the loads generated by unsmooth lines to parts of the rolling stock, so that the wheel set is worn after being used for a period of time, and the wheel set needs to be overhauled and then put into use at regular intervals.
The wheel pair is limited by an operation field in the process of overhauling, the rail needs to be changed frequently, the wheel pair needs to be reversed in the rail changing operation, and the direction of the wheel pair is very difficult to adjust due to the fact that the wheel pair is heavy and is positioned on the rail. In order to facilitate the reversing of the wheel set, the wheel set turntable is adopted to rotate to drive the wheel set to reverse. During the rotation of the wheel-set turntable, the orientation of the wheel-set on the wheel-set turntable is manually interpreted to determine whether continued rotation is required. However, the reliability of determining the orientation by adopting the above method is poor, and safety accidents are easy to occur.
Disclosure of Invention
Therefore, the rotating wheel and the method for determining the direction of the rotating wheel need not to determine the direction manually, so that safety accidents caused by misjudgment of the direction are avoided, and the accuracy and the reliability of direction determination are high.
A wheel-set turntable comprising:
the turntable body comprises a turntable surface, and the turntable body can rotate around the direction vertical to the turntable surface; the disc surface is provided with a guide groove matched with the wheel pair, and the guide groove is provided with a first end notch and a second end notch which are opposite;
the throwing mechanism is arranged corresponding to the guide groove; the throwing mechanism can throw wheel pairs to the first end notch and the second end notch respectively; and
an orientation detection mechanism for detecting an orientation of the guide groove; when the orientation detection mechanism detects that the first end notch or the second end notch is located at the same orientation with the track, the throwing mechanism is controlled to correspondingly throw the wheel pair towards the first end notch or the second end notch.
In one embodiment, the wheel-pair turntable further comprises a frame, and the turntable body is movably mounted on the frame; the position detection mechanism comprises a detection piece and a matching piece matched with the detection piece, the detection piece and the matching piece are provided with at least two, preset angles between the detection pieces are arranged on the rack, at least two, the matching pieces are provided with the corresponding preset angles on the turntable body.
In one embodiment, two detection pieces are arranged, and the two detection pieces are arranged on the rack at an angle of 90 degrees; the fitting pieces are two, and the two fitting pieces are correspondingly arranged on the turntable body at 90 degrees.
In one embodiment, the detecting element is a proximity switch, and the engaging element is an inductive element capable of inductively engaging with the proximity switch.
In one embodiment, the throwing mechanism comprises a first throwing block and a second throwing block, the first throwing block is rotatably connected with the turntable body through a first rotating shaft, and the second throwing block is rotatably connected with the turntable body through a second rotating shaft; the first throwing block and the second throwing block respectively comprise a first throwing part and a second throwing part which can be accommodated in the guide groove, and the first throwing block can rotate around the first rotating shaft and is used for enabling the first throwing part to be lifted to abut against wheels of the wheel pair and throwing the wheel pair to the first end notch; the second throwing block can rotate around the second rotating shaft and is used for enabling the second throwing part to be lifted to abut against the wheel and throw the wheel pair to the second end notch.
In one embodiment, the throwing mechanism further comprises a first driving piece and a second driving piece, and the first driving piece and the second driving piece are respectively connected with the orientation detection mechanism in a communication way; the first driving piece is in driving connection with the first throwing block and is used for driving the first throwing block to rotate around the first rotating shaft; the second driving piece is in driving connection with the second throwing block and is used for driving the second throwing block to rotate around the second rotating shaft.
In one embodiment, the first throwing block and the second throwing block are respectively arranged along the extending direction of the guide groove; one end of the first throwing block, which is close to the second throwing block, is rotatably connected with the turntable body through the first rotating shaft, and the first throwing part is arranged at the end part area of the first throwing block, which is far away from the first rotating shaft; the first driving piece is arranged corresponding to the first throwing part and is in driving connection with the first throwing block; one end, close to the first throwing block, of the second throwing block is rotatably connected with the turntable body through the second rotating shaft, and the second throwing part is arranged in the end part area, far away from the second rotating shaft, of the second throwing block; the second driving piece is arranged corresponding to the second throwing part and is in driving connection with the second throwing block.
In one embodiment, at least one side of the guide groove is provided with a positioning groove body, the positioning groove body comprises at least two groove walls which are oppositely arranged along the extension direction of the guide groove, and each of the at least two groove walls is provided with an interference part which is used for carrying out interference fit with the wheel face of the wheel pair; conflict portion is equipped with outside convex arc chamfer, the arc chamfer along with the crossing direction of guide way extending direction extends.
In one embodiment, the wheelset turntable further comprises a driving mechanism, and the driving mechanism is in driving connection with the turntable body and is used for driving the turntable body to rotate around a direction perpendicular to the surface of the turntable.
A method for determining the orientation of a wheel-pair turntable is provided, and comprises the following steps:
pushing the wheel pair to the turntable body and positioning the wheel pair in the guide groove;
rotating the turntable body in the direction perpendicular to the turntable surface and detecting the orientation of the guide slot;
when the first end notch or the second end notch of the guide groove is positioned at the same direction as the track, the throwing mechanism is controlled to correspondingly throw the wheel pair towards the first end notch or the second end notch.
According to the wheel pair turntable and the direction determining method thereof, during operation, the wheels of the wheel pair are pushed into the guide grooves, and the wheels are positioned. Then, the turntable body is rotated in a direction perpendicular to the disk surface, and the orientation detection mechanism detects the orientation of the guide groove. Specifically, in the process of rotating the turntable body, if the position detection mechanism detects that the first end notch and the second end notch of the guide groove are not located in the same position as the track, namely the first end notch and the second end notch are not aligned with the track, the throwing mechanism does not act; if the direction detection mechanism detects that the first end notch of the guide groove is located in the same direction as the track, namely the first end notch is aligned with the track, the throwing mechanism is controlled to throw the wheel pair to the first end notch; and if the direction detection mechanism detects that the second end notch of the guide groove is positioned in the same direction with the track, namely the second end notch is aligned with the track, controlling the throwing mechanism to throw the wheel pair to the second end notch. So, at the rotatory in-process of carousel body, position detection mechanism real-time detection guide way's position to the determination is that the first end notch and the track of guide way are located same position, still second end notch and track are located same position, and the control is thrown and is sent the mechanism and is corresponded to first end notch or second end notch throwing wheel pair, need not the manual work and confirms the position, avoids appearing the incident because of the position misjudgement, and the accuracy and the reliability that the while position was confirmed are high.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention.
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
Fig. 1 is a schematic structural diagram of a wheel set turntable according to an embodiment of the present invention;
FIG. 2 is an enlarged view of a portion of FIG. 1 at A;
FIG. 3 is a schematic structural view of the wheelset turntable shown in FIG. 1 from another perspective;
fig. 4 is a schematic structural view of a driving mechanism of the wheel-set rotating disk shown in fig. 3;
FIG. 5 is a top plan view of the wheelset turntable shown in FIG. 1 in a first condition;
FIG. 6 is a top plan view of the wheelset turntable shown in FIG. 1 in a second condition;
FIG. 7 is a top plan view of the wheelset turntable shown in FIG. 1 in a third condition;
FIG. 8 is a top plan view of the wheelset turntable shown in FIG. 1 in a fourth condition;
FIG. 9 is a schematic view of a portion of the wheelset turntable shown in FIG. 1;
fig. 10 is a schematic structural view of a throwing mechanism of the wheelset turntable shown in fig. 9.
The reference numbers illustrate: 10. a frame; 20. a turntable body; 21. a dish surface; 211. a guide groove; 2111. a first end notch; 2112. a second end notch; 212. a positioning groove body; 2121. a trench wall; 2122. a contact part; 2123. the bottom of the tank; 2124. an installation part; 30. a throwing mechanism; 31. a first rotating shaft; 32. a first throwing block; 321. a first throwing part; 33. a first driving member; 34. a second rotating shaft; 35. a second throwing block; 351. a second throwing part; 36. a second driving member; 40. an orientation detection mechanism; 41. a detection member; 411. no. 1 detection piece; 412. number 2 detection element; 42. a mating member; 421. fitting part No. 1; 422. no. 2 mating member; 50. a drive mechanism; 51. a power assembly; 511. a motor; 512. a speed reducer; 52. a driving gear; 521. lifting holes; 53. a driven gear; 54. a locking member; 55. a gasket; 60. a track.
Detailed Description
In order to make the aforementioned objects, features and advantages of the present invention comprehensible, embodiments accompanied with figures are described in detail below. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein.
Referring to fig. 1, 3 and 5, the wheelset turntable according to an embodiment of the present invention includes a turntable body 20, a throwing mechanism 30 and an orientation detecting mechanism 40. The turntable body 20 includes a disk surface 21, and the turntable body 20 is rotatable about a direction perpendicular to the disk surface 21. The disc face 21 is provided with a guide groove 211 for fitting with the wheel pair, the guide groove 211 having opposite first and second end notches 2111 and 2112. The throwing mechanism 30 is provided corresponding to the guide groove 211, and the throwing mechanism 30 can throw the wheel pair toward the first end notch 2111 and the second end notch 2112, respectively. The orientation detecting mechanism 40 is used to detect the orientation of the guide groove 211 during the rotation of the turntable body 20; wherein when the orientation detection mechanism 40 detects that the first end notch 2111 or the second end notch 2112 is in the same orientation as the rail 60, the throwing mechanism 30 is controlled to throw the pair of wheels corresponding to the first end notch 2111 or the second end notch 2112.
In the present embodiment, the fact that the throwing mechanism 30 is disposed corresponding to the guide groove 211 means that the throwing mechanism 30 is located in or below the guide groove 211 during the rotation of the turntable body 20. After rotating into position, portions of the throwing mechanism 30 can lift from the guide slots 211 and exert a force on the wheels of the wheel set. Of course, in other embodiments, the throwing mechanism 30 may be set according to actual requirements, as long as the throwing effect can be achieved.
During operation, the wheel pair turntable pushes wheels of a wheel pair into the guide groove 211 and positions the wheels. Then, the turntable body 20 is rotated in a direction perpendicular to the disk surface 21, while the orientation detection mechanism 40 detects the orientation of the guide groove 211. Specifically, during the rotation of the turntable body 20, if the orientation detection mechanism 40 detects that the first end notch 2111 and the second end notch 2112 of the guide slot 211 are not located at the same orientation as the track 60, i.e., the first end notch 2111 and the second end notch 2112 are not aligned with the track 60, the throwing mechanism 30 does not operate; if the orientation detection mechanism 40 detects that the first end notch 2111 of the guide groove 211 is located at the same orientation as the track 60, i.e., the first end notch 2111 is aligned with the track 60, the throwing mechanism 30 is controlled to throw the wheel pair toward the first end notch 2111; if the orientation detecting mechanism 40 detects that the second end notch 2112 of the guide groove 211 is in the same orientation as the rail 60, i.e., the second end notch 2112 is aligned with the rail 60, the throwing mechanism 30 is controlled to throw the pair of wheels toward the second end notch 2112. Thus, in the rotating process of the turntable body 20, the position detection mechanism 40 detects the position of the guide slot 211 in real time, and determines whether the first end notch 2111 of the guide slot 211 and the rail 60 are located at the same position or the second end notch 2112 and the rail 60 are located at the same position, so that the throwing mechanism 30 is controlled to correspondingly throw the wheel pair to the first end notch 2111 or the second end notch 2112, the position does not need to be determined manually, safety accidents caused by position misjudgment are avoided, and the position determination accuracy and reliability are high.
In one embodiment, referring to fig. 1 and 3, the wheelset turntable further comprises a frame 10, and the turntable body 20 is movably mounted to the frame 10. The orientation detection mechanism 40 includes a detection member 41 and an engagement member 42 engaged with the detection member 41, and at least two detection members 41 and at least two engagement members 42 are provided. At least two detecting members 41 are disposed on the frame 10 at a predetermined angle therebetween, and at least two mating members 42 are disposed on the turntable body 20 at a predetermined angle therebetween. Wherein, the rotation center of the turntable body 20 is used as the center of a circle, and the included angle between the center of a circle and the connecting line of two adjacent mating members 42 is the preset angle.
In the present embodiment, two detection members 41 and two fitting members 42 are provided. For convenience of description, the two detecting members 41 and the two fitting members 42 are named as a No. 1 detecting member 411, a No. 2 detecting member 412, a No. 1 fitting member 421, and a No. 2 fitting member 422, respectively. In operation, the turntable body 20 rotates in a direction perpendicular to the disk surface 21, and the mating member 42 rotates with the turntable body 20. For example, referring to fig. 5, when the turntable body 20 rotates clockwise in the direction perpendicular to the disk surface 21, and the No. 1 detecting element 411 and the No. 1 mating element 421 detect the mating, and the No. 2 detecting element 412 and the No. 2 mating element 422 detect the mating, both the No. 1 detecting element 411 and the No. 2 detecting element 412 have detecting signals, and output a signal "11", at this time, neither the first end notch 2111 nor the second end notch 2112 of the guide slot 211 is aligned with the track 60, and the sending mechanism 30 does not operate. Referring to fig. 6, the turntable body 20 rotates clockwise, when only the No. 2 detecting element 412 is matched with the No. 1 matching element 421 for detection, the No. 2 detecting element 412 has a detection signal, and outputs a signal "01", and the second end notch 2112 of the guide groove 211 is aligned with the track 60, so that the throwing mechanism 30 is controlled to throw the wheel pair towards the second end notch 2112. Referring to fig. 7, when the turntable body 20 rotates clockwise, neither the detecting element 411 nor the detecting element 412 of No. 1 has a detecting signal, and outputs a signal "00", at this time, both the first end notch 2111 and the second end notch 2112 of the guide slot 211 are not aligned with the track 60, and the throwing mechanism 30 does not operate. Referring to fig. 8, the turntable body 20 rotates clockwise, when the detecting element 411 No. 1 and the engaging element 422 No. 2 perform the engagement detection, the detecting element 411 No. 1 has a detection signal "10", and the first end notch 2111 of the guiding slot 211 is aligned with the track 60, so as to control the throwing mechanism 30 to throw the wheel pair toward the first end notch 2111. In this way, during the rotation of the turntable body 20, the orientation of the guide groove 211 can be detected through the matching between the detection piece 41 and the matching piece 42, and it is determined whether the first end notch 2111 of the guide groove 211 is aligned with the rail 60 or the second end notch 2112 is aligned with the rail 60, so that the throwing mechanism 30 is correspondingly controlled to throw the wheel pair to the first end notch 2111 or the second end notch 2112, the orientation does not need to be determined manually, and the safety accident caused by the misjudgment of the orientation is avoided.
It should be noted that, three or more wheel-set rotating discs with detecting elements 41 and mating elements 42 are provided, and the method for determining the orientation of the guiding groove 211 can refer to the above logic, and will not be described herein.
Further, referring to fig. 3 and 5, two detecting members 41 are provided, and the two detecting members 41 are disposed at 90 ° between the racks 10. Two fitting pieces 42 are arranged, and the two fitting pieces 42 are correspondingly arranged on the turntable body 20 at an angle of 90 degrees. Specifically, with the rotation center of the turntable body 20 as the center of a circle, any first straight line passing through the center of a circle is selected, and then a second straight line passing through the center of a circle and perpendicular to the first straight line is selected; the two matching pieces 42 are respectively positioned on a first straight line and a second straight line and are arranged on the turntable body 20; the two detecting members 41 correspond to the two mating members 42 one by one, and are mounted on the frame 10. In this way, by the engagement of the two detection pieces 41 and the two engagement pieces 42, the guide groove 211 can be positioned in four directions, i.e., front-rear and left-right, and the control logic is simple.
Alternatively, the detecting element 41 is a proximity switch, and the engaging element 42 is a sensing element capable of inductively engaging with the proximity switch, for example, the sensing element is a metal sensing piece. Of course, in other embodiments, the detecting member 41 may also be a transmitter, such as a laser transmitter; the engagement member 42 is a receiver capable of engagement by a transmitter, for example the receiver may be a laser receiver.
In one embodiment, referring to fig. 1, 9 and 10, the throwing mechanism 30 includes a first throwing block 32 and a second throwing block 35, the first throwing block 32 being rotatably coupled to the turntable body 20 by a first rotating shaft 31, the second throwing block 35 being rotatably coupled to the turntable body 20 by a second rotating shaft 34. The first throwing block 32 and the second throwing block 35 respectively comprise a first throwing part 321 and a second throwing part 351 which can be accommodated in the guide groove 211, and the first throwing block 32 can rotate around the first rotating shaft 31 and is used for enabling the first throwing part 321 to be lifted to abut against the wheel and throw the wheel pair to the first end notch 2111; the second throwing block 35 is rotatable about the second axis of rotation 34 for raising the second throwing portion 351 into abutment with the wheel and throwing the pair of wheels towards the second end notch 2112. During operation, the wheel set is pushed into the guide groove 211 of the turntable body 20, and at this time, the first throwing portion 321 and the second throwing portion 351 are both accommodated in the guide groove 211, and do not apply acting force to the wheel. Then, the turntable body 20 is rotated in a direction perpendicular to the disk surface 21, while the orientation detection mechanism 40 detects the orientation of the guide groove 211. When the orientation detecting mechanism 40 detects that the first end notch 2111 of the guide groove 211 is aligned with the rail 60, the first throwing portion 321 is lifted from the guide groove 211 to abut against the wheel and exerts a force on the wheel to throw the wheel toward the first end notch 2111, and in this process, the second throwing portion 351 is accommodated in the guide groove 211. When the orientation detection mechanism 40 detects that the second end notch 2112 of the guide groove 211 is aligned with the rail 60, the second throwing portion 351 is lifted from the guide groove 211 to abut against the wheel and exerts a force on the wheel to throw the wheel toward the second end notch 2112, and in this process, the first throwing portion 321 is accommodated in the guide groove 211. In this way, the first throwing portion 321 and the second throwing portion 351 can correspondingly throw the pair of wheels toward the first end notch 2111 and the second end notch 2112 of the groove of the rail 60, and the structure is simple.
Further, the first and second throwing portions 321 and 351 are each mounted with a flexible pad. Optionally, the flexible pad is a rubber pad or the like. Therefore, the flexible pad can play a role in buffering, hard contact between the first throwing block 321 and the second throwing block 351 with the wheel is avoided, abrasion of the wheel is reduced, and the service life of the wheel pair is prolonged.
Further, referring to fig. 1, 9 and 10, the throwing mechanism 30 further includes a first driving member 33 and a second driving member 36, and the first driving member 33 and the second driving member 36 are respectively connected to the position detecting mechanism 40 in communication. Specifically, the wheel-set turntable further comprises a controller, and the controller is respectively connected with the position detection mechanism 40, the first driving element 33 and the second driving element 36 in a communication manner. The first driving member 33 is in driving connection with the first throwing block 32, and is used for driving the first throwing block 32 to rotate around the first rotating shaft 31. The second driving member 36 is in driving connection with the second throwing block 35, and is used for driving the second throwing block 35 to rotate around the second rotating shaft 34. In operation, when the orientation detection mechanism 40 detects that the first end notch 2111 of the guide groove 211 is aligned with the track 60, the first driving element 33 is controlled to operate, so as to drive the first throwing block 32 to rotate around the first rotating shaft 31, so that the first throwing portion 321 is lifted to abut against the wheel of the wheel set, and a force is applied to the wheel, so that the wheel set is thrown towards the first end notch 2111. After the wheel pair is thrown out of the turntable body 20, the first driving member 33 drives the first throwing block 32 to rotate reversely around the first rotating shaft 31, so that the first throwing portion 321 moves downwards and is accommodated in the guide groove 211. Similarly, the working principle of the second driving member 36 is the same as that of the first driving member 33, and is not described herein again. Therefore, the first driving part 33 and the second driving part 36 respectively provide driving force for the first throwing block 32 and the second throwing block 35, and correspondingly drive the first throwing block 32 and the second throwing block 35 to rotate, so that manual operation is not needed, the labor intensity is reduced, and the operation efficiency is improved.
Optionally, the first driving member 33 and the second driving member 36 are both an air cylinder, an electric cylinder, and the like, a cylinder body of the air cylinder, the electric cylinder, and the like is fixed on the turntable body 20, and a power shaft of the air cylinder, the electric cylinder, and the like is in driving connection with the first throwing block 32 and the second throwing block 35.
Further, referring to fig. 1, 9 and 10, the first and second throwing blocks 32 and 35 are respectively disposed along the extending direction of the guide groove 211. One end of the first throwing block 32 close to the second throwing block 35 is rotatably connected with the turntable body 20 through a first rotating shaft 31, and a first throwing part 321 is arranged at the end area of the first throwing block far away from the first rotating shaft 31; the first driving member 33 is disposed corresponding to the first throwing portion 321 and is drivingly connected to the first throwing block 32. One end of the second throwing block 35 close to the first throwing block 32 is rotatably connected with the turntable body 20 through a second rotating shaft 34, and a second throwing part 351 is arranged at the end area of the second throwing block 35 far away from the second rotating shaft 34; the second driving member 36 is disposed corresponding to the second throwing portion 351 and is in driving connection with the second throwing block 35. Thus, in the process that the first throwing block 32 or the second throwing block 35 collides with the wheel, the first driving element 33 and the second driving element 36 can correspondingly provide support for the first throwing portion 321 and the second throwing portion 351, so that the first throwing portion 321 and the second throwing portion 351 are prevented from generating large deformation in the process of throwing the wheel pair, and the first throwing block 32 and the second throwing block 35 can be effectively ensured to throw the wheel pair out of the turntable body 20 towards the first end notch 2111 and the second end notch 2112 respectively.
In this embodiment, the first driving member 33 is drivingly connected to the middle of the first throwing portion 321 in the extending direction of the guide groove 211, and the second driving member 36 is drivingly connected to the middle of the second throwing portion 351 in the extending direction of the guide groove 211.
Of course, in other embodiments, the throwing mechanism 30 includes a throwing block fitted to the guide groove 211, and the middle of the throwing block in the extending direction of the guide groove 211 is provided with a rotating shaft. The end regions of the throwing block along the extending direction of the guide groove 211 are respectively provided with a first throwing portion 321 and a second throwing portion 351 which can be accommodated in the guide groove 211, and the throwing block can rotate around a rotating shaft and is used for throwing a wheel pair from the first throwing portion 321 to a first end notch 2111 or throwing a wheel pair from the second throwing portion 351 to a second end notch 2112.
In one embodiment, referring to fig. 1 and 2, at least one side of the guide groove 211 is provided with a positioning groove body 212. The positioning groove body 212 includes at least two groove walls 2121 oppositely arranged along the extending direction of the guiding groove 211, and each of the at least two groove walls 2121 is provided with an interference portion 2122, and the interference portion 2122 is used for interference fit with the wheel tread of the wheel pair. In operation, the wheel pair is pushed into the guide groove 211, and is moved along the extending direction of the guide groove 211 until the wheels of the wheel pair are positioned on the positioning groove body 212. Then, the turntable body 20 is rotated in a direction perpendicular to the disk surface 21 until rotated to a specified position. Because the at least two opposite groove walls 2121 of the positioning groove body 212 along the extending direction of the guide groove 211 are provided with the contact parts 2122, the contact parts 2122 are in contact fit with two sides of the bottom of the wheel surface of the wheel, so as to position the wheel pair in the guide groove 211, prevent the wheel pair from being separated from the guide groove 211 in the rotating process of the turntable body 20, and improve the stability of the wheel pair. In addition, in the rotating process of the turntable body 20, the at least two interference parts 2122 limit the movement of the wheel along the extending direction of the guide groove 211, so that the oscillation and swing period of the wheel set in the rotating process of the turntable body 20 is reduced, the positioning time of the wheel set is shortened, and the positioning accuracy can be improved.
Optionally, referring to fig. 1 and 2, the positioning channel 212 further comprises a channel bottom 2123. At least two groove walls 2121 extend upward from the groove bottom 2123 along both sides of the extending direction of the guide groove 211. The interference part 2122 is disposed on the top of at least two of the groove walls 2121. During operation, the wheel set is pushed to the turntable body 20, wheels of the wheel set enter the guide groove 211, and the wheel set is pushed along the extending direction of the guide groove 211, so that the bottoms of the wheels are located in a space surrounded by the groove walls 2121 and the groove bottoms 2123, and meanwhile, the contact parts 2122 located at the tops of the at least two groove walls 2121 are respectively in contact fit with two sides of the bottom of the wheel face of the wheel, so that the wheel set is located in the guide groove 211. In the rotating process of the turntable body 20, the at least two interference parts 2122 limit the wheels to move along the extending direction of the guide groove 211, so that the oscillation and swing period of the wheel set in the rotating process of the turntable body 20 is reduced, the positioning time of the wheel set is shortened, and the positioning accuracy can be improved. Of course, in other embodiments, at least two slot walls 2121 may also be connected to form a V-shape.
In this embodiment, two groove walls 2121 are provided, and the two groove walls 2121 extend upward from the groove bottom 2123 along two sides of the extending direction of the guide groove 211 and are perpendicular to the groove bottom 2123. It will be appreciated that the connection of the slot wall 2121 and the slot base 2123 forms a right angle slot. Therefore, the structure is simple, and the processing is convenient.
Further, referring to fig. 1 and 2, the interference part 2122 is provided with an arc-shaped chamfer protruding outward, the arc-shaped chamfer extending in a direction intersecting with the extending direction of the guide groove 211. Specifically, the positioning groove body 212 further includes a mounting portion 2124 connected to the groove wall 2121, and an arc-shaped chamfer is provided at a position between the groove wall 2121 and the mounting portion 2124. When the wheel pair moves to the position of the positioning groove body 212 along the extending direction of the guide groove 211, the arc-shaped chamfer makes line contact with the wheel surface of the wheel and performs interference fit on the wheel surface of the wheel. The rotatory in-process of rotary table body 20, under the effect of centrifugal force, the wheel face and the arc chamfer of wheel produce interact power, and the arc chamfer can play the effect that reduces the impact, avoids the damage that the wheel received, prolongs the life of wheel pair.
In one embodiment, referring to FIG. 1, the turntable body 20 rotates in a direction perpendicular to the middle of the disk surface 21. It will be appreciated that the center of rotation is located in the middle of the disk surface 21. At least two guide grooves 211 are provided, and the at least two guide grooves 211 extend in the same direction to both sides of the disk surface 21. The number of the positioning groove bodies 212 is at least two, and the at least two positioning groove bodies 212 are respectively and correspondingly arranged on one sides of the at least two guide grooves 211 which are far away from each other. Because the rotation center is located the middle part of quotation 21, the centrifugal force of keeping away from the rotation center is big more, so set up the positioning groove body 212 in the one side that the guide way 211 kept away from each other in this embodiment, positioning groove body 212 can fix a position the wheel better like this, effectively prevents that the wheel pair from breaking away from the guide way 211 at the rotatory in-process of turntable body 20, improves the stability of wheel pair.
In one implementation, referring to fig. 3 and 4, the wheelset turntable further includes a drive mechanism 50. The driving mechanism 50 is drivingly connected to the turntable body 20 for driving the turntable body 20 to rotate about a direction perpendicular to the disk surface 21. In operation, when the wheel pair is pushed to the turntable body 20 and the wheels of the wheel pair enter the grooves of the track 60, the driving mechanism 50 is started, and the driving mechanism 50 drives the turntable body 20 to rotate. Therefore, the driving mechanism 50 drives the turntable body 20 to rotate, manual rotation of the turntable body 20 is not needed, and labor intensity is reduced.
Further, referring to fig. 3 and 4, the driving mechanism 50 includes a power assembly 51, a driving gear 52 and a driven gear 53. The driving gear 52 is mounted on an output shaft of the power assembly 51, and the power assembly 51 can drive the driving gear 52 to rotate. The driven gear 53 is mounted on the disk surface 21 and is capable of being in driving engagement with the driving gear 52 to rotate the turntable body 20 in a direction perpendicular to the disk surface 21. Therefore, the driving gear 52 is matched with the driven gear 53 to drive the turntable body 20 to rotate, the transmission is stable, the transmission ratio is accurate, and the work is reliable.
Specifically, referring to fig. 3 and 4, the power assembly 51 includes a motor 511 and a speed reducer 512 drivingly connected to the motor 511, and the driving gear 52 is mounted on an output shaft of the speed reducer 512. During operation, the motor 511 is started, the speed reducer 512 reduces the speed and increases the torque to the driving gear 52, and the driving gear 52 is in transmission fit with the driven gear 53 to drive the turntable body 20 to rotate around the direction perpendicular to the turntable surface 21.
Of course, in other embodiments, the driving mechanism 50 may also rotate the turntable body 20 by means of gear driving, pulley driving, chain driving, etc.
Further, referring to fig. 3 and 4, the driving gear 52 is sleeved outside the output shaft of the power assembly 51 and detachably mounted on the output shaft of the power assembly 51 through a locking member 54. Specifically, a key, such as a flat key, is provided outside the output shaft of the power assembly 51, and the driving gear 52 is keyed to the output shaft of the power assembly 51. During operation, after the wheel pair is pushed to the turntable body 20, the power assembly 51 is started, the power assembly 51 drives the driving gear 52 to rotate, and the driving gear 52 is in transmission fit with the driven gear 53, so that the turntable body 20 is driven to rotate. After the turntable body 20 is rotated into position, the power assembly 51 is turned off. In special situations, such as power failure, etc., the locking member 54 is removed, and an external force is applied to the driving gear 52, so that the driving gear 52 can be removed from the output shaft of the power assembly 51, and thus the wheel set turntable in the electric mode can be converted into a wheel set turntable without power driving, and the turntable body 20 can be manually driven to rotate in a direction perpendicular to the turntable surface 21. Thus, the wheel set turntable not only can be used under the condition of power on, but also can be used under the condition of power off, and is flexible to use.
Specifically, referring to fig. 4, the outer surface of the locking member 54 is provided with threads. Alternatively, the retaining member 54 is a screw, bolt, or the like. The output shaft of power component 51 is equipped with the locking hole with retaining member 54 adaptation, and the pore wall in locking hole is equipped with and is used for being connected the complex screw thread with retaining member 54. Further, the locking member 54 is externally sleeved with a washer 55, and the washer 55 is pressed against the end surface of the driving gear 52 through the locking member 54. By providing the washer 55 in this manner, the drive gear 52 can be securely attached to the output shaft of the power unit 51. In this way, secure and reliable mounting of the drive gear 52 to the output shaft of the power unit 51 is ensured. Meanwhile, the driving gear 52 is conveniently detached from the output shaft of the power assembly 51, and the working efficiency is improved.
In one embodiment, referring to fig. 3 and 4, the end surface of the driving gear 52 is provided with a lifting hole 521 matched with the locking member 54, and the lifting hole 521 can be connected and matched with the locking member 54. When installed, the driving gear 52 is locked to the output shaft of the power assembly 51 by the locking member 54. If abnormal conditions such as power failure occur, the locking member 54 is detached from the output shafts of the driving gear 52 and the power assembly 51, then the locking member 54 is inserted into the lifting hole 521, the locking member 54 is connected and matched with the lifting hole 521, and external force acts on the locking member 54, so that the driving gear 52 can be rapidly pulled out, and the wheel set turntable is converted from the electric mode to the unpowered mode. In this way, the lifting hole 521 is provided in the end surface of the drive gear 52, so that the drive gear 52 can be easily and quickly detached from the output shaft of the power unit 51.
Further, referring to fig. 3 and 4, the outer surface of the locking member 54 is provided with threads, and the wall of the lifting hole 521 is provided with threads for coupling and matching with the locking member 54. Therefore, the locking piece 54 is conveniently and quickly connected and matched with the lifting hole 521, and the connection is firm and reliable; meanwhile, the locking member 54 can be conveniently detached from the lifting hole 521.
The method for determining the direction of the wheel set turntable according to one embodiment of the present invention provides the wheel set turntable according to any one of the embodiments, including the steps of:
the wheel set is pushed to the turntable body 20 and positioned in the guide groove 211;
rotating the turntable body 20 in a direction perpendicular to the disk surface 21 while detecting the orientation of the guide grooves 211;
when the first end notch 2111 or the second end notch 2112 of the guide groove 211 is located at the same orientation as the rail 60, the control throwing mechanism 30 throws the pair of wheels corresponding to the first end notch 2111 or the second end notch 2112.
Therefore, the throwing mechanism 30 is conveniently controlled to correspondingly throw the wheel pair to the first end notch 2111 or the second end notch 2112, the direction does not need to be determined manually, safety accidents caused by misjudgment of the direction are avoided, and meanwhile, the accuracy and the reliability of the direction determination are high.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "upper," "lower," "left," "right," and the like as used herein are for illustrative purposes only and do not denote a unique embodiment.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. A wheelset turntable, comprising:
the turntable body comprises a turntable surface, and the turntable body can rotate around the direction vertical to the turntable surface; the disc surface is provided with a guide groove matched with the wheel pair, and the guide groove is provided with a first end notch and a second end notch which are opposite;
the throwing mechanism is arranged corresponding to the guide groove and can throw wheel pairs towards the first end notch and the second end notch respectively; and
an orientation detection mechanism for detecting an orientation of the guide groove; when the orientation detection mechanism detects that the first end notch or the second end notch is located at the same orientation with the track, the throwing mechanism is controlled to correspondingly throw the wheel pair towards the first end notch or the second end notch.
2. The wheel-set turntable of claim 1, further comprising a frame, said turntable body being movably mounted to said frame;
the position detection mechanism comprises a detection piece and a matching piece matched with the detection piece, the detection piece and the matching piece are provided with at least two, preset angles between the detection pieces are arranged on the rack, at least two, the matching pieces are provided with the corresponding preset angles on the turntable body.
3. The wheel-pair turntable according to claim 2, wherein there are two of said detecting members, and said two detecting members are disposed at 90 ° between said frames; the fitting pieces are two, and the two fitting pieces are correspondingly arranged on the turntable body at 90 degrees.
4. The wheel-pair turntable according to claim 2, wherein said detecting member is a proximity switch and said mating member is an inductive member capable of inductively mating with said proximity switch.
5. The wheel-pair turntable according to any one of claims 1 to 4, wherein the throwing mechanism comprises a first throwing block and a second throwing block, the first throwing block being rotatably connected to the turntable body by a first rotating shaft, the second throwing block being rotatably connected to the turntable body by a second rotating shaft;
the first throwing block and the second throwing block respectively comprise a first throwing part and a second throwing part which can be accommodated in the guide groove, and the first throwing block can rotate around the first rotating shaft and is used for enabling the first throwing part to be lifted to abut against wheels of the wheel pair and throwing the wheel pair to the first end notch; the second throwing block can rotate around the second rotating shaft and is used for enabling the second throwing part to be lifted to abut against the wheel and throw the wheel pair to the second end notch.
6. The wheel-pair turntable of claim 5, wherein the throwing mechanism further comprises a first drive member and a second drive member, the first drive member and the second drive member being respectively in communication with the orientation detection mechanism; the first driving piece is in driving connection with the first throwing block and is used for driving the first throwing block to rotate around the first rotating shaft; the second driving piece is in driving connection with the second throwing block and is used for driving the second throwing block to rotate around the second rotating shaft.
7. The wheel-pair turntable according to claim 6, wherein the first throwing block and the second throwing block are respectively arranged along the extending direction of the guide groove;
one end of the first throwing block, which is close to the second throwing block, is rotatably connected with the turntable body through the first rotating shaft, and the first throwing part is arranged at the end part area of the first throwing block, which is far away from the first rotating shaft; the first driving piece is arranged corresponding to the first throwing part and is in driving connection with the first throwing block;
one end, close to the first throwing block, of the second throwing block is rotatably connected with the turntable body through the second rotating shaft, and the second throwing part is arranged in the end part area, far away from the second rotating shaft, of the second throwing block; the second driving piece is arranged corresponding to the second throwing part and is in driving connection with the second throwing block.
8. The wheel pair turntable according to any one of claims 1 to 4, wherein at least one side of the guide groove is provided with a positioning groove body, the positioning groove body comprises at least two groove walls oppositely arranged along the extension direction of the guide groove, at least two groove walls are provided with interference parts, and the interference parts are used for interference fit with the wheel faces of the wheel pair;
conflict portion is equipped with outside convex arc chamfer, the arc chamfer along with the crossing direction of guide way extending direction extends.
9. The wheel-pair turntable of any one of claims 1 to 4, further comprising a drive mechanism drivingly connected to the turntable body for rotating the turntable body in a direction perpendicular to the surface of the turntable.
10. A method of determining the orientation of a wheel-set turntable, characterized by providing a wheel-set turntable as claimed in any one of claims 1 to 9, comprising the steps of:
pushing the wheel pair to the turntable body and positioning the wheel pair in the guide groove;
rotating the turntable body in the direction perpendicular to the turntable surface and detecting the orientation of the guide slot;
when the first end notch or the second end notch of the guide groove is positioned at the same direction as the track, the throwing mechanism is controlled to correspondingly throw the wheel pair towards the first end notch or the second end notch.
CN202111473401.5A 2021-11-29 2021-11-29 Wheel set turntable and azimuth determining method thereof Active CN114166124B (en)

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CN116691764A (en) * 2023-06-14 2023-09-05 江苏华复轨道交通科技有限公司 Center rotating bracket and railway traffic vehicle body

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