CN114162150A - Bottom door closing state monitoring device and method thereof - Google Patents
Bottom door closing state monitoring device and method thereof Download PDFInfo
- Publication number
- CN114162150A CN114162150A CN202111385707.5A CN202111385707A CN114162150A CN 114162150 A CN114162150 A CN 114162150A CN 202111385707 A CN202111385707 A CN 202111385707A CN 114162150 A CN114162150 A CN 114162150A
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- China
- Prior art keywords
- bottom door
- pointer
- positioning block
- horizontal positioning
- control center
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- 238000012806 monitoring device Methods 0.000 title claims abstract description 32
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000001154 acute effect Effects 0.000 claims abstract description 11
- 238000009434 installation Methods 0.000 claims abstract description 9
- 238000012544 monitoring process Methods 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 4
- 238000012545 processing Methods 0.000 claims description 4
- 230000009471 action Effects 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000011179 visual inspection Methods 0.000 description 2
- 238000012790 confirmation Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000007306 turnover Effects 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D7/00—Hopper cars
- B61D7/02—Hopper cars with discharge openings in the bottoms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D7/00—Hopper cars
-
- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04N—PICTORIAL COMMUNICATION, e.g. TELEVISION
- H04N7/00—Television systems
- H04N7/18—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
- H04N7/183—Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a single remote source
Abstract
The invention discloses a bottom door closing state monitoring device and a method thereof, wherein the bottom door closing state monitoring device comprises a horizontal positioning block and a pointer, the horizontal positioning block is arranged on an installation seat plate in a horizontal arrangement, the pointer is arranged on a bottom door main shaft and is fixedly connected with the bottom door main shaft, and the bottom door main shaft can drive the pointer to rotate along with the bottom door main shaft when rotating; the pointer and the horizontal positioning block are vertically arranged when the bottom door is in a closed state; when the bottom door is opened, the pointer rotates along with the main shaft of the bottom door so as to form an acute angle or an obtuse angle with the horizontal positioning block. The bottom door closing state monitoring device is provided with the pointer and the horizontal positioning block, and the pointer can be driven to rotate along with the bottom door spindle when the bottom door spindle rotates, so that the opening or closing state of the bottom door can be judged according to the relative position between the pointer and the horizontal positioning block, the judgment difficulty is reduced, and the judgment accuracy is improved.
Description
Technical Field
The invention relates to the technical field of bottom doors of railway wagons, in particular to a bottom door closing state monitoring device and a bottom door closing state monitoring method.
Background
When the railway hopper car unloads in the unloading site, the main shaft of the bottom door is rotated by driving modes such as pneumatic control or mechanical touch, and the bottom door is driven to be opened or closed by the rotation of the main shaft. After the bottom door main shaft rotates and opens the bottom door, the goods flow out through the bottom door under the effect of self dead weight, and after the goods had been unloaded completely, the same drive modes such as pneumatic drive or mechanical touch made the bottom door main shaft rotate to drive the bottom door and close.
Along with the improvement of the technology, the vehicle can be unloaded in a stop state, a continuous unloading mode that the vehicle runs and unloads simultaneously is realized, the unloading work efficiency of the vehicle is greatly improved, and the use turnover time of the vehicle is greatly saved.
After unloading, the unloading bottom door needs to be correctly closed in place, otherwise, the running and later loading safety accidents of the vehicle are caused. The bottom door is closed in place, which is a key factor directly influencing the safe and reliable operation of the vehicle, and the closing in place of the bottom door is basically detected and confirmed by a worker in a field visual inspection mode at present.
Detection and confirmation are very important because the correct closing of the bottom door is a key factor for safe operation and loading of the vehicle. Firstly, for the unloading mode that the vehicle continuously runs and does not stop, difficulty and difficulty are increased for visual inspection, and the possibility of causing judgment errors is increased; another important reason is that the work environment of the unloading site is often poor and the operators have to work beside the track, with safety risks.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and provides a bottom door closing state monitoring device and a method thereof.
In order to achieve the above object, the present invention provides a bottom door closed state monitoring device for monitoring a bottom door of a railway wagon in a closed or open state, wherein the bottom door comprises an installation seat plate and a bottom door spindle, the bottom door spindle can rotate under the driving action of an external force to drive the bottom door to open or close, and the bottom door closed state monitoring device is characterized in that: the bottom door closing state monitoring device comprises a horizontal positioning block and a pointer, wherein the horizontal positioning block is installed on an installation seat plate and is horizontally arranged, the pointer is installed on a bottom door main shaft and is fixedly connected with the bottom door main shaft, and the pointer can be driven to rotate along with the bottom door main shaft when the bottom door main shaft rotates;
the pointer and the horizontal positioning block are vertically arranged when the bottom door is in a closed state; when the bottom door is opened, the pointer rotates along with the main shaft of the bottom door so as to form an acute angle or an obtuse angle with the horizontal positioning block.
Furthermore, the bottom door closing state monitoring device also comprises a camera device, wherein the camera device is arranged on the side surface of the track and is opposite to the pointer on the bottom door, and is used for acquiring image data of the relative position of the pointer and the horizontal positioning block.
Further, the bottom door closing state monitoring device further comprises a PLC control center, and the PLC control center is used for receiving image data of the relative position between the pointer and the horizontal positioning block transmitted by the camera equipment, and processing and judging the image data.
Further, if the relative positions of the pointer and the horizontal positioning block are vertically arranged, the PLC control center judges that the bottom door is in a closed state;
if the relative position of the pointer and the horizontal positioning block is arranged in an acute angle or an obtuse angle, the PLC control center judges that the bottom door is in an opening state.
Furthermore, the bottom door closing state monitoring device further comprises a display screen, wherein the display screen receives a data signal transmitted by the PLC control center and is used for displaying that the bottom door is in a closing or opening state.
Further, the camera equipment realizes data transmission with the PLC control center in a wireless or wired communication mode.
And further, the PLC control center realizes data transmission with the display screen in a wireless or wired communication mode.
The invention also provides a method for monitoring by using the bottom door closing state monitoring device, which comprises the following steps:
1) the camera equipment acquires image data of the relative position of the pointer and the horizontal positioning block and sends the image data to the PLC control center;
2) the PLC control center receives the image data of the relative position of the pointer and the horizontal positioning block, processes and judges the image data, and then sends the data to the display screen;
3) the display screen receives data transmitted by the PLC control center, and the bottom door is directly displayed in a closed or opened state through the display screen.
Furthermore, if the relative positions of the pointer and the horizontal positioning block are vertically arranged, the PLC control center judges that the bottom door is in a closed state; if the relative position of the pointer and the horizontal positioning block is arranged in an acute angle or an obtuse angle, the PLC control center judges that the bottom door is in an opening state.
Compared with the prior art, the invention has the following advantages:
firstly, the bottom door closing state monitoring device is provided with the pointer and the horizontal positioning block, and the pointer can be driven to rotate along with the bottom door main shaft when the bottom door main shaft rotates, so that the opening or closing state of the bottom door can be judged according to the relative position between the pointer and the horizontal positioning block, the difficulty and difficulty in judgment are reduced, and the accuracy of judgment is improved.
Secondly, the bottom door closing state monitoring device is provided with the camera equipment, the relative position of the pointer and the horizontal positioning block is collected through the camera equipment and is transmitted to the background of the operation control room through a data line, graphic data processing and judgment are carried out by taking the vertical direction of the pointer and the horizontal positioning block as a characteristic, the processed result is directly displayed on a screen through character conversion in characters such as closing and opening, an operator does not need to go to a discharging site, only needs to confirm the closing state of the bottom door of a vehicle through the display content of the screen in the control room, the intelligent degree is improved, the reliability of detecting the closing of the bottom door is improved, and the potential safety hazard of site operation is eliminated.
Thirdly, the method for monitoring the closing state of the bottom door is simple and visual, can remotely monitor, can realize field unmanned and intelligent monitoring, and is time-saving and labor-saving.
Drawings
FIG. 1 is a schematic structural view of a bottom door closed state monitoring device;
FIG. 2 is a schematic view of the bottom door closed condition monitoring apparatus shown in FIG. 1;
fig. 3 is a schematic view of an arrangement structure of an image pickup device and a pointer of the bottom door closed state monitoring apparatus shown in fig. 1;
FIG. 4 is a schematic signal transmission diagram of the bottom door closed state monitoring device;
in the figure: the installation seat plate 1, a bottom door spindle 2, a horizontal positioning block 3, a pointer 4, a camera device 5, a PLC control center 6 and a display screen 7.
Detailed Description
The following describes the embodiments of the present invention in detail with reference to the embodiments, but they are not intended to limit the present invention and are only examples. While the advantages of the invention will be apparent and readily appreciated by the description.
The bottom door closed state monitoring device as shown in fig. 1 to 3 is used for monitoring the closed or opened state of a bottom door of a railway wagon, the bottom door comprises an installation seat plate 1 and a bottom door spindle 2, the bottom door spindle 2 can rotate under the driving action of external force so as to drive the bottom door to open or close, the bottom door closed state monitoring device comprises a horizontal positioning block 3 and a pointer 4, and the horizontal positioning block 3 is installed on the installation seat plate 1 and is horizontally arranged and is always kept in a static state. The pointer 4 is arranged on the bottom door main shaft 2 and is fixedly connected with the bottom door main shaft 2, and the bottom door main shaft 2 can drive the pointer 4 to rotate along with the bottom door main shaft; when the bottom door is in a closed state, the pointer 4 and the horizontal positioning block 3 are vertically arranged; when the bottom door is opened, the pointer 4 rotates along with the bottom door spindle 2 so as to form an acute angle or an obtuse angle with the horizontal positioning block 3.
In this embodiment, a pointer 4 is welded and installed at the end of the bottom door spindle, the pointer 4 and the bottom door spindle 2 are connected into a whole and can rotate along with the bottom door spindle 2, a horizontal positioning block 3 is welded and installed on the installation seat plate of the bottom door, and when the bottom door is in a closed state, the pointer 4 is welded and assembled on the bottom door spindle 2 so that the pointer 4 and the horizontal positioning block 3 are perpendicular. If the bottom door is opened, the pointer 4 rotates along with the main shaft 2 of the bottom door and leaves the original position, so that the pointer and the horizontal positioning block 3 are not perpendicular to each other any more and form an acute angle or an obtuse angle.
As shown in fig. 4, the bottom door closed state monitoring device of this embodiment further includes a camera device 5, a PLC control center 6, and a display screen 7, where the camera device 5 is disposed on the side of the track of the unloading yard and directly opposite to the pointer 4 on the bottom door, and is used to collect image data of the relative position between the pointer 4 and the horizontal positioning block 3, and the camera device collects image data of the relative position between the pointer 4 at the end of the main shaft of the bottom door and the horizontal positioning block 3. The PLC control center 6 and the display screen 7 are arranged in the operation control room. And the PLC control center 6 is used for receiving the image data of the relative position of the pointer 4 and the horizontal positioning block 3 transmitted by the camera equipment 5, and processing and judging the image data. If the relative position of the pointer 4 and the horizontal positioning block 3 is vertically arranged, the PLC control center 6 judges that the bottom door is in a closed state. If the pointer 4 and the horizontal positioning block 3 are arranged in an acute angle or an obtuse angle, the PLC control center 6 judges that the bottom door is in an opening state. And the display screen 7 receives a data signal transmitted by the PLC control center 6 and is used for displaying that the bottom door is in a closed or open state. The camera equipment 5 realizes data transmission with the PLC control center 6 in a wireless or wired communication mode, and the PLC control center 6 realizes data transmission with the display screen 7 in a wireless or wired communication mode.
In the embodiment, when the vehicle finishes unloading and runs through the camera device 5 beside the rail immediately, the camera device acquires the relative position of the pointer 4 and the horizontal positioning block 3, transmits the relative position to the background of the operation control room through a data line, processes and judges graphic data by taking the vertical direction of the pointer 4 and the horizontal positioning block 3 as a characteristic, and directly displays the processed result on the screen of the display screen 7 through character conversion in the characters of closing or opening and the like, so that an operator does not need to go to an unloading site and only needs to confirm the closing state of the bottom door of the vehicle through the display content of the display screen 7 in the control room.
The invention also provides a method for monitoring by using the bottom door closing state monitoring device, which comprises the following steps:
1) the camera device 5 collects image data of the relative position of the pointer 4 and the horizontal positioning block 3 and sends the image data to the PLC control center 6;
2) the PLC control center 6 receives the image data of the relative position of the pointer 4 and the horizontal positioning block 3, processes and judges the image data, and then sends the data to the display screen 7; if the relative position of the pointer 4 and the horizontal positioning block 3 is vertically arranged, the PLC control center 6 judges that the bottom door is in a closed state; if the pointer 4 and the horizontal positioning block 3 are arranged in an acute angle or an obtuse angle, the PLC control center 6 judges that the bottom door is in an opening state.
3) The display screen 7 receives data transmitted by the PLC control center 6 and directly displays that the bottom door is in a closed or open state through the display screen.
The above description is only an embodiment of the present invention, and it should be noted that any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the protection scope of the present invention, and the rest that is not described in detail is the prior art.
Claims (10)
1. A bottom door closed state monitoring device is used for monitoring that a bottom door of a railway wagon is in a closed or opened state, the bottom door comprises an installation seat plate (1) and a bottom door main shaft (2), and the bottom door main shaft (2) can rotate under the driving action of external force so as to drive the bottom door to be opened or closed, and the bottom door closed state monitoring device is characterized in that: the bottom door closing state monitoring device comprises a horizontal positioning block (3) and a pointer (4), wherein the horizontal positioning block (3) is installed on an installation seat plate (1) and is horizontally arranged, the pointer (4) is installed on a bottom door main shaft (2) and is fixedly connected with the bottom door main shaft, and the pointer (4) can be driven to rotate along with the bottom door main shaft (2) when the bottom door main shaft (2) rotates;
when the bottom door is in a closed state, the pointer (4) and the horizontal positioning block (3) are vertically arranged; when the bottom door is opened, the pointer (4) rotates along with the bottom door spindle (2) to form an acute angle or an obtuse angle with the horizontal positioning block (3).
2. The bottom door closed condition monitoring device according to claim 1, wherein: the device comprises a camera device (5), wherein the camera device (5) is arranged on the side surface of a track and is just opposite to a pointer (4) on a bottom door, and is used for acquiring image data of the relative position of the pointer (4) and a horizontal positioning block (3).
3. The bottom door closed state monitoring device according to claim 2, wherein: the device comprises a PLC control center (6), wherein the PLC control center (6) is used for receiving image data of the relative position of a pointer (4) and a horizontal positioning block (3) transmitted by a camera device (5), and processing and judging the image data.
4. The bottom door closed state monitoring device according to claim 3, wherein: if the relative position of the pointer (4) and the horizontal positioning block (3) is vertically arranged, the PLC control center (6) judges that the bottom door is in a closed state.
5. The bottom door closed state monitoring device according to claim 3, wherein: if the pointer (4) and the horizontal positioning block (3) are arranged in an acute angle or an obtuse angle, the PLC control center (6) judges that the bottom door is in an opening state.
6. The bottom door closed condition monitoring device according to claim 5, wherein: the display device comprises a display screen (7), wherein the display screen (7) receives a data signal transmitted by a PLC control center (6) and is used for displaying that the bottom door is in a closed or open state.
7. The bottom door closed condition monitoring device according to claim 6, wherein: the camera equipment (5) realizes data transmission with the PLC control center (6) in a wireless or wired communication mode.
8. The bottom door closed condition monitoring device according to claim 7, wherein: and the PLC control center (6) realizes data transmission with the display screen (7) in a wireless or wired communication mode.
9. A method of monitoring using the bottom door closed condition monitoring apparatus of claim 8, wherein: the method comprises the following steps:
1) the camera equipment (5) collects image data of the relative position of the pointer (4) and the horizontal positioning block (3) and sends the image data to the PLC control center (6);
2) the PLC control center (6) receives the image data of the relative position of the pointer (4) and the horizontal positioning block (3), processes and judges the image data, and then sends the data to the display screen (7);
3) the display screen (7) receives data transmitted by the PLC control center (6) and directly displays that the bottom door is in a closed or open state through the display screen.
10. The method of claim 9, wherein: if the pointer (4) and the horizontal positioning block (3) are vertically arranged in relative positions, the PLC control center (6) judges that the bottom door is in a closed state; if the pointer (4) and the horizontal positioning block (3) are arranged in an acute angle or an obtuse angle, the PLC control center (6) judges that the bottom door is in an opening state.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111385707.5A CN114162150A (en) | 2021-11-22 | 2021-11-22 | Bottom door closing state monitoring device and method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111385707.5A CN114162150A (en) | 2021-11-22 | 2021-11-22 | Bottom door closing state monitoring device and method thereof |
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| CN114162150A true CN114162150A (en) | 2022-03-11 |
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| CN202111385707.5A Pending CN114162150A (en) | 2021-11-22 | 2021-11-22 | Bottom door closing state monitoring device and method thereof |
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| CN111516715A (en) * | 2020-04-30 | 2020-08-11 | 中车太原机车车辆有限公司 | System and method for monitoring opening and closing states of bottom door of coal hopper car |
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2021
- 2021-11-22 CN CN202111385707.5A patent/CN114162150A/en active Pending
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| EP0749879A1 (en) * | 1995-06-19 | 1996-12-27 | Difco, Inc. | Railroad hopper doors and positioning system |
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Application publication date: 20220311 |
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