CN114161742A - Production method of aluminum-plastic composite board for embedded light bar - Google Patents

Production method of aluminum-plastic composite board for embedded light bar Download PDF

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Publication number
CN114161742A
CN114161742A CN202111554265.2A CN202111554265A CN114161742A CN 114161742 A CN114161742 A CN 114161742A CN 202111554265 A CN202111554265 A CN 202111554265A CN 114161742 A CN114161742 A CN 114161742A
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CN
China
Prior art keywords
aluminum
plastic composite
plate
plate strip
groove
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Pending
Application number
CN202111554265.2A
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Chinese (zh)
Inventor
陆峰
徐海飞
马国栋
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Shanghai Huayuan New Composite Materials Co Ltd
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Shanghai Huayuan New Composite Materials Co Ltd
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Application filed by Shanghai Huayuan New Composite Materials Co Ltd filed Critical Shanghai Huayuan New Composite Materials Co Ltd
Priority to CN202111554265.2A priority Critical patent/CN114161742A/en
Publication of CN114161742A publication Critical patent/CN114161742A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D7/00Producing flat articles, e.g. films or sheets
    • B29D7/01Films or sheets
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D19/00Flanging or other edge treatment, e.g. of tubes
    • B21D19/08Flanging or other edge treatment, e.g. of tubes by single or successive action of pressing tools, e.g. vice jaws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23CMILLING
    • B23C3/00Milling particular work; Special milling operations; Machines therefor
    • B23C3/28Grooving workpieces
    • B23C3/30Milling straight grooves, e.g. keyways
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/06Grooving involving removal of material from the surface of the work
    • B26D3/065On sheet material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C69/00Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
    • B29C69/001Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts

Abstract

The invention discloses a production method of an aluminum-plastic composite plate for an embedded light bar, which comprises the following steps: step S1: obtaining a thermally-compounded and molded aluminum-plastic composite plate strip; step S2: continuously forming first grooves on surface aluminum plates on the surface of a traveling aluminum-plastic composite plate strip, and exposing the surface of a core plate below the surface aluminum plates; step S3: continuously hollowing out the core plate below along the first groove, continuously forming a second groove, and exposing the surface of the bottom aluminum plate below the core plate; step S4: and continuously moving the suspended part of the surface aluminum plate on the second groove to reciprocate and press down in a segmented manner, so that the suspended part is bent to be attached to the section of the core plate section by section according to a fixed length, and the full length of the aluminum-plastic composite plate strip forms a light trough structure. The invention realizes the online processing of the lamp groove on the aluminum-plastic composite plate strip, reduces the secondary processing burden of cabinet furniture enterprises, and is more neat and beautiful in vision.

Description

Production method of aluminum-plastic composite board for embedded light bar
Technical Field
The invention relates to the technical field of material processing, in particular to a production method of an aluminum-plastic composite plate for an embedded lamp strip.
Background
Recently, the building decoration industry has begun to become popular and simple, light luxury styles, and a large number of light fixtures have begun to be installed inside cabinet furniture, making the interior of the cabinet brighter, and making it more convenient to take items. The lamp has more and more styles in the development of cabinet furniture, and has evolved from the traditional mode of installing small lamps in a cabinet to the current mode of installing lamps in each floor. The installation mode of the lamp generally adopts an embedded mode to increase the aesthetic degree.
A conventional embedded light bar installation mode is that a groove is formed in the surface of a plate of cabinet furniture, then fixing glue is coated on the periphery of the groove, and an aluminum alloy light groove is embedded into the groove when the fixing glue is not dry. After the fixing glue is dried, the back of the light bar is pasted on the aluminum groove, and finally the lampshade is covered. The method has the defects that secondary processing and slotting are required to be carried out on the plate, the aluminum alloy lamp groove is not firm enough to be fixed by using glue, and the aluminum alloy lamp groove serving as a main accessory is difficult to omit. Meanwhile, the method can not keep the whole unity and perfection of the architectural decoration surface, and the visual effect is influenced.
The aluminum-plastic composite board is widely applied to cabinet furniture panels due to the advantages of light weight, easy installation, good flatness, good weather resistance, rich colors and the like, but the embedded light bar cannot be directly installed on the aluminum-plastic composite board, and only a secondary processing mode of splicing can be adopted. Therefore, the overall appearance is influenced, and the complexity of process installation is increased.
If before the aluminum-plastic composite board leaves the factory, the aluminum-plastic composite board product with the integrated lamp slot is processed as required, and the defect that the embedded lamp body cannot be directly installed when the conventional aluminum-plastic composite board is applied to cabinet furniture can be overcome.
Therefore, an on-line production technology for the aluminum-plastic composite panel of the embedded light bar needs to be designed.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a production method of an aluminum-plastic composite plate for an embedded light bar.
One technical solution of the present invention to achieve the above object is:
a production method of an aluminum-plastic composite plate for an embedded light bar comprises the following steps:
step S1: obtaining a thermally-compounded and molded aluminum-plastic composite plate strip;
step S2: continuously forming first grooves on surface aluminum plates on the surface of the running aluminum-plastic composite plate strip, and exposing the surface of the core plate below the surface aluminum plates;
step S3: continuously hollowing the core plate below along the first groove, continuously forming a second groove, and exposing the surface of the bottom aluminum plate below the core plate;
step S4: and continuously moving the suspended part of the surface aluminum plate on the second groove to reciprocate and press down in a segmented manner, so that the suspended part is bent to be attached to the section of the core plate section by section according to a fixed length, and a light trough structure is formed on the aluminum-plastic composite plate strip in the full length.
Further, the step S2 specifically includes:
and taking the end of the advancing aluminum-plastic composite plate strip as a starting point, and carrying out rotary cutting processing on the surface layer aluminum plate by using a straight milling cutter, continuously forming a first groove along the production line direction on the surface layer aluminum plate, and exposing the surface of the core plate below the surface layer aluminum plate.
Further, the step S3 specifically includes:
and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, carrying out rotary cutting and hollow processing on the core plate below the starting point along the notch of the first groove by utilizing a T-shaped milling cutter, continuously forming a second groove below the first groove along the production line direction, and exposing the surface of the bottom aluminum plate below the core plate, so that the part of the surface aluminum plate, which is positioned on the second groove, becomes a suspension part.
Further, the step S4 specifically includes:
and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, and synchronously moving the suspension part to and fro in a segmented manner by utilizing an inverted trapezoidal punch to press down the suspension part in a reciprocating manner, so that the suspension part is bent to a vertical state which is attached to the section of the core plate section by section according to the fixed length of the punch, and the end surface of the suspension part is contacted with the surface of the bottom aluminum plate, thereby forming a light trough structure on the aluminum-plastic composite plate strip in the full length manner.
Further, the lateral width of the overhanging portion on the second groove corresponds to the thickness of the core plate.
Further, the step S1 specifically includes:
step S11: obtaining a continuously extruded and pre-shaped core plate strip;
step S13: respectively sticking adhesive films on the upper and lower surfaces of the running core plate strip;
step S15: respectively attaching a surface layer aluminum plate strip and a bottom layer aluminum plate strip to the upper surface and the lower surface of the core plate strip which is in the process of traveling and is adhered with the adhesive film;
step S17: and performing continuous thermal compounding on the bottom layer aluminum plate strip, the core plate strip and the surface layer aluminum plate strip, and cooling to obtain the aluminum-plastic composite plate strip subjected to thermal compounding molding.
Further, between the step S13 and the step S15, a step S14 is further included:
and continuously cutting off the redundant edge of the core plate strip which is in the process of running and is adhered with the adhesive film, so that the width of the core plate strip after the edge is cut off corresponds to the width of the surface layer aluminum plate strip and the bottom layer aluminum plate strip.
Further, the method also includes step S5:
and forming a protective film on the surface of the aluminum-plastic composite plate strip with the light trough structure in the process of traveling.
Further, the method also includes step S6:
and (4) performing fixed-length plate shearing on the advancing aluminum-plastic composite plate strip with the protective film to obtain the finished aluminum-plastic composite plate with the lamp slot structure.
Further, the method also includes step S7:
and collecting, stacking and packaging the finished aluminum-plastic composite plate with the lamp slot structure.
Compared with the prior art, the invention has the following advantages:
(1) through carrying out first recess, second recess and the combination formula processing that the punching press was buckled in proper order to the aluminum-plastic composite panel slab band in marcing, can utilize the direct online processing of original surface course aluminum plate material to form the light trough structure that is used for embedded lamp strip on the aluminum-plastic composite panel slab band, make and form seamless combination between light trough and the aluminum-plastic composite panel face, realize that aluminum-plastic composite panel decorates the whole unity and the perfect of surface and lamp body, more neat and artistic in the vision.
(2) Through on-line processing light trough on the plastic-aluminum composite panel production line, solved the defect that the plastic-aluminum composite panel can not the direct mount embedded lamp body when being applied to cupboard furniture in the past, for the tradition fix the decorative board of aluminum alloy light trough with gluing after through the secondary operation fluting, both strengthened the holistic firmness of lighting apparatus, saved the aluminum alloy light trough material again to great market potential has.
(3) The straight milling cutter is matched with the T-shaped milling cutter, the first slotting and the second slotting are processed on the aluminum-plastic composite plate in a full-length mode, the inverted trapezoidal punch is matched with the belt to perform movable continuous stamping flanging, good connection between segmented stamping is achieved, the problem that the lamp grooves are processed on the aluminum-plastic composite plate in a full-length mode is successfully solved, the inconvenience that secondary processing needs to be performed on the aluminum-plastic composite plate cut to length is avoided, the processing period is shortened, and the cost is saved.
(4) Through carrying out the online excision of the limit portion to the core plate material after the presetting, can make the width of the core plate material after the limit portion excision correspond with the width that is used for forming surface aluminum plate and bottom aluminum plate's aluminium coil material, avoided follow-up again to carry out whole side cut processing to the aluminium-plastic composite panel slab band that has compounded, the compound too high temperature of taking turns of having prevented among the heat recombination bonding process melts exposed core plate material, thereby lead to the quality accident that exposed core plate material bonding caused on the heat recombination wheel, the loss of aluminium coil has been saved simultaneously again, the material utilization ratio has been promoted, and the compound production energy consumption of unnecessary material has been saved.
Drawings
Fig. 1 is a schematic view of a process flow and a layout of production equipment of a method for producing an aluminum-plastic composite panel for an embedded light bar according to a preferred embodiment of the invention.
Fig. 2 is a schematic view of the operation state of the core plate trimming process using the cutter according to a preferred embodiment of the present invention.
Fig. 3 is a schematic view illustrating an operation state when a straight milling cutter is used to machine the first groove according to a preferred embodiment of the present invention.
Fig. 4 is a schematic view illustrating an operation state when a T-shaped milling cutter is used to machine the second groove according to a preferred embodiment of the present invention.
Fig. 5 is a schematic view illustrating an operation state of bending and flanging by using an inverted trapezoidal punch according to a preferred embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a finished product of an aluminum-plastic composite panel for an embedded light bar produced by a method for producing an aluminum-plastic composite panel for an embedded light bar according to a preferred embodiment of the invention.
Detailed Description
In order to better understand the technical solution of the present invention, the following detailed description is given by way of specific examples.
The invention relates to a production method of an aluminum-plastic composite plate for an embedded light bar, which comprises the following steps:
step S1: obtaining a thermally-compounded and molded aluminum-plastic composite plate strip;
step S2: continuously forming first grooves on surface aluminum plates on the surface of the running aluminum-plastic composite plate strip, and exposing the surface of the core plate below the surface aluminum plates;
step S3: continuously hollowing the core plate below along the first groove, continuously forming a second groove, and exposing the surface of the bottom aluminum plate below the core plate;
step S4: and continuously moving the suspended part of the surface aluminum plate on the second groove to reciprocate and press down in a segmented manner, so that the suspended part is bent to be attached to the section of the core plate section by section according to a fixed length, and a light trough structure is formed on the aluminum-plastic composite plate strip in the full length.
Please refer to fig. 1. In a preferred embodiment, the method for producing an aluminum-plastic composite panel for an embedded light bar of the present invention sequentially comprises the following steps: the extrusion molding core plate, paste the adhesive film, the core side cut, the aluminium book unreels, and the thermal recombination cools off, processes first recess, processes the second recess, removes the turn-ups, pastes the protection film, and the scale is cuted, and the finished product is collected.
Moreover, the production method of the aluminum-plastic composite panel for the embedded light bar can adopt the production equipment corresponding to the links of the process flow in fig. 1 to realize the production of the aluminum-plastic composite panel for the embedded light bar, and the production equipment can comprise the following components which are sequentially arranged along a production line: the device comprises an extrusion molding device 10, a film pasting device 11, an edge cutting device 12, an unreeling device 13, a thermal compounding device 14, a cooling device 15, a first grooving device 16, a second grooving device 17, a movable flanging device 18, a protective film pasting device 19, a driving traction device 20, a plate shearing sub-device 21 and a finished product collecting device 22.
The step S1 may include steps of extruding the core plate, adhering the adhesive film, trimming the core plate, unwinding the aluminum coil, thermal laminating, and cooling in the above process.
Wherein, the core plate extrusion molding link can specifically include:
step S11: a continuously extruded and pre-shaped strip of core board is obtained.
Please refer to fig. 1. An extrusion apparatus 10 may be used to continuously extrude core material, such as PE (polyethylene) plastic pellets, into a pre-formed PE plastic core. The pre-shaped PE plastic core board is finally shaped in the subsequent compounding process with the aluminum material to form the high-pressure low-density PE plastic core board.
Other commonly used fire-resistant core materials may also be used as the core material.
In a preferred embodiment, the extrusion device 10 may be an extruder.
The step of adhering the adhesive film may specifically include:
step S13: adhesive films are respectively adhered to the upper and lower surfaces of the running core strip.
A film-sticking apparatus 11 including two film-sticking machines, such as heat-sticking machines, disposed on the upper and lower sides of the pre-shaped core material for continuously sticking the adhesive film on the upper and lower surfaces of the continuously extruded pre-shaped core material may be used.
The adhesive film may be, for example, a polymer adhesive film which has good adhesion when hot-melted.
The core plate edge cutting link specifically comprises:
step S14: and continuously cutting off the redundant edge of the core plate strip which is in the process of running and is adhered with the adhesive film, so that the width of the core plate strip after the edge is cut off corresponds to the width of the surface layer aluminum plate strip and the bottom layer aluminum plate strip.
Please refer to fig. 2 in conjunction with fig. 1. In a preferred embodiment, a trimming device 12 is disposed above and on both sides of the output tape of the laminated core 232, and comprises two cutting knives (edge cutters) 121 for performing on-line cutting of the edges of the pre-shaped and laminated core 232 material, so that the width of the core 232 material after edge cutting corresponds to the width of the subsequent aluminum roll.
The PE plastic core plate 232 extruded by the extruding machine is required to be adjusted to be about 20mm wider than the standard set width by the influence of the thermal expansion and cold contraction production environment and the influence of the equipment vibration precision error, and is cooled and shaped after being pasted with the upper and lower macromolecule adhesive films by the film pasting wheel of the thermal pasting machine, and then is thermally compounded and bonded with the upper and lower aluminum coils of the next procedure. The purpose of adjusting the width of the extruded core plate 232 to be 20mm wider than the standard set width is to ensure that the upper and lower polymer adhesive films can be completely adhered to the surface of the plastic core plate 232 in the film adhering process.
In the conventional production process, the upper and lower aluminum coils in the subsequent process are required to be widened by 20mm in a matching way so as to completely cover the plastic core plates 232 after bonding, and the exposed PE plastic core plates 232 beyond the specification are prevented from being melted at an overhigh temperature in the thermal compound bonding process, so that the exposed PE core plates 232 are bonded on the thermal compound wheel to cause quality accidents. However, the upper and lower aluminum coils with the width of 20mm must be cut and wasted through a cutting link, which causes waste of materials and energy consumption.
The characteristic of setting up the edge cutting device 12, namely extrude PE plastics core 232 in the extruder, after the cooling is finalized the design after the upper and lower polymer adhesive film of sticking film wheel sticking of heat-sticking machine, before the upper and lower aluminium book of the later process is bonded, install a set of edge cutter mechanism that can adjust distance, angle of adjustment additional, cut the core 232 size to the standard size accurately. Therefore, the subsequent matched upper and lower aluminum coils can be bonded and compounded at high temperature by adopting standard specification and size. The method has the advantages of saving the loss of the aluminum coil, improving the material utilization rate and saving the production energy consumption of 20mm material composition.
In a preferred embodiment, the cutting edge of the cutter 121 is oriented at an angle of 45 degrees to the opposite direction of the core 232, while ensuring that the cutting edge completely cuts the core 232.
The core plates 232 are driven by the straight-ahead pulling force on the conveying shafts of the core plates 232 to move forward at a constant speed, and the redundant core plates 232 with the two sides exceeding the standard set width are continuously and automatically cut off at the position of the cutter 121 and fall into a core plate collecting box to be recovered.
Thus, the cut PE plastic core plate 232 and the subsequently matched upper and lower aluminum coils can be bonded and compounded at high temperature by adopting standard specification and size. Moreover, the end surfaces of the two sides of the trimmed PE plastic core 232 become smooth and flat.
The aluminum coil unreeling link specifically comprises:
step S15: and respectively attaching a surface layer aluminum plate strip and a bottom layer aluminum plate strip to the upper surface and the lower surface of the core plate strip which is in the process of traveling and is adhered with the adhesive film.
Please refer to fig. 1. One unwinding device 13, including two unwinding mechanisms, such as an unwinding machine, disposed at upper and lower sides of the output filmed core 232, is used to unwind (unwind) two aluminum rolls respectively to be attached to upper and lower surfaces of the core 232 material, thereby forming a bottom aluminum sheet 231 and a surface aluminum sheet 233 (refer to fig. 3) on the upper and lower surfaces of the core 232 material, respectively.
The thermal compounding and cooling stages may include:
step S17: and performing continuous thermal compounding on the bottom layer aluminum plate strip, the core plate strip and the surface layer aluminum plate strip, and cooling to obtain the aluminum-plastic composite plate strip subjected to thermal compounding molding.
Please refer to fig. 1. A thermal compounding device 14 may be used, which includes a plurality of thermal compounding wheels disposed at upper and lower sides of the plate strip having a sandwich structure of the bottom aluminum plate 231, the core plate 232, and the surface aluminum plate 233, which is outputted after being unreeled, for compounding the bottom aluminum plate 231, the core plate 232, and the surface aluminum plate 233 through an adhesive film by heating, so as to form the aluminum-plastic composite plate strip 23 (refer to fig. 5).
The cooling device 15, which includes a plurality of fans disposed in the box, is used to cool the outputted thermal aluminum-plastic composite plate strip 23 from the upper and lower sides to form the final shaped aluminum-plastic composite plate strip 23.
Wherein, a plate chain conveying device can be arranged among the cooling device 15, the first slotting device 16, the second slotting device 17 and the movable flanging device 18.
In a preferred embodiment, the plate chain conveying device may include a plate chain conveyor, which is provided with a plurality of power rollers in parallel and driven by the power rollers, for conveying the aluminum-plastic composite plate strip 23.
In a preferred embodiment, the plate chain conveying device can be configured in a plurality of numbers, and can be disposed not only on the production line among the cooling device 15, the first grooving device 16, the second grooving device 17 and the movable flanging device 18, but also on other necessary stations of the production line, for example, between the film sticking device 11 and the unwinding device 13, between the heat compounding device 14 and the cooling device 15, between the movable flanging device 18 and the film sticking device 19, between the plate shearing sub-device 21 and the finished product collecting device 22, and the like. And synchronous driving or independent driving can be formed between the plate chain conveying devices.
The step of processing the first groove specifically comprises:
step S2: the end of the advancing aluminum-plastic composite plate strip is used as a starting point, a straight milling cutter is used for carrying out rotary cutting processing on the surface aluminum plate, a first groove along the production line direction is continuously formed in the surface aluminum plate, and the surface of the core plate below the surface aluminum plate is exposed.
The step of processing the second groove may specifically include:
step S3: and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, carrying out rotary cutting and hollow processing on the core plate below the starting point along the notch of the first groove by utilizing a T-shaped milling cutter, continuously forming a second groove along the production line direction under the first groove, and exposing the surface of the bottom aluminum plate below the core plate so that the part of the surface aluminum plate, which is positioned on the second groove, becomes a suspension part.
Please refer to fig. 1. In a preferred embodiment, a first grooving apparatus 16 and a second grooving apparatus 17 are used, which may comprise two engraving devices, such as two engraving machines, disposed above the line of travel of the plate link conveyor.
The engraving machine is provided with a digital control computer provided with engraving control software in a matched manner, and each hardware mechanism of the engraving machine is coordinately controlled. The electric control cabinet can directly drive the engraving machine to generate mechanical motion according to a control instruction sent by the numerical control computer, detect various states of the engraving machine and feed back the states to the numerical control computer and control software for identification and processing.
The engravers comprise a first engraver belonging to the first grooving device 16 and a second engraver belonging to the second grooving device 17.
The first engraving machine is configured to continuously form a first groove 241 (refer to fig. 5) along the production line direction on the surface aluminum plate 233 from the end of the aluminum-plastic composite plate strip 23 as a starting point, so as to expose the surface of the core plate 232.
When opening first recess 241, set up first engraver earlier: and setting a fixed-point carving position and a grooving depth according to the standard position of the light bar installation required by the order.
Please refer to fig. 3. In a preferred embodiment, the first engraver may be fitted with a straight milling cutter 161, which may be, for example, a straight flute alloy milling cutter. The arrangement of the grooving depth needs to ensure that the grooving depth exceeds the thickness of the surface layer aluminum plate 233, and the selection standard of the diameter size of the cutter head is determined by referring to the width of the lamp groove 24 (refer to fig. 6) which needs to be formed.
When the first engraving machine performs slotting on the surface aluminum plate 233, the power carrier roller of the plate chain conveyor drives the front end of the aluminum-plastic composite plate belt 23 to advance to the position right below the first engraving machine. The first engraving machine performs fixed-point grooving by using a straight-groove alloy milling cutter, the aluminum-plastic composite plate strip 23 is driven by a power carrier roller and is drawn by a driving and drawing device 20 in front of a production line, and when the straight-groove alloy milling cutter runs at a high speed, a straight-groove of a first groove 241 is automatically formed on a surface aluminum plate 233 of the aluminum-plastic composite plate strip 23.
The second engraving machine is used for hollowing out the core plate 232 below the surface layer aluminum plate 233 by using the end of the aluminum-plastic composite plate strip 23 conveyed to the second engraving machine as a starting point and through the notch of the first groove 241, so as to continuously open a second groove 242 (refer to fig. 6) along the production line direction right below the first groove 241 and expose the surface of the bottom layer aluminum plate 231.
Please refer to fig. 4. In a preferred embodiment, the second engraving machine may be fitted with a T-mill 171, such as a straight shank T-slot alloy mill. The depth of the slot is set to ensure that the depth of the slot does not damage the bottom aluminum plate 231. The core 232 core material at the edges of the two sides after slotting is exposed outside. The thickness of the cutter head is equal to the thickness of the plastic core plate 232 in the aluminum-plastic composite plate, and the diameter of the cutter head is determined according to the width of the light groove 24 required when the light bar is finally installed.
When the second engraving machine performs slotting (hollowing) on the plastic core plate 232, the power carrier roller of the plate chain conveyor drives the front end of the aluminum-plastic composite plate belt 23 to advance to the position right below the second engraving machine. The second engraving machine adopts a straight handle T-shaped groove alloy milling cutter to perform fixed-point grooving along the position of the straight groove (the first groove 241), the aluminum-plastic composite plate strip 23 is driven by a power carrier roller and is drawn by a traction device 20 driven in front of the production line, and when the straight handle T-shaped groove alloy milling cutter runs at a high speed, a T-shaped groove is automatically processed on the middle plastic core plate 232 of the aluminum-plastic composite plate strip 23. The T-slot includes a second groove 242 in the core 232 layer and a first groove 241 connecting the facing aluminum 233 layer directly above the second groove 242.
The width of the second groove 242 is greater than the width of the first groove 241, so that the aluminum facing sheet 233 above the second groove 242 has a horizontal overhang (overhang portion) 2331 extending from the notched end of the second groove 242 to the notched end of the first groove 241. The hanging portion 2331 has a lateral width extending into the second groove 242 corresponding to the thickness of the core 232.
The moving flanging link may include:
step S4: and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, and synchronously moving the suspension part back and forth by utilizing an inverted trapezoidal punch to press down in a segmented manner, so that the suspension part is bent to a vertical state which is attached to the section of the core plate section by section according to the fixed length of the punch, and the end surface of the suspension part is contacted with the surface of the bottom aluminum plate, thereby forming a lamp groove structure on the aluminum-plastic composite plate strip in the full length.
Please refer to fig. 1. A movable flanging device 18 can be used to take the end of the aluminum-plastic composite plate strip 23 as a starting point and repeatedly press down at a reciprocating speed matched with the conveying speed of the plate chain conveyor, so that a section of the suspended portion 2331 with a fixed length (for example, 1000mm) connected in the movement is bent to a vertical state attached to the cross section of the core plate 232 during each pressing down, and the end surface of the suspended portion 2331 is contacted with the surface of the bottom aluminum plate 231, thereby forming a light trough 24 structure on the aluminum-plastic composite plate strip 23 in the full length.
In a preferred embodiment, the moving turn-up device 18 may comprise a moving high speed punch located above the run of the plate chain conveyor. The linear travel distance of the press along the production line is, for example, 2000 mm. The movable flanging device 18 also comprises a positioning induction system which is arranged in a four-direction positioning mode by adopting an x y shaft and is arranged on two sides of the plate chain conveyor. And the numerical control computer is used for carrying out coordination control on each hardware mechanism of the positioning induction system and the punching machine. The electric control cabinet directly drives the punching machine to generate mechanical motion according to a control instruction sent by the numerical control computer, detects various states of the punching machine, and feeds the states back to the numerical control computer and control software for recognition and processing.
The positioning induction system can adopt an absolute positioning technology and is correspondingly provided with an absolute positioning sensor for sensing the edge of the front end of the plate strip. Wherein, 2 groups of 4 aluminum coil edge tracking sensors are arranged at the left, the right, the front and the back of the two sides of the operation line of the plate chain conveyor, and the edge tracking sensors are connected with a positioning induction system.
The first group of 2 aluminum coil edge tracking sensors are connected on the same horizontal line to form an X linear axis, and the positions of the two sides of the operation line of the split plate chain conveyor are consistent with the initial position of the linear moving distance of the punching machine; and the second group of 2 aluminum coil edge tracking sensors are also connected on the same horizontal line and also form an X linear axis, and the accurate linear distance of 1000mm is kept between the two sides of the operation line of the split plate chain conveyor and the linear movement distance starting position of the punching machine. Thus, the distance between two adjacent aluminum coil edge tracking sensors on one side of the operation line of the plate chain conveyor is 1000mm, and two Y linear axes are formed on two sides of the operation line.
When 23 front ends of aluminum-plastic composite panel strips with aluminum skins exposed outside after slotting are advanced to a punching machine station, the first group of 2 aluminum roll edge tracking sensors detect the aluminum skins and feed back the aluminum skins to a positioning induction system to position the initial position, and the second group of 2 aluminum roll edge tracking sensors feed back the aluminum skins to the positioning induction system when detecting the aluminum skins, wherein the distance between the two groups of edge tracking sensors is just consistent with the punch length (namely the fixed length) of the punching machine. The positioning sensing system feeds back to a digital control computer (host), a control instruction sent by the digital control computer directly drives the punching machine to generate mechanical motion, and the punching machine starts to move for the first time from a moving initial position (punching a suspension portion 2331 with the fixed length of 1000 mm). After the first punching, the punch quickly returns to the initial position and starts to punch again (punch a second 1000mm long overhang 2331 and end-to-end with the first 1000mm long overhang 2331).
When the punching machine moves and punches, the punching machine is firstly set: performing fixed-point stamping setting according to standard positions of the light bar installation required by the order, wherein the position setting is consistent with the grooving fixed-point setting; the moving speed of the punching machine is consistent with the linear speed setting of the production line; the punch is adjusted to the side of the second engraver.
Please refer to fig. 5. In a preferred embodiment, the press is provided with a dedicated die, such as a movable dedicated guide punch 181, and the reciprocating speed of the punch 181 is matched to the driving and conveying speed (linear speed) of the power roller. The punch 181 may be in the shape of an inverted trapezoid, with the trapezoidal sides of the trapezoid having a convex curvature.
The punch 181 has a length of the punch 181 corresponding to the fixed length of the one piece of the overhang 2331 for each depression and has a width of the punch 181 corresponding to the notch of the second groove 242. For example, the length of the punch 181 may be 1000 mm. The width of the lower terrace surface of the punch 181 is preferably about 1-2 mm smaller than the diameter of the T-shaped groove, and the width of the upper terrace surface of the punch 181 is preferably about 0.1mm smaller than the diameter of the T-shaped groove.
When the punching machine punches, the shape (angle) of the suspending part 2331 reserved at the slotting position of the metal composite plate surface layer aluminum plate 233 is changed by the pressure of the punching machine through the punch 181, so that the suspending part 2331 of the surface layer aluminum plate 233 is continuously closed to the sections of the plastic core plates 232 at two sides until the surface of the plastic core plates is tightly attached to the surface of the exposed core material, thereby achieving the effect of covering the exposed core material.
During punching production, when the positioning induction system induces that the front end of the grooved aluminum-plastic composite plate strip 23 reaches the position right below the punch 181 of the punching machine, the moving punching is controlled to start. And (3) punching at the uniform punching speed of not more than 20mm/s by using a punching machine, carrying out static pressure for several seconds after punching is completed, lifting the punch 181, returning the punching machine to the original position, and continuously carrying out secondary moving punching. In the stamping production, the overhanging portion 2331 of the whole length of the aluminum plate 233 on the upper surface of the plate strip in the process of running is continuously and sectionally stamped and bent, and the process is repeated until the tail end of the plate strip. And, during each punching, the punch 181 moves forward 1000mm distance synchronously with the aluminum-plastic composite plate strip 23, and completes a complete punching step in the moving process to form a lamp slot section with a fixed length of 1000mm, and then lifts up and retreats to the initial position to perform the second synchronous moving punching, so as to continuously form a new lamp slot section with a fixed length of 1000mm, and the head and the tail of the two lamp slot sections formed by the two punching are connected.
The step of attaching the protective film can comprise:
step S5: and forming a protective film on the surface of the aluminum-plastic composite plate strip with the light trough structure in the process of traveling.
Please refer to fig. 1. In a preferred embodiment, a protective film coating device 19, such as a conventional film coating machine, is disposed on the production line in front of the press machine to form a protective film on the surface of the aluminum-plastic composite panel strip with the light trough structure during the process.
In a preferred embodiment, a driving traction device 20, which may be a conventional driving traction machine, is further provided on the production line between the protective film attaching device 19 and the plate shearing sub-device 21.
The cut-to-length cutting link may include:
step S6: and (4) performing fixed-length plate shearing on the advancing aluminum-plastic composite plate strip with the protective film to obtain the finished aluminum-plastic composite plate with the lamp slot structure.
Please refer to fig. 1. In a preferred embodiment, a plate shearing sub-device 21, such as a conventional shear, is disposed on the production line in front of the driving traction device 20 to perform shear shearing on the advancing protective film-formed aluminum-plastic composite plate strip, so as to obtain a finished aluminum-plastic composite plate with a light trough structure.
The finished product collecting link can comprise:
step S7: and collecting, stacking and packaging the finished aluminum-plastic composite plate with the lamp slot structure.
Please refer to fig. 1. In a preferred embodiment, at the end of the production line in front of the plate shearing device 21, a finished product collecting device 22 is further provided for collecting and stacking the finished aluminum-plastic composite plate with an integrated light trough 24 structure and embedded light bars after being cut to length by the plate shearing machine.
Referring to fig. 6, a method for manufacturing an aluminum-plastic composite panel for an embedded light bar according to the present invention and a finished structure of the aluminum-plastic composite panel for the embedded light bar processed by the method are shown.
In a preferred embodiment, the finished aluminum-plastic composite panel for the embedded light bar comprises a bottom aluminum plate 231, a core plate 232 and a surface aluminum plate 233 bonded by thermal composite from bottom to top, and a light trough 24 is formed downward from the surface of the surface aluminum plate 233, and the bottom surface of the light trough 24 is used for mounting the embedded light bar.
The two side surfaces of the light trough 24 are covered with the suspended portion 2331 (aluminum material) of the punched and flanged surface aluminum plate 233, and the bottom surface of the light trough 24 is formed by the exposed upper surface of the bottom aluminum plate 231. Because the reserved length of the suspension portion 2331 corresponds to the thickness of the core plate 232 during slotting, the suspension portion 2331 can completely cover the core plate 232 after punching and bending, and the core material of the core plate 232 is prevented from being exposed. Meanwhile, the cross section of the core plate 232 also provides a good support for the suspension portion 2331, preventing deformation of the light trough 24.
Therefore, the invention realizes a new technology of processing the lamp groove 24 on the aluminum-plastic composite board on line, and reduces the secondary processing burden of cabinet furniture enterprises. In addition, the aluminum-plastic composite board finished product which is provided with the integrated lamp groove 24 structure and used for the embedded lamp strip, produced by the invention, can keep the whole unity and perfection of the architectural decoration surface, can realize seamless combination with the decoration board surface, and is cleaner and more beautiful in vision.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that the changes and modifications of the above embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.

Claims (10)

1. The production method of the aluminum-plastic composite plate for the embedded lamp strip is characterized by comprising the following steps:
step S1: obtaining a thermally-compounded and molded aluminum-plastic composite plate strip;
step S2: continuously forming first grooves on surface aluminum plates on the surface of the running aluminum-plastic composite plate strip, and exposing the surface of the core plate below the surface aluminum plates;
step S3: continuously hollowing the core plate below along the first groove, continuously forming a second groove, and exposing the surface of the bottom aluminum plate below the core plate;
step S4: and continuously moving the suspended part of the surface aluminum plate on the second groove to reciprocate and press down in a segmented manner, so that the suspended part is bent to be attached to the section of the core plate section by section according to a fixed length, and a light trough structure is formed on the aluminum-plastic composite plate strip in the full length.
2. The method for producing the aluminum-plastic composite panel for the embedded light bar according to claim 1, wherein the step S2 specifically comprises:
and taking the end of the advancing aluminum-plastic composite plate strip as a starting point, and carrying out rotary cutting processing on the surface layer aluminum plate by using a straight milling cutter, continuously forming a first groove along the production line direction on the surface layer aluminum plate, and exposing the surface of the core plate below the surface layer aluminum plate.
3. The method for producing the aluminum-plastic composite panel for the embedded light bar according to claim 1, wherein the step S3 specifically comprises:
and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, carrying out rotary cutting and hollow processing on the core plate below the starting point along the notch of the first groove by utilizing a T-shaped milling cutter, continuously forming a second groove below the first groove along the production line direction, and exposing the surface of the bottom aluminum plate below the core plate, so that the part of the surface aluminum plate, which is positioned on the second groove, becomes a suspension part.
4. The method for producing the aluminum-plastic composite panel for the embedded light bar according to claim 1, wherein the step S4 specifically comprises:
and continuously taking the end of the advancing aluminum-plastic composite plate strip as a starting point, and synchronously moving the suspension part to and fro in a segmented manner by utilizing an inverted trapezoidal punch to press down the suspension part in a reciprocating manner, so that the suspension part is bent to a vertical state which is attached to the section of the core plate section by section according to the fixed length of the punch, and the end surface of the suspension part is contacted with the surface of the bottom aluminum plate, thereby forming a light trough structure on the aluminum-plastic composite plate strip in the full length manner.
5. The production method of the aluminum-plastic composite panel for the embedded light bar as claimed in claim 1, wherein the transverse width of the overhanging portion on the second groove corresponds to the thickness of the core plate.
6. The method for producing the aluminum-plastic composite panel for the embedded light bar according to claim 1, wherein the step S1 specifically comprises:
step S11: obtaining a continuously extruded and pre-shaped core plate strip;
step S13: respectively sticking adhesive films on the upper and lower surfaces of the running core plate strip;
step S15: respectively attaching a surface layer aluminum plate strip and a bottom layer aluminum plate strip to the upper surface and the lower surface of the core plate strip which is in the process of traveling and is adhered with the adhesive film;
step S17: and performing continuous thermal compounding on the bottom layer aluminum plate strip, the core plate strip and the surface layer aluminum plate strip, and cooling to obtain the aluminum-plastic composite plate strip subjected to thermal compounding molding.
7. The method for producing the aluminum-plastic composite panel for the embedded light bar as claimed in claim 6, wherein the step S14 is further included between the step S13 and the step S15:
and continuously cutting off the redundant edge of the core plate strip which is in the process of running and is adhered with the adhesive film, so that the width of the core plate strip after the edge is cut off corresponds to the width of the surface layer aluminum plate strip and the bottom layer aluminum plate strip.
8. The production method of the aluminum-plastic composite panel for the embedded light bar according to claim 1, further comprising the step of S5:
and forming a protective film on the surface of the aluminum-plastic composite plate strip with the light trough structure in the process of traveling.
9. The production method of the aluminum-plastic composite panel for the embedded light bar according to claim 8, further comprising the step of S6:
and (4) performing fixed-length plate shearing on the advancing aluminum-plastic composite plate strip with the protective film to obtain the finished aluminum-plastic composite plate with the lamp slot structure.
10. The method for producing the aluminum-plastic composite panel for the embedded light bar according to claim 9, further comprising the step of S7:
and collecting, stacking and packaging the finished aluminum-plastic composite plate with the lamp slot structure.
CN202111554265.2A 2021-12-17 2021-12-17 Production method of aluminum-plastic composite board for embedded light bar Pending CN114161742A (en)

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