CN114161551B

CN114161551B - A integrated into one piece equipment for ceramic honeycomb processing

Info

Publication number: CN114161551B
Application number: CN202111503507.5A
Authority: CN
Inventors: 黄招
Original assignee: Jiangxi Aisi New Material Technology Co ltd
Current assignee: Jiangxi Aisi New Material Technology Co ltd
Priority date: 2021-12-09
Filing date: 2021-12-09
Publication date: 2023-03-21
Anticipated expiration: 2041-12-09
Also published as: CN114161551A

Abstract

The invention relates to the technical field of ceramic processing equipment, and discloses integrated forming equipment for processing honeycomb ceramics, which solves the problem that the outer wall of a blank is easy to deform because the blank is manually clamped at present, and comprises a base, wherein supporting legs are fixedly arranged at positions, close to four corners, of the bottom of the base, a ceramic blank taking-out mechanism is arranged at the bottom of the base, a front lower die and a rear lower die are arranged at the top of the base, the shapes and the sizes of the front lower die and the rear lower die are the same, the rear lower die is arranged at the rear side of the front lower die, die fixing mechanisms are arranged at two sides of the front lower die and the rear lower die, and an opening is formed in the top of the base; according to the invention, through the matching among the rotating plate, the sliding plate and the sliding block, the movable plate can move downwards, and then the bottom plate can move downwards, so that the porcelain blank positioned in the bottom plate can be conveniently moved to the position below the base, and the porcelain blank can be conveniently taken out and conveyed instead of manual work.

Description

A integrated into one piece equipment for ceramic honeycomb processing

Technical Field

The invention belongs to the technical field of ceramic processing equipment, and particularly relates to integrated forming equipment for processing honeycomb ceramics.

Background

The honeycomb ceramic is a novel ceramic product with a structure similar to a honeycomb shape developed in the last three decades, the honeycomb ceramic is firstly used for purifying tail gas of a small automobile and is widely applied to the industrial fields of chemical industry, electric power, metallurgy, petroleum, electronic and electric appliances, machinery and the like, the raw materials for producing the honeycomb ceramic are mainly kaolin, talc, aluminum powder, clay and the like, the honeycomb ceramic is increasingly widely applied along with the development of modern technology, particularly the application of diatomite, zeolite, expansive soil and refractory materials, the performance is better and better, generally speaking, the honeycomb ceramic has the characteristic of porous thin wall, the geometric surface area of a carrier is greatly increased, the thermal shock resistance is improved, and the mesh holes of the produced product are mainly triangular and square, wherein square honeycomb ceramic tiles are commonly used for treating tail gas in the chemical industry field.

When the existing honeycomb ceramic tile manufacturing equipment is used for processing the honeycomb ceramic tile, the pug raw material is generally processed by pug refining, pug squeezing and the like; then the treated pug is put into a forming die to be pressurized in a single direction, and then the pug is extruded from the outlet end of the die to form a porcelain blank after being pressed; at last with porcelain base transportation to the special baking house of peripheral hardware stoving storage, in the actual operation, because there is the limitation in the current ceramic honeycomb brick manufacture equipment structural design, when the porcelain base is extruded, often need the operator to press from both sides the porcelain base in the manual clamp in mould below and transport again to the special baking house of peripheral hardware stoving, and the inside water content of porcelain base this moment toward going still very high, the porcelain base is very soft, so, cause porcelain base outer wall to warp very easily when the operator presss from both sides the porcelain base, and then extrude the inside air guide hole of porcelain base, the quality of porcelain base has seriously been influenced

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the invention provides the integrated forming equipment for processing the honeycomb ceramics, which effectively solves the problem that the outer wall of the ceramic blank is easy to deform because the ceramic blank is manually clamped at present.

In order to achieve the purpose, the invention provides the following technical scheme: the integrated forming equipment comprises a base, wherein supporting legs are fixedly arranged at positions, close to four corners, of the bottom of the base, a porcelain blank taking-out mechanism is arranged at the bottom of the base, a front lower die and a rear lower die are arranged at the top of the base, the front lower die and the rear lower die are identical in shape and size, the rear lower die is located on the rear side of the front lower die, die fixing mechanisms are arranged on two sides of the front lower die and the rear lower die, an opening is formed in the top of the base, a bottom plate is arranged inside the opening, grooves are formed in the top of the base at equal angles, the grooves in the left side and the right side penetrate through the bottom of the base, fixed blocks are movably clamped inside the grooves in the front side and the rear side, the two fixed blocks are fixedly connected with the bottom plate, and the top end of the bottom plate is located inside the front lower die and the rear lower die;

the mould fixing mechanism comprises two stand columns located at the top of the base, the rear lower mould and the front lower mould are located between the two stand columns, a screw hole is formed in the top of each stand column, a first screw rod is sleeved on the inside of each stand column through screw threads, the top of each first screw rod is rotatably connected with a top plate, a U-shaped plate is fixedly connected with the bottom of each top plate, locating rods are fixedly connected to the two sides of the bottom of each top plate, and each first screw rod is located between the two locating rods.

Preferably, two vertical rods are fixedly connected to two sides of the bottom of the base, and a conveying belt is movably mounted between the two vertical rods on the front side and the rear side.

Preferably, L type groove has all been seted up to the top both sides of preceding bed die and back bed die, U template and L type groove looks adaptation, and U template and L type groove activity joint, and the locating hole has all been seted up to the top both sides of preceding bed die and back bed die, locating hole and locating lever looks adaptation.

Preferably, the fixed cover in the outside of stand has connect a fixed section of thick bamboo, and the inside fixedly connected with horizontal pole of a fixed section of thick bamboo, the outside activity of horizontal pole has cup jointed the slide bar, slide bar and fixed section of thick bamboo activity joint, and the one end fixedly connected with of slide bar is located the inside reset spring of a fixed section of thick bamboo, and reset spring cup joints with the horizontal pole activity, and the other end fixedly connected with handle of slide bar.

Preferably, the guide way has all been seted up to the both sides of a fixed section of thick bamboo, and the inside activity joint of guide way has the dwang, and the one end and the slide bar of dwang rotate to be connected, and the equal fixed mounting in both sides of preceding bed die and back bed die has the installation piece, and the installation piece rotates with the other end of dwang to be connected.

Preferably, porcelain base take-out mechanism is including the riser that is located the base bottom, and the positive fixed mounting of riser has the diaphragm, the top fixedly connected with side piece of diaphragm, the rear side fixedly connected with motor of side piece, the rear end fixedly connected with second screw rod of motor, the rear end of second screw rod and the positive swing joint of riser, the swivel nut has been cup jointed to the outside screw thread of second screw rod, the top swing joint of swivel nut has the rotor plate, the top and the riser swing joint of rotor plate.

Preferably, logical groove has all been seted up to the both sides of riser, the inside fixedly connected with pole setting that leads to the groove, the slider has been cup jointed in the outside activity of pole setting, the positive fixedly connected with slide of slider, the rear side fixed mounting of slide has two gyro wheels with the riser laminating, the connecting block is gone up to two positive fixedly connected with of slide, the connecting axle is gone up to fixedly connected with between the connecting block on two, it rotates with the top of rotor plate to go up the connecting axle and is connected, the equal fixedly connected with lower connecting block in top both sides of swivel nut, connecting axle under the fixedly connected with between two lower connecting blocks, lower connecting axle rotates with the bottom of rotor plate and is connected.

Preferably, the rear side fixedly connected with fly leaf of slider, the fly leaf is located the bottom plate under, the top fixedly connected with support column of fly leaf, the top of support column and the bottom of bottom plate rotate to be connected, the bottom fixed mounting of base has the curb plate that is located the riser rear side, and the spacing groove has been seted up in the front of curb plate, and the inside activity joint of spacing groove has the stopper, the rear side fixed connection of stopper and fly leaf.

Compared with the prior art, the invention has the beneficial effects that:

(1) According to the invention, through the matching between the motor and the second screw rod, when the motor is started, the screw sleeve can move backwards, and through the matching between the rotating plate, the sliding plate and the sliding block, the movable plate can move upwards, then the bottom plate can move upwards through the supporting column, when the fixed block moves to be separated from the grooves on the front side and the rear side, the bottom plate can be rotated until the fixed block rotates to the tops of the grooves on the left side and the right side, at the moment, the motor can drive the second screw rod to rotate again, then the screw sleeve can move forwards, then through the matching between the rotating plate, the sliding plate and the sliding block, the movable plate can move downwards, and then the bottom plate can move downwards, so that the porcelain blank positioned in the bottom plate can be conveniently moved to the position below the base, and therefore, the porcelain blank can be conveniently taken out and conveyed instead of manpower.

(2) According to the invention, through the matching between the first screw rod, the upright post and the top plate, the first screw rod can be rotated and the top plate can move upwards, so that the U-shaped plate can move upwards until being separated from the L-shaped groove, at the moment, the fixing of the front lower die and the rear lower die can be released, through the matching between the slide rod and the cross rod, the slide rod can be moved through the handle, and further through the matching between the rotating rod and the mounting block, the mounting block can be moved, so that the front lower die and the rear lower die can be moved and separated from each other, and when the positioning hole moves to be positioned right below the positioning rod, the first screw rod can be rotated at the moment, so that the bottom end of the positioning rod is positioned at the bottom of the positioning hole, at the moment, the front lower die and the rear lower die can be fixed, so that the front lower die and the rear lower die can be separated, and the ceramic blanks positioned in the front lower die and the rear lower die can be conveniently taken out.

(3) According to the invention, through the matching between the upright column, the first screw rod and the top plate, when the first screw rod is rotated anticlockwise, the top plate can move upwards until the plane of the bottom of the U-shaped plate is higher than the top planes of the front lower die and the rear lower die, and when the front lower die is attached to the rear lower die, the first screw rod is rotated clockwise, so that the top plate can move downwards, the U-shaped plate can move downwards until the U-shaped plate is positioned in the L-shaped groove, the positions of the front lower die and the rear lower die can be fixed, and therefore, pug can be conveniently filled into the front lower die and the rear lower die to be extruded and formed.

Drawings

The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.

In the drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is an exploded view of the mold and base plate of the present invention;

FIG. 3 is a schematic structural view of a porcelain blank taking-out mechanism according to the present invention;

FIG. 4 is a schematic view of a connection structure of a vertical plate and a thread insert according to the present invention;

FIG. 5 is a schematic structural view of a mold fixing mechanism according to the present invention;

FIG. 6 is an exploded view of the column and the first screw of the present invention.

In the figure: 1. a base; 2. a front lower die; 3. a rear lower die; 4. a mold fixing mechanism; 401. a column; 402. a guide groove; 403. a handle; 404. a fixed cylinder; 405. a cross bar; 406. a first screw; 407. a top plate; 408. a U-shaped plate; 409. positioning a rod; 4010. a slide bar; 4011. rotating the rod; 4012. mounting a block; 4013. a return spring; 5. supporting legs; 6. a porcelain blank taking-out mechanism; 601. a vertical plate; 602. a transverse plate; 603. a side block; 604. a motor; 605. a second screw; 606. a threaded sleeve; 607. a rotating plate; 608. a slide plate; 609. a support pillar; 6010. a side plate; 6011. a limiting block; 6012. a limiting groove; 6013. a movable plate; 6014. a slider; 6015. an upper connecting shaft; 6016. a lower connecting shaft; 6017. a lower connecting block; 6018. erecting a rod; 6019. an upper connecting block; 6020. a roller; 6021. a through groove; 7. a conveyor belt; 8. a vertical rod; 9. positioning holes; 10. an L-shaped groove; 11. a fixed block; 12. a base plate; 13. and (6) a groove.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments; all other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

In the first embodiment, as shown in fig. 1 to 6, the invention includes a base 1, supporting legs 5 are fixedly mounted at positions near four corners of the bottom of the base 1, a porcelain blank taking-out mechanism 6 is mounted at the bottom of the base 1, a front lower die 2 and a rear lower die 3 are mounted at the top of the base 1, shapes and sizes of the front lower die 2 and the rear lower die 3 are the same, the rear lower die 3 is located at the rear side of the front lower die 2, die fixing mechanisms 4 are mounted at two sides of the front lower die 2 and the rear lower die 3, an opening is formed in the top of the base 1, a bottom plate 12 is mounted in the opening, grooves 13 are formed in the top of the base 1 at equal angles, the grooves 13 located at the left side and the right side penetrate through the bottom of the base 1, fixed blocks 11 are movably clamped in the grooves 13 located at the front side and the rear side, the two fixed blocks 11 are fixedly connected with the bottom plate 12, the top end of the bottom plate 12 is located in the front lower die 2 and the rear lower die 3, two vertical rods 8 are fixedly connected to two sides of the bottom of the base 1, and a conveyor belt 7 is movably mounted between the two vertical rods 8 located at the front side and the rear side.

In the second embodiment, on the basis of the first embodiment, the mold fixing mechanism 4 includes two upright posts 401 located at the top of the base 1, the rear lower mold 3 and the front lower mold 2 are located between the two upright posts 401, screw holes are formed at the top of the upright posts 401, first screws 406 are sleeved inside the upright posts 401 through screw threads, top plates 407 are rotatably connected to the top portions of the first screws 406, U-shaped plates 408 are fixedly connected to the middle of the bottoms of the top plates 407, positioning rods 409 are fixedly connected to both sides of the bottoms of the top plates 407, the first screws 406 are located between the two positioning rods 409, L-shaped grooves 10 are formed at both sides of the tops of the front lower mold 2 and the rear lower mold 3, the U-shaped plates 408 are adapted to the L-shaped grooves 10, the U-shaped plates 408 are movably clamped to the L-shaped grooves 10, positioning holes 9 are formed at both sides of the tops of the front lower mold 2 and the rear lower mold 3, the positioning hole 9 is matched with a positioning rod 409, a fixed barrel 404 is fixedly sleeved on the outer side of the upright column 401, a cross rod 405 is fixedly connected inside the fixed barrel 404, a sliding rod 4010 is movably sleeved on the outer side of the cross rod 405, the sliding rod 4010 is movably clamped with the fixed barrel 404, one end of the sliding rod 4010 is fixedly connected with a reset spring 4013 located inside the fixed barrel 404, the reset spring 4013 is movably sleeved with the cross rod 405, a handle 403 is fixedly connected to the other end of the sliding rod 4010, guide grooves 402 are formed in two sides of the fixed barrel 404, a rotating rod 4011 is movably clamped inside the guide grooves 402, one end of the rotating rod 4011 is rotatably connected with the sliding rod 4010, mounting blocks 4012 are fixedly mounted on two sides of the front lower die 2 and the rear lower die 3, and the mounting blocks 4012 are rotatably connected with the other end of the rotating rod 4011;

first screw 406 is rotated anticlockwise, top plate 407 is driven to move upwards, then U-shaped plate 408 is driven to move upwards until being separated from L-shaped groove 10, fixing between front lower die 2 and rear lower die 3 is released at the moment, handle 403 is pushed towards direction of fixing cylinder 404, movement of slide bar 4010 is driven at the moment, meanwhile, rotating rod 4011 is driven to move, at the moment, front lower die 2 and rear lower die 3 are driven to move and keep away from each other until positioning hole 9 is located under positioning rod 409, then first screw 406 is rotated clockwise to drive rotation of top plate 407, at the moment, positioning rod 409 is driven to rotate until bottom end of positioning rod 409 is located inside positioning hole 9, at the moment, front lower die 2 and rear lower die 3 are fixed, so that separation of front lower die 2 and rear lower die 3 is achieved, movement of bottom plate 12 and porcelain blank is facilitated, and taking out of porcelain blank is facilitated.

In the third embodiment, on the basis of the first embodiment, the porcelain blank taking-out mechanism 6 includes a vertical plate 601 located at the bottom of the base 1, a horizontal plate 602 is fixedly installed on the front surface of the vertical plate 601, a side block 603 is fixedly connected to the top of the horizontal plate 602, a motor 604 is fixedly connected to the rear side of the side block 603, a second screw 605 is fixedly connected to the rear end of the motor 604, the rear end of the second screw 605 is movably connected to the front surface of the vertical plate 601, a threaded sleeve 606 is sleeved on the outer side of the second screw 605, a rotating plate 607 is movably connected to the top of the threaded sleeve 606, the top of the rotating plate 607 is movably connected to the vertical plate 601, through grooves 6021 are respectively formed on both sides of the vertical plate 601, a vertical rod 6018 is fixedly connected to the inside of the through grooves 6021, a sliding block 6014 is movably sleeved on the outer side of the vertical rod 6018, a sliding plate 608 is fixedly connected to the front surface of the sliding block 6014, two rollers 6020 attached to the vertical plate 601 are fixedly installed on the rear side of the sliding plate 608, the front face of the sliding plate 608 is fixedly connected with two upper connecting blocks 6019, an upper connecting shaft 6015 is fixedly connected between the two upper connecting blocks 6019, the upper connecting shaft 6015 is rotatably connected with the top of the rotating plate 607, both sides of the top of the threaded sleeve 606 are fixedly connected with lower connecting blocks 6017, a lower connecting shaft 6016 is fixedly connected between the two lower connecting blocks 6017, the lower connecting shaft 6016 is rotatably connected with the bottom of the rotating plate 607, the rear side of the sliding block 6014 is fixedly connected with a movable plate 6013, the movable plate 6013 is positioned under the bottom plate 12, the top of the movable plate 6013 is fixedly connected with a supporting column 609, the top of the supporting column 609 is rotatably connected with the bottom of the bottom plate 12, the bottom of the base 1 is fixedly provided with a side plate 6010 positioned at the rear side of the vertical plate 601, the front face of the side plate 6010 is provided with a limiting groove 6012, the inside of the limiting block 6011 is movably clamped inside the limiting groove 6012, and the limiting block 6011 is fixedly connected with the rear side of the movable plate 6013;

when current bed die 2 and back bed die 3 separate, the porcelain base is located the top of bottom plate 12 this moment, then starter motor 604, drive the rotation of second screw 605, drive swivel nut 606 rearward movement this moment, drive the motion of rotor plate 607 simultaneously, then drive slide 608 rebound, drive fly leaf 6013 rebound through slider 6014 simultaneously, then drive bottom plate 12 rebound through support column 609, until fixed block 11 removes to being located the recess 13 of front and back both sides directly over, then rotate bottom plate 12, until fixed block 11 is located the top of the recess 13 of the left and right sides, then starter motor 604 once more, and drive swivel nut 606 forward movement, drive bottom plate 12 rebound this moment, until the porcelain base on the bottom plate 12 is located the below of base 1, thereby conveniently take out the porcelain base and place the transport on conveyer belt 7 in front bed die 2 and back bed die 3.

Claims

1. The utility model provides an integrated into one piece equipment for ceramic honeycomb processing, includes base (1), its characterized in that: the ceramic blank taking-out device is characterized in that supporting legs (5) are fixedly mounted at positions, close to four corners, of the bottom of a base (1), a ceramic blank taking-out mechanism (6) is mounted at the bottom of the base (1), a front lower die (2) and a rear lower die (3) are mounted at the top of the base (1), the front lower die (2) and the rear lower die (3) are identical in shape and size, the rear lower die (3) is located on the rear side of the front lower die (2), die fixing mechanisms (4) are mounted on two sides of the front lower die (2) and the rear lower die (3), an opening is formed in the top of the base (1), a bottom plate (12) is mounted inside the opening, grooves (13) in the left side and the right side penetrate through the bottom of the base (1), fixing blocks (11) are movably clamped inside the grooves (13) in the front side and the rear side, the two fixing blocks (11) are fixedly connected with the bottom plate (12), and the top end of the bottom plate (12) is located inside the front lower die (2) and the rear lower die (3);

mould fixed establishment (4) is including two stands (401) that are located base (1) top, back bed die (3) and preceding bed die (2) are located between two stands (401), the screw has been seted up at the top of stand (401), first screw rod (406) have been cup jointed through the screw thread to stand (401) inside, the top of first screw rod (406) is rotated and is connected with roof (407), fixedly connected with U template (408) in the middle of the bottom of roof (407), the equal fixedly connected with locating lever (409) in bottom both sides of roof (407), first screw rod (406) are located between two locating levers (409).

2. The integrated forming equipment for processing the honeycomb ceramics according to claim 1, wherein: the bottom both sides of base (1) are two montants (8) of equal fixedly connected with, and movable mounting has conveyer belt (7) between two montants (8) that are located both sides around.

3. The integrated molding apparatus for ceramic honeycomb processing according to claim 1, wherein: l type groove (10) have all been seted up to the top both sides of preceding bed die (2) and back bed die (3), U template (408) and L type groove (10) looks adaptation, and U template (408) and L type groove (10) activity joint, locating hole (9) have all been seted up to the top both sides of preceding bed die (2) and back bed die (3), locating hole (9) and locating lever (409) looks adaptation.

4. The integrated forming equipment for processing the honeycomb ceramics according to claim 1, wherein: fixed section of thick bamboo (404) has been cup jointed to the outside of stand (401) is fixed, the inside fixedly connected with horizontal pole (405) of fixed section of thick bamboo (404), slide bar (4010) has been cup jointed in the outside activity of horizontal pole (405), slide bar (4010) and fixed section of thick bamboo (404) activity joint, the one end fixedly connected with of slide bar (4010) is located the inside reset spring (4013) of fixed section of thick bamboo (404), reset spring (4013) cup joint with horizontal pole (405) activity, the other end fixedly connected with handle (403) of slide bar (4010).

5. The integrated forming equipment for processing the honeycomb ceramics according to claim 4, wherein: guide way (402) have all been seted up to the both sides of a fixed section of thick bamboo (404), and the inside activity joint of guide way (402) has dwang (4011), and the one end and slide bar (4010) of dwang (4011) rotate to be connected, and the equal fixed mounting in both sides of preceding bed die (2) and back bed die (3) has installation piece (4012), and installation piece (4012) rotates with the other end of dwang (4011) to be connected.

6. The integrated forming equipment for processing the honeycomb ceramics according to claim 1, wherein: porcelain body taking-out mechanism (6) is including riser (601) that are located base (1) bottom, the positive fixed mounting of riser (601) has diaphragm (602), the top fixedly connected with side piece (603) of diaphragm (602), rear side fixedly connected with motor (604) of side piece (603), the rear end fixedly connected with second screw rod (605) of motor (604), the rear end of second screw rod (605) and the positive swing joint of riser (601), the outside screw thread of second screw rod (605) has cup jointed swivel nut (606), the top swing joint of swivel nut (606) has rotor plate (607), the top and riser (601) swing joint of rotor plate (607).

7. The integrated molding apparatus for ceramic honeycomb processing according to claim 6, wherein: lead to groove (6021) has all been seted up to the both sides of riser (601), inside fixedly connected with pole setting (6018) that lead to groove (6021), slider (6014) has been cup jointed in the outside activity of pole setting (6018), positive fixedly connected with slide (608) of slider (6014), the rear side fixed mounting of slide (608) has two gyro wheels (6020) with riser (601) laminating, connecting block (6019) are gone up to two fixedly connected with in the front of slide (608), connecting axle (6015) are gone up to fixedly connected with between two connecting block (6019), it is connected with the top rotation of rotor plate (607) to go up connecting axle (6015), connecting block (6017) under the equal fixedly connected with in top both sides of swivel nut (606), fixedly connected with down connecting axle (6016) between two lower connecting block (6017), lower connecting axle (6016) are connected with the bottom rotation of rotor plate (607).

8. The integrated molding apparatus for ceramic honeycomb processing according to claim 7, wherein: rear side fixedly connected with fly leaf (6013) of slider (6014), fly leaf (6013) are located bottom plate (12) under, top fixedly connected with support column (609) of fly leaf (6013), the top of support column (609) is rotated with the bottom of bottom plate (12) and is connected, the bottom fixed mounting of base (1) has curb plate (6010) that is located riser (601) rear side, spacing groove (6012) have been seted up in the front of curb plate (6010), the inside activity joint of spacing groove (6012) has stopper (6011), stopper (6011) and the rear side fixed connection of fly leaf (6013).