CN106965293A - A kind of ceramic honey comb brick manufacturing equipment - Google Patents

A kind of ceramic honey comb brick manufacturing equipment Download PDF

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Publication number
CN106965293A
CN106965293A CN201710404723.1A CN201710404723A CN106965293A CN 106965293 A CN106965293 A CN 106965293A CN 201710404723 A CN201710404723 A CN 201710404723A CN 106965293 A CN106965293 A CN 106965293A
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CN
China
Prior art keywords
honey comb
ceramic honey
external mold
comb brick
manufacturing equipment
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201710404723.1A
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Chinese (zh)
Inventor
彭文桂
曹柏林
彭赞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
LILING YOULI SPECIAL CERAMICS CO Ltd
Original Assignee
LILING YOULI SPECIAL CERAMICS CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by LILING YOULI SPECIAL CERAMICS CO Ltd filed Critical LILING YOULI SPECIAL CERAMICS CO Ltd
Priority to CN201710404723.1A priority Critical patent/CN106965293A/en
Publication of CN106965293A publication Critical patent/CN106965293A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/14Producing shaped prefabricated articles from the material by simple casting, the material being neither forcibly fed nor positively compacted
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/243Setting, e.g. drying, dehydrating or firing ceramic articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/026Feeding the moulding material in measured quantities from a container or silo by using a movable hopper transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/0002Auxiliary parts or elements of the mould
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/16Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes
    • B28B7/18Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article
    • B28B7/183Moulds for making shaped articles with cavities or holes open to the surface, e.g. with blind holes the holes passing completely through the article for building blocks or similar block-shaped objects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/28Cores; Mandrels
    • B28B7/30Cores; Mandrels adjustable, collapsible, or expanding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B7/00Moulds; Cores; Mandrels
    • B28B7/38Treating surfaces of moulds, cores, or mandrels to prevent sticking
    • B28B7/386Cleaning

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  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Structural Engineering (AREA)
  • Press-Shaping Or Shaping Using Conveyers (AREA)

Abstract

The invention discloses a kind of ceramic honey comb brick manufacturing equipment, including pedestal, installation cavity is provided with the pedestal, the external mold being mutually matched and internal model are provided with above the installation cavity, the external mold is used for the shaping of ceramic honey comb brick with the internal model, the external mold is fixedly mounted in the installation cavity and opening up, the internal model is movably arranged in the external mold, expansion link is provided with below the installation cavity, the upper end of the expansion link is connected in the internal model, the lower end of the expansion link is connected with drive mechanism, convertible outer cover is movably installed with above the external mold, the outer cover inwall sets having heaters, hung above the outer cover provided with cast feeder.The ceramic honey comb brick manufacturing equipment can effectively prevent porcelain base from deforming, it is ensured that product quality by its structure design.

Description

A kind of ceramic honey comb brick manufacturing equipment
Technical field
The present invention relates to special cermacis machinery, more specifically, more particularly to a kind of ceramic honey comb brick manufacturing equipment.
Background technology
Ceramic honey comb is a kind of new ceramics product of structure for developing in the late three decades like honeycomb shape.Ceramic honey comb is most It is early to be used for the tail gas clean-up of kart, it is now widely used in chemical industry, electric power, metallurgy, oil, electronic apparatus, machinery etc. Industrial circle.The raw material of production ceramic honey comb is mainly kaolin, talcum, aluminium powder, clay etc. earliest, and with modern technologies Development, the especially application of diatomite, zeolite, swelled ground and refractory material, ceramic honey comb applies increasingly extensive, and performance is more next Better.In general, the characteristics of ceramic honey comb has stephanoporate thin wall, considerably increases the geometrical surface of carrier and improves anti- Thermal shock resistance properties, the product of production, its reticulated cell is based on trigonometric sum four directions, wherein ceramic honey comb brick then being usually used in four directions The vent gas treatment in work field.
Ceramic honey comb brick profile is generally cuboid, and ceramic honey comb brick, which is internally provided with gas port, is used for air stream transportation.Make During, the general one piece of block of ceramic honey comb brick is piled up in gas outlet, wherein, ceramic honey comb brick adjacent up and down need to be ensured Outer wall be brought into close contact so that the airway tube mutual conduction gas transmission of front and rear adjacent ceramic honey comb brick, prevent tail gas from adjacent Overflowed in the outer wall gap of ceramic honey comb brick.In this way, ceramic honey comb brick needs strictly to control its external dimensions in making, it is ensured that outer wall Flatness meets the requirements.When existing ceramic honey comb brick manufacturing equipment carries out the processing of ceramic honey comb brick, typically need first by pug raw material Handled by mud refining, press filt etc.;Then pug after processing is put into mould and unidirectionally pressurizeed, compacting complete again from Mould outlet end extrusion molding porcelain base;Finally porcelain base is transported to the special drying room of peripheral hardware to dry and stored.In practical operation, due to There is limitation in existing ceramic honey comb brick manufacturing equipment structure design, when porcelain base is extruded, generally require operator under mould Fang Shougong gripping porcelain bases are transported to the special drying room drying of peripheral hardware again, and now porcelain base interior moisture content is very high toward contact, porcelain Base is very soft, in this way, operator easily causes the deformation of porcelain base outer wall when gripping porcelain base, and then is expressed to leading inside porcelain base Stomata, has had a strong impact on the quality of porcelain base.
The content of the invention
The technical problem to be solved in the present invention is provides a kind of ceramic honey comb brick manufacturing equipment, and ceramic honey comb brick manufacture is set Deformed for by its structure design, can effectively prevent porcelain base, it is ensured that product quality.
It is provided with a kind of ceramic honey comb brick manufacturing equipment, including pedestal, the pedestal above installation cavity, the installation cavity The external mold being mutually matched and internal model are provided with, the external mold is used for the shaping of ceramic honey comb brick with the internal model, and the external mold is consolidated Dingan County is in the installation cavity and opening up, and the internal model is movably arranged in the external mold, is set below the installation cavity Expansion link is equipped with, the upper end of the expansion link is connected in the internal model, and the lower end of the expansion link is connected with drive mechanism, institute State and convertible outer cover is movably installed with above external mold, the outer cover inwall sets and hung above having heaters, the outer cover provided with throwing Glassware.
Preferably, the base bottom, which is provided with the ground below guide rail, the guide rail, is provided with and the guide rail phase The guide groove of matching, the guide rail is movably arranged in the guide groove and the guide rail can be slided along the guide groove setting direction.
Preferably, water inlet pipe and outlet pipe are provided with the external mold, the water inlet pipe is used for Clean- in the external mold The importing of water, the outlet pipe is used for the export of waste water and dregs in the external mold.
Preferably, pollution discharge pond is provided with outside the pedestal, the pollution discharge pond is conducted with the outlet pipe.
Preferably, cover plate is provided with above the pollution discharge pond, the pollution discharge pond is internally provided with oily-water seperating equipment, described Oily-water seperating equipment includes motor, the rotary shaft being connected on the motor and on the rotary shaft outer wall Stirring vane.
Preferably, temperature inductor and on-off controller are connected with the heater, the temperature inductor is used for institute The monitoring of temperature in external mold is stated, the break-make that the on-off controller is used for the heater is controlled.
Preferably, thermal insulation cotton and weep hole are provided with the outer cover.
Preferably, the cast feeder includes cylinder, and the inner chamber of the cylinder is provided with agitating shaft, and the agitating shaft upper end connects Servomotor is connected to, the cylinder body bottom, which is provided with passage, the passage, is provided with control valve, and the cylinder body outer wall is set Roller is equipped with, the roller-coaster is arranged in peripheral hardware overarm.
Preferably, the external mold is stainless steel external mold, and the internal model is stainless steel internal model.
Preferably, the external mold includes bottom plate and around the side plate for being arranged on the bottom plate all around four sides;
The internal model includes being provided with detachable riser above upper plate and the lower plate be arrangeding in parallel up and down, the upper plate, The riser is used for the shaping of the side of ceramic honey comb brick four, be provided with through hole, the lower plate on the upper plate be provided with it is described The corresponding guide rod of lead to the hole site, the guide rod is used for the shaping of gas port inside ceramic honey comb brick, and the expansion link is connected to institute Lower plate bottom is stated to drive the guide rod to slide up and down in the through hole.
The beneficial effects of the invention are as follows:The ceramic honey comb brick manufacturing equipment that the present invention is provided is when it is implemented, first open Outer cover, passes through the past external mold combined of cast feeder and internal model upper ceramic honey comb brick raw material;Secondly outer cover is closed, heating is opened Device, is heated to external mold with the oar material in internal model, is stripped to form ceramic honey comb brick porcelain base when oar material is heated to certain degree of hardness; Then the ceramic honey comb brick porcelain base of shaping is heated, it is ensured that ceramic honey comb brick porcelain base reaches certain hardness, prevents operation Person influences the flatness of its outer wall when gripping ceramic honey comb brick porcelain base;Finally, the ceramic honey comb brick porcelain base hardened is transported Air-dry and preserve to external storage frame.In this way, the ceramic honey comb brick manufacturing equipment can realize the rapid shaping of ceramic honey comb brick porcelain base Hardening, can effectively prevent porcelain base from deforming, it is ensured that product quality.In addition, the device can also make product quick dewatering drying, without Secondary drying can enter kiln, reduce production link, it is to avoid transhipment loss, reduce production cost.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing There is the accompanying drawing used required in technology description to be briefly described, it should be apparent that, drawings in the following description are only this The embodiment of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can also basis The accompanying drawing of offer obtains other accompanying drawings.
Fig. 1 is the structural representation of the ceramic honey comb brick manufacturing equipment disclosed in the embodiment of the present invention 1;
Fig. 2 is the front view of the outer cover disclosed in the embodiment of the present invention 1;
Fig. 3 is the upward view of the outer cover disclosed in the embodiment of the present invention 1;
Fig. 4 is the structural representation of the pollution discharge pond disclosed in the embodiment of the present invention 2;
Fig. 5 is the structural representation of the cast feeder disclosed in the embodiment of the present invention 3;
Fig. 6 is the structural representation of the external mold disclosed in the embodiment of the present invention 4;
Fig. 7 is the front view of the internal model disclosed in the embodiment of the present invention 4;
Fig. 8 is the top view of the internal model disclosed in the embodiment of the present invention 4;
Fig. 9 is the external mold and internal model casting condition structural representation disclosed in the embodiment of the present invention 4;
Figure 10 is the external mold and interior moulding/demoulding status architecture schematic diagram disclosed in the embodiment of the present invention 4.
Embodiment
In order that those skilled in the art more fully understand the technical scheme in the application, it is real below in conjunction with the application The accompanying drawing in example is applied, the technical scheme in the embodiment of the present application is clearly and completely described, it is clear that described implementation Example only some embodiments of the present application, rather than whole embodiments.
Based on the embodiment in the application, those of ordinary skill in the art are obtained under the premise of creative work is not made The every other embodiment obtained, should all belong to the scope of the application protection.
Embodiment 1:
A kind of specific embodiment of ceramic honey comb brick manufacturing equipment of the invention is provided referring to Fig. 1 to Fig. 3, Fig. 1 to Fig. 3, Wherein, Fig. 1 is the structural representation of the ceramic honey comb brick manufacturing equipment disclosed in the embodiment of the present invention 1;Fig. 2 is implemented for the present invention The front view of outer cover disclosed in example 1;Fig. 3 is the upward view of the outer cover disclosed in the embodiment of the present invention 1.
As shown in Figure 1 to Figure 3, the invention provides a kind of ceramic honey comb brick manufacturing equipment, it can be used for ceramic honey comb brick Automatic moulding, including pedestal 1, installation cavity 2, external mold 3, internal model 4, expansion link 5, drive mechanism 6, convertible outer cover 7, heater 8 and cast feeder 9.
In the present embodiment, pedestal 1 is used to provide brace foundation for the installation of other mechanisms.The true form of pedestal 1 is (for example Highly, width etc.) select according to actual needs, in practical operation, it is contemplated that this ceramic honey comb brick manufacturing equipment is needed often with giving up Water, waste oil etc. are contacted, to prevent pedestal 1 from corroding, and pedestal 1 can use stainless steel body, and antirust paint is then applied outside.
Installation cavity 2 is provided with pedestal 1, installation cavity 2 is used to be external mold 3, internal model 4, expansion link 5, the installation of drive mechanism 6 Installing space is provided.
The top of installation cavity 2 is provided with the external mold 3 being mutually matched and internal model 4, and external mold 3 is used for ceramic honey comb brick with internal model 4 Shaping, external mold 3 is fixedly mounted in installation cavity 2 and opening up, in this way, can be direct after the shaping hardening of ceramic honey comb brick porcelain base Taken out at the opening that the top of installation cavity 2 is set, internal model 4 is movably arranged in external mold 3.
The lower section of installation cavity 2 is provided with expansion link 5, and the upper end of expansion link 5 is connected in internal model 4, the lower end connection of expansion link 5 There is drive mechanism 6.Wherein, drive mechanism 6 is used to provide power to the flexible up and down of expansion link 5, and drive mechanism 6 typically selects liquid Compressing cylinder.Expansion link 5 is used to drive internal model about 4, so as to realize moulding by casting and the demoulding of ceramic honey comb brick porcelain base.
Specifically, when expansion link 5 internal model 4 is withstood on inside external mold 3 combine external mold 3 and internal model 4 when, Ke Yitong Cross cast feeder 9 and casting slip raw material in the ceramic honey comb bricks die formed is combined with internal model 4 toward by external mold 3;When expansion link 5 drives When internal model 4 exits external mold 3, it can be stripped to form ceramic honey comb brick porcelain base.
The top of external mold 3 is movably installed with convertible outer cover 7, and convertible outer cover 7 is used for the sealing of the top of installation cavity 2 with opening Open.Specifically, external mold 3 can be connected by hinge spring with outer cover 7, so as to control its automatically open and close.
The inwall of outer cover 7 sets having heaters 8, and heater 8 is used for ceramic honey comb brick and poured into a mould and the heating in shaping.Wherein, Heater 8 can select electrical heating wire or electric boiling plate.In implementation process, shaping porcelain base can be entered by induction heating mode Row dehydrates processing, and the hardenability of shaping porcelain base can be by controlling heating-up temperature and heat time to realize.
The top of outer cover 7 is hung provided with cast feeder 9, and cast feeder 9 is used for the storage and conveying of ceramic honey comb brick raw material.
The ceramic honey comb brick manufacturing equipment that the present invention is provided makes comprising the following steps that for ceramic honey comb brick:
First, outer cover 7 is opened, by cast feeder 9 toward the external mold 3 that combines and the upper ceramic honey comb brick raw material of internal model 4, its In, ceramic honey comb brick raw material is generally to be starched according to the good pottery of regulation ratio mixture;
2nd, outer cover 7 is closed, heater 8 is added to the ceramic honey comb brick raw material poured into a mould in external mold 3 and internal model 4 Heat, mould formation ceramic honey comb brick porcelain base is moved back when raw material is heated to regulation hardness;
3rd, the ceramic honey comb brick porcelain base of shaping is heated again, it is ensured that ceramic honey comb brick porcelain base reaches defined hard Degree, prevents operator from influenceing the flatness of its outer wall when gripping ceramic honey comb brick porcelain base;
4th, it is last, the ceramic honey comb brick porcelain base hardened is transported to external storage frame and air-dries preservation.
Generally speaking, the ceramic honey comb brick manufacturing equipment that the present invention is provided can realize that the quick of ceramic honey comb brick porcelain base is poured Injection forming is hardened, and realizes the automated production of ceramic honey comb brick, meanwhile, the device can realize that the multiple of ceramic honey comb brick porcelain base adds Heat, not only can ensure that it is smoothly stripped, moreover it is possible to make the drying of porcelain base to certain hardness, can effectively prevent porcelain base from deforming, it is ensured that Product quality.
In addition, the device can also make product quick dewatering drying, kiln can be entered without secondary drying, production ring is reduced Section, it is to avoid transhipment loss, reduces production cost.
In the present embodiment, for convenience of the activity of pedestal 1, the bottom of pedestal 1 is provided with guide rail 10, the ground of the lower section of guide rail 10 The guide groove 11 matched with guide rail 10 is provided with, guide rail 10 is movably arranged in guide groove 11, and guide rail 10 can be along the guide groove 11 Setting direction is slided.
Specifically, guide rail 10 can select I-steel, it is connected by electric welding with pedestal 1.Guide groove 11 can select channel-section steel, groove Steel can be bolted on concrete foundation, can also directly together with concrete foundation moulding by casting.
In the present embodiment, for convenience of the cleaning of the inner chamber of external mold 3, the bright and clean of ceramic honey comb brick porcelain blank outer surface is further improved Water inlet pipe 12 and outlet pipe 13 are provided with degree, external mold 3, water inlet pipe 12 is used for the importing of cleaning water in external mold 3, outlet pipe 13 Export for waste water and dregs in external mold 3.
Specifically, High-Pressure Water can be used during cleaning water importing.
In the present embodiment, handle, it is preferable that pollution discharge pond 14 is provided with outside pedestal 1, arrange for convenience of the collection of sewage waste residue Dirty pond 14 is conducted with outlet pipe 13.In this way, the waste water and dregs developed in external mold 3 can be directly defeated by outlet pipe 13 Deliver to and handled in pollution discharge pond 14, prevent cast of the waste water and dregs on next ceramic honey comb brick porcelain base from producing influence.
In the present embodiment, for convenience of the heating-up temperature of heater 8 and the control of heat time, temperature is connected with heater 8 Inductor and on-off controller, temperature inductor are used for the monitoring of temperature in external mold 3, and on-off controller leads to for the 8 of heater Disconnected control.
Specifically, according to the characteristic of ceramic honey comb brick porcelain base can be preset certain heat time, work as temperature sense When device monitors that the temperature in external mold 3 reaches setting, the power supply of heater 8 is disconnected by on-off controller, is then incubated again Stipulated time.
In the present embodiment, for convenience of the holding of heat in heating process, production cost is saved, it is preferable that set on outer cover 7 There is thermal insulation cotton.
To ensure that the vapor produced in heating process is excluded in time, improve and be provided with weep hole on drying efficiency, outer cover 7 701。
Specifically, the heater 8 that the present invention is provided preferentially from automatic sensing heating, is constituted when external mold 3 with internal model 4 Mould is risen to up to predetermined altitude, and the covering mould of outer cover 7, heater 8 is automatically turned on, and heater 8 is heated by firm power, when The heat time is reached, the heater 8 is automatically powered off, and is flicked by spring.
In practical operation, the safe working temperature scope that heater 8 is designed is generally 0-150 DEG C, optimal design work temperature Spend for 80-100 DEG C, a length of 3-5 minutes during design work, the rate of heat addition is 20-30 DEG C/S, and heater 8 preferentially selects silicon molybdenum Heating rod.
It is the ㎜ circular holes of diameter 20 to dry the decision design of weep hole 701, and deisgn product moisture content, by drying hydrofuge, makes production Product moisture content drops to 5% or so from 45%.
In addition, whole device can pass through peripheral hardware PLC time controlled system automatic runnings;Also may be used when system breaks down To run manually.
In the present embodiment, to prevent external mold 3 from being got rusty with internal model 4, external mold 3 is preferably stainless steel external mold, and internal model 4 is preferably not Rust steel internal model.
Embodiment 2:
A kind of specific embodiment of pollution discharge pond of the invention is provided referring to Fig. 4, Fig. 4, wherein, Fig. 4 is the embodiment of the present invention 2 The structural representation of disclosed pollution discharge pond.
As shown in figure 4, effective processing to further facilitate sewage, present embodiments provides a kind of pollution discharge pond.
The top of pollution discharge pond 14 is provided with cover plate 1401, and pollution discharge pond 14 is internally provided with oily-water seperating equipment, water-oil separating Device includes motor 1402, is connected to the rotary shaft 1403 on motor 1402, and installed in the outer wall of rotary shaft 1403 On stirring vane 1404.Wherein, motor 1402 is used for the output of power, and rotary shaft 1403 is used for the transmission of power, stirred Mixing blade 1404 is used for the stirring of greasy filth sewage in pollution discharge pond 14.
In the present embodiment, the setting of cover plate 1401 can facilitate the closure of sewage to handle, by motor 1402, rotation The oily-water seperating equipment that axle 1403 and stirring vane 1404 are constituted can be entered by stirring to the greasy filth sewage inside pollution discharge pond 14 Row separation so that oil, water, three kinds of material layerings of pug, realizes the differentiation processing in later stage.
In the present embodiment, pollution discharge pond 14 can form for concrete one-piece casting.
In specific implementation, motor 1402 can preferentially select 3-5Kw motors.The decision design concrete of pollution discharge pond 14 Thickness degree is 400 ㎜, marked as C45, is laid with water impervious layer;Pollution discharge pond 14 be typically designed pond overall dimensions for 1.5 × 2 × 2 meters, working space is 1.1 × 2 × 2 meters, and oily sludge waste water precipitates about 2h, be diluted with water thereafter, pass through after pond is discharged into The stirring workmanship about 30min of rotary shaft 1403 and stirring vane 1404, forms muddy water of the concentration as quality, now, oil, Water, mud are fully decomposed, by secondary precipitation, the top-down three-decker of oil, water, mud are gradually formed, then according to knot Structure characteristic, is respectively adopted the mode of absorption, pump drainage and excavation, and utilization is separately recovered, non-pollution discharge is realized.
Embodiment 3:
A kind of specific embodiment of cast feeder of the invention is provided referring to Fig. 5, Fig. 5, wherein, Fig. 5 is the embodiment of the present invention 3 The structural representation of disclosed cast feeder.
As shown in figure 5, storage and cast to further facilitate ceramic honey comb brick raw material, present embodiments provide a kind of throwing Glassware, the cast feeder includes cylinder 901, agitating shaft 902, servomotor 903, passage 904, control valve 905 and roller 906.
In the present embodiment, the inner chamber of cylinder 901 is provided with agitating shaft 902, and agitating shaft 902 is used for ceramic honey comb brick raw material Stirring, it is ensured that raw material is well mixed, prevents its caking from condensing.
The upper end of agitating shaft 902 is connected with servomotor 903, and servomotor 903 is used to provide dynamic to the rotation of agitating shaft 902 Power is exported.
The bottom of cylinder 901 is provided with passage 904, and passage 904 is used for the output of raw material.
Control valve 905 is provided with passage 904, control valve 905 is used for break-make control when raw material is exported.
The outer wall of cylinder 901 is provided with roller 906, and roller 906 is slidably mounted in peripheral hardware overarm.Roller 906 is used for convenient The movement of whole cast feeder, so as to be moved to any position for needing to feed.
Specifically, an above-mentioned cast feeder can be shared in many ceramic honey comb brick manufacturing equipments, during cast, it will need to only throw Glassware is moved to above the ceramic honey comb brick manufacturing equipment for needing to pour into a mould.
In practical operation, servomotor 903 can select 0.75-1.2Kw motor.Cylinder 901, agitating shaft 902 can be with From stainless steel, the operating of whole device can pass through peripheral hardware PLC time controlled system auto-controll operations, certainly, system It can also be run manually during failure.
The optimization design charging of cylinder 901 is generally 200kg or so, and the slewing area of agitating shaft 902 is preferably 360 ° of circles Angle, the design slewing rate of agitating shaft 902 is preferably 0.5 revolution per second.
Embodiment 4:
A kind of structural representation of ceramic honey comb bricks die of the invention is provided referring to Fig. 6 to Figure 10, Fig. 6 to Figure 10, its In, Fig. 6 is the structural representation of the external mold disclosed in the embodiment of the present invention 4;Fig. 7 is the internal model disclosed in the embodiment of the present invention 4 Front view;Fig. 8 is the top view of the internal model disclosed in the embodiment of the present invention 4;Fig. 9 is outer disclosed in the embodiment of the present invention 4 Mould and internal model casting condition structural representation;Figure 10 is the external mold and interior moulding/demoulding status architecture disclosed in the embodiment of the present invention 4 Schematic diagram.
As shown in Fig. 6 to Figure 10, to further facilitate the shaping of ceramic honey comb brick, a kind of honeycomb pottery is present embodiments provided Tile mould.The ceramic honey comb bricks die is made up of external mold 3 with internal model 4.
In the present embodiment, external mold 3 includes bottom plate 301 and around the side plate 302 for being arranged on all around four sides of bottom plate 301. In other words, external mold 3 is the rectangular cavity of a upper opening.
Internal model 4 includes the upper plate 401 be arrangeding in parallel up and down and lower plate 402, and the top of upper plate 401 is provided with detachable riser 403, riser 403 is used for the shaping of the side of ceramic honey comb brick four, be provided with through hole 404, lower plate 402 on upper plate 401 be provided with The corresponding guide rod 405 in the position of through hole 404, guide rod 405 is used for the shaping of gas port inside ceramic honey comb brick, and expansion link 5 is connected to The bottom of lower plate 402 is so as to drive guide rod 405 to be slided up and down in through hole 404.
In the present embodiment, the detachable riser 403 that the top of upper plate 401 is set is between absolute construction plate, riser 403 Double buckle can be set at mouthpiece, and riser 403 can adjust hem width and height according to product size, and the size adjusting of riser 403 is It is long between 0-800 ㎜, it is wide between 0-800 ㎜, between 0-200 ㎜ of height.Through hole 404 is corresponded with guide rod 405, Both can adjust diameter according to product requirement, and adjusting range is the ㎜ of diameter 4-40, and mismachining tolerance is ± 0.02 ㎜, wherein guide rod 405 with material be extraordinary tungsten alloy rod iron.Different according to product size, internal model 4 once produces product quantity for 1-8 blocks. The present embodiment then can pour into a mould 6 pieces of ceramic honey comb bricks simultaneously by the combination of riser 403.
In specific implementation, external mold 3, internal model 4 are typically using the shaping of slab stainless steel overall processing, and the both sides of external mold 3 are stayed respectively There is the mounting hole of water inlet pipe 12 and outlet pipe 13, installation bore dia can select the ㎜ of 15 ㎜ ± 0.5 at this;Stay the bottom side of external mold 3 There is the mounting hole of expansion link 5, installation bore dia can select the ㎜ of 100 ㎜ ± 0.01 at this, expansion link 5 is pacified through the bottom side of external mold 3 Dress hole connects with the lower plate 402 of internal model 4.The diameter of expansion link 5 can select the ㎜ of 99 ㎜ ﹢ 0.5.
The external mold 3 of the present embodiment, the separate design of internal model 4 so that different internal models can be saved with quick-replaceable needed for different product About die change time.
A kind of ceramic honey comb brick manufacturing equipment provided by the present invention is described in detail above.It is used herein Specific case is set forth to the principle and embodiment of the present invention, and the explanation of above example is only intended to help and understands this The method and its core concept of invention.It should be pointed out that for those skilled in the art, not departing from this hair On the premise of bright principle, some improvement and modification can also be carried out to the present invention, these are improved and modification also falls into power of the present invention In the protection domain that profit is required.

Claims (10)

1. a kind of ceramic honey comb brick manufacturing equipment, it is characterised in that including pedestal, is provided with installation cavity in the pedestal, described The external mold being mutually matched and internal model are provided with above installation cavity, the external mold is used for the shaping of ceramic honey comb brick with the internal model, The external mold is fixedly mounted in the installation cavity and opening up, and the internal model is movably arranged in the external mold, the peace Expansion link is provided with below behaveing affectedly, the upper end of the expansion link is connected in the internal model, and the lower end of the expansion link is connected with Convertible outer cover is movably installed with above drive mechanism, the external mold, the outer cover inwall is set on having heaters, the outer cover Side is hung provided with cast feeder.
2. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that the base bottom, which is provided with, to be led The guide groove matched with the guide rail is provided with ground below rail, the guide rail, the guide rail is movably arranged on described lead In groove and the guide rail can be slided along the guide groove setting direction.
3. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that be provided with water inlet pipe on the external mold With outlet pipe, the water inlet pipe is used for the importing of cleaning water in the external mold, and the outlet pipe is used for waste water in the external mold The export of waste residue.
4. ceramic honey comb brick manufacturing equipment according to claim 3, it is characterised in that be provided with blowdown outside the pedestal Pond, the pollution discharge pond is conducted with the outlet pipe.
5. ceramic honey comb brick manufacturing equipment according to claim 4, it is characterised in that be provided with lid above the pollution discharge pond Plate, the pollution discharge pond is internally provided with oily-water seperating equipment, and the oily-water seperating equipment includes motor, is connected to the drive Rotary shaft on dynamic motor and the stirring vane on the rotary shaft outer wall.
6. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that be connected with temperature on the heater Inductor and on-off controller, the temperature inductor are used for the monitoring of temperature in the external mold, and the on-off controller is used for The break-make control of the heater.
7. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that heat-insulated guarantor is provided with the outer cover Wen Mianyu weep holes.
8. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that the cast feeder includes cylinder, institute The inner chamber for stating cylinder is provided with agitating shaft, and the agitating shaft upper end is connected with servomotor, and the cylinder body bottom is provided with guide Control valve is provided with pipe, the passage, the cylinder body outer wall is provided with roller, and the roller-coaster is hung oneself from a beam installed in peripheral hardware On.
9. ceramic honey comb brick manufacturing equipment according to claim 1, it is characterised in that the external mold is stainless steel external mold, The internal model is stainless steel internal model.
10. the ceramic honey comb brick manufacturing equipment according to claim 1 or 9, it is characterised in that the external mold include bottom plate and Around the side plate for being arranged on the bottom plate all around four sides;
The internal model includes being provided with detachable riser above upper plate and the lower plate be arrangeding in parallel up and down, the upper plate, described Riser, which is used to be provided with through hole, the lower plate on the shaping of the side of ceramic honey comb brick four, the upper plate, to be provided with and the through hole The corresponding guide rod in position, the guide rod be used for ceramic honey comb brick inside gas port shaping, the expansion link be connected to it is described under Plate bottom is so as to drive the guide rod to be slided up and down in the through hole.
CN201710404723.1A 2017-06-01 2017-06-01 A kind of ceramic honey comb brick manufacturing equipment Pending CN106965293A (en)

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CN109159254A (en) * 2018-09-07 2019-01-08 铜陵丰泽建材科技有限公司 A kind of autoclave aerated concrete building block positioning casting device
CN110091426A (en) * 2019-05-23 2019-08-06 佛山市思特四通化工有限公司 A kind of manufacturing equipment and preparation method thereof of honeycomb structure ceramics ceramic tile
CN111823371A (en) * 2020-07-13 2020-10-27 广东艾康环保科技有限公司 High temperature resistant ceramic plunger machine
CN112606194A (en) * 2020-12-31 2021-04-06 陆彬燕 Concrete pile production facility
CN113979719A (en) * 2021-08-16 2022-01-28 德化巧工匠陶瓷科技有限公司 One-step formed ceramic mesh filtering ceramic, mold and manufacturing process thereof
CN114161551A (en) * 2021-12-09 2022-03-11 江西艾斯新材料科技有限公司 A integrated into one piece equipment for ceramic honeycomb processing

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CN114161551A (en) * 2021-12-09 2022-03-11 江西艾斯新材料科技有限公司 A integrated into one piece equipment for ceramic honeycomb processing
CN114161551B (en) * 2021-12-09 2023-03-21 江西艾斯新材料科技有限公司 A integrated into one piece equipment for ceramic honeycomb processing

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Application publication date: 20170721