CN114161134A - Metal plate alignment jig based on switch cabinet shell machining and use method thereof - Google Patents
Metal plate alignment jig based on switch cabinet shell machining and use method thereof Download PDFInfo
- Publication number
- CN114161134A CN114161134A CN202111446614.9A CN202111446614A CN114161134A CN 114161134 A CN114161134 A CN 114161134A CN 202111446614 A CN202111446614 A CN 202111446614A CN 114161134 A CN114161134 A CN 114161134A
- Authority
- CN
- China
- Prior art keywords
- switch cabinet
- cabinet shell
- rod
- plate
- installation frame
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- Pending
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/10—Aligning parts to be fitted together
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
Abstract
The invention discloses a sheet metal alignment jig based on switch cabinet shell machining and a using method thereof, and the sheet metal alignment jig comprises an installation frame with at least one open end, wherein a driving assembly for aligning a switch cabinet shell is arranged in the installation frame; the driving assembly comprises a fixed plate arranged on the outer side of the installation frame, an electric telescopic rod is arranged in the fixed plate, the electric telescopic rod extends into the installation frame and is connected with a pushing plate, conical teeth are arranged on the outer side of the pushing plate at equal intervals, and a second adjusting assembly capable of adjusting the alignment position according to the placement direction of the switch cabinet shell is arranged on the second adjusting assembly; at the position through main push rod adjustment mount pad afterwards, drive direction trimmer motor rotates the connecting block to the position department that corresponds with the cubical switchboard shell, utilizes centre gripping push rod drive grip block to carry out the centre gripping to the cubical switchboard shell this moment, and then can drive the cubical switchboard shell automatically and remove and adjust well, has avoided the participation of manpower, has reduced the degree of difficulty of installation cubical switchboard and has saved the labour.
Description
Technical Field
The invention belongs to the technical field of switch cabinet production, and particularly relates to a sheet metal alignment jig based on switch cabinet shell machining and a use method thereof.
Background
The switch cabinet is an electrical device, the external line of the switch cabinet firstly enters a main control switch in the cabinet and then enters a branch control switch, and each branch is arranged according to the requirement. Such as meters, automatic controls, magnetic switches of motors, various alternating current contactors, and the like, some of which are also provided with high-voltage chambers and low-voltage chamber switch cabinets, and high-voltage buses, such as power plants, and some of which are also provided with low-frequency load shedding for keeping main equipment.
The cubical switchboard utilizes the polylith panel beating concatenation to form at the beginning of making, need use the dedicated instrument of adjusting well to aim at the hole site when making a plurality of panel beating to play the effect of accelerating installation rate, however the current instrument of adjusting well needs manual regulation to rectify mostly, and still need control heavier panel beating and remove, increased the installation degree of difficulty and reduced and assembled efficiency.
Disclosure of Invention
The invention aims to provide a sheet metal alignment jig based on switch cabinet shell machining and a using method thereof, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a sheet metal alignment jig based on switch cabinet shell machining comprises an installation frame with at least one open end, wherein a driving assembly for aligning a switch cabinet shell is arranged in the installation frame;
the driving assembly comprises a fixed plate arranged on the outer side of the installation frame, an electric telescopic rod is arranged in the fixed plate, the electric telescopic rod extends into the installation frame and is connected with a pushing plate, conical teeth are arranged on the outer side of the pushing plate at equal intervals, and one side, away from the electric telescopic rod, of the pushing plate is connected with a first clamping plate;
the outer side of the conical tooth is also provided with a second adjusting component which is meshed with the conical tooth and can adjust the alignment position according to the placing direction of the switch cabinet shell;
the second adjusting part comprises a bevel gear meshed with bevel teeth, the installation frame is close to one side of the pushing plate and symmetrically provided with two supporting plates, the length of each supporting plate is smaller than that of the pushing plate, a rotating shaft is arranged at the bottom of each supporting plate, the bottom of the rotating shaft is connected with the corresponding bevel gear, the bevel gear is far away from one end of the corresponding bevel tooth and meshed with a sector gear, the center of the sector gear is connected into a notch formed in the installation frame through a rotating rod in a rotating mode, a connecting rod is installed on the outer side of the rotating rod, and a second clamping plate is arranged at the tail end of the connecting rod.
Preferably, the number of the second adjusting assemblies is two, and the two second adjusting assemblies are symmetrically arranged by taking the push plate as a center.
Preferably, the installation frame top still is provided with the first adjusting part who adjusts the further fine setting of direction well to the cubical switchboard shell, first adjusting part is including setting up in the installation frame top and being used for maintaining steady base plate, the base plate surface is provided with the board of placing that length direction extends to the vertical top of second adjusting part, it installs main push rod to place the articulated on the board.
Preferably, the tail end of the main pushing rod is driven by a mounting seat, the main pushing rod is hinged with an auxiliary adjusting rod, and the output end of the auxiliary adjusting rod is hinged with the placing plate.
Preferably, the auxiliary adjusting rod and the main pushing rod are single-rod double-acting hydraulic push rods, and the auxiliary adjusting rod and the main pushing rod are electrically connected with an external controller.
Preferably, the mount pad outside is provided with the motor supporting seat, there is the direction fine setting motor in the motor supporting seat outside through bolt fixed mounting, the output drive of direction fine setting motor has the connecting block, the output of connecting block has the centre gripping push rod through bolt fixed mounting.
Preferably, the output end of the clamping push rod is driven by a clamping block, and a rubber fastening sticker is arranged in the clamping block. Preferably, the conical teeth, the conical gear and the sector gear are all in the same horizontal plane.
Preferably, the connecting rod is the L type, first splint and second splint all are the arc structure.
A use method of a sheet metal alignment jig based on switch cabinet shell machining comprises the following steps,
step A, firstly, placing a switch cabinet shell to be aligned on one side of an installation frame with an opening end, and electrifying an electric telescopic rod to drive a pushing plate to axially move in the installation frame;
b, with the movement of the pushing plate, the conical teeth are meshed with the conical gear to drive the conical gear to rotate, so that the sector gear swings along with the conical teeth to drive the L-shaped connecting rod to push the second clamping plate to move, and the L-shaped connecting rod is matched with the first clamping plate to form triangular fixation on the shell of the switch cabinet;
step C, the power-on controller changes the lifting height of the main push rod according to the actual height degree of the switch cabinet shell, the auxiliary adjusting rod pulls the main push rod to change the angle, and the clamping block is arranged on the outer side of the top of the switch cabinet shell;
and D, driving the connecting block to rotate by the electrifying direction fine adjustment motor, adjusting the clamping position of the clamping block, driving the clamping block to clamp the switch cabinet shell by using the clamping push rod, and aligning the metal plate to the switch cabinet shell.
The invention has the technical effects and advantages that: the invention relates to a sheet metal alignment jig based on switch cabinet shell processing and a using method thereof, wherein an electric telescopic rod is axially moved to drive a pushing plate to move, then a second clamping plate swings left and right through the engagement of a conical tooth, a conical gear and a sector gear, so that the shell of a switch cabinet placed at the bottom is stably fixed back and forth, and then the second clamping plate is matched with a first clamping plate at the top of the pushing plate to form triangular fixation on the shell of the switch cabinet, an auxiliary adjusting rod is used for finely adjusting the inclination angle of a main pushing rod, then a driving direction fine adjustment motor is used for rotating a connecting block to a position corresponding to the shell of the switch cabinet by adjusting the position of a mounting seat through the main pushing rod, a clamping push rod is used for driving a clamping block to clamp the shell of the switch cabinet, so that the shell of the switch cabinet can be automatically driven to move and align, and manpower participation is avoided, the difficulty of installing the switch cabinet is reduced, and labor is saved.
Drawings
FIG. 1 is a schematic overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a driving assembly of the present invention;
FIG. 3 is a schematic structural view of a first adjustment assembly of the present invention;
fig. 4 is a schematic structural diagram of a second adjusting assembly of the present invention.
In the figure: 1. a mounting frame; 2. a drive assembly; 201. a push plate; 202. tapered teeth; 203. a first splint; 204. an electric telescopic rod; 205. a fixing plate; 3. a first adjustment assembly; 301. a base plate; 302. an auxiliary adjusting rod; 303. a clamping block; 304. clamping the push rod; 305. connecting blocks; 306. a motor supporting seat; 307. a direction fine-tuning motor; 308. a push rod is pushed; 4. a second adjustment assembly; 401. a sector gear; 402. a rotating shaft; 403. a connecting rod; 404. a second splint; 405. a support plate; 406. a bevel gear.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
In order to facilitate triangular fixation of a switch cabinet shell and improve stability of the switch cabinet when a metal plate is aligned, referring to fig. 1, 2 and 4, the switch cabinet shell alignment mechanism comprises an installation frame 1 with at least one open end, a driving component 2 aligned with the switch cabinet shell is arranged in the installation frame 1, the driving component 2 comprises a fixing plate 205 arranged outside the installation frame 1, an electric telescopic rod 204 is arranged in the fixing plate 205, the electric telescopic rod 204 extends into the installation frame 1 and is connected with a pushing plate 201, tapered teeth 202 are arranged on the outer side of the pushing plate 201 at equal intervals, one side of the pushing plate 201 away from the electric telescopic rod 204 is connected with a first clamping plate 203, the outer sides of the tapered teeth 202 are also provided with second adjusting components 4 which are meshed with each other and can adjust alignment positions according to the placement direction of the switch cabinet shell; the second adjusting component 4 comprises a bevel gear 406 engaged with the bevel gear 202, two groups of supporting plates 405 with the length smaller than that of the push plate 201 are symmetrically installed on one side of the installation frame 1 close to the push plate 201, a rotating shaft 402 is arranged at the bottom of the supporting plate 405, the bottom of the rotating shaft 402 is connected with the bevel gear 406, a sector gear 401 is engaged with one end of the bevel gear 406 far away from the first bevel gear 202, the center of the sector gear 401 is rotatably connected in a notch formed in the installation frame 1 through a rotating rod, a connecting rod 403 is installed on the outer side of the rotating rod, a second clamping plate 404 is arranged at the tail end of the connecting rod 403, the two second adjusting components 4 are arranged in two numbers, the two second adjusting components 4 are symmetrically arranged by taking the push plate 201 as the center, the bevel gear 202, the bevel gear 406 and the sector gear 401 are all located on the same horizontal plane, the connecting rod 403 is in an L shape, the first clamping plate 203 and the second clamping plate 404 are both in arc structures, and the axial movement of the push plate 201 is driven through the electric telescopic rod 204, through the meshing of tapered tooth 202 and conical gear 406, it rotates to drive tapered gear 406, make sector gear 401 carry out the horizontal hunting, thereby drive the removal about second splint 404, cooperate with first splint 203, form the fixed form of triangle to the cubical switchboard shell, increase holistic stability, and first splint 203 and the second splint 404 that are the arc structure can laminate in the cubical switchboard shell more, further increase the laminating nature, tapered tooth 202, conical gear 406 and sector gear 401 that are at same horizontal plane can avoid the three to take place skew smooth silk phenomenon when the meshing, electric telescopic handle 204 is the common device in market, adopt ANT-52 type.
In order to further increase the stability of the switch cabinet housing during alignment and improve the convenience of the overall use and the accuracy of the alignment, referring to fig. 1 and fig. 3, the top of the installation frame 1 is further provided with a first adjusting component 3 for further fine adjustment of the switch cabinet housing in the alignment direction, the first adjusting component 3 comprises a base plate 301 arranged on the top of the installation frame 1 for maintaining stability, a placing plate extending to the vertical upper side of the second adjusting component 4 in the length direction is arranged on the surface of the base plate 301, a main push rod 308 is hinged on the placing plate, the tail end of the main push rod 308 is driven by an installation seat, an auxiliary adjusting rod 302 is hinged on the main push rod 308, the output end of the auxiliary adjusting rod 302 is hinged with the placing plate, the auxiliary adjusting rod 302 and the main push rod 308 are both single-rod double-acting hydraulic push rods, the auxiliary adjusting rod 302 and the main push rod 308 are both electrically connected with an external controller, a motor supporting seat 306 is arranged outside the mounting seat, a direction fine-tuning motor 307 is fixedly arranged outside the motor supporting seat 306 through a bolt, a connecting block 305 is driven by the output end of the direction fine-tuning motor 307, a clamping push rod 304 is fixedly arranged at the output end of the connecting block 305 through a bolt, a clamping block 303 is driven by the output end of the clamping push rod 304, a rubber fastening paste is arranged in the clamping block 303, the inclination angle of the main push rod 308 is finely tuned by using an auxiliary adjusting rod 302, then the position of the mounting seat is adjusted through the main push rod 308, the direction fine-tuning motor 307 firstly rotates the connecting block 305 to the position corresponding to the switch cabinet shell, at the moment, the clamping push rod 304 is used for driving the switch cabinet shell of the clamping block 303 to clamp, the clamping push rod 304 is an ANT-52 type electric push rod, the direction fine-tuning motor 307 and the clamping push rod 304 are both electrically connected with an external controller, the tail end of the direction fine-tuning motor 307 can indirectly drive the connecting block 305 by adopting a worm reducer, and the friction force between the clamping block 303 and the switch cabinet shell can be increased by the rubber fastening paste, so that the stability during clamping is improved.
A use method of a sheet metal alignment jig based on switch cabinet shell machining comprises the following steps,
step A, firstly, placing a switch cabinet shell to be aligned on one side of an installation frame 1 with an opening end, and driving a push plate 201 to axially move in the installation frame 1 by an electrified electric telescopic rod 204;
step B, along with the movement of the pushing plate 201, the conical teeth 202 are meshed with the conical gear 406 to drive the conical gear 406 to rotate, so that the sector gear 401 swings along with the conical teeth to drive the L-shaped connecting rod 403 to push the second clamping plate 404 to move, and the L-shaped connecting rod 403 is matched with the first clamping plate 203 to form triangular fixation on the shell of the switch cabinet;
step C, the power-on controller changes the lifting height of the main push rod 308 according to the actual height degree of the switch cabinet shell, the auxiliary adjusting rod 302 pulls the main push rod 308 to change the angle, and the clamping block 303 is arranged on the outer side of the top of the switch cabinet shell;
and D, driving the connecting block 305 to rotate by the electrifying direction fine adjustment motor 307, adjusting the clamping position of the clamping block 303, driving the clamping block 303 to clamp the shell of the switch cabinet by using the clamping push rod 304, and aligning the metal plate to the shell of the switch cabinet.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a tool is adjusted well to panel beating based on cubical switchboard shell processing which characterized in that: the switch cabinet installation frame comprises an installation frame (1) with at least one open end, wherein a driving assembly (2) aligned with a switch cabinet shell is arranged in the installation frame (1);
the driving assembly (2) comprises a fixing plate (205) arranged on the outer side of the mounting frame (1), an electric telescopic rod (204) is arranged in the fixing plate (205), the electric telescopic rod (204) extends into the mounting frame (1) and is connected with a pushing plate (201), conical teeth (202) are arranged on the outer side of the pushing plate (201) at equal intervals, and a first clamping plate (203) is connected to one side, away from the electric telescopic rod (204), of the pushing plate (201);
a second adjusting component (4) which is meshed with the conical tooth (202) and can adjust the alignment position according to the placing direction of the switch cabinet shell is arranged on the outer side of the conical tooth;
second adjustment assembly (4) are including meshing conical gear (406) of tapered tooth (202), installation frame (1) is close to backup pad (405) that pushing plate (201) one side symmetry installed two sets of length and is less than pushing plate (201), backup pad (405) bottom is provided with pivot (402), pivot (402) bottom is connected with tapered gear (406), tapered tooth (202) one end meshing has sector gear (401) is kept away from in tapered gear (406), the center department of sector gear (401) rotates through the bull stick and connects in the breach of seting up in installation frame (1), connecting rod (403) are installed in the bull stick outside, the end of connecting rod (403) is provided with second splint (404).
2. The sheet metal alignment jig based on switch cabinet shell machining according to claim 1, characterized in that: the number of the second adjusting assemblies (4) is two, and the two second adjusting assemblies (4) are symmetrically arranged by taking the push plate (201) as the center.
3. The sheet metal alignment jig based on switch cabinet shell machining according to claim 1, characterized in that: installation frame (1) top still is provided with first adjusting part (3) of adjusting the direction further fine setting well to the cubical switchboard shell, first adjusting part (3) are including setting up in installation frame (1) top and being used for maintaining stable base plate (301), base plate (301) surface is provided with the board of placing that length direction extends to second adjusting part (4) vertical top, it installs main push rod (308) to place the articulated on the board.
4. The sheet metal alignment jig based on switch cabinet shell machining according to claim 3, is characterized in that: the tail end of the main push rod (308) is driven to be provided with a mounting seat, the main push rod (308) is hinged with an auxiliary adjusting rod (302), and the output end of the auxiliary adjusting rod (302) is hinged with the placing plate.
5. The sheet metal alignment jig based on switch cabinet shell machining according to claim 4, characterized in that: the auxiliary adjusting rod (302) and the main pushing rod (308) are single-rod double-acting hydraulic push rods, and the auxiliary adjusting rod (302) and the main pushing rod (308) are both electrically connected with an external controller.
6. The sheet metal alignment jig based on switch cabinet shell machining according to claim 4, characterized in that: the mount pad outside is provided with motor supporting seat (306), there is direction fine setting motor (307) in the motor supporting seat (306) outside through bolt fixed mounting, the output drive of direction fine setting motor (307) has connecting block (305), there is centre gripping push rod (304) at the output of connecting block (305) through bolt fixed mounting.
7. The sheet metal alignment jig based on switch cabinet shell machining according to claim 6, characterized in that: the output end of the clamping push rod (304) is driven by a clamping block (303), and a rubber fastening paste is arranged in the clamping block (303).
8. The sheet metal alignment jig based on switch cabinet shell machining according to claim 1, characterized in that: the conical teeth (202), the conical gear (406) and the sector gear (401) are all in the same horizontal plane.
9. The sheet metal alignment jig based on switch cabinet shell machining according to claim 1, characterized in that: the connecting rod (403) is L-shaped, and the first clamping plate (203) and the second clamping plate (404) are both arc-shaped structures.
10. The use method of the sheet metal alignment jig based on the machining of the switch cabinet shell as claimed in any one of claims 1 to 9 is characterized in that: comprises the following steps of (a) carrying out,
firstly, placing a switch cabinet shell to be aligned on one side of an installation frame (1) with an opening end, and driving a push plate (201) to axially move in the installation frame (1) by an electrified electric telescopic rod (204);
step (B), with the movement of the pushing plate (201), the conical teeth (202) are meshed with the conical gear (406) to drive the conical gear (406) to rotate, so that the sector gear (401) swings along with the conical teeth to drive the L-shaped connecting rod (403) to push the second clamping plate (404) to move, and the L-shaped connecting rod is matched with the first clamping plate (203) to form triangular fixation on the shell of the switch cabinet;
step (C), the power-on controller changes the lifting height of the main push rod (308) according to the height degree of the actual switch cabinet shell, the auxiliary adjusting rod (302) pulls the main push rod (308) to change the angle, and the clamping block (303) is arranged on the outer side of the top of the switch cabinet shell;
and (D) driving the connecting block (305) to rotate by the aid of the electrifying direction fine-tuning motor (307), adjusting the clamping position of the clamping block (303), driving the clamping block (303) to clamp the switch cabinet shell by the aid of the clamping push rod (304), and aligning the metal plate to the switch cabinet shell.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111446614.9A CN114161134A (en) | 2021-11-30 | 2021-11-30 | Metal plate alignment jig based on switch cabinet shell machining and use method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111446614.9A CN114161134A (en) | 2021-11-30 | 2021-11-30 | Metal plate alignment jig based on switch cabinet shell machining and use method thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN114161134A true CN114161134A (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111446614.9A Pending CN114161134A (en) | 2021-11-30 | 2021-11-30 | Metal plate alignment jig based on switch cabinet shell machining and use method thereof |
Country Status (1)
| Country | Link |
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| CN (1) | CN114161134A (en) |
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Application publication date: 20220311 |
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