CN114160457B - Deviating type ceramic brake block glue overflow treatment equipment - Google Patents
Deviating type ceramic brake block glue overflow treatment equipment Download PDFInfo
- Publication number
- CN114160457B CN114160457B CN202111343152.8A CN202111343152A CN114160457B CN 114160457 B CN114160457 B CN 114160457B CN 202111343152 A CN202111343152 A CN 202111343152A CN 114160457 B CN114160457 B CN 114160457B
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- Prior art keywords
- fixedly connected
- rod
- glue
- frame
- support frame
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- 239000003292 glue Substances 0.000 title claims abstract description 81
- 239000000919 ceramic Substances 0.000 title claims abstract description 32
- 241000357293 Leptobrama muelleri Species 0.000 claims abstract description 21
- 239000002783 friction material Substances 0.000 claims abstract description 21
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000007790 scraping Methods 0.000 claims description 56
- 230000002457 bidirectional effect Effects 0.000 claims description 41
- 230000005540 biological transmission Effects 0.000 claims description 21
- 238000003825 pressing Methods 0.000 claims description 21
- 239000006096 absorbing agent Substances 0.000 claims description 15
- 230000008859 change Effects 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 239000011358 absorbing material Substances 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 abstract description 9
- 230000001070 adhesive effect Effects 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 3
- 229910000831 Steel Inorganic materials 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 238000003491 array Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/16—Rigid blades, e.g. scrapers; Flexible blades, e.g. wipers
- B08B1/165—Scrapers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/04—Cleaning by suction, with or without auxiliary action
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Braking Arrangements (AREA)
Abstract
The invention relates to the field of ceramics, in particular to a deviating type ceramic brake block glue overflow treatment device. The technical problems are as follows: the steel back of the ceramic brake block and the friction material overflow the adhesive during bonding, meanwhile, the overflow adhesive is difficult to process in the holes of the steel back, and the steel back and the friction material are easy to shift during processing the overflow adhesive. The technical proposal is as follows: a deviating type ceramic brake block glue overflow treatment device comprises a mounting plate, a first support frame and the like; the mounting plate is connected with a first supporting frame. The invention realizes the treatment of the spilled glue generated during the processing of the brake block, collects and eliminates the spilled glue on the inner wall of the steel back hole in a rotating way during the treatment, erases the spilled glue around the brake block, can keep the position of the brake block not to deviate during the removal of the spilled glue, and prevents the deviation of the bonding position of the friction material and the steel back from influencing the use effect of the subsequent brake block.
Description
Technical Field
The invention relates to the field of ceramics, in particular to a deviating type ceramic brake block glue overflow treatment device.
Background
At present, in the production of the ceramic brake pad, an adhesive is smeared between a steel back and a friction material, and then the friction material is adhered to the steel back, but when the steel back and the friction material are adhered, the adhesive overflows around the brake pad, meanwhile, the holes of the steel back are difficult to process, and when the overflows are processed, the steel back and the friction material are easy to shift, so that the finally formed brake pad has problems, the installation position is influenced, and even the life safety of people is threatened;
in view of the foregoing, there is a need for a deviating type ceramic brake pad glue overflow treatment device to solve the above-mentioned problems.
Disclosure of Invention
In order to overcome the defects that the adhesive overflows when the steel back of the ceramic brake pad and the friction material are adhered, and the overflow glue is difficult to treat and the steel back and the friction material are easy to shift when the overflow glue is treated, the technical problem of the invention is that: a deviating type ceramic brake block glue overflow treatment device is provided.
The utility model provides a deviating type ceramic brake block overflows gluey treatment facility, includes mounting panel, first support frame, second support frame, rotary unit, spacing unit and frictioning unit; the mounting plate is connected with a first supporting frame; the mounting plate is connected with a second supporting frame; the first support frame and the second support frame are connected with a rotating unit for scraping glue overflowed from the inner wall of the hole of the ceramic brake block; the first support frame and the second support frame are connected with a limiting unit for limiting the ceramic brake pad; and the first support frame and the second support frame are connected with a glue scraping unit for scraping glue overflowed around the ceramic brake pad.
Further, the rotating unit comprises a first bracket, a first telescopic rod, a first elastic piece, a first moving frame, a moving rod, a first flat gear, a pressing plate, a rotating sleeve, a scraping piece and a collector; the first support frame and the second support frame are fixedly connected with a first support; the front part and the rear part of the first bracket are respectively connected with a rotary sleeve in a rotary way; four scraping blades are arranged on the upper part of each annular array of the two rotary sleeves; the lower parts of the two rotary sleeves are fixedly connected with a first flat gear respectively; the upper part of the first bracket is fixedly connected with a collector, and the collector consists of two annular grooves and a connecting rod; the collector is contacted with the scraping blade; the lower parts of the two rotating sleeves are respectively connected with a moving rod in a sliding way; the upper ends of the two moving rods are fixedly connected with a pressing plate respectively; the lower parts of the two moving rods are respectively connected with a first moving frame in a rotating way; two first elastic pieces are fixedly connected between the first movable frame at the front part and the first supporting frame; two first telescopic rods are connected between the first moving frame at the front part and the first supporting frame, and the two first elastic pieces at the front part are respectively wound on the outer surface of one first telescopic rod; two other first elastic pieces are fixedly connected between the first movable frame and the second support frame at the rear part; two other first telescopic rods are connected between the first movable frame and the second supporting frame at the rear part, and two first elastic pieces at the rear part are respectively wound on the outer surface of one first telescopic rod.
Further, the scraping blade is provided with a drainage groove for guiding the glue into the collector.
Further stated, the upper part of the scraping blade is provided with a glue sucking rod for sucking glue overflowed from the joint of the friction material in the hole and the steel back.
The limiting unit comprises a first electric push rod, a connecting frame, a first limiting block, an electric rotating shaft, a first bevel gear, a second moving frame, a second bevel gear, a wedge block, a third bevel gear, a transmission shaft, a second electric push rod and a second limiting block; a first electric push rod is fixedly connected to a bracket at the front part of the first support frame; the telescopic part of the first electric push rod is fixedly connected with a connecting frame; the rear side of the upper part of the connecting frame is fixedly connected with a first limiting block; an electric rotating shaft is arranged at the lower part of the connecting frame; the rotating part of the electric rotating shaft is fixedly connected with a first bevel gear; the front part of the first supporting frame is provided with two sliding grooves, and the inside of each sliding groove is connected with a second movable frame in a sliding way; a transmission shaft is rotatably connected between the two second movable frames; the middle part of the transmission shaft is rotationally connected with a wedge block; the left end of the transmission shaft is fixedly connected with a second bevel gear; the right end of the transmission shaft is fixedly connected with a third bevel gear; the rear support of the second support frame is fixedly connected with a second electric push rod; the telescopic part of the second electric push rod is fixedly connected with a second limiting block.
Further stated, the first limiting block and the second limiting block are made of glue absorbing materials and are used for absorbing the edge glue overflowing of the brake pad while pressing the brake pad.
The scraping unit comprises a second bracket, a first bidirectional screw rod, a fourth bevel gear, a third bracket, a first polished rod, a first scraping plate, a first driving wheel, a second driving wheel, a fourth bracket, a fifth bracket, a second bidirectional screw rod, a second polished rod, a second scraping plate, a bidirectional rack, a rotating rod, a second flat gear, a fixed block, a hairbrush, a second telescopic rod, a second elastic piece and a glue absorber; the right part of the upper surface of the first support frame and the right part of the upper surface of the second support frame are fixedly connected with a second support respectively; the two second brackets are rotationally connected with first bidirectional screw rods; the right part of the upper surface of the first support frame and the right part of the upper surface of the second support frame are respectively fixedly connected with a third support, and the two third supports are positioned on the right sides of the two second supports; the two third brackets are fixedly connected with first polished rods; a fourth bevel gear is fixedly connected to the front part of the first bidirectional screw rod; two first scrapers are screwed on the first bidirectional screw rod; the two first scraping plates are in sliding connection with the first polished rod; the left part of the upper surface of the first support frame and the left part of the upper surface of the second support frame are fixedly connected with a fourth support respectively; the left part of the upper surface of the first support frame and the left part of the upper surface of the second support frame are fixedly connected with a fifth support respectively, and the two fifth supports are positioned on the right sides of the two fourth supports; the two fifth brackets are rotationally connected with second bidirectional screw rods; the two fourth brackets are fixedly connected with second polished rods; two second scraping plates are screwed on the second bidirectional screw rod; the two second scraping plates are in sliding connection with the second polished rod; the rear end of the second bidirectional screw rod is fixedly connected with a second driving wheel; the rear end of the first bidirectional screw rod is fixedly connected with a first driving wheel; the first driving wheel is in driving connection with the second driving wheel through a belt; the first bracket is rotationally connected with two rotating rods which are symmetrically distributed; the lower part of the rotating rod is fixedly connected with a second flat gear; the upper part of the rotating rod is fixedly connected with a brush; the middle part of the rotating rod is fixedly connected with a fixed block; the right part of the fixed block is fixedly connected with a second telescopic rod; the outer surface of the second telescopic rod is wound with a second elastic piece; the right end of the second telescopic rod is rotationally connected with a glue absorber; the glue absorber is fixedly connected with the second elastic piece; the fixed block is fixedly connected with the second elastic piece; the right parts of the two second scraping plates are respectively fixedly connected with a bidirectional rack.
Further, the first blade and the second blade are each provided with a pivoting plate at the middle thereof for accommodating the position when moving without damaging the edges of the brake pads.
Further stated, a telescopic scraping blade is arranged below the middle rotating plates of the first scraping plate and the second scraping plate and is used for scraping rubber on the edge of the brake block along with the change of the appearance radian of the brake block.
The device further comprises a pressing unit, wherein the mounting plate is connected with the pressing unit, and the pressing unit comprises a portal frame, a third electric push rod, a connecting plate and a sucker; the mounting plate is fixedly connected with a portal frame; the lower surface of the portal frame is fixedly connected with two third electric push rods; the two third electric putter expansion portions are fixedly connected with connecting plates, and the lower surfaces of the connecting plates are fixedly connected with two suckers.
The invention has the following advantages:
the invention realizes the treatment of the spilled glue generated during the processing of the brake block, collects and eliminates the spilled glue on the inner wall of the steel back hole in a rotating way during the treatment, erases the spilled glue around the brake block, can keep the position of the brake block not to deviate during the removal of the spilled glue, and prevents the deviation of the bonding position of the friction material and the steel back from influencing the use effect of the subsequent brake block.
Drawings
FIG. 1 is a schematic diagram of a first perspective structure of a device for treating glue overflow of a deviating ceramic brake pad according to the present invention;
FIG. 2 is a schematic diagram of a second perspective structure of the adhesive overflowing treatment device of the deviating type ceramic brake pad;
FIG. 3 is a schematic view showing a first perspective structure of a rotary unit according to the present invention;
FIG. 4 is a schematic view showing a second perspective structure of the rotary unit of the present invention;
FIG. 5 is a schematic view of a partial perspective structure of a rotary unit according to the present invention;
FIG. 6 is an enlarged view of area A of the deviating type ceramic brake block glue overflow treatment equipment of the invention;
FIG. 7 is a cross-sectional view of a rotary unit of the present invention;
FIG. 8 is a schematic view of a first perspective structure of a spacing unit according to the present invention;
FIG. 9 is a schematic view of a second perspective structure of the spacing unit of the present invention;
FIG. 10 is a schematic view showing a first perspective structure of the doctor blade unit of the present invention;
FIG. 11 is a schematic view showing a second perspective structure of the doctor blade unit of the present invention;
FIG. 12 is a schematic view showing a third perspective structure of the doctor blade unit of the present invention;
fig. 13 is a schematic perspective view of a pressing unit according to the present invention.
In the above figures: 1: mounting plate, 2: first support frame, 3: second support frame, 201: first bracket, 202: first telescopic link, 203: first elastic member, 204: first movable rack, 205: a travel bar, 206: first flat gear, 207: platen, 208: rotating sleeve, 209: wiper blade, 2010: collector, 301: first electric putter, 302: connecting frame, 303: first stopper, 304: electric spindle, 305: first bevel gear, 306: second movable rack, 307: second bevel gear, 308: wedge block, 309: third bevel gear, 3010: transmission shaft, 3011: second electric putter, 3012: second stopper, 401: second rack, 402: first bidirectional screw, 403: fourth bevel gear, 404: third stand, 405: first polished rod, 406: first blade, 407: first drive wheel, 408: second drive wheel, 409: fourth bracket, 4010: fifth bracket, 4011: second bidirectional screw, 4012: second polish rod, 4013: second squeegee, 4014: bidirectional rack, 4015: turning rod 4016: second flat gear, 4017: fixed block 4018: brush 4019: second telescopic link, 4020: second elastic member, 4021: glue absorber, 501: portal frame, 502: third electric putter, 503: connection plate, 504: and a sucking disc.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
In the present embodiment, the first elastic member 203 and the second elastic member 4020 are springs.
Example 1
The utility model provides a deviating type ceramic brake block glue overflow treatment equipment, according to the shown in fig. 1-12, including mounting panel 1, first support frame 2, second support frame 3, rotary unit, spacing unit and frictioning unit; the mounting plate 1 is connected with a first supporting frame 2; the mounting plate 1 is connected with a second supporting frame 3; the first support frame 2 and the second support frame 3 are connected with a rotating unit; the first support frame 2 and the second support frame 3 are connected with a limiting unit; the first support frame 2 and the second support frame 3 are connected with a scraping unit.
Firstly, a worker places a mounting plate 1, a first support frame 2 and a second support frame 3 at a required place for mounting, then is externally connected with a power supply, then places a steel backing of a brake block coated with an adhesive on a rotating unit, presses and adheres friction materials of the brake block on the steel backing, limits the friction materials by controlling a limiting unit, drives a scraping unit to scrape off spilled glue around the brake block, drives the rotating unit to process spilled glue on holes of the steel backing by the scraping unit, collects and erases spilled glue on the inner wall of the holes in a rotating mode during processing, and finally completes spilled glue processing of the brake block; the invention realizes the treatment of the spilled glue generated during the processing of the brake block, collects and eliminates the spilled glue on the inner wall of the steel back hole in a rotating way during the treatment, erases the spilled glue around the brake block, can keep the position of the brake block not to deviate during the removal of the spilled glue, and prevents the deviation of the bonding position of the friction material and the steel back from influencing the use effect of the subsequent brake block.
Example 2
On the basis of embodiment 1, according to fig. 3 to 12, the rotating unit includes a first bracket 201, a first telescopic rod 202, a first elastic member 203, a first moving frame 204, a moving rod 205, a first flat gear 206, a pressing plate 207, a rotating sleeve 208, a wiper 209, and a collector 2010; the first support frame 2 and the second support frame 3 are connected with a first support 201 through bolts; a rotary sleeve 208 is rotatably connected to each of the front and rear portions of the first bracket 201; four wiper blades 209 are arranged on the upper annular arrays of the two rotary sleeves 208; a first flat gear 206 is fixedly connected to the lower parts of the two rotary sleeves 208 respectively; the upper part of the first bracket 201 is welded with a collector 2010, and the collector 2010 consists of two annular grooves and a connecting rod; the collector 2010 is in contact with the wiper blade 209; a moving rod 205 is connected to the lower parts of the two rotating sleeves 208 in a sliding manner; one pressing plate 207 is welded on the upper ends of the two moving rods 205 respectively; the lower parts of the two moving rods 205 are respectively rotatably connected with a first moving frame 204; two first elastic pieces 203 are fixedly connected between the first movable frame 204 at the front part and the first supporting frame 2; two first telescopic rods 202 are connected between the first movable frame 204 at the front part and the first supporting frame 2, and two first elastic pieces 203 at the front part are respectively wound on the outer surface of one first telescopic rod 202; two other first elastic pieces 203 are fixedly connected between the first movable frame 204 at the rear part and the second supporting frame 3; two other first telescopic rods 202 are connected between the first movable frame 204 at the rear part and the second supporting frame 3, and two first elastic pieces 203 at the rear part are respectively wound on the outer surface of one first telescopic rod 202.
The wiper 209 is provided with a drainage slot for guiding glue into the collector 2010.
The upper part of the scraping blade 209 is provided with a glue sucking rod for sucking glue overflowed from the joint of the friction material in the hole and the steel back.
The limiting unit comprises a first electric push rod 301, a connecting frame 302, a first limiting block 303, an electric rotating shaft 304, a first bevel gear 305, a second moving frame 306, a second bevel gear 307, a wedge block 308, a third bevel gear 309, a transmission shaft 3010, a second electric push rod 3011 and a second limiting block 3012; a first electric push rod 301 is connected to a bracket at the front part of the first support frame 2 through bolts; a connecting frame 302 is fixedly connected to the telescopic part of the first electric push rod 301; a first limiting block 303 is welded on the rear side of the upper part of the connecting frame 302; the lower part of the connecting frame 302 is provided with an electric rotating shaft 304; a first bevel gear 305 is fixedly connected to the rotating part of the electric rotating shaft 304; the front part of the first support frame 2 is provided with two sliding grooves, and the inside of each sliding groove is connected with a second movable frame 306 in a sliding way; a transmission shaft 3010 is rotatably connected between the two second movable frames 306; the middle part of the transmission shaft 3010 is rotatably connected with a wedge block 308; a second bevel gear 307 is fixedly connected to the left end of the transmission shaft 3010; a third bevel gear 309 is fixedly connected to the right end of the transmission shaft 3010; a second electric push rod 3011 is connected to the rear support of the second support frame 3 through bolts; a second limiting block 3012 is fixedly connected to the telescopic part of the second electric push rod 3011.
The first limiting block 303 and the second limiting block 3012 are made of glue absorbing materials and are used for absorbing glue overflowing at the edge of the brake pad while pressing the brake pad.
The doctor unit comprises a second bracket 401, a first bidirectional screw 402, a fourth bevel gear 403, a third bracket 404, a first polished rod 405, a first scraper 406, a first driving wheel 407, a second driving wheel 408, a fourth bracket 409, a fifth bracket 4010, a second bidirectional screw 4011, a second polished rod 4012, a second scraper 4013, a bidirectional rack 4014, a rotating rod 4015, a second flat gear 4016, a fixed block 4017, a hairbrush 4018, a second telescopic rod 4019, a second elastic member 4020 and a glue absorber 4021; a second bracket 401 is welded on the right part of the upper surface of the first support frame 2 and the right part of the upper surface of the second support frame 3 respectively; the two second brackets 401 are rotatably connected with a first bidirectional screw rod 402; a third bracket 404 is welded on the right part of the upper surface of the first support frame 2 and the right part of the upper surface of the second support frame 3 respectively, and the two third brackets 404 are positioned on the right sides of the two second brackets 401; the two third brackets 404 are fixedly connected with first polished rods 405; a fourth bevel gear 403 is fixedly connected to the front part of the first bidirectional screw rod 402; two first scraping plates 406 are screwed on the first bidirectional screw rod 402; both first scrapers 406 are slidably connected to the first polish rod 405; a fourth bracket 409 is welded on the left part of the upper surface of the first support frame 2 and the left part of the upper surface of the second support frame 3 respectively; a fifth bracket 4010 is welded on the left part of the upper surface of the first support frame 2 and the left part of the upper surface of the second support frame 3 respectively, and the two fifth brackets 4010 are positioned on the right sides of the two fourth brackets 409; the two fifth brackets 4010 are rotatably connected with second bidirectional screw rods 4011; the two fourth brackets 409 are fixedly connected with second polish rods 4012; two second scraping plates 4013 are screwed on the second bidirectional screw rod 4011; the two second scraping plates 4013 are in sliding connection with the second polished rod 4012; the rear end of the second bidirectional screw 4011 is fixedly connected with a second driving wheel 408; the rear end of the first bidirectional screw rod 402 is fixedly connected with a first driving wheel 407; the first transmission wheel 407 is in transmission connection with the second transmission wheel 408 through a belt; the first bracket 201 is rotatably connected with two rotating rods 4015, and the two rotating rods 4015 are symmetrically distributed; the lower part of the rotating rod 4015 is fixedly connected with a second flat gear 4016; the upper part of the rotating rod 4015 is fixedly connected with a hairbrush 4018; the middle part of the rotating rod 4015 is fixedly connected with a fixed block 4017; the right part of the fixed block 4017 is fixedly connected with a second telescopic rod 4019; the outer surface of second telescopic rod 4019 is wound with second elastic element 4020; the right end of the second telescopic rod 4019 is rotatably connected with a glue absorber 4021; the glue absorber 4021 is fixedly connected with the second elastic piece 4020; the fixed block 4017 is fixedly connected with the second elastic member 4020; the right parts of the two second scraping plates 4013 are welded with a bidirectional rack 4014.
The middle portions of the first blade 406 and the second blade 4013 are each provided with a turning plate for accommodating the position when moving without damaging the edges of the brake pads.
A telescopic scraping blade is arranged below the middle rotating plates of the first scraping plate 406 and the second scraping plate 4013 and is used for scraping rubber on the edge of the brake pad along with the change of the appearance radian of the brake pad.
In operation, an operator places a steel backing of a brake block coated with an adhesive on the first bracket 201, presses a friction material of the brake block on the steel backing, then controls the first electric push rod 301 and the second electric push rod 3011 to extend, the first electric push rod 301 drives the connecting frame 302 to move towards the brake block, the connecting frame 302 drives the first limiting block 303 to move and press the brake block, the second electric push rod 3011 drives the second limiting block 3012 to move towards the brake block and press the brake block, when the friction material of the brake block is pressed, the friction material applies a pressure against the pressing plate 207, the pressing plate 207 drives the moving rod 205 to move downwards, the moving rod 205 drives the first moving frame 204 to move downwards, the wedge part of the first moving frame 204 presses the wedge block 308, then the wedge block 308 moves in a chute of the first bracket 2, then the wedge block 308 drives the second moving frame 306 to move towards the first bevel gear 305 until the second bevel gear 307 is meshed with the first bevel gear 305, the third bevel gear 309 is meshed with the fourth bevel gear 403, then the electric rotating shaft 304 is controlled to be started to drive the first bevel gear 305 to rotate, the first bevel gear 305 drives the second bevel gear 307 to rotate, the second bevel gear 307 drives the third bevel gear 309 to rotate through the transmission shaft 3010, the third bevel gear 309 drives the fourth bevel gear 403 to rotate, the fourth bevel gear 403 drives the first bi-directional screw 402 to rotate, then the first bi-directional screw 402 drives the two first scraping plates 406 to move back on the first polished rod 405, the first scraping plates 406 scrape overflowed glue along with the change of the appearance radian of the brake pad in the moving process, meanwhile, the first bi-directional screw 402 drives the first transmission wheel 407 to rotate, the first driving wheel 407 rotates with the second driving wheel 408 through a belt, the second driving wheel 408 drives the second bidirectional screw 4011 to rotate, then the second bidirectional screw 4011 drives the two second scraping plates 4013 to move oppositely on the second polished rod 4012, the edge of a brake block is scraped during movement, then the second scraping plates 4013 drive the bidirectional rack 4014 to move, the bidirectional rack 4014 drives the first flat gear 206 to rotate during movement, the first flat gear 206 drives the rotary sleeve 208 to rotate, the rotary sleeve 208 drives the scraping plates 209 to rotate, the scraping plates 209 drain the glue overflowed on the inner wall of a hole of the brake block into the collector 2010 through a guide groove, then the second scraping plates 4013 drive the bidirectional rack 4014 to continuously move, the bidirectional rack 4014 drives the second flat gear 4016 to rotate, the second flat gear 4016 drives the brush 4018 to clean the brake block through the rotary rod 4015, meanwhile, the second flat gear 4016 drives the fixing block 4017 to rotate through the rotating rod 4015, the fixing block 4017 drives the glue absorber 4021 to swing towards the direction far away from the first supporting frame 2 through the second telescopic rod 4019, glue is removed from the edge of the brake pad in the swinging process, glue at the edge of the brake pad is processed, finally the first bevel gear 305 is driven to rotate reversely through the electric rotating shaft 304, meanwhile, the first electric push rod 301 and the second electric push rod 3011 are controlled to shrink, in the swinging process of the glue absorber 4021 towards the first supporting frame 2, a pressure is applied to the glue absorber 4021 through the first limiting block 303 and the second limiting block 3012, the glue absorber 4021 is assisted to swing, the glue absorber 4021 cannot swing back and forth due to overlarge radian of the appearance of the brake pad, and glue overflow at the edge and the inner wall of a hole of the brake pad is prevented from being realized in a reciprocating manner; the mechanism completes the glue overflow treatment of the brake pad.
Example 3
On the basis of embodiment 2, according to fig. 1 and 13, a pressing unit is further included, the mounting plate 1 is connected with the pressing unit, and the pressing unit includes a portal frame 501, a third electric push rod 502, a connecting plate 503 and a sucker 504; the mounting plate 1 is connected with a portal frame 501 through bolts; two third electric push rods 502 are connected to the lower surface of the portal frame 501 through bolts; the telescopic parts of the two third electric push rods 502 are fixedly connected with a connecting plate 503, and two suckers 504 are welded on the lower surface of the connecting plate 503.
When the electric brake device works, the third electric push rod 502 is controlled to extend downwards, the third electric push rod 502 drives the connecting plate 503 to move downwards, the connecting plate 503 drives the sucker 504 to move downwards, the sucker 504 presses down friction materials towards the steel back, the friction materials are adhered to the steel back, the third electric push rod 502 is controlled to shrink after the glue removal is completed, and finally the obtained brake block is sucked and collected by an operator; the mechanism realizes the transfer of the brake pad.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (9)
1. The utility model provides a deviating type ceramic brake block glue spilling treatment equipment, includes mounting panel (1), first support frame (2) and second support frame (3); the mounting plate (1) is connected with a first supporting frame (2); the mounting plate (1) is connected with a second supporting frame (3); the method is characterized in that: the device also comprises a rotating unit, a limiting unit and a scraping unit; the first support frame (2) and the second support frame (3) are connected with a rotating unit for scraping glue overflowed on the inner wall of the hole of the ceramic brake block; the first support frame (2) and the second support frame (3) are connected with a limiting unit for limiting the ceramic brake pad; the first support frame (2) and the second support frame (3) are connected with a glue scraping unit for scraping glue overflowed around the ceramic brake block;
the rotating unit comprises a first bracket (201), a first telescopic rod (202), a first elastic piece (203), a first movable frame (204), a movable rod (205), a first flat gear (206), a pressing plate (207), a rotating sleeve (208), a scraping blade (209) and a collector (2010); the first support frame (2) and the second support frame (3) are connected with a first support (201) through bolts; the front part and the rear part of the first bracket (201) are respectively connected with a rotary sleeve (208) in a rotary way; four scraping blades (209) are arranged on each annular array at the upper part of the two rotating sleeves (208); the lower parts of the two rotary sleeves (208) are fixedly connected with a first flat gear (206) respectively; the upper part of the first bracket (201) is fixedly connected with a collector (2010), and the collector (2010) consists of two annular grooves and a connecting rod; the collector (2010) is in contact with the wiper blade (209); the lower parts of the two rotary sleeves (208) are respectively connected with a movable rod (205) in a sliding way; the upper ends of the two movable rods (205) are welded with a pressing plate (207) respectively; the lower parts of the two moving rods (205) are respectively connected with a first moving frame (204) in a rotating way; two first elastic pieces (203) are fixedly connected between the first movable frame (204) at the front part and the first supporting frame (2); two first telescopic rods (202) are connected between the first moving frame (204) at the front part and the first supporting frame (2), and two first elastic pieces (203) at the front part are respectively wound on the outer surface of one first telescopic rod (202); another two first elastic pieces (203) are fixedly connected between the first movable frame (204) at the rear part and the second supporting frame (3); two other first telescopic rods (202) are connected between the first movable frame (204) at the rear part and the second supporting frame (3), and two first elastic pieces (203) at the rear part are respectively wound on the outer surface of one first telescopic rod (202).
2. The deviating-type ceramic brake block glue overflow treatment equipment according to claim 1, wherein: the wiper blade (209) is provided with a drainage groove for guiding glue into the collector (2010).
3. The deviating-type ceramic brake block glue overflow treatment equipment according to claim 1, wherein: the upper part of the scraping blade (209) is provided with a glue sucking rod for sucking glue overflowed from the joint of the friction material in the hole and the steel back.
4. A deviating-type ceramic brake block glue overflow treatment device as defined in claim 3, wherein: the limiting unit comprises a first electric push rod (301), a connecting frame (302), a first limiting block (303), an electric rotating shaft (304), a first bevel gear (305), a second moving frame (306), a second bevel gear (307), a wedge block (308), a third bevel gear (309), a transmission shaft (3010), a second electric push rod (3011) and a second limiting block (3012); a first electric push rod (301) is fixedly connected to a bracket at the front part of the first support frame (2); a connecting frame (302) is fixedly connected with the telescopic part of the first electric push rod (301); a first limiting block (303) is fixedly connected to the rear side of the upper part of the connecting frame (302); an electric rotating shaft (304) is arranged at the lower part of the connecting frame (302); a first bevel gear (305) is fixedly connected to the rotating part of the electric rotating shaft (304); two sliding grooves are formed in the front of the first supporting frame (2), and a second movable frame (306) is connected inside each sliding groove in a sliding mode; a transmission shaft (3010) is rotatably connected between the two second movable frames (306); the middle part of the transmission shaft (3010) is rotationally connected with a wedge block (308); the left end of the transmission shaft (3010) is fixedly connected with a second bevel gear (307); a third bevel gear (309) is fixedly connected at the right end of the transmission shaft (3010); a second electric push rod (3011) is fixedly connected to a rear support of the second support frame (3); a second limiting block (3012) is fixedly connected to the telescopic part of the second electric push rod (3011).
5. The deviating-type ceramic brake block glue overflow treatment equipment according to claim 4, wherein: the first limiting block (303) and the second limiting block (3012) are made of glue absorbing materials and are used for absorbing glue overflowing at the edge of the brake pad while pressing the brake pad.
6. The deviating-type ceramic brake block glue overflow treatment equipment according to claim 5, wherein: the glue scraping unit comprises a second bracket (401), a first bidirectional screw rod (402), a fourth bevel gear (403), a third bracket (404), a first polished rod (405), a first scraping plate (406), a first driving wheel (407), a second driving wheel (408), a fourth bracket (409), a fifth bracket (4010), a second bidirectional screw rod (4011), a second polished rod (4012), a second scraping plate (4013), a bidirectional rack (4014), a rotating rod (4015), a second flat gear (4016), a fixed block (4017), a hairbrush (4018), a second telescopic rod (4019), a second elastic piece (4020) and a glue absorber (4021); the right part of the upper surface of the first support frame (2) and the right part of the upper surface of the second support frame (3) are fixedly connected with a second support (401) respectively; the two second brackets (401) are rotatably connected with a first bidirectional screw rod (402); the right part of the upper surface of the first support frame (2) and the right part of the upper surface of the second support frame (3) are fixedly connected with a third support (404) respectively, and the two third supports (404) are positioned on the right sides of the two second supports (401); a first polish rod (405) is fixedly connected to the two third brackets (404); a fourth bevel gear (403) is fixedly connected to the front part of the first bidirectional screw rod (402); two first scrapers (406) are screwed on the first bidirectional screw rod (402); the two first scraping plates (406) are in sliding connection with the first polished rod (405); a fourth bracket (409) is fixedly connected with the left part of the upper surface of the first supporting frame (2) and the left part of the upper surface of the second supporting frame (3); the left part of the upper surface of the first support frame (2) and the left part of the upper surface of the second support frame (3) are fixedly connected with a fifth support (4010) respectively, and the two fifth supports (4010) are positioned on the right sides of the two fourth supports (409); the two fifth brackets (4010) are rotatably connected with second bidirectional screw rods (4011); the two fourth brackets (409) are fixedly connected with second polished rods (4012); two second scraping plates (4013) are connected on the second bidirectional screw rod (4011) in a screwed mode; the two second scraping plates (4013) are in sliding connection with the second polished rod (4012); the rear end of the second bidirectional screw rod (4011) is fixedly connected with a second driving wheel (408); the rear end of the first two-way screw rod (402) is fixedly connected with a first driving wheel (407); the first driving wheel (407) is in driving connection with the second driving wheel (408) through a belt; two rotating rods (4015) are rotatably connected to the first bracket (201), and the two rotating rods (4015) are symmetrically distributed; the lower part of the rotating rod (4015) is fixedly connected with a second flat gear (4016); the upper part of the rotating rod (4015) is fixedly connected with a hairbrush (4018); the middle part of the rotating rod (4015) is fixedly connected with a fixed block (4017); the right part of the fixed block (4017) is fixedly connected with a second telescopic rod (4019); the outer surface of the second telescopic rod (4019) is wound with a second elastic piece (4020); the right end of the second telescopic rod (4019) is rotatably connected with a glue absorber (4021); the glue absorber (4021) is fixedly connected with the second elastic piece (4020); the fixed block (4017) is fixedly connected with the second elastic piece (4020); the right parts of the two second scraping plates (4013) are respectively fixedly connected with a bidirectional rack (4014).
7. The deviating-type ceramic brake block glue overflow treatment equipment of claim 6, wherein: the first scraper (406) and the second scraper (4013) are each provided with a rotating plate in the middle for adapting the position during movement without damaging the edges of the brake pads.
8. The deviating-type ceramic brake block glue overflow treatment equipment of claim 6, wherein: a telescopic scraping blade is arranged below the middle rotating plate of the first scraping plate (406) and the second scraping plate (4013) and used for scraping rubber on the edge of the brake pad along with the change of the appearance radian of the brake pad.
9. The deviating-type ceramic brake block glue overflow treatment equipment of claim 8, wherein: the device also comprises a pressing unit, wherein the mounting plate (1) is connected with the pressing unit, and the pressing unit comprises a portal frame (501), a third electric push rod (502), a connecting plate (503) and a sucker (504); a portal frame (501) is fixedly connected to the mounting plate (1); the lower surface of the portal frame (501) is fixedly connected with two third electric push rods (502); the telescopic parts of the two third electric push rods (502) are fixedly connected with a connecting plate (503), and the lower surface of the connecting plate (503) is fixedly connected with two suckers (504).
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CN115365054B (en) * | 2022-07-26 | 2023-12-15 | 深圳汉诺医疗科技有限公司 | Smearing mechanism, smearing device comprising smearing mechanism and smearing method |
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