CN114147987B - Production method of continuous fiber reinforced thermoplastic composite pipe - Google Patents
Production method of continuous fiber reinforced thermoplastic composite pipe Download PDFInfo
- Publication number
- CN114147987B CN114147987B CN202111287320.6A CN202111287320A CN114147987B CN 114147987 B CN114147987 B CN 114147987B CN 202111287320 A CN202111287320 A CN 202111287320A CN 114147987 B CN114147987 B CN 114147987B
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- pipe
- plate
- fixedly connected
- base
- sliding
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- 239000002131 composite material Substances 0.000 title claims abstract description 15
- 239000011199 continuous fiber reinforced thermoplastic Substances 0.000 title claims abstract description 13
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 12
- 238000004804 winding Methods 0.000 claims abstract description 19
- 238000005520 cutting process Methods 0.000 claims abstract description 11
- 239000002994 raw material Substances 0.000 claims abstract description 8
- 238000000034 method Methods 0.000 claims abstract description 7
- 238000001816 cooling Methods 0.000 claims abstract description 4
- 238000001035 drying Methods 0.000 claims abstract description 4
- 238000007493 shaping process Methods 0.000 claims abstract description 4
- 238000003860 storage Methods 0.000 claims description 7
- 238000000151 deposition Methods 0.000 claims 1
- 238000005192 partition Methods 0.000 description 3
- 230000032683 aging Effects 0.000 description 1
- 230000003712 anti-aging effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/001—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore a shaping technique combined with cutting, e.g. in parts or slices combined with rearranging and joining the cut parts
- B29C69/002—Winding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C37/00—Component parts, details, accessories or auxiliary operations, not covered by group B29C33/00 or B29C35/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
- B29C69/02—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore of moulding techniques only
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Stacking Of Articles And Auxiliary Devices (AREA)
- De-Stacking Of Articles (AREA)
Abstract
The invention discloses a production method of a continuous fiber reinforced thermoplastic composite pipe, which relates to the technical field of composite pipe processing and comprises the following steps: conveying the raw materials into an extruder, and extruding the raw materials by the extruder to obtain a prefabricated pipe; step two: cooling and drying the prefabricated pipe and conveying the prefabricated pipe into a winding machine; step three: winding and shaping the prefabricated pipe by a winding machine to obtain a basic pipe; step four: drawing the basic pipe into a cutting device, and cutting to obtain the pipe; step five: and (3) moving the pipe into a base in the stacking device, and then transferring the pipe into a stacking table through a sliding plate for stacking and carrying. According to the invention, in the processing process of the pipe, the stacking device is added for rapidly stacking and storing the cut pipe, and the subsequent processing of the cut pipe is facilitated; a concave part is arranged between the base and the limiter in the stacking device, so that the pipe can slide along the base conveniently, and the follow-up movement of the pipe is facilitated.
Description
Technical Field
The invention relates to the technical field of composite pipe processing, in particular to a production method of a continuous fiber reinforced thermoplastic composite pipe.
Background
The winding pipe is a pipe formed by winding and welding, can be used for pipe products with large diameter, has good product forming process and product quality, provides various reliable modes for construction connection, has good anti-seepage problem, has good wear resistance, ageing resistance and strong corrosion resistance, can be used for effectively carrying out anti-ageing and anti-friction protection on the outer surface of a hose, and needs to cut the pipe into required lengths by using a cutting device after the winding pipe is produced and formed, and can be orderly stacked after the cutting is completed, thereby facilitating subsequent transportation.
Through retrieval, chinese patent discloses a PVC pipe quantitative handling machine (publication No. CN 109436070A), which comprises a base, a baffle plate, a support rod, a slide plate, a screw, a clutch device, a rotating wheel and a rocker, wherein the base is concave, and a handle, a bar-shaped rod, a scale bar, wheels and side plates are arranged on the base; the clutch device comprises a first plate, a second plate and a clutch rod; the runner includes runner one and runner two.
The current tubular product is cut the back, and is inconvenient stacks it in order, leads to cutting the back, needs artifical participation, and the arrangement is carried out to the tubular product, leads to working strength great to when the arrangement tubular product, it is neat inconvenient to arrange the tubular product, leads to subsequent transport degree of difficulty great.
Disclosure of Invention
The invention aims to provide a production method of a continuous fiber reinforced thermoplastic composite pipe, which solves the following technical problems:
how to quickly arrange the cut pipes and orderly stack the pipes, thereby facilitating subsequent transportation and overtime, and effectively reducing the labor intensity of workers when arranging the pipes.
The aim of the invention can be achieved by the following technical scheme:
a production method of a continuous fiber reinforced thermoplastic composite pipe comprises the following steps:
step one: conveying the raw materials into an extruder, and extruding the raw materials by the extruder to obtain a prefabricated pipe;
step two: cooling and drying the prefabricated pipe and conveying the prefabricated pipe into a winding machine;
step three: winding and shaping the prefabricated pipe by a winding machine to obtain a basic pipe;
step four: drawing the basic pipe into a cutting device, and cutting to obtain the pipe;
step five: and (3) moving the pipe into a base in the stacking device, and then transferring the pipe into a stacking table through a sliding plate for stacking and carrying.
As a further scheme of the invention: the using method of the stacking device comprises the following steps:
s1: the descending limiter is used for communicating the side surface of the base with the sliding plate;
s2: starting a driving structure, moving the limiting frame to the upper side of a spacing plate interval in a corresponding stacking table, and changing the inclination angle and the length of the sliding plate;
s3: starting a pusher to push the pipe, wherein the pipe slides into a corresponding spacing plate interval area in the stacking table along the sliding plate and the limiting frame;
s4: and starting the sliding rail, removing the stacking table at the lower side of the adjuster, and moving a new stacking table to the lower side of the adjuster.
As a further scheme of the invention: and in the third step, the winding speed of the winding machine is 0.03-0.06m/s.
As a further scheme of the invention: and (4) the moving speed of the stacking table in the step S4 is 25-32m/min.
As a further scheme of the invention: and in the step S2, the moving speed of the limiting frame is 0.03-0.1m/S.
As a further scheme of the invention: in the step S1, the top end of the descending limiter is not higher than the lowest part of the base.
As a further scheme of the invention: and in the step S2, the included angle between the inclined angle of the sliding plate and the vertical direction is 20-85 degrees.
As a further scheme of the invention: the stacking device comprises a base and a sliding rail which are placed side by side, wherein a plurality of equidistant stacking tables are arranged on the upper side of the sliding rail, a connecting frame is fixedly connected to one side of the base, a regulator which is erected on the upper side of the sliding rail is fixedly connected to one side of the connecting frame, a pusher is fixedly connected to the other side of the base, a limiter is arranged on the upper side of the base, a driving structure is arranged in the inner part of the regulator, a limiting frame is arranged at the output end of the driving structure, and a sliding plate which is connected with the limiting frame is arranged on one side of the base, which faces the regulator.
As a further scheme of the invention: the upper side of base has offered sunken position for conveniently slide tubular product to spacing to the tubular product prevents that the tubular product from sliding from the base.
As a further scheme of the invention: the impeller comprises an impeller fixedly connected with a base, a first cylinder is fixedly connected to the inside of the impeller, the output end of the first cylinder faces the base and is fixedly connected with a storage box, a rotating roller is rotatably connected to the inside of the storage box, and the side face of the rotating roller extends to the outer side of the storage box and is used for preventing damage to a pipe when the pipe is contacted.
As a further scheme of the invention: the limiter comprises a fixed box fixedly connected with the base, a second cylinder is fixedly connected to the inside of the fixed box, and an arc table is fixedly connected to the output end of the second cylinder.
As a further scheme of the invention: the side of circular arc platform has seted up the recess that corresponds with the concave part for constitute the region of accomodating tubular product with the concave part, be used for preventing that tubular product from taking place to remove.
As a further scheme of the invention: the driving structure comprises a screw rod driver connected with the adjuster, a driving frame is installed at the output end of the screw rod driver, a sliding groove plate and a third air cylinder are fixedly connected to the two ends of the driving frame respectively, a moving plate is fixedly connected to the output end of the third air cylinder, and one end of the moving plate is in sliding connection with the sliding groove plate.
As a further scheme of the invention: the sliding plate comprises a connecting plate rotationally connected with the side face of the base, an extension plate is slidingly connected with the lower side of the connecting plate, a sliding groove is formed in the lower side of the connecting plate, a connecting member connected with the sliding groove is fixedly connected to the upper side of the extension plate, and after the connecting member slides to one end of the sliding groove, the extension plate and the connecting plate can be driven to move relatively.
As a further scheme of the invention: the limiting frame comprises two groups of fixing frames fixedly connected to two sides of the movable plate, the bottom ends of the two groups of fixing frames are rotationally connected with connecting rods, and the two groups of connecting rods are fixedly connected with two ends of the extension plate respectively.
As a further scheme of the invention: the side of two groups the connecting rod all fixedly connected with the slide bar that the extension board links to each other, two groups sliding connection has the baffle between the slide bar, and two groups the slide bar outside just is close to the baffle and keeps away from the side of slide all installs the locking component, two groups all fixedly connected with elastic component between the side of locking component and the baffle.
As a further scheme of the invention: the two groups of locking members are provided with rotary wedge blocks for fixing the locking members with the corresponding sliding rods.
As a further scheme of the invention: the stacking table comprises a base plate connected with the sliding rail, a plurality of clamping blocks are arranged in the base plate and used for being clamped with protruding portions of the pipe, a plurality of equally-distributed spacing plates are fixedly connected to the upper side of the base plate, and a spacing area for accommodating the pipe is formed between every two adjacent spacing plates.
The invention has the beneficial effects that:
according to the invention, in the processing process of the pipe, the stacking device is added for rapidly stacking and storing the cut pipe, and the subsequent processing of the cut pipe is facilitated;
a concave part is arranged between the base and the limiter in the stacking device, so that the pipe can slide along the base conveniently, the subsequent movement of the pipe is facilitated, and after the pipe moves in place, the pipe can be moved into the stacking table along the sliding plate and the limiting frame after the limiter descends through the pusher;
on the other hand, the baffle plate in the limiting frame can be moved to the upper side of the interval area corresponding to the stacking table by adjusting the driving structure in the sliding plate and the limiting frame, so that the pipes can be conveniently moved to the stacking table in sequence, and then the pipes can be conveniently stacked to the stacking table in sequence;
further, the movable distance of the baffle plate in the limiting frame can be adjusted through the locking member, so that the stacking device is convenient to carry pipes with different diameters.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a perspective view of the stacking apparatus of the present invention;
FIG. 3 is a cross-sectional view of a base of the present invention;
FIG. 4 is a partial cross-sectional view of a regulator in accordance with the present invention;
FIG. 5 is a partial cross-sectional view of the skateboard and the retainer of the present invention;
fig. 6 is a partial cross-sectional view of the stacking station of the present invention.
In the figure: 1. a base; 2. a limiter; 3. a pusher; 4. a slide plate; 5. an adjustor; 6. a connecting frame; 7. a driving structure; 8. a limiting frame; 9. a slide rail; 10. a stacking table; 110. a recessed portion; 31. a rotating roller; 32. a first cylinder; 33. a storage box; 21. a fixed box; 22. a second cylinder; 23. a circular arc table; 71. a screw driver; 72. a drive rack; 73. a chute plate; 74. a third cylinder; 75. a moving plate; 81. a fixing frame; 82. a connecting rod; 83. a slide bar; 84. a baffle; 85. a locking member; 86. an elastic member; 41. a connecting plate; 42. an extension plate; 101. a substrate; 102. a partition plate; 103. and (5) clamping blocks.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the invention is a method for producing a continuous fiber reinforced thermoplastic composite pipe, comprising the following steps:
step one: conveying the raw materials into an extruder, and extruding the raw materials by the extruder to obtain a prefabricated pipe;
step two: cooling and drying the prefabricated pipe and conveying the prefabricated pipe into a winding machine;
step three: winding and shaping the prefabricated pipe by a winding machine through 0.04m/s to obtain a basic pipe;
step four: drawing the basic pipe into a cutting device, and cutting to obtain the pipe;
step five: the pipe is moved into the base 1 of the stacking device, and then is transferred into the stacking table 10 through the sliding plate 4 for stacking and carrying.
The using method of the stacking device comprises the following steps:
s1: descending the limiter 2, leveling the highest position of the top of the limiter 2 with the lowest position of the base 1, and communicating the side surface of the base 1 with the sliding plate 4;
s2: starting the driving structure 7, moving the limiting frame 8 to the upper side of the interval plate 102 in the corresponding stacking table 10 at 0.07m/s, and changing the inclination angle and length of the sliding plate 4, wherein the included angle between the sliding plate 4 and the vertical direction is 30 degrees;
s3: starting the pusher 3 to push the pipe, wherein the pipe slides into a corresponding spacing area of the spacing plate 102 in the stacking table 10 along the sliding plate 4 and the limiting frame 8;
s4: the slide 9 is activated to remove the stacking station 10 on the underside of the adjuster 5 at a speed of 30m/min and to move a new stacking station 10 to the underside of the adjuster 5 at the same speed.
Referring to fig. 2, the stacking device includes a base 1 and a sliding rail 9 disposed side by side, a plurality of equidistant stacking tables 10 are mounted on the upper side of the sliding rail 9, a connecting frame 6 is fixedly connected to one side of the base 1, a regulator 5 is fixedly connected to one side of the connecting frame 6 and is arranged on the upper side of the sliding rail 9, a pusher 3 is fixedly connected to the other side of the base 1, a limiter 2 is mounted on the upper side of the base 1, a driving structure 7 is mounted in the interior of the regulator 5, a limiting frame 8 is mounted at the output end of the driving structure 7, and a sliding plate 4 connected with the limiting frame 8 is mounted on one side of the base 1 facing the regulator 5.
Referring to fig. 3, a concave portion 110 is formed on the upper side of the base 1, for facilitating sliding of the pipe, limiting the pipe, and preventing the pipe from sliding off the base 1.
The impeller 3 includes the impeller 3 with base 1 fixed connection, the inside fixedly connected with first cylinder 32 of impeller 3, and the output of first cylinder 32 is towards base 1 and fixedly connected with receiver 33, and the inside rotation of receiver 33 is connected with the commentaries on classics roller 31, and the side of commentaries on classics roller 31 extends to the outside of receiver 33 for prevent when contacting tubular product, cause the damage to it.
The limiter 2 comprises a fixed box 21 fixedly connected with the base 1, a second cylinder 22 is fixedly connected inside the fixed box 21, and an arc table 23 is fixedly connected to the output end of the second cylinder 22.
As a further scheme of the invention: the side of the arc table 23 is provided with a groove corresponding to the concave part 110, and the groove is used for forming a pipe containing area with the concave part 110 to prevent the pipe from moving.
Referring to fig. 4-5, the driving structure 7 includes a screw driver 71 connected to the adjuster 5, a driving frame 72 is mounted at an output end of the screw driver 71, a chute plate 73 and a third air cylinder 74 are fixedly connected to two ends of the driving frame 72, a moving plate 75 is fixedly connected to an output end of the third air cylinder 74, and one end of the moving plate 75 is slidably connected to the chute plate 73.
The slide plate 4 comprises a connecting plate 41 rotationally connected with the side surface of the base 1, an extension plate 42 is slidingly connected with the lower side of the connecting plate 41, a chute is formed in the lower side of the connecting plate 41, a connecting member connected with the chute is fixedly connected with the upper side of the extension plate 42, and after the connecting member slides to one end of the chute, the extension plate 42 and the connecting plate 41 can be driven to move relatively.
The limiting frame 8 comprises two groups of fixing frames 81 fixedly connected to two sides of the movable plate 75, connecting rods 82 are rotationally connected to the bottom ends of the two groups of fixing frames 81, the two groups of connecting rods 82 are fixedly connected to two ends of the extension plate 42 respectively, sliding rods 83 connected to the extension plate 42 are fixedly connected to the side faces of the two groups of connecting rods 82, a baffle 84 is slidably connected between the two groups of sliding rods 83, locking members 85 are mounted on the outer sides of the two groups of sliding rods 83 and on one sides, far away from the sliding plate 4, of the two groups of sliding rods 84, elastic pieces 86 are fixedly connected to the side faces of the two groups of locking members 85, and rotating wedge-shaped blocks are mounted on the two groups of locking members 85 and the corresponding sliding rods 83.
Referring to fig. 6, the stacking table 10 includes a base plate 101 connected with the slide rail 9, a plurality of clamping blocks 103 are provided in the base plate 101, the clamping blocks 103 are used for clamping with protruding portions of the pipe, a plurality of equally spaced partition plates 102 are fixedly connected to the upper side of the base plate 101, and a space area for accommodating the pipe is formed between adjacent partition plates 102.
The working principle of the invention is as follows:
after the pipe enters the base 1, the pipe slides along the concave part 110 of the base 1 and the side wall of the limiter 2;
after the pipe is in place, starting the second cylinder 22, descending the arc table 23 into the fixed box 21, and communicating the side surface of the base 1 with the sliding plate 4 by making the top end of the arc table 23 lower than the lowest side of the concave part 110;
the screw rod driver 71 in the driving structure 7 is started to drive the limiting frame 8 to horizontally move, the third air cylinder 74 is started to drive the fixing frame 81 to vertically move, the driving structure 7 is stopped after the limiting frame 8 is moved to the upper side of the interval between the spacing plates 102 in the corresponding stacking table 10, when the limiting frame 8 moves, the connecting rod 82 in the limiting frame 8 and the fixing frame 81 relatively rotate, meanwhile, the connecting rod 82 drives the connecting plate 41 in the sliding plate 4 to relatively rotate with the base 1, and meanwhile, when the limiting frame 8 moves, the extending plate 42 and the connecting plate 41 can be driven to relatively move, so that the whole length of the sliding plate 4 is changed, and the inclination angle of the sliding plate 4 is changed;
starting a first cylinder 32 in the pusher 3, driving the rotating roller 31 to move and contact the pipe, pushing the pipe to the upper side of the sliding plate 4, sliding the pipe along the sliding plate 4 and the limiting frame 8 into a corresponding spacing plate 102 spacing area in the stacking table 10, contacting the baffle 84 after the pipe moves a certain distance, sliding the baffle 84 along the sliding rod 83 through the compression elastic piece 86, and then falling between the spacing plates 102 of the stacking table 10 from a gap between the baffle 84 and the extending plate 42;
after the stacking of the pipes in the stacking station 10 is completed, the slide rail 9 is activated, the stacking station 10 on the lower side of the regulator 5 is removed, and a new stacking station 10 is moved to the lower side of the regulator 5.
In the description of the present invention, it should be understood that the terms "upper," "lower," "left," "right," and the like indicate an orientation or a positional relationship based on that shown in the drawings, and are merely for convenience of description and for simplifying the description, and do not indicate or imply that the apparatus or element in question must have a specific orientation, as well as a specific orientation configuration and operation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first" or "a second" may explicitly or implicitly include one or more such feature. In the description of the present invention, unless otherwise indicated, the meaning of "a plurality" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and the like are to be construed broadly and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention will be understood in specific cases by those of ordinary skill in the art.
The foregoing describes one embodiment of the present invention in detail, but the description is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the invention. All equivalent changes and modifications within the scope of the present invention are intended to be covered by the present invention.
Claims (6)
1. The production method of the continuous fiber reinforced thermoplastic composite pipe is characterized by comprising the following steps of:
step one: conveying the raw materials into an extruder, and extruding the raw materials by the extruder to obtain a prefabricated pipe;
step two: cooling and drying the prefabricated pipe and conveying the prefabricated pipe into a winding machine;
step three: winding and shaping the prefabricated pipe by a winding machine to obtain a basic pipe;
step four: drawing the basic pipe into a cutting device, and cutting to obtain the pipe;
step five: the pipe is moved into a base (1) in a stacking device, and then is transferred into a stacking table (10) through a sliding plate (4) for stacking and carrying;
the using method of the stacking device comprises the following steps:
s1: the descending limiter (2) is used for communicating the side surface of the base (1) with the sliding plate (4);
s2: starting a driving structure (7), moving the limiting frame (8) to the upper side of a spacing plate (102) in a corresponding stacking table (10) at intervals, and changing the inclination angle and the length of the sliding plate (4);
s3: starting a pusher (3) to push the pipe, wherein the pipe slides into a corresponding spacing area of a spacing plate (102) in the stacking table (10) along the sliding plate (4) and the limiting frame (8);
s4: starting the sliding rail (9), removing the stacking table (10) at the lower side of the regulator (5), and moving a new stacking table (10) to the lower side of the regulator (5);
the stacking device comprises a base (1) and a sliding rail (9) which are placed side by side, wherein a plurality of equidistant stacking tables (10) are arranged on the upper side of the sliding rail (9), one side of the base (1) is fixedly connected with a connecting frame (6), one side of the connecting frame (6) is fixedly connected with a regulator (5) erected on the upper side of the sliding rail (9), the other side of the base (1) is fixedly connected with a pusher (3), a limiter (2) is arranged on the upper side of the base (1), a driving structure (7) is arranged in the regulator (5), a limiting frame (8) is arranged at the output end of the driving structure (7), and a sliding plate (4) connected with the limiting frame (8) is arranged on one side of the base (1) facing the regulator (5);
the upper side of the base (1) is provided with a concave part (110);
the pusher (3) comprises a pusher (3) fixedly connected with the base (1), a first air cylinder (32) is fixedly connected in the pusher (3), the output end of the first air cylinder (32) faces the base (1) and is fixedly connected with a storage box (33), a rotating roller (31) is rotatably connected in the storage box (33), and the side surface of the rotating roller (31) extends to the outer side of the storage box (33);
the limiter (2) comprises a fixed box (21) fixedly connected with the base (1), a second air cylinder (22) is fixedly connected inside the fixed box (21), and an arc table (23) is fixedly connected with the output end of the second air cylinder (22);
the driving structure (7) comprises a screw rod driver (71) connected with the adjuster (5), a driving frame (72) is arranged at the output end of the screw rod driver (71), a chute plate (73) and a third air cylinder (74) are fixedly connected to the two ends of the driving frame (72) respectively, a movable plate (75) is fixedly connected to the output end of the third air cylinder (74), and one end of the movable plate (75) is in sliding connection with the chute plate (73);
the sliding plate (4) comprises a connecting plate (41) which is rotationally connected with the side surface of the base (1), an extension plate (42) is slidingly connected with the lower side of the connecting plate (41), a sliding groove is formed in the lower side of the connecting plate (41), a connecting member which is connected with the sliding groove is fixedly connected with the upper side of the extension plate (42), and after the connecting member slides to one end of the sliding groove, the extension plate (42) and the connecting plate (41) can be driven to move relatively;
the limiting frame (8) comprises two groups of fixing frames (81) fixedly connected to two sides of the movable plate (75), connecting rods (82) are rotationally connected to the bottom ends of the two groups of fixing frames (81), the two groups of connecting rods (82) are fixedly connected to two ends of the extension plate (42) respectively, sliding rods (83) connected with the extension plate (42) are fixedly connected to the side faces of the two groups of connecting rods (82), a baffle plate (84) is slidably connected between the two groups of sliding rods (83), locking members (85) are respectively arranged on the outer sides of the two groups of sliding rods (83) and close to one sides, far away from the sliding plate (4), of the baffle plate (84), elastic pieces (86) are fixedly connected between the side faces of the two groups of locking members (85) and the baffle plate (84), and rotating wedge-shaped blocks are respectively arranged on the two groups of locking members (85) and used for fixing the locking members (85) and the corresponding sliding rods (83).
2. The method for producing a continuous fiber reinforced thermoplastic composite pipe according to claim 1, wherein the winding speed of the winding machine in the step three is 0.03 to 0.06m/s.
3. The method for producing a continuous fiber reinforced thermoplastic composite pipe according to claim 1, wherein in the step S1, the height of the top end of the stopper (2) after lowering is not higher than the height of the lowest part of the base (1).
4. The method for producing a continuous fiber reinforced thermoplastic composite pipe according to claim 1, wherein the moving speed of the stopper (8) in the step S2 is 0.03 to 0.1m/S.
5. The method for producing a continuous fiber reinforced thermoplastic composite pipe according to claim 1, wherein the included angle between the inclined angle of the slide plate (4) and the vertical direction in the step S2 is 20 to 85 °.
6. The method of producing a continuous fiber reinforced thermoplastic composite pipe according to claim 1, wherein the moving speed of the depositing table (10) in step S4 is 25-32m/min.
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| JPH0710125A (en) * | 1993-06-24 | 1995-01-13 | Morishita Kikai Seisakusho:Kk | Method and apparatus for arranging and bundling long material |
| CN107775970A (en) * | 2016-08-30 | 2018-03-09 | 林世平 | Equipment and its application method for the production of thermoplastic continuous fibers' prepreg tape tubing |
| KR102042963B1 (en) * | 2019-08-16 | 2019-11-08 | 구진섭 | The Vertical stacking type seedling stacking stacker |
| CN210549806U (en) * | 2019-07-24 | 2020-05-19 | 惠州市嘉隆达科技有限公司 | Pipe stacking device of pipe cutting machine |
| CN111823623A (en) * | 2020-06-19 | 2020-10-27 | 安徽博泰塑业科技有限公司 | Production process of ultrahigh molecular weight polyethylene pipe |
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0710125A (en) * | 1993-06-24 | 1995-01-13 | Morishita Kikai Seisakusho:Kk | Method and apparatus for arranging and bundling long material |
| CN107775970A (en) * | 2016-08-30 | 2018-03-09 | 林世平 | Equipment and its application method for the production of thermoplastic continuous fibers' prepreg tape tubing |
| CN210549806U (en) * | 2019-07-24 | 2020-05-19 | 惠州市嘉隆达科技有限公司 | Pipe stacking device of pipe cutting machine |
| KR102042963B1 (en) * | 2019-08-16 | 2019-11-08 | 구진섭 | The Vertical stacking type seedling stacking stacker |
| CN111823623A (en) * | 2020-06-19 | 2020-10-27 | 安徽博泰塑业科技有限公司 | Production process of ultrahigh molecular weight polyethylene pipe |
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