CN114134737A - Foot-operated wire rope insertion machine - Google Patents
Foot-operated wire rope insertion machine Download PDFInfo
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- CN114134737A CN114134737A CN202111278686.7A CN202111278686A CN114134737A CN 114134737 A CN114134737 A CN 114134737A CN 202111278686 A CN202111278686 A CN 202111278686A CN 114134737 A CN114134737 A CN 114134737A
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- China
- Prior art keywords
- contact pin
- wire rope
- steel wire
- plane
- bar mechanism
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- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/02—Machine details; Auxiliary devices
Abstract
A foot-operated steel wire rope insertion machine belongs to the technical field of manufacturing of lantern rings of steel wire rope sling tools for hoisting and hoisting operation. Comprises a contact pin, a contact pin locking device, a guide rod, a guide pipe, a plane four-bar mechanism, a pedal plate, a tension spring, a connecting rod and a frame. A guide rod penetrates through the guide pipe, the guide pipe and the plane four-bar mechanism are welded on the rack, a pedal is welded on the plane four-bar mechanism, a contact pin locking device is welded on the guide rod, a contact pin is installed on the contact pin locking device, the guide rod is connected with the plane four-bar mechanism through a connecting rod, and one end of a tension spring is hooked on the rack while the other end is hooked on the plane four-bar mechanism 5. The steel wire rope inserting sleeve has the advantages that the problems of high cost, low efficiency, long period and the like during steel wire rope inserting sleeve are solved. The method provides basic guarantee for the source of the steel wire rope sleeve needed in the installation and maintenance construction process of the mechanical equipment, can reduce the cost and improve the working efficiency of the installation and maintenance construction of the mechanical equipment.
Description
Technical Field
The invention belongs to the technical field of manufacturing of lantern rings of steel wire rope sling tools for hoisting operation, and particularly relates to a pedal type steel wire rope insertion machine. The method is suitable for the inserting and weaving operation of steel wire rope sleeve rings of various specifications and models.
Background
In the daily installation and maintenance construction process of mechanical equipment, hoisting operation can not be started till the beginning, a large number of steel wire rope sleeves with various specifications can be used in the hoisting operation, and when the steel wire rope sleeves are inserted by pure manpower, the efficiency is low, the technical level requirement on the inserting person is high, and the inserting cost is high; when the plug bush of the hydraulic steel wire rope plug bush machine is purchased, the one-time investment is high, the use frequency is low, and the comprehensive cost is high; the steel wire rope sleeve needing to be purchased when the steel wire rope sleeve is directly purchased has the advantages of large specification, small quantity, long purchasing period and high purchasing cost. Therefore, it is very necessary to develop a more time-saving, labor-saving, convenient, efficient and low-cost wire rope insertion machine, i.e. a pedal wire rope insertion machine.
Disclosure of Invention
The invention aims to provide a pedal type steel wire rope inserting and sleeving machine which solves the problems of high cost, low efficiency, long period and the like when a steel wire rope is inserted and sleeved. The method provides basic guarantee for the source of the steel wire rope sleeve needed in the installation and maintenance construction process of the mechanical equipment, can reduce the cost and improve the working efficiency of the installation and maintenance construction of the mechanical equipment.
The invention comprises a contact pin 1, a contact pin locking device 2, a guide rod 3, a guide pipe 4, a plane four-bar mechanism 5, a pedal 6, a tension spring 7, a connecting rod 8 and a frame 9. A guide rod 3 penetrates through a guide pipe 4, the guide pipe 4 and a plane four-bar mechanism 5 are welded on a frame 9, a pedal 6 is welded on the plane four-bar mechanism 5, a contact pin locking device 2 is welded on the guide rod 3, a contact pin 1 is installed on the contact pin locking device 2, the guide rod 3 is connected with the plane four-bar mechanism 5 through a connecting rod 8, one end of a tension spring 7 is hooked on the frame 9, and the other end of the tension spring is hooked on the plane four-bar mechanism 5, so that the pedal type steel wire rope insertion machine is formed.
Firstly, a main insertion mechanism is formed by a contact pin 1, a contact pin locking device 2, a guide rod 3 and a guide pipe 4, and the guide rod 3 and the guide pipe 4 are used for realizing the vertical movement of the contact pin 1; secondly, the plane four-bar linkage 5 and the guide rod 3 are connected together through a connecting rod 8, and the plane four-bar linkage 5 and the pedal 6 form a power transmission mechanism; and finally, the automatic lifting of the contact pin 1 is realized through the two tension springs 7.
The main insertion mechanism comprises an insertion pin 1, an insertion pin locking device 2, a guide rod 3, a guide pipe 4 and a tension spring 7. The guide rod 3 and the guide tube 4 realize the vertical movement of the inserting needle 1; the guide rod 3 and the guide pipe 4 are made of square steel pipes, the square steel pipes can limit the freedom degree of the movement of the contact pin 1, the contact pin 1 cannot rotate when moving, and the inserted and woven part can be shaped; the contact pin locking device 2 is adopted to realize easy replacement of the contact pin 1, a steel wire rope sleeve with the diameter within the range of 10mm-60mm can be inserted and woven, and steel wire rope insertion sleeves with different diameters can be completed by replacing the contact pin 1 for steel wire ropes with different specifications; the automatic lifting of the contact pin 1 is realized through the two symmetrically arranged tension springs 7, so that the operation procedures are reduced; the barb on the contact pin 1 is used for realizing automatic carrying-in of rope strands during inserting, the steel wire rope is saved, the labor intensity is reduced, the contact pin 1 is high in universality, and the left and right steel wire ropes can be inserted and sleeved.
The pin locking device 2 comprises a square steel tube 10, an M20 nut 11 and an M20 screw 12. Drilling one square steel pipe 10
The M20 nut 11 is welded directly above the round hole of the square steel tube 10, and the M20 screw 12 is attached to the M20 nut 11 to form the pin locking device 2. After the contact pin 1 is installed in the square steel tube 10 of the contact pin locking device 2, the contact pin 1 can be locked by screwing the M20 screw 12, and the contact pin 1 can be replaced by loosening the M20 screw 12.
A power mechanism: a power mechanism is formed by the plane four-bar mechanism 5 and the pedal 6, and the pedal 6 is manually treaded to provide a power source; the lever principle formed by the plane four-bar mechanism 5 and the pedal 6 achieves the effect of saving labor, greatly lightens the labor intensity of workers, improves the working efficiency and ensures the stability of the stress of the whole system; the guide rod 3 is connected with the plane four-bar mechanism 5 through the connecting rod 8, so that the stability of the contact pin 1 during operation is further ensured.
The planar four-bar linkage 5 comprises a fixed frame 13, an upper side link 14, a connecting rod 15, a lower side link 16 and a pin 17. The fixed frame 13 is made of a steel plate with the thickness of 20mm and is directly welded on the frame 9; the upper side link 14 and the lower side link 16 are made of steel plates with the thickness of 12mm and are connected with the fixed frame 13 through a pin shaft 17; the connecting rod 15 is made of a steel plate with the thickness of 12mm and is connected with the upper side link 14 and the lower side link 16 through a pin 17.
The frame 9 is formed by assembling and welding 75# angle steels. The frame 9 grows up 1200mm, wide 600mm, the cuboid of height 800mm, and the installation stand height 580mm of middle pipe 4, small, light in weight have realized simple structure, the operation of being convenient for, economical and practical's purpose, can remove wantonly as required, nimble flexible, convenient to use, area is little.
The innovation points of the invention are as follows:
1. the guide rod 3 and the guide pipe 4 are made of square steel, so that the contact pin 1 cannot rotate when moving, and the vertical movement of the contact pin 1 is realized;
2. the contact pin locking device 2 is adopted to realize easy replacement of the contact pin 1, and steel wire rope plug bushes with different diameters can be inserted and woven;
3. the automatic lifting of the contact pin 1 is realized through the two symmetrically arranged tension springs 7, so that the operation procedures are reduced;
4. the lever principle formed by the plane four-bar mechanism 5 and the pedal 6 achieves the effect of labor saving, and the guide rod 3 is connected with the plane four-bar mechanism 5 through the connecting rod 8, so that the stability of the contact pin 1 during operation is ensured.
The invention has the advantages that: the equipment has simple structure, easy manufacture and simple and convenient operation after being put into production; the development cost is low, and the manufacturing period is short; safe use and reliable operation.
Drawings
Fig. 1 is a main view of a pedal type wire rope inserting machine. Wherein, guide arm 3, pipe 4, running-board 6, extension spring 7, frame 9.
Fig. 2 is a view of the pedal type wire rope inserting machine. The pin inserting device comprises a pin 1, a pin locking device 2 and a frame 9.
Fig. 3 is a left side view of the pedal type wire rope inserting machine.
The device comprises a contact pin 1, a contact pin locking device 2, a guide rod 3, a guide pipe 4, a plane four-bar mechanism 5, a pedal 6, a tension spring 7, a connecting rod 8 and a machine frame 9.
Fig. 4 is a detailed view of the pin locking device 2. The steel tube comprises a square steel tube 10, an M20 nut 11 and an M20 screw 12.
Fig. 5 is a detail of the planar four bar linkage 5. Wherein, the fixed frame 13, the upper side link 14, the connecting rod 15, the lower side link 16 and the pin 17.
Detailed Description
The invention comprises a contact pin 1, a contact pin locking device 2, a guide rod 3, a guide pipe 4, a plane four-bar mechanism 5, a pedal 6, a tension spring 7, a connecting rod 8 and a frame 9. Firstly, manufacturing a contact pin 1, a contact pin locking device 2, a guide rod 3, a guide pipe 4, a plane four-bar mechanism 5, a pedal 6, a tension spring 7, a connecting rod 8 and a rack 9; secondly, a guide rod 3 penetrates into the guide pipe 4, the guide pipe 4 and the plane four-bar mechanism 5 are welded on a machine frame 9, a pedal 6 is welded on the plane four-bar mechanism 5, a contact pin 1 and a contact pin locking device 2 are installed on the guide rod 3, the guide rod 3 is connected with the plane four-bar mechanism 5 through a connecting rod 8, one end of a tension spring 7 is hooked on the machine frame 9, and the other end of the tension spring is hooked on the plane four-bar mechanism 5, so that the pedal type steel wire rope inserting and sleeving machine is formed.
Claims (4)
1. A foot-operated steel wire rope sleeve inserting machine is characterized by comprising a contact pin (1), a contact pin locking device (2), a guide rod (3), a guide pipe (4), a planar four-bar mechanism (5), a pedal (6), a tension spring (7), a connecting rod (8) and a rack (9); a guide rod (3) penetrates into a guide pipe (4), the guide pipe (4) and a plane four-bar mechanism (5) are welded on a rack (9), a pedal (6) is welded on the plane four-bar mechanism (5), a contact pin locking device (2) is welded on the guide rod (3), and a contact pin (1) is installed on the contact pin locking device (2); the guide rod (3) is connected with the plane four-bar mechanism (5) through a connecting rod (8), and one end of the tension spring (7) is hooked on the rack (9) while the other end is hooked on the plane four-bar mechanism (5);
the guide rod (3) and the guide tube (4) are used for realizing the vertical movement of the insertion needle (1); the automatic lifting of the contact pin (1) is realized through the two tension springs (7);
the replacement of the contact pin (1) is realized by adopting the contact pin locking device (2), a steel wire rope sleeve with the diameter within the range of 10mm-60mm can be spliced, and the steel wire rope sleeves with different diameters can be completed by replacing the contact pin (1) for steel wire ropes with different specifications; (ii) a
The guide rod (3) is connected with the plane four-bar mechanism (5) through a connecting rod (8), so that the stability of the contact pin (1) during operation is ensured.
2. The pedal type steel wire rope sleeve machine according to claim 1, wherein the inserting needle locking device (2) comprises a square steel tube (10), an M20 nut (11) and an M20 screw (12); drilling one square steel pipe (10)
The M20 nut (11) is welded right above the round hole of the square steel pipe (10), and the M20 screw (12) is installed on the M20 nut (11); after the contact pin (1) is arranged in a square steel tube (10) of the contact pin locking device (2), the contact pin (1) is locked by screwing an M20 screw (12), and the contact pin (1) is replaced by loosening the M20 screw (12).
3. The pedal type steel wire rope insertion machine according to claim 1, wherein the planar four-bar linkage mechanism (5) comprises a fixed frame (13), an upper side link (14), a connecting rod (15), a lower side link (16) and a pin shaft (17); the fixed frame (13) is made of a steel plate with the thickness of 20mm and is directly welded on the frame (9); the upper side link (14) and the lower side link (16) are made of steel plates with the thickness of 12mm and are connected with the fixed frame (13) through a pin shaft (17); the connecting rod (15) is made of a steel plate with the thickness of 12mm and is connected with the upper side link (14) and the lower side link (16) through a pin shaft (17).
4. The pedal type steel wire rope sleeve inserting machine according to claim 1, wherein the rack (9) is formed by assembling and welding 75# angle steel; the frame (9) is a cuboid with the length of 1200mm, the width of 600mm and the height of 800mm, and the height of the installation upright post of the middle conduit (4) is 580 mm.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111278686.7A CN114134737B (en) | 2021-10-31 | 2021-10-31 | Foot-operated wire rope insertion machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111278686.7A CN114134737B (en) | 2021-10-31 | 2021-10-31 | Foot-operated wire rope insertion machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN114134737A true CN114134737A (en) | 2022-03-04 |
| CN114134737B CN114134737B (en) | 2023-02-03 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111278686.7A Active CN114134737B (en) | 2021-10-31 | 2021-10-31 | Foot-operated wire rope insertion machine |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3220987A1 (en) * | 1982-06-03 | 1983-12-08 | Geo. Gleistein & Sohn Gmbh, 2820 Bremen | Process and device for the braiding of ropes or the like and braiding bobbin suitable for this |
| CN201314005Y (en) * | 2008-11-25 | 2009-09-23 | 徐州矿务集团有限公司庞庄煤矿 | Semiautomatic rapid rope splicing machine for steel wire rope |
| CN201314004Y (en) * | 2008-10-21 | 2009-09-23 | 王晓波 | Novel steel wire rope sleeve inserting machine |
| CN208777061U (en) * | 2018-07-26 | 2019-04-23 | 中国一冶集团有限公司 | A kind of foot-operated Simple steel cord is spliced machine device |
| CN110924204A (en) * | 2019-11-28 | 2020-03-27 | 枣庄矿业(集团)有限责任公司田陈煤矿 | Pedal type steel wire rope inserting device |
| CN210561416U (en) * | 2019-06-26 | 2020-05-19 | 永煤集团股份有限公司新桥煤矿 | Wire rope inserts rope device |
-
2021
- 2021-10-31 CN CN202111278686.7A patent/CN114134737B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3220987A1 (en) * | 1982-06-03 | 1983-12-08 | Geo. Gleistein & Sohn Gmbh, 2820 Bremen | Process and device for the braiding of ropes or the like and braiding bobbin suitable for this |
| CN201314004Y (en) * | 2008-10-21 | 2009-09-23 | 王晓波 | Novel steel wire rope sleeve inserting machine |
| CN201314005Y (en) * | 2008-11-25 | 2009-09-23 | 徐州矿务集团有限公司庞庄煤矿 | Semiautomatic rapid rope splicing machine for steel wire rope |
| CN208777061U (en) * | 2018-07-26 | 2019-04-23 | 中国一冶集团有限公司 | A kind of foot-operated Simple steel cord is spliced machine device |
| CN210561416U (en) * | 2019-06-26 | 2020-05-19 | 永煤集团股份有限公司新桥煤矿 | Wire rope inserts rope device |
| CN110924204A (en) * | 2019-11-28 | 2020-03-27 | 枣庄矿业(集团)有限责任公司田陈煤矿 | Pedal type steel wire rope inserting device |
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| CN114134737B (en) | 2023-02-03 |
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