CN114131768A - Corundum brick cutting device and using method thereof - Google Patents
Corundum brick cutting device and using method thereof Download PDFInfo
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- CN114131768A CN114131768A CN202111407806.9A CN202111407806A CN114131768A CN 114131768 A CN114131768 A CN 114131768A CN 202111407806 A CN202111407806 A CN 202111407806A CN 114131768 A CN114131768 A CN 114131768A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D1/00—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor
- B28D1/22—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising
- B28D1/24—Working stone or stone-like materials, e.g. brick, concrete or glass, not provided for elsewhere; Machines, devices, tools therefor by cutting, e.g. incising with cutting discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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Abstract
The invention discloses a corundum brick cutting device and a using method thereof. The device has high automation degree for cutting corundum bricks, and the fourth motor is matched to drive the moving and cutting mechanism to move left and right in an adjusting manner, so that the device can flexibly adjust the length of the cut corundum bricks, and the fourth motor drives the cutting disc to move to a position between every two of the plurality of swing supporting rods to cut the corundum bricks into blocks, so that the corundum bricks can be cut more efficiently and completely by the cutting disc, and the cutting disc can be prevented from being damaged due to the fact that the cutting disc cannot scrape and touch parts of the swing supporting rod; the fifth motor drives the sixth motor and the cutting disc to rotate to adjust the position through the output shaft, the cutting disc is adjusted to cut the corundum brick plate, and the cutting disc is guaranteed to cut the corundum brick plate with higher precision and more suitable position.
Description
Technical Field
The invention relates to refractory material cutting equipment, in particular to a corundum brick cutting device and a working method thereof, and belongs to the technical field of application of refractory material cutting equipment.
Background
The corundum brick is a refractory product with alumina content higher than 90% and corundum as main crystal phase. When the corundum brick is processed or used, due to different actual requirements, the corundum brick plate with longer length needs to be cut into the length suitable for the actual requirements by the cutting equipment, so that the corundum brick can be better adapted to external components when in use.
The existing cutting equipment for corundum bricks still has great defects when in use, the existing cutting equipment for corundum bricks cannot flexibly and automatically adjust the cutting position of corundum brick plates, not only greatly reduces the efficiency of the cutting equipment for cutting corundum brick plates, but also causes poor precision of the cutting equipment for cutting corundum brick plates, the cut shapes of corundum bricks do not meet the requirements, and the automation degree of the existing cutting equipment for cutting corundum bricks is low, the existing cutting equipment can simultaneously carry one corundum brick plate for cutting, the efficiency of the cutting equipment for cutting corundum brick plates is low, the existing cutting equipment cannot cut residual materials at the edges of corundum bricks, the flexibility of use is poor, and after the existing cutting equipment cuts corundum bricks, corundum bricks cannot be automatically conveyed out, so that the corundum bricks are not convenient for collecting and arranging corundum bricks, there is also a significant safety risk.
Disclosure of Invention
The invention aims to solve the problems that the cutting position of the corundum brick plate cannot be flexibly and automatically adjusted by the conventional cutting equipment for the corundum brick, the efficiency of the cutting equipment for cutting the corundum brick plate is greatly reduced, the cutting precision of the cutting equipment for the corundum brick plate is poor, and the cut shape of the corundum brick does not meet the requirement; the automation degree of the cutting treatment of the corundum bricks by the existing cutting equipment is low; the existing cutting equipment can simultaneously carry one corundum brick plate for cutting, so that the efficiency of the cutting equipment for cutting the corundum brick plate is very low; the existing dicing equipment can not cut off the excess materials at the edge of the corundum brick, and the flexibility of use is poor; and after the corundum bricks are cut by the existing cutting equipment, the corundum bricks cannot be automatically conveyed out, so that the corundum bricks are not convenient to collect and arrange, and the problem of great potential safety hazard exists, and the corundum brick cutting device and the working method thereof are provided.
The purpose of the invention can be realized by the following technical scheme: a corundum brick cutting device comprises a vertical plate, a bracket, a transfer seat, a buckling plate, two transfer mechanisms and two placing plates, wherein the corundum brick cutting device can respectively place a plurality of corundum brick plates for cutting through the two placing plates, the capacity of the corundum brick plates of the device is improved, after the corundum brick plates on the same side are cut by the two transfer mechanisms, a first motor drives the buckling plate to turn upwards through an output shaft, then a second motor drives the first motor and the buckling plate to rotate through the output shaft, and the corundum brick plates on the placing plates on the other side are cut by the two transfer mechanisms, so that the efficiency of the device for cutting the corundum brick plates is greatly improved, the placing plates are horizontally arranged at the bottoms of two sides of the vertical plate, the bracket is horizontally arranged at the top of the vertical plate, a first toothed plate is arranged in the middle of the upper end face of the bracket, and the transfer seat is arranged above the bracket, one end of the transfer seat is provided with a buckling plate in a cuboid structure, a second toothed plate is arranged on the side wall of one side of the buckling plate, two shifting and cutting mechanisms are arranged on one side of the second toothed plate, and the device cuts different positions of the corundum brick through the two shifting and cutting mechanisms respectively, so that the cutting efficiency of the device on the corundum brick is greatly improved;
the bottom of the transfer seat is provided with a bottom support frame in a cuboid structure, a first motor is arranged above the bottom support frame, one end of the first motor is rotatably connected with the buckling plate through an output shaft, a second motor is sleeved in the bottom support frame, and the upper part of the second motor is rotatably connected with the first motor through the output shaft;
a third motor is arranged on one side of the bottom support frame, a first gear is rotatably connected below the third motor through an output shaft, and a plurality of first hobbing gears matched with the first gear are arranged on one side of the first toothed plate at equal intervals;
the moving and cutting mechanism is vertically provided with a moving and welding plate, one side of the top of the moving and welding plate is welded with a fourth motor, one side of the moving and welding plate is welded with a vertically arranged hydraulic cylinder through a fixed block, a fifth motor is connected below the hydraulic cylinder in an extending mode through a hydraulic rod, a sixth motor is connected below the fifth motor in a rotating mode through an output shaft, two ends of the sixth motor are connected with turning rods through output shafts in a rotating mode, seventh motors are vertically arranged at the bottoms of the two turning rods, and one end of each seventh motor is connected with a cutting disc through an output shaft in a rotating mode;
the two ends of the placing plate are provided with side partition plates, the two ends of the outer wall of each side partition plate are sleeved with eighth motors, rolling tracks are rotatably connected between the eighth motors at the end parts of the two side partition plates through output shafts, top rolling rails are arranged at the tops of the two side partition plates, and a plurality of placing support rods are arranged above the top rolling rails at equal intervals;
the two ends of the swing support rod are both provided with ninth motors, a second gear is rotatably connected below the ninth motors through an output shaft, and a plurality of third hobbing gears matched with the second gear are arranged in the middle of the side wall of one side of the top rolling rail at equal intervals;
a bearing plate is arranged below the vertical plate 1 and comprises a bottom support frame and hydraulic cylinders which are horizontally arranged, the bottom support frame is positioned at the bottom of the bearing plate, the hydraulic cylinders are vertically arranged at four corners of the upper end surface of the bottom support frame, and piston rods are movably connected above the four hydraulic cylinders;
wherein, the top of the piston rod at the two ends of the bearing plate is respectively and vertically connected to the bottoms of the side clapboards at the two sides of the two placing plates.
Further, the vertical plate is vertically arranged and is of a rectangular structure.
Further, the bracket is rectangular bodily form structure, and bracket up end both sides all are provided with first knot rail, and end braced frame bottom both sides all are provided with first knot slider, all are provided with on two first knot sliders and detain foot one, all are provided with catching groove one on two first knot rails, and during catching groove one on two first knot rails was detained respectively to the foot of detaining on two first knot sliders, it is more steady to guarantee to move the seat and remove on the bracket.
Furthermore, the first gear is meshed with the first hobbing, the third motor drives the first gear to rotate, the transfer seat is driven to move on the first toothed plate, the third motor drives the first gear to be meshed with the first hobbing to roll, the transfer seat and the cutting disc are driven to move back and forth, and the corundum brick is cut into blocks through the cutting disc, so that the corundum brick can be cut into a specified size.
Furthermore, two second buckling rails are arranged on the side wall of one side of the buckling plate in parallel, two second buckling sliding blocks are arranged on one side, close to the buckling plate, of the moving welding plate, two buckling pin II are arranged on the two second buckling sliding blocks, two buckling grooves II are arranged on the two second buckling sliding blocks, two buckling pin groups on the two second buckling sliding blocks are buckled into the two buckling grooves on the two second buckling rails respectively, the second buckling sliding blocks are buckled onto the second buckling rails to slide, the moving cutting mechanism is guaranteed to be more firm when being moved and adjusted, and the moving cutting mechanism is more firm to assemble on the buckling plate.
Further, the cutting disc is of a circular structure, a plurality of cutting teeth which are of a triangular structure are arranged at the edge of the cutting disc in an equal radian mode, and the cutting disc can cut the corundum brick plate faster.
Further, a third gear is connected to the lower portion of the fourth motor in a rotating mode through an output shaft, a plurality of second gear hobbing gears matched with the third gear are arranged on the side wall of the second toothed plate at equal intervals, the third gear is meshed with the second gear hobbing gears, the fourth motor drives the third gear to rotate, the moving and cutting mechanism is driven to move on the second toothed plate, the fourth motor drives the third gear to be meshed with the second gear hobbing gears to roll, the moving and cutting mechanism is driven to move in a left-right adjusting mode, and the fact that the corundum brick can be flexibly adjusted and cut by the corundum brick cutting machine is guaranteed.
Further, the ninth motors at two ends of the swing support rod are respectively connected with the third hobbing gears on the two top rolling rails through the second gears in a meshed mode, the ninth motors drive the second gears to be meshed with the third hobbing gears to roll, the distance between the swing support rods is adjusted, the two sides of the bottom of the swing support rod are respectively provided with the sliding plates which are L-shaped structures, the middle portions of one sides, far away from the third hobbing gears, of the two top rolling rails are provided with slots, one ends of the bottoms of the two sliding plates which are inserted on the swing support rod are respectively connected to the slots on the two top rolling rails, and the swing support rod is guaranteed to be more stable and firm when moving.
Further, move and cut the mechanism bottom and be provided with laser sensor, be provided with proximity sensor on the pendulum branch, and laser sensor, proximity sensor and the inside PLC controller communication connection who sets up of riser, through the position of the clearance position between the laser sensor scanning discernment pendulum branch pole and corundum brick board, avoid bumping between the pendulum branch pole through proximity sensor, through the component of PLC controller control on this equipment to corundum brick cutting piecemeal processing.
A working method of a corundum brick cutting device specifically comprises the following steps:
the method comprises the following steps: a swing support rod on the swing disc drives a second gear to be meshed with a third hobbing gear to roll through a ninth motor, the distance between the plurality of swing support rods is adjusted, and then the corundum brick plate is placed on the swing support rod;
step two: a hydraulic cylinder on the shifting and cutting mechanism drives the cutting disc to move downwards through a hydraulic rod, a seventh motor drives the cutting disc to rotate, then, a third motor drives a first gear to be meshed with a first hobbing gear to roll, a shifting and carrying seat and the cutting disc are driven to move back and forth, and the corundum bricks are cut and partitioned through the cutting disc;
step three: the corundum bricks to be cut fall on the rolling track, and the eighth motor drives the rolling track to rotate through the output shaft, so that the corundum bricks are conveyed out of the placing plate.
Compared with the prior art, the invention has the beneficial effects that:
1. when the corundum brick cutting device is used, the swinging support rod on the placing disc drives the second gear to be meshed with the third hobbing gear to roll through the ninth motor, the space among the swinging support rods is adjusted, then a corundum brick plate is placed on the swinging support rod, the cutting disc is driven to move downwards through the hydraulic cylinder on the moving and cutting mechanism through the hydraulic rod, the seventh motor drives the cutting disc to rotate, then the third motor drives the first gear to be meshed with the first hobbing gear to roll, the moving and carrying seat and the cutting disc are driven to move back and forth, the corundum brick is cut into blocks through the cutting disc, so that the corundum brick can be cut into the specified size, the later use of the corundum brick is facilitated, the corundum brick cutting device has high automation degree on corundum brick cutting treatment, the fourth motor is matched to drive the third gear to be meshed with the second hobbing gear to roll, the moving and cutting mechanism is driven to move left and right, and the length of the cut corundum brick can be flexibly adjusted, and the fourth motor drives the cutting disc to move to a position between every two of the plurality of swinging support rods to process the corundum brick cutting blocks, so that the corundum brick is cut more efficiently and completely by the cutting disc, and meanwhile, the cutting disc is prevented from being scraped and colliding with parts of the swinging disc to cause damage.
2. This equipment moves the different positions of cutting mechanism to the corundum brick respectively through two and cuts the processing, very big improvement this equipment is to the cutting efficiency of corundum brick, and this equipment can put a plurality of corundum brick boards through two trays and cut respectively, the capacity of this equipment to the corundum brick board has been improved, move two and cut the mechanism and accomplish the back to the corundum brick board stripping and slicing piece with one side, first motor drives the spiral-lock board through the output shaft and upwards overturns, afterwards, the second motor drives first motor and spiral-lock board rotation 180 degrees through the output shaft, two rethread move cut the mechanism and handle the corundum brick board stripping and slicing piece on the tray of putting of opposite side, the efficiency that this equipment was handled the corundum brick board cutting has been improved greatly.
3. The pneumatic cylinder passes through the hydraulic stem and drives the cutting dish and adjust the removal from top to bottom, guarantees that this equipment can handle the corundum brick board cutting of different thickness, and the fifth motor drives sixth motor and cutting dish rotation adjusting position through the output shaft, adjusts the position of cutting dish to the corundum brick board cutting, guarantees that the cutting dish is higher, the position is more suitable to the precision of corundum brick board cutting.
4. The fifth motor drives the cutting disc to rotate and adjust through the output shaft, the sixth motor drives the cutting disc to turn up and down through the turning rod to adjust, the cutting disc is convenient to cut off excess materials at the edge of the corundum brick plate, the cut corundum bricks drop on the rolling track, the eighth motor drives the rolling track to rotate through the output shaft, the corundum bricks are conveyed out of the placing disc, and when the corundum bricks are conveniently collected and sorted, the safety of the device during use is greatly improved.
5. The bottom of this equipment is provided with bears the dish, bears the pneumatic cylinder on the dish and passes through piston rod jack-up set, riser and bracket lift adjustment, and the regulation corundum brick that can not only be more convenient is transmitted out of height, can also be more convenient to be placed the corundum brick board in the staff and put the dish on by the stripping and slicing processing, and more be convenient for to holistic maintenance of this equipment, maintenance, this equipment has good social, is fit for using widely.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a schematic view of a transfer seat structure according to the present invention.
FIG. 3 is an enlarged view of the area A in FIG. 1 according to the present invention.
FIG. 4 is a schematic view of a bottom support frame structure according to the present invention.
FIG. 5 is a front view of the bottom support frame of the present invention.
FIG. 6 is a schematic structural diagram of a cutting mechanism according to the present invention.
Fig. 7 is a front view of the seventh motor of the present invention connected to the cutting disc.
FIG. 8 is an enlarged view of the detail of the area B in FIG. 1 according to the present invention.
Fig. 9 is a schematic view of the structure of the placing tray of the invention.
Fig. 10 is a schematic view of the structure of the pendulum arm of the present invention.
FIG. 11 is an enlarged view of the detail of the area C in FIG. 9 according to the present invention.
Fig. 12 is a front view of a fourth motor of the present invention.
FIG. 13 is a schematic structural diagram of a carrier tray according to the present invention.
In the figure: 1. a vertical plate; 2. a bracket; 3. a first toothed plate; 4. a transfer seat; 5. buckling a plate; 6. a second toothed plate; 7. a moving and cutting mechanism; 8. placing the plate; 9. a bottom support frame; 10. a first motor; 11. a first hobbing; 12. a second motor; 13. a third motor; 14. a first gear; 15. moving the welding plate; 16. a fourth motor; 17. a hydraulic cylinder; 18. a hydraulic lever; 19. a fifth motor; 20. a sixth motor; 21. turning over a rod; 22. a seventh motor; 23. cutting the disc; 24. second hobbing; 25. a side partition plate; 26. an eighth motor; 27. rolling the caterpillar; 28. a top rolling rail; 29. a pendulum support rod; 30. a ninth motor; 31. a second gear; 32. inserting a sliding plate; 33. third gear hobbing; 34. a slot; 1601. a third gear; 101. a carrier tray; 102. a bottom support frame; 103. a hydraulic cylinder; 104. a piston rod.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-13, a corundum brick cutting device comprises a vertical plate 1, a bracket 2, a transfer seat 4, a fastening plate 5, two transfer mechanisms 7 and two placing trays 8, wherein the device can respectively place a plurality of corundum brick plates for cutting through the two placing trays 8, so as to improve the capacity of the device for the corundum brick plates, after the corundum brick plates on the same side are cut by the two transfer mechanisms 7, the fastening plate 5 is driven by a first motor 10 through an output shaft to turn upwards, then, a second motor 12 drives the first motor 10 and the fastening plate 5 through the output shaft to rotate 180 degrees, and then the corundum brick plates on the placing trays 8 on the other side are cut by the two transfer mechanisms 7, so as to greatly improve the efficiency of the device for cutting the corundum brick plates, the placing trays 8 are horizontally arranged at the bottoms of both sides of the vertical plate 1, and the top of the vertical plate 1 is horizontally provided with 2, the middle part of the upper end face of the bracket 2 is provided with a first toothed plate 3, a transfer seat 4 is arranged above the bracket 2, one end of the transfer seat 4 is provided with a buckling plate 5 in a cuboid structure, the side wall of one side of the buckling plate 5 is provided with a second toothed plate 6, one side of the second toothed plate 6 is provided with two transfer and cutting mechanisms 7, the device respectively performs cutting treatment on different positions of a corundum brick through the two transfer and cutting mechanisms 7, and the cutting efficiency of the device on the corundum brick is greatly improved;
the bottom of the transfer seat 4 is provided with a bottom support frame 9 in a cuboid structure, a first motor 10 is arranged above the bottom support frame 9, one end of the first motor 10 is rotatably connected with the buckling plate 5 through an output shaft, a second motor 12 is sleeved in the bottom support frame 9, and the upper part of the second motor 12 is rotatably connected with the first motor 10 through an output shaft;
a third motor 13 is arranged on one side of the bottom support frame 9, a first gear 14 is rotatably connected below the third motor 13 through an output shaft, and a plurality of first hobbing gears 11 matched with the first gear 14 are arranged on one side of the first toothed plate 3 at equal intervals;
a moving welding plate 15 is vertically arranged on the moving cutting mechanism 7, a fourth motor 16 is welded on one side of the top of the moving welding plate 15, a hydraulic cylinder 17 which is vertically arranged is welded on one side of the moving welding plate 15 through a fixed block, a fifth motor 19 is connected below the hydraulic cylinder 17 through a hydraulic rod 18 in an extending mode, a sixth motor 20 is connected below the fifth motor 19 through an output shaft in a rotating mode, turning rods 21 are connected to two ends of the sixth motor 20 through output shafts in a rotating mode, seventh motors 22 are vertically arranged at the bottoms of the two turning rods 21, and one ends of the seventh motors 22 are connected with a cutting disc 23 through output shafts in a rotating mode;
the two ends of the placing tray 8 are respectively provided with a side partition plate 25, the two ends of the outer wall of each side partition plate 25 are respectively sleeved with an eighth motor 26, the eighth motors 26 at the end parts of the two side partition plates 25 are rotatably connected with a rolling crawler 27 through output shafts, the top parts of the two side partition plates 25 are respectively provided with a top rolling rail 28, and a plurality of placing support rods 29 are arranged above the two top rolling rails 28 at equal intervals;
the two ends of the swing support rod 29 are provided with ninth motors 30, a second gear 31 is rotatably connected below the ninth motors 30 through output shafts, and the middle part of the side wall of one side of the top rolling rail 28 is provided with a plurality of third rolling teeth 33 matched with the second gear 31 at equal intervals;
a bearing disc 101 is arranged below the vertical plate 1, the bearing disc 101 comprises a bottom support frame 102 and hydraulic cylinders 103 which are horizontally arranged, the bottom support frame 102 is positioned at the bottom of the bearing disc 101, four corners of the upper end surface of the bottom support frame 102 are vertically provided with the hydraulic cylinders 103, and piston rods 104 are movably connected above the four hydraulic cylinders 103;
wherein, the top of the piston rod 104 at the two ends of the bearing tray 101 is vertically connected to the bottom of the side partition 25 at the two sides of the two placing trays 8.
The vertical plate 1 is vertically arranged, and the vertical plate 1 is of a rectangular structure.
Two second buckling rails are arranged on the side wall of one side of the buckling plate 5 in parallel, two second buckling sliding blocks are arranged on one side, close to the buckling plate 5, of the moving welding plate 15, buckling pin II are arranged on the two second buckling sliding blocks, buckling groove II are arranged on the two second buckling rails, two buckling pins on the two second buckling sliding blocks are buckled into the buckling groove II on the two second buckling rails respectively, the second buckling sliding blocks are buckled on the second buckling rails to slide, it is guaranteed that the moving cutting mechanism 7 is more firm when being moved and adjusted, and the moving cutting mechanism 7 is more firm to assemble on the buckling plate 5.
Cutting disc 23 is circular structure, and 23 edges of cutting disc equal radians set up a plurality of and are the incisor tooth of triangle-shaped structure, and the cutting disc 23 of being convenient for carries out faster cutting process to the corundum brick board.
The third gear 1601 is connected with below the fourth motor 16 through the output shaft rotation, and the 6 lateral walls of second toothed plate equidistant setting a plurality of and the second gear hobbing 24 of third gear 1601 looks adaptation, third gear 1601 meshes with second gear hobbing 24, fourth motor 16 drives third gear 1601 and rotates, and then drive shifting and cutting mechanism 7 and move on second toothed plate 6, fourth motor 16 drives third gear 1601 meshing second gear hobbing 24 rolls, drive shifting and cutting mechanism 7 and control the regulation and move, guarantee that the length of the corundum brick that this equipment can nimble regulation surely cut.
The bottom of the moving and cutting mechanism 7 is provided with a laser sensor, the swing support rods 29 are provided with proximity sensors, the laser sensors and the proximity sensors are in communication connection with a PLC (programmable logic controller) arranged inside the vertical plate 1, the laser sensors of LR-TB2000CL type are used for scanning and identifying the gap positions between the swing support rods 29 and the positions of corundum brick plates, the proximity sensors of EZ-30M type are used for detecting the distance between different swing support rods 29, collision between the swing support rods 29 is avoided, and the PLC of OS137-3 type is used for controlling components on the device to cut and block corundum bricks.
A working method of a corundum brick cutting device specifically comprises the following steps:
the method comprises the following steps: the swing support rods 29 on the swing disc 8 drive the second gear 31 to be meshed with the third hobbing 33 to roll through the ninth motor 30, the distance among the swing support rods 29 is adjusted, and then the corundum brick plate is placed on the swing support rods 29;
step two: the hydraulic cylinder 17 on the shifting and cutting mechanism 7 drives the cutting disc 23 to move downwards through the hydraulic rod 18, the seventh motor 22 drives the cutting disc 23 to rotate, then the third motor 13 drives the first gear 14 to be meshed with the first hobbing 11 to roll, the shifting and carrying seat 4 and the cutting disc 23 are driven to move back and forth, and the corundum brick is cut and partitioned through the cutting disc 23;
step three: the cut corundum bricks fall on the rolling crawler 27, and the eighth motor 26 drives the rolling crawler 27 to rotate through the output shaft, so that the corundum bricks are conveyed out of the placing plate 8.
When the corundum brick cutting device is used, the swing support rods 29 on the swing disc 8 drive the second gear 31 to be meshed with the third hobbing 33 to roll through the ninth motor 30, the space among the swing support rods 29 is adjusted, then a corundum brick plate is placed on the swing support rods 29, the cutting disc 23 is driven to move downwards through the hydraulic rod 18 by the hydraulic cylinder 17 on the moving and cutting mechanism 7, the cutting disc 23 is driven to rotate by the seventh motor 22, then the first gear is driven by the third motor 13 to be meshed with the first hobbing 11 to roll, the moving and carrying seat 4 and the cutting disc 23 are driven to move back and forth, the corundum brick is cut and divided into blocks through the cutting disc 23, so that the corundum brick can be cut into the specified size, the corundum brick can be conveniently used in the later period, the corundum brick cutting device has high automation degree on corundum brick cutting treatment, and is matched with the fourth motor 16 to drive the third gear 1601 to be meshed with the second hobbing 24 to roll, so as to drive the moving and cutting mechanism 7 to move left and right, the length of the cut corundum bricks can be flexibly adjusted by the device, and the fourth motor 16 drives the cutting disc 23 to move to a position between every two of the plurality of swing supporting rods 29 to cut the corundum bricks, so that the corundum bricks can be cut more efficiently and completely by the cutting disc 23, and meanwhile, the cutting disc 23 is prevented from being damaged due to the fact that the cutting disc 23 cannot scrape parts which collide with the swing disc 8;
the device cuts different positions of the corundum brick through the two moving and cutting mechanisms 7, so that the cutting efficiency of the device on the corundum brick is greatly improved, the device can respectively place a plurality of corundum brick plates for cutting through the two placing trays 8, the capacity of the device on the corundum brick plates is improved, after the corundum brick plates on the same side are cut by the two moving and cutting mechanisms 7, the first motor 10 drives the buckling plate 5 to turn upwards through the output shaft, then, the second motor 12 drives the first motor 10 and the buckling plate 5 to rotate 180 degrees through the output shaft, and then the corundum brick plates on the placing trays 8 on the other side are cut by the two moving and cutting mechanisms 7, so that the cutting efficiency of the device on the corundum brick plates is greatly improved;
the hydraulic cylinder 17 drives the cutting disc 23 to adjust and move up and down through the hydraulic rod 18, so that the device can cut corundum brick plates with different thicknesses, the fifth motor 19 drives the sixth motor 20 and the cutting disc 23 to rotate and adjust the position through the output shaft, the position of the cutting disc 23 for cutting the corundum brick plates is adjusted, and the cutting disc 23 is guaranteed to cut the corundum brick plates with higher precision and more suitable position;
the fifth motor 19 drives the cutting disc 23 to rotate and adjust through an output shaft, the sixth motor 20 drives the cutting disc 23 to turn and adjust up and down through the turning rod 21, the cutting disc 23 is convenient to cut off excess materials at the edge of the corundum brick plate, the cut corundum bricks fall on the rolling crawler 27, the eighth motor 26 drives the rolling crawler 27 to rotate through the output shaft, the corundum bricks are conveyed out of the placing disc 8, and the corundum bricks are convenient to collect and arrange, and meanwhile, the safety of the device in use is greatly improved;
the bottom of this equipment is provided with bears dish 101, bears the pneumatic cylinder 103 on the dish 101 and passes through piston rod 104 jack-up setting tray 8, riser 1 and bracket 2 lift adjustment, can not only more convenient regulation corundum brick by the height of transmission out, can also more conveniently place the corundum brick board in the staff and put the dish on by the dicing processing, and more be convenient for to holistic maintenance of this equipment.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (8)
1. The utility model provides a corundum brick stripping and slicing device, includes riser (1), bracket (2), moves and carries seat (4), spiral-lock board (5), two move and cut mechanism (7) and two trays (8) of putting, its characterized in that: the bottom parts of two sides of the vertical plate (1) are horizontally provided with placing plates (8), the top part of the vertical plate (1) is horizontally provided with a supporting seat (2), the middle part of the upper end surface of the supporting seat (2) is provided with a first toothed plate (3), a transfer seat (4) is arranged above the supporting seat (2), one end of the transfer seat (4) is provided with a buckling plate (5) in a rectangular structure, the side wall of one side of the buckling plate (5) is provided with a second toothed plate (6), and one side of the second toothed plate (6) is provided with two transfer and cutting mechanisms (7);
a bottom support frame (9) in a rectangular structure is arranged at the bottom of the transfer seat (4), a first motor (10) is arranged above the bottom support frame (9), one end of the first motor (10) is rotatably connected with the buckling plate (5) through an output shaft, a second motor (12) is sleeved in the bottom support frame (9), and the upper part of the second motor (12) is rotatably connected with the first motor (10) through the output shaft;
a third motor (13) is arranged on one side of the bottom support frame (9), a first gear (14) is rotatably connected below the third motor (13) through an output shaft, and a plurality of first hobbing gears (11) matched with the first gear (14) are arranged on one side of the first toothed plate (3) at equal intervals;
a moving welding plate (15) is vertically arranged on the moving cutting mechanism (7), a fourth motor (16) is welded on one side of the top of the moving welding plate (15), a vertically arranged hydraulic cylinder (17) is welded on one side of the moving welding plate (15) through a fixed block, a fifth motor (19) is connected to the lower portion of the hydraulic cylinder (17) in an extending mode through a hydraulic rod (18), a sixth motor (20) is connected to the lower portion of the fifth motor (19) in a rotating mode through an output shaft, turning rods (21) are connected to the two ends of the sixth motor (20) in a rotating mode through the output shaft, seventh motors (22) are vertically arranged at the bottoms of the two turning rods (21), and one end of each seventh motor (22) is connected with a cutting disc (23) in a rotating mode through the output shaft;
side partition plates (25) are arranged at two ends of the placing disc (8), eighth motors (26) are sleeved at two ends of the outer walls of the two side partition plates (25), rolling tracks (27) are rotatably connected between the eighth motors (26) at the end parts of the two side partition plates (25) through output shafts, top rolling rails (28) are arranged at the tops of the two side partition plates (25), and a plurality of placing support rods (29) are arranged above the two top rolling rails (28) at equal intervals;
the two ends of the swing support rod (29) are provided with ninth motors (30), second gears (31) are rotatably connected below the ninth motors (30) through output shafts, and a plurality of third hobbing teeth (33) matched with the second gears (31) are arranged in the middle of the side wall of one side of the top rolling rail (28) at equal intervals;
a bearing disc (101) is arranged below the vertical plate (1), the bearing disc (101) comprises a bottom support frame (102) and hydraulic cylinders (103) which are horizontally arranged, the bottom support frame (102) is positioned at the bottom of the bearing disc (101), the hydraulic cylinders (103) are vertically arranged at four corners of the upper end surface of the bottom support frame (102), and piston rods (104) are movably connected above the four hydraulic cylinders (103);
wherein, the tops of piston rods (104) positioned at two ends of the bearing disc (101) are respectively and vertically connected to the bottoms of the side partition plates (25) at two sides of the two placing discs (8);
the cutting disc (23) is of a circular structure, and a plurality of cutting teeth in a triangular structure are arranged at the edge of the cutting disc (23) in an equal radian manner;
fourth motor (16) below is connected with third gear (1601) through the output shaft rotation, and second pinion rack (6) lateral wall equidistant second gear hobbing (24) that set up a plurality of and third gear (1601) looks adaptation, third gear (1601) and second gear hobbing (24) meshing, and fourth motor (16) drive third gear (1601) and rotate, and then the drive moves and cuts mechanism (7) and move on second pinion rack (6).
2. A corundum brick cutting device according to claim 1, characterized in that the vertical plate (1) is vertically arranged, and the vertical plate (1) is of a cuboid structure.
3. A corundum brick cutting device according to claim 2, characterized in that the bracket (2) is a cuboid structure, the first fastening rails are arranged on two sides of the upper end surface of the bracket (2), the first fastening sliding blocks are arranged on two sides of the bottom supporting frame (9), the first fastening pins are arranged on the two first fastening sliding blocks, the first fastening grooves are arranged on the two first fastening rails, and the first fastening pins on the two first fastening sliding blocks are respectively fastened in the first fastening grooves on the two first fastening rails.
4. A corundum brick slicing device according to claim 3, characterized in that the first gear (14) is meshed with the first hobbing (11), and the third motor (13) drives the first gear (14) to rotate, thereby driving the transfer base (4) to move on the first toothed plate (3).
5. A corundum brick cutting device according to claim 4, characterized in that two second fastening rails are arranged in parallel on one side wall of the fastening plate (5), two second fastening sliding blocks are arranged on one side of the welding moving plate (15) close to the fastening plate (5), two fastening feet are arranged on the two second fastening sliding blocks, two fastening grooves are arranged on the two second fastening rails, and two fastening feet on the two second fastening sliding blocks are respectively fastened in the two fastening grooves on the two second fastening rails.
6. A corundum brick cutting device according to claim 5, characterized in that ninth motors (30) at two ends of the swing rod (29) are respectively engaged with third hobbing teeth (33) on the two top rolling rails (28) through second gears (31), two sides of the bottom of the swing rod (29) are respectively provided with an insertion sliding plate (32) in an L-shaped structure, the middle part of one side of the two top rolling rails (28) far away from the third hobbing teeth (33) is provided with a slot (34), and one end of the bottom of the two insertion sliding plates (32) on the swing rod (29) is respectively connected to the slots (34) on the two top rolling rails (28).
7. A corundum brick cutting device according to claim 6, characterized in that a laser sensor is arranged at the bottom of the moving and cutting mechanism (7), a proximity sensor is arranged on the swing support rod (29), and the laser sensor and the proximity sensor are in communication connection with a PLC (programmable logic controller) arranged inside the vertical plate (1).
8. A method of operating a corundum brick cutting device according to claim 7, characterized in that the method comprises the following steps:
the method comprises the following steps: the swing support rods (29) on the swing tray (8) drive the second gear (31) to be meshed with the third hobbing (33) to roll through the ninth motor (30), the distance among the plurality of swing support rods (29) is adjusted, and then the corundum brick plate is placed on the swing support rods (29);
step two: a hydraulic cylinder (17) on the moving and cutting mechanism (7) drives a cutting disc (23) to move downwards through a hydraulic rod (18), a seventh motor (22) drives the cutting disc (23) to rotate, then a third motor (13) drives a first gear (14) to be meshed with a first gear (11) to roll, a moving and loading seat (4) and the cutting disc (23) are driven to move back and forth, and the corundum bricks are cut and partitioned through the cutting disc (23);
step three: the cut corundum bricks fall on the rolling crawler (27), and the eighth motor (26) drives the rolling crawler (27) to rotate through the output shaft, so that the corundum bricks are conveyed out of the placing plate (8).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111407806.9A CN114131768A (en) | 2020-08-05 | 2020-08-05 | Corundum brick cutting device and using method thereof |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010777785.9A CN111873198B (en) | 2020-08-05 | 2020-08-05 | Automatic cutting equipment for corundum bricks and working method thereof |
| CN202111407806.9A CN114131768A (en) | 2020-08-05 | 2020-08-05 | Corundum brick cutting device and using method thereof |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010777785.9A Division CN111873198B (en) | 2020-08-05 | 2020-08-05 | Automatic cutting equipment for corundum bricks and working method thereof |
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| Publication Number | Publication Date |
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| CN114131768A true CN114131768A (en) | 2022-03-04 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010777785.9A Active CN111873198B (en) | 2020-08-05 | 2020-08-05 | Automatic cutting equipment for corundum bricks and working method thereof |
| CN202111407806.9A Withdrawn CN114131768A (en) | 2020-08-05 | 2020-08-05 | Corundum brick cutting device and using method thereof |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010777785.9A Active CN111873198B (en) | 2020-08-05 | 2020-08-05 | Automatic cutting equipment for corundum bricks and working method thereof |
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Family Cites Families (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| DE2206168A1 (en) * | 1971-02-10 | 1972-08-24 | Olivotto V | Glass working multi-station turntable - provides for axial and table radial workpiece rotation |
| CN103213838B (en) * | 2013-03-26 | 2015-09-30 | 苏州盟川自动化科技有限公司 | A kind of rotating disc type clamping device |
| CN105196137B (en) * | 2015-08-27 | 2017-08-25 | 中国地质大学（武汉） | A kind of multistation jewel automatic polishing and burnishing machine |
| CN107234600A (en) * | 2017-07-18 | 2017-10-10 | 扬州宝玛电子有限公司 | Multi-station rotary type workbench is used in a kind of bulb processing |
| CN209503083U (en) * | 2019-01-23 | 2019-10-18 | 佛山巴斯特科技股份有限公司 | A kind of multistation pipe installation |
| CN210968784U (en) * | 2019-07-02 | 2020-07-10 | 泰州大自然德森堡木业有限公司 | Door plant processing platform convenient to panel upset |
| CN210906758U (en) * | 2019-09-27 | 2020-07-03 | 深圳市泰科盛自动化系统有限公司 | Five point gum machine equipment in duplex position |
| CN111469186B (en) * | 2020-04-17 | 2021-06-22 | 霍山县雁江印务有限公司 | Packaging board cutting and transferring device |
-
2020
- 2020-08-05 CN CN202010777785.9A patent/CN111873198B/en active Active
- 2020-08-05 CN CN202111407806.9A patent/CN114131768A/en not_active Withdrawn
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| CN111873198B (en) | 2022-01-25 |
| CN111873198A (en) | 2020-11-03 |
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Application publication date: 20220304 |
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