CN114131680A - Orderly burr-free automobile sun visor lens cutting production line and working method thereof - Google Patents
Orderly burr-free automobile sun visor lens cutting production line and working method thereof Download PDFInfo
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- CN114131680A CN114131680A CN202111511273.9A CN202111511273A CN114131680A CN 114131680 A CN114131680 A CN 114131680A CN 202111511273 A CN202111511273 A CN 202111511273A CN 114131680 A CN114131680 A CN 114131680A
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- 238000005520 cutting process Methods 0.000 title claims abstract description 173
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000000034 method Methods 0.000 title claims description 20
- 230000007246 mechanism Effects 0.000 claims abstract description 216
- 239000002699 waste material Substances 0.000 claims abstract description 105
- 238000009434 installation Methods 0.000 claims description 19
- 239000011521 glass Substances 0.000 claims description 16
- 230000005540 biological transmission Effects 0.000 claims description 13
- 241000252254 Catostomidae Species 0.000 claims description 7
- 230000000295 complement effect Effects 0.000 claims 2
- 239000002893 slag Substances 0.000 claims 1
- 238000012545 processing Methods 0.000 description 14
- 238000004064 recycling Methods 0.000 description 7
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 206010024796 Logorrhoea Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/01—Means for holding or positioning work
- B26D7/018—Holding the work by suction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
- B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/18—Means for removing cut-out material or waste
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0064—Devices for the automatic drive or the program control of the machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D5/00—Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
- B28D5/0058—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material
- B28D5/0082—Accessories specially adapted for use with machines for fine working of gems, jewels, crystals, e.g. of semiconductor material for supporting, holding, feeding, conveying or discharging work
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- C—CHEMISTRY; METALLURGY
- C03—GLASS; MINERAL OR SLAG WOOL
- C03B—MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- C03B33/00—Severing cooled glass
- C03B33/02—Cutting or splitting sheet glass or ribbons; Apparatus or machines therefor
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Organic Chemistry (AREA)
- Grinding And Polishing Of Tertiary Curved Surfaces And Surfaces With Complex Shapes (AREA)
Abstract
The invention discloses a regular burr-free automobile sun visor lens cutting production line, which comprises: lens cutting machine, lens conveyor and waste material conveyor, lens conveyor includes first lens conveying mechanism and second lens conveying mechanism, and waste material conveying mechanism includes waste material conveying mechanism and garbage collection mechanism, and the discharge gate of lens cutting machine is located to first lens conveying mechanism, and the discharge gate of first lens conveying mechanism is located to second lens conveying mechanism, and the waste material exit end of lens cutting machine is located to waste material conveying mechanism, and waste material conveying mechanism's output is located to the garbage collection mechanism. The lens cutting machine comprises a cutting machine frame, a rotary workbench, a lens positioning mechanism and a cutting device, and the arrangement of the rotary workbench avoids the adjustment of the direction of a lens in the cutting process, and the adjustment of the direction of the lens through the rotation of the rotary workbench avoids the movement of the lens, thereby effectively improving the regularity of the lens cutting and the quality of the lens cutting.
Description
Technical Field
The invention belongs to the technical field of functional glass, and particularly relates to a regular and burr-free automobile sun visor lens cutting production line and a working method thereof.
Background
With the rapid development of social economy, the living standard and quality of life of people are continuously improved, and automobiles gradually become a tool for riding instead of walk. The automobile lens is an important part on an automobile, the lens needs to be cut in the processing process, most of the existing cutting equipment can only cut the lens in one direction, then the lens is cut in another direction after being adjusted in the direction, the problem of quality such as irregular cutting of the edge of the lens, bevel edges and even burrs and the like is easily caused, the cutting quality of the lens can be seriously influenced, the cutting efficiency of the lens can also be seriously influenced, and the two-way cutting of some cutting equipment is realized through two groups of cutting devices, so the cost is high;
the cut lens needs to be processed through subsequent processing steps, the conventional processing is that after one process is finished, the lens is manually conveyed to the next process, the work efficiency of the lens is seriously influenced, meanwhile, scratches are generated on the lens, even if part of enterprises adopt a transmission mechanism to convey the lens, most of the transmission mechanisms are provided with corners due to the limitation of the space size in a workshop, the lens is easy to collide with the transmission mechanism when passing through the corners, certain scratches are easily generated on the lens, and even corners are collided;
meanwhile, some cutting waste materials can be generated in the cutting process, if the cutting waste materials are not processed in time, certain influence is caused on the surrounding environment, the traditional processing mode is that the traditional processing mode is manually cleaned, and the traditional processing mode is carried to a specified position, so that the workload of workers is increased, meanwhile, due to the fact that the lens is sharp, the traditional processing mode easily cuts workers, and certain potential safety hazards exist.
Disclosure of Invention
The purpose of the invention is as follows: in order to overcome the defects, the invention aims to provide a neat and burr-free automobile sun visor lens cutting production line, which integrates lens cutting, lens conveying and waste treatment into one line, so that the problem of difficulty in lens cutting, conveying and waste treatment is well solved.
The technical scheme is as follows: in order to achieve the purpose, the invention provides a regular burr-free automobile sun visor lens cutting production line, which comprises: lens cutting machine, lens conveyor and waste material conveyor, wherein, lens conveyor includes first lens conveying mechanism and second lens conveying mechanism, waste material conveying mechanism includes waste material conveying mechanism and garbage collection mechanism, the discharge gate of lens cutting machine is located to first lens conveying mechanism, the discharge gate of first lens conveying mechanism is located to second lens conveying mechanism, the waste material outlet end of lens cutting machine is located to garbage collection mechanism, the output of waste material conveying mechanism is located to the garbage collection mechanism.
The lens cutting machine comprises a cutting frame, a rotary workbench, a lens positioning mechanism and a cutting device, wherein the rotary workbench is arranged on the cutting frame, the lens positioning mechanism is arranged in the rotary workbench, the cutting device is movably connected with slide rails on two sides of the cutting frame through a group of sliding seats, and is arranged above the rotary workbench. According to the regular burr-free automobile sun visor lens cutting production line, the lens cutting, the lens conveying and the waste material processing are integrated into one line, the problem that the lens cutting, the conveying and the waste material processing are difficult is well solved, the arrangement of the rotary workbench avoids direction adjustment of the lens in the cutting process, the direction of the lens is adjusted through rotation of the rotary workbench, the equipment cost of 2 groups of cutting devices is reduced, the lens is prevented from moving, the regularity of the lens cutting is effectively improved, and the quality of the lens cutting is effectively improved.
Furthermore, the lens positioning mechanism comprises a positioning mounting frame and a group of suckers, the positioning mounting frame is arranged in the rotary workbench, the suckers are movably connected with the positioning mounting frame through a group of mounting seats, and the upper ports of the suckers are connected with the air supply pipe; and the rotary worktable is provided with an air suction port matched with the sucking disc;
and a driving feed roller, a group of driven feed rollers and a feed driving mechanism are arranged in the rotary workbench, the driving feed roller and the driven feed rollers are arranged in the rotary workbench and are positioned at the same horizontal plane with the rotary workbench, the feed driving mechanism is connected with one end of the driving feed roller, the driving feed roller is connected with the driven feed rollers through chains, and the driven feed rollers are connected through chains. The setting of sucking disc can be fixed the lens, improves the stability of its cutting, advances the regularity nature that improves the lens cutting, avoids leading to the fact deckle edge because of the cutting is uneven.
Preferably, cutting device is used for discerning the infrared ray detector of glass size including cutting mounting bracket, a set of cutting knife, but the movable connection is done to the slide rail of both sides through a set of sliding seat and cutting frame to the cutting mounting bracket, just be equipped with linear guide on the cutting mounting bracket, but the cutting knife is done movable connection with linear guide through the sliding stand, infrared ray detector locates the both ends of cutting mounting bracket. The setting of infrared ray detector lets it can treat the cutting lens and carry out the size measurement, and controlling means will calculate the interval between the cutting knife according to the size of the model of required lens, improves the intellectuality of its cutting.
Furthermore, the first lens conveying mechanism is arranged at a discharge port of the cutting rack, a set of direction adjusting mechanisms are arranged at a feed port and a discharge port of the first lens conveying mechanism, an adjusting auxiliary mechanism is arranged at a feed port of the second lens conveying mechanism, and the direction adjusting mechanism at the discharge port of the first lens conveying mechanism is matched with the adjusting auxiliary mechanism.
Further, first lens conveying mechanism and second lens conveying mechanism all include transportation frame, transportation area and transportation actuating mechanism, wherein, transportation actuating mechanism includes final drive roller, driven voller, a set of auxiliary roller, driving motor, one side of transportation frame is located to driving motor, the both ends of transportation frame are located respectively to final drive roller and driven voller, the auxiliary roller is located in the transportation frame to locate between final drive roller and the driven voller, driving motor is connected with the final drive roller, the transportation area is around on final drive roller, a set of auxiliary roller and driven voller.
Further, the direction adjusting mechanism comprises a mounting seat, a supporting rod, a first mounting block, a second mounting block, a first direction adjusting rod and a second direction adjusting rod, the mounting seat is arranged on one side of the transportation rack, one end of the supporting rod is connected with the mounting seat, the first mounting block and the second mounting block are reversely arranged on the supporting rod, and the first direction adjusting rod and the second direction adjusting rod are respectively and vertically arranged in the first mounting block and the second mounting block.
Furthermore, the auxiliary adjusting mechanism comprises a first mounting seat, a first supporting rod, a third mounting block, an adjusting rod and an auxiliary adjusting mechanism, the first mounting seat is arranged on the outer side of the transport rack, the first supporting rod is vertically arranged on the first mounting seat, the third mounting block is arranged at one end, far away from the first mounting seat, of the first supporting rod, one end of the adjusting rod penetrates through a through hole of the third mounting block, and the other end of the adjusting rod is provided with the auxiliary adjusting mechanism; the auxiliary adjusting mechanism comprises an auxiliary mounting frame and a group of rollers, the auxiliary mounting frame is connected with the adjusting rod, and the rollers are arranged below the auxiliary mounting frame.
Furthermore, the waste collecting mechanism comprises a waste conveying and supporting mechanism, a waste conveying mechanism and a waste recycling box, the waste conveying mechanism is arranged on one side of a waste conveying belt of the lens cutting machine and arranged on the waste conveying and supporting mechanism, the waste recycling box is arranged below a discharge port of the waste conveying mechanism, and the waste conveying mechanism is provided with an anti-falling plate;
the waste conveying and supporting mechanism comprises a group of jacking columns and a supporting frame, the lower part of the supporting frame is connected with the jacking columns, and the upper part of the supporting frame is connected with the waste conveying mechanism; the waste conveying mechanism comprises a conveying frame, a conveying belt and a conveying driving mechanism, the conveying belt is arranged on the conveying frame, the conveying driving mechanism is arranged on the conveying frame, and the conveying belt is connected with the conveying driving mechanism; the end of the transportation frame is provided with a mounting plate, the transportation driving mechanism is arranged on the mounting plate, and the discharge port is arranged below the mounting plate.
The working method of the regular burr-free automobile sun visor lens cutting production line disclosed by the invention comprises the following specific working method 1): firstly, detecting the size of glass by an infrared detector, and then setting the distance between cutting knives according to the size of a lens to be cut;
2): then supplying air to a sucker in the lens positioning mechanism, and fixing the glass from the lower part through the sucker;
3): the cutting mounting frame moves along the slide rails on the two sides of the cutting rack to drive the cutting knife to move together, and the glass is cut by the cutting knife;
4): after cutting in one direction, driving the rotary worktable to rotate through the rotary driving mechanism to enable the lens to rotate by 90 degrees;
5): the control device adjusts the distance between the cutting knives in the cutting direction according to the distance set in the step 1;
6): after the distance between the cutting knives is adjusted, repeating the step 3), moving the cutting mounting rack along the slide rails on the two sides of the cutting rack, driving the cutting knives to move together, and cutting the glass through the cutting knives;
7): after cutting, the rotary driving mechanism drives the rotary worktable to rotate to an initial position;
8): a feeding driving mechanism in the rotary workbench drives the driving feeding roller to rotate, and the driven feeding roller rotates together with the driving feeding roller under the driving of the driving feeding roller, so that the cut lens is conveyed to the first lens conveying mechanism;
9): when the lenses reach the feeding port of the first lens conveying mechanism, a first direction adjusting rod and a second direction adjusting rod in the direction adjusting mechanism adjust the direction of the lenses;
10): when the lens moves to the feeding port of the second lens conveying mechanism, the direction adjusting mechanism adjusts the direction of the lens again;
11): the lenses are finely adjusted through the adjusting auxiliary mechanism and are placed in the middle of the second lens conveying mechanism, and then the lenses are conveyed to the next procedure through the second lens conveying mechanism;
12): in above-mentioned lens transportation process, the staff will cut useless lens or the garrulous sediment clearance to waste material conveying mechanism on, carry the waste material to garbage collection mechanism through waste material conveying mechanism.
The technical scheme shows that the invention has the following beneficial effects:
1. according to the regular burr-free automobile sun visor lens cutting production line, the lens cutting, the lens conveying and the waste material processing are integrated into one line, the problem that the lens cutting, the conveying and the waste material processing are difficult is well solved, the arrangement of the rotary workbench avoids direction adjustment of the lens in the cutting process, the direction of the lens is adjusted through rotation of the rotary workbench, the equipment cost of 2 groups of cutting devices is reduced, the lens is prevented from moving, the regularity of the lens cutting is effectively improved, and the quality of the lens cutting is effectively improved.
2. The arrangement of the suckers in the lens positioning mechanism can fix the lens, improve the cutting stability of the lens, further improve the cutting regularity of the lens and avoid burrs caused by uneven cutting.
3. The arrangement of the middle infrared detector enables the middle infrared detector to measure the size of the lens to be cut, and the control device calculates the distance between the cutting knives according to the size of the required lens, so that the cutting intelligence is improved.
4. According to the invention, the direction adjusting mechanism is arranged on the lens conveying device to adjust the direction of the lens entering the conveying mechanism, so that the lens can be effectively prevented from being collided in the conveying process, meanwhile, the auxiliary adjusting mechanism is also arranged to finely adjust the position direction and the position of the lens, so that the lens can be positioned in the middle of the conveying mechanism, the safety of the conveying mechanism for the lens is ensured, scratches and burrs on the surface of the lens caused by improper conveying are avoided, and the quality of lens processing is effectively improved
5. According to the waste conveying device, the waste conveying mechanism is arranged on one side of the waste conveying belt of the lens cutting machine, the materials are automatically received, then the waste is upwards conveyed through the waste conveying mechanism until the waste falls into the waste recycling box, manual direct contact with the lens waste is not needed, the processing safety of the lens waste is improved, meanwhile, the workload of workers is effectively reduced, the arrangement of the anti-falling plate can effectively prevent the lens waste from falling outside the waste conveying mechanism, the conveying safety of the lens waste is effectively improved, the potential safety hazard problem existing in lens waste processing is well solved, and the production requirement is better met.
Drawings
FIG. 1 is a schematic structural view of a neat and burr-free automobile sun visor lens cutting production line according to the present invention;
FIG. 2 is a front view of the lens cutting machine of the present invention;
FIG. 3 is a top view of the rotary table of the present invention;
FIG. 4 is a schematic view of the installation of the lens positioning mechanism in the rotary table of the present invention;
FIG. 5 is a side view of the rotary table of the present invention;
FIG. 6 is a schematic view of the structure of the supporting mechanism for waste material transportation according to the present invention;
FIG. 7 is a schematic structural view of a transfer belt according to the present invention;
FIG. 8 is a schematic view showing a driving structure of the transport driving mechanism according to the present invention;
FIG. 9 is a schematic structural view of a first lens conveying mechanism and a second lens conveying mechanism according to the present invention;
FIG. 10 is a schematic view of a portion of the direction adjustment mechanism of the present invention;
fig. 11 is a schematic structural diagram of a first mounting block, a second mounting block or a third mounting block in the present invention.
Detailed Description
The invention is further elucidated with reference to the drawings and the embodiments.
Examples
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "clockwise", "counterclockwise", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience of description and simplicity of description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be considered as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present invention, unless otherwise specified, "a plurality" means two or more unless explicitly defined otherwise.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, "above" or "below" a first feature means that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact with each other via another feature therebetween. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
A trim burr-free automotive sun visor lens cutting line as shown in fig. 1 to 11, comprising: the lens cutting machine comprises a lens cutting machine 1, a lens conveying device 2 and a waste conveying device 3, wherein the lens cutting machine 1 comprises a cutting rack 11, a rotary workbench 12, a lens positioning mechanism 13 and a cutting device 14, the lens conveying device 2 comprises a first lens conveying mechanism 21 and a second lens conveying mechanism 22, the waste conveying mechanism 3 comprises a waste conveying mechanism 31 and a waste collecting mechanism 32, the rotary workbench 12 is arranged on the cutting rack 11, the lens positioning mechanism 13 is arranged in the rotary workbench 12, the cutting device 14 is movably connected with slide rails on two sides of the cutting rack 11 through a group of sliding seats and is arranged above the rotary workbench 12, the first lens conveying mechanism 21 is arranged at a discharge port of the lens cutting machine 1, the second lens conveying mechanism 22 is arranged at a discharge port of the first lens conveying mechanism 21, and the waste conveying mechanism 31 is arranged at a waste outlet end of the lens cutting machine 1, the waste collecting mechanism 32 is arranged at the output end of the waste conveying mechanism 31.
In this embodiment, the lens positioning mechanism 13 includes a positioning mounting frame 131 and a set of suction cups 132, the positioning mounting frame 131 is disposed in the rotary worktable 12, the suction cups 132 are movably connected to the positioning mounting frame 131 through a set of mounting seats, and an upper port of each suction cup 132 is connected to an air supply pipe; the rotary worktable 12 is provided with an air suction port 133 matched with the suction disc 132;
and a driving feed roller, a group of driven feed rollers and a feed driving mechanism are arranged in the rotary worktable 12, the driving feed roller and the driven feed rollers are arranged in the rotary worktable 12 and are positioned at the same horizontal plane with the rotary worktable 12, the feed driving mechanism is connected with one end of the driving feed roller, the driving feed roller is connected with the driven feed rollers through chains, and the driven feed rollers are connected through chains.
In this embodiment, the cutting device 14 includes a cutting mounting frame 141 and a set of infrared detector 143 for identifying the size of the glass, the cutting mounting frame 141 is movably connected to the slide rails on the two sides of the cutting frame 11 through a set of sliding seats, a linear guide rail is disposed on the cutting mounting frame 141, the cutting knife 142 is movably connected to the linear guide rail through a sliding table, and the infrared detector 143 is disposed at two ends of the cutting mounting frame 141.
In this embodiment, the first lens conveying mechanism 21 is disposed at the discharge port of the cutting frame 11, the feed port and the discharge port of the first lens conveying mechanism 21 are provided with a set of direction adjusting mechanisms 23, the feed port of the second lens conveying mechanism 22 is provided with an adjusting auxiliary mechanism 24, and the direction adjusting mechanisms 23 at the discharge port of the first lens conveying mechanism 21 are matched with the adjusting auxiliary mechanism 24.
In this embodiment, the first lens conveying mechanism 21 and the second lens conveying mechanism 22 each include a conveying frame 221, a conveying belt 222 and a conveying driving mechanism 223, wherein the conveying driving mechanism 13 includes a main driving roller, a driven roller, a set of auxiliary rollers and a driving motor, the driving motor is disposed on one side of the conveying frame 221, the main driving roller and the driven roller are disposed at two ends of the conveying frame 221 respectively, the auxiliary rollers are disposed on the conveying frame 221 and between the main driving roller and the driven roller, the driving motor is connected with the main driving roller, and the conveying belt 222 is wound on the main driving roller, the set of auxiliary rollers and the driven roller.
The direction adjusting mechanism 23 in this embodiment includes an installation seat 231, a supporting rod 232, a first installation block 233, a second installation block 234, a first direction adjustment rod 235 and a second direction adjustment rod 236, the installation seat 231 is disposed on one side of the transportation rack 221, one end of the supporting rod 232 is connected to the installation seat 231, the first installation block 233 and the second installation block 234 are reversely disposed on the supporting rod 232, and the first direction adjustment rod 235 and the second direction adjustment rod 236 are vertically disposed in the first installation block 233 and the second installation block 234, respectively. The first mounting block and the second mounting block are reversely arranged on the supporting rod, so that the first direction adjusting rod and the second direction adjusting rod can be positioned at different positions in the front and the back, and the direction adjusting effect of the lens is ensured.
In this embodiment, the auxiliary adjustment mechanism 24 includes a first mounting base 241, a first supporting rod 242, a third mounting block 243, an adjusting rod 244 and an auxiliary adjustment mechanism 245, the first mounting base 241 is disposed on the outer side of the transportation frame 221, the first supporting rod 242 is vertically disposed on the first mounting base 241, the third mounting block 243 is disposed at one end of the first supporting rod 242 away from the first mounting base 241, one end of the adjusting rod 244 penetrates through a through hole of the third mounting block 243, and the other end is provided with the auxiliary adjustment mechanism 245; the auxiliary adjusting mechanism 245 comprises an auxiliary mounting bracket 2451 and a set of rollers 2452, the auxiliary mounting bracket 2451 is connected with the adjusting rod 244, and the rollers 2452 are arranged below the auxiliary mounting bracket 2451.
T-shaped grooves are formed in one side and the lower portion, close to the adjusting rod 244, of the auxiliary mounting frame 2451, the adjusting rod 244 is arranged in the T-shaped groove in one side of the auxiliary mounting frame 2451, and the upper portion of the roller 2452 is arranged in the T-shaped groove in the lower portion of the auxiliary mounting frame 2451
The mounting seat 231 and the first mounting seat 241 are both in a shape of Chinese character 'ao', and include a base 237 and a U-shaped mounting seat 238, the U-shaped mounting seat 238 is disposed above the base 237, and the two are integrally formed, the supporting rod 232 is threaded on the U-shaped mounting seat 238, and a limiting member 239 for limiting the position of the supporting rod 232 is disposed above the U-shaped mounting seat 238. The setting of locating part lets it can lock spacingly to the bracing piece, improves the stability of bracing piece work.
The first, second and third mounting blocks 233, 234 and 243 are all provided with through holes 2331, one side of the mounting holes 2331 is provided with a set of connecting tabs 2332, the inner side of the connecting tabs 2332 is provided with groove holes 2333, the outer side of the groove holes 2333 is provided with a fixing mounting hole, and the first, second and adjusting rods 235, 236 and 244 are respectively provided between the two corresponding groove holes 233 and are connected by bolts passing through the mounting holes.
In this embodiment, the waste collecting mechanism 32 includes a waste conveying and supporting mechanism 321, a waste conveying mechanism 322 and a waste recycling box 323, the waste conveying mechanism 322 is disposed on one side of a waste conveying belt of the lens cutting machine and is disposed on the waste conveying and supporting mechanism 321, the waste recycling box 323 is disposed below a discharge port of the waste conveying mechanism 322, and the waste conveying mechanism 322 is provided with an anti-falling plate 324;
the waste conveying and supporting mechanism 321 comprises a group of jacking columns 311 and supporting frames 312, the lower parts of the supporting frames 312 are connected with the jacking columns 311, and the upper parts of the supporting frames 312 are connected with the waste conveying mechanism 322; the waste conveying mechanism 322 comprises a conveying frame 3221, a conveying belt 3222 and a conveying driving mechanism 3223, the conveying belt 3222 is arranged on the conveying frame 3221, the conveying driving mechanism 22 is arranged on the conveying frame 3221, and the conveying belt 3222 is connected with the conveying driving mechanism 3223; a mounting plate 3224 is arranged at the tail end of the transportation frame 3221, the transportation driving mechanism 3223 is arranged on the mounting plate 3224, and the discharge port is arranged below the mounting plate 3224;
the transportation driving mechanism 3223 includes a first driving motor 32231, a first driving roller 32232, a second driving roller 32233 and a driving chain 32234, the first driving motor 32231 is connected to the mounting plate 3224 through a motor mounting seat, and the output end of the first driving motor 32231 is provided with a driving sprocket, the first driving roller 32232 and the second driving roller 32233 are respectively arranged at the feeding end and the discharging end of the transportation frame 3221, a set of driven rollers is arranged between the first driving roller 32232 and the second driving roller 32233, one end of the second driving roller 32233 is provided with a double-row chain wheel, the other end is provided with a driven chain wheel, the two ends of the first driving roller 32232 and the driven roller are both arranged on driven chain wheels, the driving chain wheels are connected with double-row chain wheels through chains, the double-row chain wheels and the driven chain wheels at the two ends of the second driving roller 32233 are connected with the driven chain wheels at the two ends of the driven roller and the first driving roller 32232 through chains; the transmission belt 3222 is a plate-type transmission belt, and the plate-type transmission belt is connected with the chain through a bolt; the waste conveying device further comprises a partition plate 325, wherein a through hole is formed in the partition plate 325, and the waste conveying mechanism 322 penetrates through the through hole; the setting of baffle is convenient for separate the waste material after the cutting and workshop, prevents that secondary pollution from appearing.
The anti-falling plate 324 is obliquely arranged at the outer side of the transportation frame 3221, and the anti-falling plate 324 at the feeding end of the transportation frame 3221 extends to the position below one side of the waste conveying belt of the lens cutting machine; the bottom plate of the discharge port of the transportation frame 3221 is obliquely arranged; the waste material of being convenient for falls into waste recycling case automatically, avoids appearing the card and dunes or piles up the problem.
A set of moving wheels 331 is provided below the scrap box 323. The setting of removing the wheel lets it can remove waste recycling case's position as required, provides a great deal of convenience for production.
The working method of the regular burr-free automobile sun visor lens cutting production line in the embodiment comprises the following specific working method 1: firstly, the infrared detector 143 detects the size of the glass, and then the distance between the cutting knives is set according to the size of the lens to be cut;
2: then, air is supplied to the suction cup 132 in the lens positioning mechanism 13, and the glass is fixed from below by the suction cup 132;
3: the cutting mounting rack 141 moves along the slide rails on the two sides of the cutter frame 11 to drive the cutting knife 142 to move together, and the glass is cut by the cutting knife 142;
4: after cutting in one direction, the rotary worktable 12 is driven to rotate through the rotary driving mechanism, and the lens is rotated by 90 degrees;
5: the control device adjusts the distance between the cutting knives 142 when cutting in the direction according to the distance set in the step 1;
6: after the distance between the cutting knives 142 is adjusted, repeating the step 3, moving the cutting mounting rack 141 along the slide rails on the two sides of the cutting frame 11, driving the cutting knives 142 to move together, and cutting the glass through the cutting knives 142;
7: after cutting, the rotary driving mechanism drives the rotary worktable 12 to rotate to the initial position;
8: a feeding driving mechanism in the rotary worktable 12 drives the driving feeding roller to rotate, and the driven feeding roller rotates together with the driving feeding roller, so that the cut lens is conveyed to the first lens conveying mechanism 21;
9: when the lens reaches the feeding port of the first lens conveying mechanism 21, the first direction adjusting rod 235 and the second direction adjusting rod 236 in the direction adjusting mechanism 23 will adjust the direction of the lens;
10: when the lens moves to the feeding port of the second lens conveying mechanism 22, the direction adjusting mechanism 23 adjusts the direction of the lens again;
11: the lens is finely adjusted by the adjusting auxiliary mechanism 24 and is placed in the middle of the second lens conveying mechanism 22, and then is conveyed to the next process by the second lens conveying mechanism 22;
12: in the above-mentioned lens transportation process, the staff clears up the waste lens or the detritus after cutting to waste material conveying mechanism 31 on, carries the waste material to garbage collection mechanism 32 through waste material conveying mechanism 31.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that modifications can be made by those skilled in the art without departing from the principle of the present invention, and these modifications should also be construed as the protection scope of the present invention.
Claims (10)
1. The utility model provides a neat no deckle edge car sun visor board lens cutting production line which characterized in that: the method comprises the following steps: the lens cutting machine comprises a lens cutting machine (1), a lens conveying device (2) and a waste conveying device (3), wherein the lens conveying device (2) comprises a first lens conveying mechanism (21) and a second lens conveying mechanism (22), the waste conveying mechanism (3) comprises a waste conveying mechanism (31) and a waste collecting mechanism (32), the first lens conveying mechanism (21) is arranged at a discharge port of the lens cutting machine (1), the second lens conveying mechanism (22) is arranged at a discharge port of the first lens conveying mechanism (21), the waste conveying mechanism (31) is arranged at a waste outlet end of the lens cutting machine (1), and the waste collecting mechanism (32) is arranged at an output end of the waste conveying mechanism (31); lens cutting machine (1) is including cutting frame (11), swivel work head (12), lens positioning mechanism (13) and cutting device (14), swivel work head (12) are located on cutting frame (11), in swivel work head (12) was located in lens positioning mechanism (13), but cutting device (14) are connected through the slide rail of a set of sliding seat and cutting frame (11) go up both sides and do the movable to locate the top of swivel work head (12).
2. The trim trimminess automotive sun visor lens cutting production line according to claim 1, wherein: the lens positioning mechanism (13) comprises a positioning mounting frame (131) and a group of suckers (132), the positioning mounting frame (131) is arranged in the rotary worktable (12), the suckers (132) are movably connected with the positioning mounting frame (131) through a group of mounting seats, and the upper ports of the suckers (132) are connected with an air supply pipe; the rotary worktable (12) is provided with an air suction port (133) matched with the sucker (132);
and a driving feed roller, a group of driven feed rollers and a feed driving mechanism are arranged in the rotary working table (12), the driving feed roller and the driven feed rollers are arranged in the rotary working table (12) and are positioned on the same horizontal plane with the rotary working table (12), the feed driving mechanism is connected with one end of the driving feed roller, the driving feed roller is connected with the driven feed rollers through chains, and the driven feed rollers are connected through chains.
3. The trim trimminess automotive sun visor lens cutting production line according to claim 1, wherein: cutting device (14) are used for discerning the infrared ray detector (143) of glass size including cutting mounting bracket (141), a set of cutting knife (142), but cutting mounting bracket (141) are connected with the slide rail of cutting frame (11) upper both sides through a set of sliding seat and movable, just be equipped with linear guide on cutting mounting bracket (141), but cutting knife (142) are connected with linear guide through the sliding stand movable, the both ends of cutting mounting bracket (141) are located in infrared ray detector (143).
4. The trim trimminess automotive sun visor lens cutting production line according to claim 1, wherein: the discharge gate of cutting frame (11) is located in first lens conveying mechanism (21), the feed inlet and the discharge gate of first lens conveying mechanism (21) are equipped with a set of direction guiding mechanism (23), the pan feeding mouth of second lens conveying mechanism (22) is equipped with adjustment complementary unit (24), direction guiding mechanism (23) and the adjustment complementary unit (24) of first lens conveying mechanism (21) discharge gate cooperate.
5. The trim trimminess automotive sun visor lens cutting production line according to claim 4, wherein: first lens conveying mechanism (21) and second lens conveying mechanism (22) all include transportation frame (221), transportation area (222) and transportation actuating mechanism (223), wherein, transportation actuating mechanism (13) are including final drive roller, driven voller, a set of auxiliary roller, driving motor locates the one side of transportation frame (221), the both ends of transportation frame (221) are located respectively to final drive roller and driven voller, the auxiliary roller is located on transportation frame (221) to locate between final drive roller and the driven voller, driving motor is connected with the final drive roller, transportation area (222) is around on final drive roller, a set of auxiliary roller and driven voller.
6. The trim trimminess automotive sun visor lens cutting production line according to claim 5, wherein: the direction adjusting mechanism (23) comprises an installation seat (231), a supporting rod (232), a first installation block (233), a second installation block (234), a first direction adjusting rod (235) and a second direction adjusting rod (236), wherein the installation seat (231) is arranged on one side of the transportation rack (221), one end of the supporting rod (232) is connected with the installation seat (231), the first installation block (233) and the second installation block (234) are reversely arranged on the supporting rod (232), and the first direction adjusting rod (235) and the second direction adjusting rod (236) are respectively and vertically arranged in the first installation block (233) and the second installation block (234).
7. The trim trimminess automotive sun visor lens cutting production line according to claim 6, wherein: the adjusting auxiliary mechanism (24) comprises a first mounting seat (241), a first supporting rod (242), a third mounting block (243), an adjusting rod (244) and an auxiliary adjusting mechanism (245), the first mounting seat (241) is arranged on the outer side of the transportation rack (221), the first supporting rod (242) is vertically arranged on the first mounting seat (241), the third mounting block (243) is arranged at one end, far away from the first mounting seat (241), of the first supporting rod (242), one end of the adjusting rod (244) penetrates through a through hole of the third mounting block (243), and the other end of the adjusting rod (244) is provided with the auxiliary adjusting mechanism (245); the auxiliary adjusting mechanism (245) comprises an auxiliary mounting frame (2451) and a group of rollers (2452), the auxiliary mounting frame (2451) is connected with the adjusting rod (244), and the rollers (2452) are arranged below the auxiliary mounting frame (2451).
8. The trim trimminess automotive sun visor lens cutting production line according to claim 1, wherein: waste material collection mechanism (32) include waste material transmission supporting mechanism (321), waste material transmission mechanism (322) and garbage collection case (323), one side of lens cutting machine waste material transmission band is located in waste material transmission mechanism (322) to locate on waste material transmission supporting mechanism (321), the below of waste material transmission mechanism (322) discharge gate is located in garbage collection case (323), just be equipped with on waste material transmission mechanism (322) and prevent falling board (324).
9. The trim trimminess automotive sun visor lens cutting production line according to claim 8, wherein: the waste conveying and supporting mechanism (321) comprises a group of jacking columns (311) and supporting frames (312), the lower parts of the supporting frames (312) are connected with the jacking columns (311), and the upper parts of the supporting frames (312) are connected with the waste conveying mechanism (322); the waste conveying mechanism (322) comprises a conveying frame (3221), a conveying belt (3222) and a conveying driving mechanism (3223), the conveying belt (3222) is arranged on the conveying frame (3221), the conveying driving mechanism (22) is arranged on the conveying frame (3221), and the conveying belt (3222) is connected with the conveying driving mechanism (3223); the tail end of the conveying frame (3221) is provided with a mounting plate (3224), the conveying driving mechanism (3223) is arranged on the mounting plate (3224), and the discharge hole is formed below the mounting plate (3224).
10. The working method of the tidy burr-free automobile sun visor lens cutting production line according to any one of claims 1 to 9, characterized in that the specific working method is as follows 1): firstly, an infrared detector (143) detects the size of glass, and then the distance between cutting knives is set according to the size of a lens to be cut;
2): then supplying air to a suction cup (132) in the lens positioning mechanism (13), and fixing the glass from below through the suction cup (132);
3): the cutting mounting rack (141) moves along the slide rails on the two sides of the cutting rack (11) to drive the cutting knife (142) to move together, and the glass is cut by the cutting knife (142);
4): after cutting in one direction, the rotary worktable (12) is driven to rotate through the rotary driving mechanism, and the lens is rotated by 90 degrees;
5): the control device adjusts the distance of the cutting knife (142) during cutting in the direction according to the distance set in the step 1;
6): after the distance between the cutting knives (142) is adjusted, repeating the step 3), wherein the cutting mounting rack (141) moves along the sliding rails on the two sides of the cutting rack (11) to drive the cutting knives (142) to move together, and cutting the glass through the cutting knives (142);
7): after cutting, the rotary driving mechanism drives the rotary worktable (12) to rotate to an initial position;
8): a feeding driving mechanism in the rotary working table (12) drives the driving feeding roller to rotate, and the driven feeding roller rotates together with the driving feeding roller under the driving of the driving feeding roller, so that the cut lens is conveyed to a first lens conveying mechanism (21);
9): when the lens reaches the feeding port of the first lens conveying mechanism (21), a first direction adjusting rod (235) and a second direction adjusting rod (236) in the direction adjusting mechanism (23) adjust the direction of the lens;
10): when the lens moves to the feeding port of the second lens conveying mechanism (22), the direction adjusting mechanism (23) adjusts the direction of the lens again;
11): the lens is finely adjusted through an adjusting auxiliary mechanism (24) and is placed in the middle of a second lens conveying mechanism (22), and then the lens is conveyed to the next procedure through the second lens conveying mechanism (22);
12): in the lens conveying process, a worker cleans the cut waste lenses or broken slag to the waste conveying mechanism (31), and conveys the waste materials to the waste collecting mechanism (32) through the waste conveying mechanism (31).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111511273.9A CN114131680B (en) | 2021-12-03 | 2021-12-03 | Neat and burr-free automobile sun visor lens cutting production line and working method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111511273.9A CN114131680B (en) | 2021-12-03 | 2021-12-03 | Neat and burr-free automobile sun visor lens cutting production line and working method thereof |
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| CN114131680B CN114131680B (en) | 2024-03-29 |
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| CN114131680B (en) | 2024-03-29 |
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