CN114130120A - Waterproof high-wear-resistance PTFE filter material and preparation method thereof - Google Patents
Waterproof high-wear-resistance PTFE filter material and preparation method thereof Download PDFInfo
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D39/00—Filtering material for liquid or gaseous fluids
- B01D39/14—Other self-supporting filtering material ; Other filtering material
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Abstract
The invention provides a preparation method of a waterproof high-wear-resistance PTFE filter material, which comprises the following steps: (1) water taking and nano SiO2Mixing, adding sodium dodecyl sulfate and ethylene glycol at a ratio of 1:2, stirring on a temperature magnetic stirrer to obtain nano SiO2A dispersion liquid; (2) the prepared nano SiO2Mixing the dispersion with PTFE emulsion and water at a ratio of 0.5-2:1:13, adding film-forming assistant, and stirring with magnetic stirrer to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; (3) through the dipping-pressing process, the prepared nano SiO2the/PTFE composite film-forming impregnation liquid is uniformly dispersed into the PTFE needled felt, and the waterproof and high-wear-resistant PTFE filter material is obtained through high-temperature heat setting. The invention has the beneficial effects that: the addition amount of sodium dodecyl sulfate and glycol is adjusted to ensure that the nano SiO is prepared2Can be effectively dispersed in the composite emulsion for a long time (more than 2 h), presents a suspension state without sedimentation, and effectively avoids the phenomenon of SiO2The nano particles are precipitated to influence the actual loading efficiency of the PTFE filter materialThe situation is.
Description
Technical Field
The invention relates to the technical field of production of environment-friendly materials, in particular to a waterproof high-wear-resistance PTFE filter material and a preparation method thereof.
Background
The bag type dust collector is used as a dry type dust collection device, has high dust collection efficiency, can reach more than 99% of dust collection efficiency under normal conditions, is simple in structure and convenient to maintain, and has lower manufacturing cost than an electric dust collector under the condition of ensuring the same dust collection efficiency, so that the application range of the bag type dust collector is wider. Polytetrafluoroethylene is also called Teflon (Teflon), has the reputation of plastic king, and has good chemical stability, high temperature resistance and oxidation resistance; PTFE short fibers prepared from polytetrafluoroethylene resin by a membrane cracking method are needled to form a PTFE filter material, so that a PTFE filter bag is prepared, the PTFE filter bag has good chemical stability, PTFE can resist high temperature, the continuous use temperature can reach 260 ℃, and the instantaneous temperature can reach 280 ℃; therefore, the PTFE filter bag is suitable for the smoke treatment in the complex working condition processes of coal-fired boilers, waste incineration, chemical production and the like.
However, the wear resistance of the PTFE filter bag is general, and when the PTFE filter bag is continuously rubbed, the PTFE filter bag is damaged, so that the dust filtering efficiency is influenced; meanwhile, the PTFE filter bag is also stuck in the using process, so that the dust filtering efficiency is influenced, and the improvement of the waterproof performance of the PTFE filter bag is beneficial to the reduction of the sticking phenomenon; for example, a reference document with publication number CN 105755823A discloses a method for performing PTFE impregnation treatment on a filter material, which comprises the following steps: step one, preparing a steeping liquor; step two, dipping treatment; step three, drying in an oven; in the first step, the impregnation liquid is prepared by mixing PTFE emulsion, an antioxidant, a titanate coupling agent, an adhesive, nano carbon black particles, epoxy resin and deionized water; in the second step, the filter material is dipped in the dipping solution and then is pressed by a glue spreader to remove the solution; in the third step, the rolled filter material is dried in an oven at the temperature of 120-210 ℃ for 5-7 min; the impregnation liquid used in the process is the mixture of PTFE emulsion, an antioxidant, a titanate coupling agent, an adhesive, nano carbon black particles, epoxy resin and deionized water, and the impregnation liquid has a common dispersion effect and can not suspend for a long time, so that the impregnation of a filter material at the later stage is influenced, and the performance of the filter material is further influenced.
Disclosure of Invention
The invention aims to provide a PTFE filter material with excellent waterproof and wear-resisting properties.
The invention solves the technical problems through the following technical means:
a preparation method of a waterproof high-wear-resistance PTFE filter material comprises the following steps:
(1) preparation of nano SiO2Dispersion liquid: water taking and nano SiO2Mixing, adding sodium dodecyl sulfate and ethylene glycol at a ratio of 1:2, stirring on a temperature magnetic stirrer to obtain nano SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and water at a ratio of 0.5-2:1:13, adding film-forming assistant, and stirring with magnetic stirrer to obtain nanometer SiO2PTFE composite film-forming impregnation liquid;
(3) preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2the/PTFE composite film-forming impregnation liquid is uniformly dispersed into the PTFE needled felt, and the waterproof and high-wear-resistant PTFE filter material is obtained through high-temperature heat setting.
Has the advantages that: the production process is simple, the wear resistance and the water resistance of the PTFE filter material can be improved without special treatment on the PTFE filter material, and the rapid industrialization is convenient to realize; the invention takes PTFE emulsion as a film forming material and nanometer SiO2Is hydrophobic and wear-resistant filler, so that the gaps of the PTFE filter material are filled with nano SiO2And the PTFE emulsion can not only fill the gaps of the filter material, but also form a film on the surface of the filter material. The invention adds sodium dodecyl sulfate and glycol to prepare the nano SiO2Can be effectively dispersed in the composite emulsion for a long time (more than 2 h), presents a suspension state without sedimentation, and effectively avoids the phenomenon of SiO2The nano particles are precipitated, so that the actual loading efficiency of the PTFE filter material is influenced, and the practical industrial application is facilitated. The invention can use dipping-rolling technique to make nano SiO2The PTFE composite film-forming impregnation liquid is uniformly dispersed into the PTFE semi-finished product needled felt, so that the nano SiO is obtained2And the PTFE emulsion can uniformly enter pores of the PTFE needled felt; meanwhile, the film forming agent is added into the composite emulsion, so that the PTFE emulsion can form a film on the surface of the PTFE filter material to form nano SiO2Sealed in the pores of the PTFE needled felt, thereby improving the wear resistance and the waterproofness of the PTFE filter material.
Preferably, (1) preparing nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g-4g sodium dodecyl sulfate and 1.2g-8g ethylene glycol, stirring on a temperature magnetic stirrer to obtain nano SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 0.5-2:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer to obtain nanometer SiO2PTFE composite film-forming impregnation liquid;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt;
(4) preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Preferably, the temperature of the temperature magnetic stirrer in the step (1) is 80 ℃, and the stirring time is 2 hours; and (3) stirring time of the magnetic stirrer in the step (2) is 30 min.
Preferably, the film forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate.
Preferably, the grammage control of the PTFE needled feltMade at 780-2。
Preferably, (1) preparing nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g sodium dodecyl sulfate and 1.2g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 0.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 780g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Preferably, (1) preparing nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 1.5g sodium dodecyl sulfate and 3g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 1:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: will PTFE short fibers are subjected to opening, mixing, fine opening, carding, lapping, base cloth adding and needling to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 795g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Preferably, (1) preparing nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 2.5g sodium dodecyl sulfate and 5g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 1.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 815g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Preferably, (1) preparing nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 4g sodium dodecyl sulfate and 8g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 2:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 830g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
The invention also discloses a waterproof high-wear-resistance PTFE filter material prepared by the preparation method of any one of the technical schemes.
Has the advantages that: PTFE filter material is processed by SiO2After the/PTFE composite film-forming liquid is treated, the wear resistance is improved by more than 30 percent, and the waterproof performance reaches 5 grades.
The invention has the advantages that:
the invention adds sodium dodecyl sulfate and glycol to prepare the nano SiO2Can be effectively dispersed in the composite emulsion for a long time (more than 2 h), presents a suspension state without sedimentation, and effectively avoids the phenomenon of SiO2The nano particles are precipitated, the actual load efficiency of the PTFE filter material is influenced, on one hand, the PTFE filter material is convenient for actual industrial application, and on the other hand, the wear resistance and the waterproofness of the PTFE filter material can be improved by improving the actual load efficiency of the PTFE filter material.
The PTFE filter material is processed by SiO2The wear resistance of the composite PTFE film forming liquid is improved by more than 30 percent, and the waterproof performance reaches 5 grades.
The invention can use dipping-rolling technique to make nano SiO2Composite of/PTFEThe membrane impregnation liquid is uniformly dispersed into the PTFE semi-finished product needled felt, so that the nano SiO is obtained2And the PTFE emulsion can uniformly enter pores of the PTFE needled felt; meanwhile, the film forming agent is added into the composite emulsion, so that the PTFE emulsion can form a film on the surface of the PTFE filter material to form nano SiO2Sealed in the pores of the PTFE needled felt, thereby improving the wear resistance and the waterproofness of the PTFE filter material.
Drawings
FIG. 1 is an SEM image of a waterproof and highly wear-resistant PTFE filter material in an example;
FIG. 2 is a graph showing abrasion resistance indexes before and after abrasion of the waterproof highly abrasion-resistant PTFE filter materials prepared in examples 1 to 4 and comparative example 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Test materials, reagents and the like used in the following examples are commercially available unless otherwise specified.
The specific techniques or conditions not specified in the examples can be performed according to the techniques or conditions described in the literature in the field or according to the product specification.
Example 1
A preparation method of a waterproof high-wear-resistance PTFE filter material comprises the following steps:
(1) preparation of nano SiO2Dispersion liquid
200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g sodium dodecyl sulfate and 1.2g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
the obtained nano SiO2The dispersion has good dispersion effect and can be suspended for a long timeFloat, ensure the subsequent nano SiO2The preparation of the PTFE composite film-forming impregnation liquid is realized;
(2) preparation of nano SiO2PTFE composite film forming impregnation liquid
The prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 0.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparation of PTFE needled felt
Opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight is controlled to be 780g/m2;
(4) Preparing waterproof high-wear-resistance PTFE filter material
As shown in fig. 1, the nano SiO prepared in step (2) is processed by a dipping-rolling process2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Example 2
A preparation method of a waterproof high-wear-resistance PTFE filter material comprises the following steps:
(1) preparation of nano SiO2Dispersion liquid
200mL of tap water and 6g of nano SiO are taken2Mixing, adding 1.5g sodium dodecyl sulfate and 3g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
the obtained nano SiO2The dispersion liquid has good dispersion effect, can suspend for a long time, and ensures the subsequent nano SiO2The preparation of the PTFE composite film-forming impregnation liquid is realized;
(2) preparation of nano SiO2PTFE composite film forming impregnation liquid
The prepared nano SiO2The dispersion was mixed with PTFE emulsion, tap water and 1:1:13, and 2g of a film-forming assistant was added thereto under magnetic forceStirring for 30min on a stirrer to prepare the nano SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparation of PTFE needled felt
Opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight is controlled to be 795g/m2;
(4) Preparing waterproof high-wear-resistance PTFE filter material
As shown in fig. 1, the nano SiO prepared in step (2) is processed by a dipping-rolling process2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Example 3
A preparation method of a waterproof high-wear-resistance PTFE filter material comprises the following steps:
(1) preparation of nano SiO2Dispersion liquid
200mL of tap water and 6g of nano SiO are taken2Mixing, adding 2.5g sodium dodecyl sulfate and 5g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
the obtained nano SiO2The dispersion liquid has good dispersion effect, can suspend for a long time, and ensures the subsequent nano SiO2The preparation of the PTFE composite film-forming impregnation liquid is realized;
(2) preparation of nano SiO2PTFE composite film forming impregnation liquid
The prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 1.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparation of PTFE needled felt
Opening, mixing, fine opening and loosening PTFE short fibers,Carding, lapping, adding base cloth and needling to prepare a semi-finished PTFE needled felt; the gram weight is controlled at 815g/m2;
(4) Preparing waterproof high-wear-resistance PTFE filter material
As shown in fig. 1, the nano SiO prepared in step (2) is processed by a dipping-rolling process2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
Example 4
A preparation method of a waterproof high-wear-resistance PTFE filter material comprises the following steps:
(1) preparation of nano SiO2Dispersion liquid
200mL of tap water and 6g of nano SiO are taken2Mixing, adding 4g sodium dodecyl sulfate and 8g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
the obtained nano SiO2The dispersion liquid has good dispersion effect, can suspend for a long time, and ensures the subsequent nano SiO2The preparation of the PTFE composite film-forming impregnation liquid is realized;
(2) preparation of nano SiO2PTFE composite film forming impregnation liquid
The prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 2:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparation of PTFE needled felt
Opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight is controlled to be 830g/m2;
(4) Preparing waterproof high-wear-resistance PTFE filter material
As shown in fig. 1, the nano SiO prepared in step (2) is processed by a dipping-rolling process2The PTFE composite film-forming impregnation liquid is uniformly dispersed into the step (3)And in the prepared semi-finished PTFE needled felt, obtaining the waterproof and high-wear-resistance PTFE filter material through high-temperature heat setting.
Comparative example 1
A preparation method of a PTFE filter material comprises the following steps:
(1) preparation of PTFE film-forming impregnating solution
Mixing PTFE emulsion and tap water in a ratio of 1:13, adding 2g of film-forming assistant, and stirring on a magnetic stirrer for 30min to prepare PTFE film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(2) preparation of PTFE needled felt
Opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight is controlled to be 780g/m2;
(3) Preparation of PTFE Filter Material
And (3) uniformly dispersing the PTFE film-forming impregnation liquid prepared in the step (1) into the semi-finished PTFE needled felt prepared in the step (2) through an impregnation-pressing process, and obtaining the PTFE filter material through high-temperature heat setting.
Comparative example 2
Nano SiO2A method of preparing a dispersion comprising the steps of:
200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g polyvinylpyrrolidone (PVP) and 1.2g n-butanol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2And (3) dispersing the mixture.
Table 1 shows the results of the wear resistance tests of the PTFE filter materials prepared in examples 1 to 4 and comparative example 1.
Table 2 is a table of the water resistance ratings of the PTFE filter materials prepared in examples 1-4 and comparative example 1.
Example 1 | Grade 5 |
Example 2 | Grade 5 |
Example 3 | Grade 5 |
Example 4 | Grade 5 |
Comparative example 1 | 4-5 stages |
Table 3 shows the nano SiO prepared in examples 1-4 and comparative example 22Particle size analysis data of the dispersion.
D10 | D50 | D90 | |
Example 1 | 1.909 | 4.656 | 9.363 |
Example 2 | 1.804 | 4.542 | 9.124 |
Example 3 | 1.851 | 4.534 | 9.173 |
Example 4 | 1.861 | 4.319 | 9.121 |
Comparative example 2 | 2.896 | 6.345 | 12.478 |
The performance test method comprises the following steps:
(1) and (3) wear resistance test:
the test instrument is a Martindale wear-resistant tester, and the sample is a circular sample in the clamp;
the test method comprises the following steps: under a specified load, the plane motion with the locus as a Lissajious graph rubs with an abrasive material (namely a standard fabric), a sample clamp can freely rotate around an axis which is vertical to the horizontal plane, and the wear resistance of the fabric is determined according to a mass loss method;
abrasion resistance index n/delta m
In the formula: n: total number of rubs in units of times;
Δ m: the mass loss of the sample in milligrams (mg) at the total number of rubs.
(2) And (3) waterproof testing: the method adopts a standard GBT 4745 and 2012 textile waterproof performance test and a standard water-soaking method and a GB/T19977 and 2014 textile oil-repellent hydrocarbon resistance test to carry out measurement;
table 4 is a waterproof performance evaluation table.
(3) And (3) particle size testing: adopting GOST R8.777-2011 national measurement consistency guarantee system, and adopting BT-9300ST laser particle size distribution instrument to measure SiO prepared by different methods2Particle size of the dispersion.
As can be seen from Table 1 and FIG. 2, the PTFE filter materials prepared in examples 1 to 4 all have high wear resistance; as can be seen from Table 2, the water resistance ratings of examples 1-4 all reached 5; as can be seen from Table 3, the addition of different surfactants and co-surfactants resulted in nano SiO2The dispersion degree of the nano SiO is different, and according to the particle size analysis test result, after the sodium dodecyl sulfate and the ethylene glycol are added, the nano SiO2Has good dispersion effect, thereby being capable of stably dispersing for a long time and being convenient for industrial application.
The above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.
Claims (10)
1. The preparation method of the waterproof high-wear-resistance PTFE filter material is characterized by comprising the following steps of:
(1) preparation of nano SiO2Dispersion liquid: water taking and nano SiO2Mixing, adding sodium dodecyl sulfate and ethylene glycol at a ratio of 1:2, stirring on a temperature magnetic stirrer to obtain nano SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and water at a ratio of 0.5-2:1:13, adding film-forming assistant, and stirring with magnetic stirrer to obtain nanometer SiO2PTFE composite film-forming impregnation liquid;
(3) preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2the/PTFE composite film-forming impregnation liquid is uniformly dispersed into the PTFE needled felt, and the waterproof and high-wear-resistant PTFE filter material is obtained through high-temperature heat setting.
2. The preparation method of the waterproof high-wear-resistance PTFE filter material according to claim 1, which is characterized by comprising the following steps:
(1) preparation of nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g-4g sodium dodecyl sulfate and 1.2g-8g ethylene glycol, stirring on a temperature magnetic stirrer to obtain nano SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 0.5-2:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer to obtain nanometer SiO2PTFE composite film-forming impregnation liquid;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt;
(4) preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2The PTFE composite film-forming impregnation liquid is uniformly dispersed to the step (3)) In the semi-finished product PTFE needled felt prepared in the step (1), the waterproof high-wear-resistance PTFE filter material is obtained through high-temperature heat setting.
3. The preparation method of the waterproof high-wear-resistance PTFE filter material according to claim 1 or 2, which is characterized in that: the temperature of the temperature magnetic stirrer in the step (1) is 80 ℃, and the stirring time is 2 hours; and (3) stirring time of the magnetic stirrer in the step (2) is 30 min.
4. The preparation method of the waterproof high-wear-resistance PTFE filter material according to claim 1 or 2, which is characterized in that: the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate.
5. The preparation method of the waterproof high-wear-resistance PTFE filter material according to claim 1 or 2, which is characterized in that: the gram weight of the PTFE needled felt is controlled to be 780-830g/m2。
6. The preparation method of the waterproof high-wear-resistance PTFE filter material as claimed in claim 2, which is characterized by comprising the following steps:
(1) preparation of nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 0.6g sodium dodecyl sulfate and 1.2g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 0.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: the PTFE short fiber is made into a semi-finished PTFE needle through opening, mixing, fine opening, carding, lapping, adding base cloth and needlingFelting; the gram weight of the PTFE needled felt is controlled to be 780g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
7. The preparation method of the waterproof high-wear-resistance PTFE filter material as claimed in claim 2, which is characterized by comprising the following steps:
(1) preparation of nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 1.5g sodium dodecyl sulfate and 3g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 1:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 795g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
8. The preparation method of the waterproof high-wear-resistance PTFE filter material as claimed in claim 2, which is characterized by comprising the following steps:
(1) preparation of nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 2.5g sodium dodecyl sulfate and 5g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 1.5:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming auxiliary agent is one of 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetate;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 815g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
9. The preparation method of the waterproof high-wear-resistance PTFE filter material as claimed in claim 2, which is characterized by comprising the following steps:
(1) preparation of nano SiO2Dispersion liquid: 200mL of tap water and 6g of nano SiO are taken2Mixing, adding 4g sodium dodecyl sulfate and 8g ethylene glycol, stirring at 80 deg.C for 2 hr to obtain nanometer SiO2A dispersion liquid;
(2) preparation of nano SiO2PTFE composite film-forming impregnation liquid: the prepared nano SiO2Mixing the dispersion with PTFE emulsion and tap water at a ratio of 2:1:13, adding 2g film-forming assistant, and stirring with magnetic stirrer for 30min to obtain nanometer SiO2PTFE composite film-forming impregnation liquid; the film-forming assistant is selected from 3-ethoxy ethyl propionate EEP, acrylic resin, epoxy resin and hexanediol butyl ether acetateOne kind of the material is selected;
(3) preparing PTFE (polytetrafluoroethylene) needled felt: opening, mixing, finely opening, carding, lapping, adding base cloth and needling PTFE short fibers to prepare a semi-finished PTFE needled felt; the gram weight of the PTFE needled felt is controlled to be 830g/m2;
(4) Preparing a waterproof high-wear-resistance PTFE filter material: the nano SiO prepared in the step (2) is dipped and rolled2And (3) uniformly dispersing the/PTFE composite film-forming impregnation liquid into the semi-finished PTFE needled felt prepared in the step (3), and performing high-temperature heat setting to obtain the waterproof and high-wear-resistant PTFE filter material.
10. A waterproof high wear-resistant PTFE filter prepared by the preparation method of any one of claims 1 to 9.
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